JPH0816007A - Heating apparatus and image forming apparatus - Google Patents
Heating apparatus and image forming apparatusInfo
- Publication number
- JPH0816007A JPH0816007A JP16877494A JP16877494A JPH0816007A JP H0816007 A JPH0816007 A JP H0816007A JP 16877494 A JP16877494 A JP 16877494A JP 16877494 A JP16877494 A JP 16877494A JP H0816007 A JPH0816007 A JP H0816007A
- Authority
- JP
- Japan
- Prior art keywords
- film
- conductive member
- heating
- heating device
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Fixing For Electrophotography (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、電磁(磁気)誘導加熱
方式の加熱装置、および該加熱装置を像加熱装置として
備えた画像形成装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic (magnetic) induction heating type heating device and an image forming apparatus provided with the heating device as an image heating device.
【0002】[0002]
【従来の技術】 .従来、例えば画像の加熱定着等のための被記録材の
加熱装置、即ち、複写機・レーザービームプリンター・
ファクシミリ・マイクロフィルムリーダプリンター・画
像表示(ディスプレイ)装置・記録機等の画像形成装置
において、電子写真・静電記録・磁気記録等の適宜の画
像形成プロセス手段により加熱溶融性の樹脂等より成る
トナーを用いて被記録材(エレクトロファックスシート
・静電記録シート・転写材シート・印刷紙など)の面に
直接方式もしくは間接(転写)方式で形成した目的の画
像情報に対応した顕画像(未定着のトナー画像)を該画
像を担持している被記録材面に永久固着画像として加熱
定着処理する画像加熱定着装置(像加熱装置)として
は、熱ローラー方式が広く使われてきた。2. Description of the Related Art Conventionally, for example, a heating device for a recording material for heating and fixing an image, that is, a copying machine, a laser beam printer,
In image forming apparatuses such as a facsimile, a microfilm reader printer, an image display (display) device, and a recording machine, a toner made of a heat-meltable resin or the like by an appropriate image forming process means such as electrophotography, electrostatic recording, magnetic recording, etc. A visible image (unfixed) corresponding to the target image information formed by the direct method or the indirect (transfer) method on the surface of the recording material (electrofax sheet, electrostatic recording sheet, transfer material sheet, printing paper, etc.) The heat roller system has been widely used as an image heating and fixing device (image heating device) for performing heat fixing processing as a permanently fixed image on the surface of a recording material carrying the image).
【0003】この方式は、内部にヒーターを備えた金属
性の定着ローラーと、それに圧接する弾性を持つ加圧ロ
ーラーを基本構成として、この一対のローラーによりで
きる定着ニップ部に被記録材を導入通過させることによ
り、トナー像を加熱・加圧定着させるものである。In this system, a metallic fixing roller having a heater inside and a pressure roller having elasticity to press against the metallic fixing roller are basically constructed, and a recording material is introduced and passed through a fixing nip portion formed by the pair of rollers. By doing so, the toner image is heated and pressure-fixed.
【0004】しかし、このような熱ローラー方式では、
定着ローラーの熱容量が大きいため、定着ローラー表面
を定着温度まで上げるのには非常に多くの時間を要して
いた。またこのため、画像出力動作を速やかに実行する
ためには、機械を使用していないときにもローラー表面
をある程度の温度に温調していなければならないという
問題があった。However, in such a heat roller system,
Since the heat capacity of the fixing roller is large, it took a very long time to raise the surface of the fixing roller to the fixing temperature. Therefore, there is a problem that the roller surface must be temperature-controlled to a certain temperature even when the machine is not used in order to promptly execute the image output operation.
【0005】即ち、ウォーミングアップに時間がかか
り、又ファーストプリントを速くするためにスタンバイ
状態を設けて常時定着ローラーを加熱状態に置いておく
ことが必要であった。That is, it takes a long time to warm up, and it is necessary to provide a standby state to keep the fixing roller heated in order to speed up the first print.
【0006】.また、フラッシュ加熱方式、オーブン
加熱方式、熱板加熱方式など種々の方式・構成のものが
知られており、実用されている。米国特許第35787
97号明細書に記載されているようにベルト加熱方式も
知られている。[0006] Also, various methods and configurations such as a flash heating method, an oven heating method, and a hot plate heating method are known and put into practical use. US Patent No. 35787
A belt heating system is also known as described in Japanese Patent Specification No. 97.
【0007】.最近では、フィルム加熱方式の加熱装
置、即ち固定支持された加熱体(サーマルヒーター)
と、該ヒーターに対向圧接しつつ搬送される耐熱性フィ
ルムと、該フィルムを介して被加熱材をヒーターに密着
させる加圧部材を有し、ヒーターの熱をフィルムを介し
て被加熱材へ付与する構成の装置が利用されるようにな
った。[0007]. Recently, a film heating type heating device, that is, a fixedly supported heating body (thermal heater)
And a heat-resistant film that is conveyed while being pressed against the heater, and a pressurizing member that adheres the heated material to the heater through the film, and applies the heat of the heater to the heated material through the film. The device having the configuration described above has come to be used.
【0008】本出願人の先の提案に係る例えば特開昭6
3−313182号公報・特開平2−157878号公
報・特開平4−44075号公報・特開平4−2049
80号公報等に開示の方式・装置等がこれに属し、熱伝
導体としての薄肉の耐熱性フィルム(定着フィルム)
と、該フィルムの移動駆動手段と、該フィルムを中にし
てその一方面側に固定支持して配置された加熱体と、他
方面側に該加熱体に対向して配置され該加熱体に対して
該フィルムを介して画像定着すべき被記録材の顕画像担
持面を密着させる加圧部材を有し、該フィルムは少なく
とも画像定着実行時は該フィルムと加圧部材との間に搬
送導入される画像定着すべき被記録材と順方向に同一速
度で走行移動させて該走行移動フィルムを挟んで加熱体
と加圧部材との圧接で形成される定着ニップ部を通過さ
せることにより該被記録材の顕画像担持面を該フィルム
を介して該加熱体で加熱して顕画像に熱エネルギーを付
与して軟化・溶融せしめ、次いで定着点通過後のフィル
ムと被記録材を分離点で離間させることを基本とする装
置である。According to the applicant's previous proposal, for example, Japanese Patent Laid-Open No.
JP-A-3-313182, JP-A-2-157878, JP-A-4-44075, and JP-A-4-2049.
The method and apparatus disclosed in Japanese Patent No. 80 belong to this, and a thin heat-resistant film (fixing film) as a heat conductor.
A moving means for moving the film, a heating body arranged to be fixedly supported on one side of the film with the film inside, and a heating body arranged on the other side of the film so as to face the heating body. And a pressure member for closely contacting the developed image bearing surface of the recording material to be image-fixed through the film, and the film is conveyed and introduced between the film and the pressure member at least when image fixing is performed. The recording material to be recorded is to be moved in the forward direction at the same speed as the recording material to be fixed, and is passed through a fixing nip portion formed by pressure contact between a heating member and a pressing member with the traveling moving film interposed therebetween. The developed image bearing surface of the material is heated by the heating body through the film to apply thermal energy to the developed image to soften / melt it, and then the film after passing through the fixing point and the recording material are separated at the separation point. It is a device based on that.
【0009】加圧部材は一般的には耐熱性・離型性にす
ぐれたシリコーンゴムやフッ素ゴムのローラー体が多く
利用されている。As the pressing member, generally, a roller body made of silicone rubber or fluororubber having excellent heat resistance and releasing property is often used.
【0010】このようなフィルム加熱方式の加熱装置
は、画像を担持した被記録材を加熱して表面性(つや出
しなど)を改質する装置、仮定着処理する装置、あるい
はシート状物を搬送しつつ加熱や乾燥等させる装置など
にも利用できる。Such a film heating type heating device is a device for heating a recording material carrying an image to modify the surface property (such as polishing), a device for post-treatment, or a sheet-like material for conveying. It can also be used as a device for heating and drying.
【0011】このようなフィルム加熱方式の加熱装置に
おいては、ヒーターとして低熱容量の加熱体を用いるこ
とができる。そのため従来の接触式加熱方式である熱ロ
ーラー方式やベルト加熱方式に比べて省電力化及びウエ
イトタイム短縮化(クイックスタート)が可能になる。
また、クィックスタートができることにより、非プリン
ト動作時の予熱(スタンバイ時加熱)が必要なくなり、
総合的な意味での省電力化もはかることができる。In such a film heating type heating device, a heater having a low heat capacity can be used as a heater. Therefore, it is possible to save power and shorten the wait time (quick start) as compared with the conventional contact heating method such as the heat roller method and the belt heating method.
In addition, the ability to do a quick start eliminates the need for preheating (heating during standby) during non-printing operations.
It is also possible to save power in a comprehensive sense.
【0012】しかし、このようなフィルム加熱方式の加
熱装置にも次のような問題点があった。However, such a film heating type heating device also has the following problems.
【0013】a.耐久性や高速化等のために高剛性の厚
いフィルムを用いた場合、熱伝導が悪くなったり、フィ
ルムの熱容量が大きくなってしまい、急速に加熱可能な
状態を達成できなくなる。即ち厚膜フィルムが熱抵抗と
なってヒーターから被加熱材である被記録材への熱伝達
を損ない、フィルム加熱方式の装置の特長である省エネ
ルギー・クイックスタート性が損なわれる。A. When a thick film having high rigidity is used for durability and speeding up, heat conduction becomes poor and the heat capacity of the film becomes large, so that a rapidly heatable state cannot be achieved. That is, the thick film becomes a thermal resistance and impairs the heat transfer from the heater to the recording material which is the material to be heated, and the energy saving and quick start characteristics which are the features of the film heating type apparatus are impaired.
【0014】b.しかしフィルムが薄いと、剛性が得ら
れずフィルムの走行制御機構が必要となり、装置が大き
く、複雑な構成となってしまう。B. However, if the film is thin, rigidity cannot be obtained and a film traveling control mechanism is required, resulting in a large device and a complicated configuration.
【0015】c.耐熱性を要求されるフィルムは素材が
限定されてしまう。また、樹脂フィルムは断熱性が良い
ため、ヒーターの熱のすべてがフィルム外面へ伝わらず
内部を昇温させるので(フィルム内側での熱蓄積)、フ
ィルム内側に配置される部品についても耐熱性が必要と
され、高価かつ限定された材料を使わざるを得なくな
る。C. The material of the film that requires heat resistance is limited. In addition, since the resin film has good heat insulation, all the heat of the heater does not transfer to the outer surface of the film and heats up the inside (heat accumulation inside the film), so heat resistance is also required for the parts placed inside the film. Therefore, it is necessary to use expensive and limited materials.
【0016】.そこで本発明者等はフィルム自体を発
熱させることでフィルムが熱抵抗とならないようにして
熱効率を向上させた電磁誘導加熱方式・フィルム加熱方
式の加熱装置の研究を行なってきた。.. Therefore, the inventors of the present invention have conducted research on a heating device of an electromagnetic induction heating system / film heating system in which the film itself does not generate heat resistance by heating the film itself to improve the thermal efficiency.
【0017】これは磁界発生手段、例えば磁性体である
芯材と励磁コイルを組み合わせることによって発生する
磁場を励磁回路で変化させる。即ちコイルに高周波を加
えてその発生磁場の中を移動する導電部材(誘導磁性
材、磁界吸収導電材)としてのフィルムに磁界が発生消
滅を繰り返すようにしてフィルムの中の導電層に渦電流
を発生させるものである。この渦電流が導電層の電気抵
抗によって熱(ジュール熱)に変換し、結果的に被加熱
材に密着するフィルムのみが発熱する加熱装置であり、
熱効率が優れている。This is to change the magnetic field generated in the exciting circuit by combining magnetic field generating means, for example, a core material which is a magnetic body and an exciting coil. That is, by applying a high frequency to the coil, a magnetic field is repeatedly generated and extinguished in the film as a conductive member (inductive magnetic material, magnetic field absorbing conductive material) that moves in the generated magnetic field, and an eddy current is generated in the conductive layer in the film. It is what is generated. This eddy current is converted into heat (Joule heat) by the electric resistance of the conductive layer, and as a result, only the film that adheres to the material to be heated generates heat,
Excellent thermal efficiency.
【0018】即ち、変動する磁界が導体中を横切ると
き、その磁界の変化を妨げる磁界を発生させるようにフ
ィルムの導電層には渦電流が発生する。この渦電流がフ
ィルムの導電層の表皮抵抗により、表皮抵抗に比例した
電力でフィルムの導電層を発熱させる。このようにフィ
ルムの表層近くを直接発熱させるので、フィルム基層の
熱伝導率、熱容量によらず急速に加熱できる利点があ
る。また、フィルムの厚さにも依存しない急速加熱が実
現できる。That is, when a fluctuating magnetic field traverses the conductor, an eddy current is generated in the conductive layer of the film so as to generate a magnetic field that prevents the change of the magnetic field. This eddy current causes the skin resistance of the conductive layer of the film to generate heat in the conductive layer of the film with an electric power proportional to the skin resistance. Since heat is generated directly near the surface layer of the film, there is an advantage that heating can be performed rapidly regardless of the thermal conductivity and heat capacity of the film base layer. In addition, rapid heating that does not depend on the film thickness can be realized.
【0019】これにより省エネルギー・クイックスター
ト性を損なうことなく、フィルム基層の高剛性の厚膜化
を図り、耐久性・高速化に対処することが可能である。This makes it possible to increase the thickness of the film base layer with high rigidity without impairing energy saving and quick start properties, and to cope with durability and speeding up.
【0020】[0020]
【発明が解決しようとしている課題】しかしながら、こ
のような電磁誘導加熱方式の加熱装置も、磁場発生手段
の励磁コイルから生成された磁束のうち、導電層を有す
るフィルム等の導電部材に吸収されずに導電部材を貫通
してもれてしまう磁束や、磁場発生手段の励磁コイル端
部から長手方向に磁束もれが発生してしまい、装置本体
外側や導電部材内側の金属部材・部品をも温めてしまう
可能性があった。However, such a heating device of the electromagnetic induction heating type is not absorbed by the conductive member such as a film having a conductive layer in the magnetic flux generated from the exciting coil of the magnetic field generating means. Magnetic flux leaks even if it penetrates through the conductive member, or magnetic flux leaks in the longitudinal direction from the end of the exciting coil of the magnetic field generation means, and heats the metal members and parts outside the device body and inside the conductive member. There was a possibility that
【0021】そこで本発明は電磁誘導加熱方式の装置に
ついてこの問題を解消することを目的とする。Therefore, the present invention has an object to solve this problem in an electromagnetic induction heating type apparatus.
【0022】[0022]
【課題を解決するための手段】本発明は下記の構成を特
徴とする加熱装置および画像形成装置である。The present invention is a heating device and an image forming apparatus characterized by the following configurations.
【0023】(1)固定もしくは移動する導電部材に磁
場発生手段の磁場を作用させて該導電部材に発生する渦
電流による該導電性部材の発熱により被加熱材を加熱す
る電磁誘導加熱方式の加熱装置であり、前記磁場発生手
段の励磁コイルから生成され、導電部材へ到達しないな
いしは導電部材を貫通してしまうもれ磁束を遮蔽する磁
束遮蔽部材を設けたことを特徴とする加熱装置。(1) Heating of an electromagnetic induction heating system in which a magnetic field of a magnetic field generating means is applied to a fixed or moving conductive member to heat a material to be heated by heat generation of the conductive member by an eddy current generated in the conductive member A heating device comprising a magnetic flux shielding member that shields a magnetic flux that is generated from the exciting coil of the magnetic field generating means and that does not reach the conductive member or penetrates the conductive member.
【0024】(2)移動する導電部材が回転体もしくは
走行移動する有端部材であることを特徴とする(1)に
記載の加熱装置。(2) The heating device according to (1), wherein the moving conductive member is a rotating body or a moving end member.
【0025】(3)導電部材が導電層を含む積層部材も
しくはそれ自体導電性の部材であることを特徴とする
(1)または(2)に記載の加熱装置。(3) The heating device according to (1) or (2), wherein the conductive member is a laminated member including a conductive layer or a member itself conductive.
【0026】(4)導電部材に被加熱部材を直接もしく
は間接的に密着させる加圧部材を有することを特徴とす
る(1)乃至(3)の何れかに記載の加熱装置。(4) The heating device according to any one of (1) to (3), further comprising a pressure member for directly or indirectly adhering the member to be heated to the conductive member.
【0027】(5)加圧部材が回転駆動されるあるいは
従動回転する加圧回転体であることを特徴とする(4)
に記載の加熱装置。(5) The pressurizing member is a pressurizing rotary member which is rotationally driven or driven to rotate (4).
The heating device according to.
【0028】(6)被加熱材が加熱処理すべき画像を担
持させた被記録材であり、該被記録材に画像を加熱処理
する像加熱装置であることを特徴とする(1)乃至
(5)の何れかに記載の加熱装置。(6) The material to be heated is a recording material carrying an image to be heat-treated, and an image heating device for heating the image on the recording material (1) to (). The heating device according to any one of 5).
【0029】(7)前記(1)乃至(6)の何れかに記
載の加熱装置を像加熱装置として備えていることを特徴
とする画像形成装置。(7) An image forming apparatus comprising the heating device according to any one of (1) to (6) as an image heating device.
【0030】[0030]
【作用】導電部材に吸収されずに導電部材を貫通した
り、磁場発生手段の励磁コイル端部から長手方向に導電
部材に作用せずにもれたもれ磁束を遮蔽(吸収)する磁
束遮蔽部材を設けることで、もれ磁束による装置本体外
側や導電部材内側の金属部材・部品を温めてしまうこと
が防止される。[Function] A magnetic flux shield that penetrates the conductive member without being absorbed by the conductive member, or shields (absorbs) a leaked magnetic flux that does not act on the conductive member in the longitudinal direction from the end of the exciting coil of the magnetic field generating means. By providing the member, it is possible to prevent the metal member / part on the outside of the apparatus main body or the inside of the conductive member from being heated by the leakage magnetic flux.
【0031】[0031]
〈実施例1〉(図1〜図5) (1)装置の全体的な概略構成 図1は本発明に従う電磁誘導方式の加熱装置の一例の構
成を示す横断面摸式図であり、本実施例の加熱装置は、
導電部材として導電層を有する回転エンドレスフィルム
を用いた、電磁誘導加熱方式・フィルム加熱方式の画像
加熱定着装置である。図2はニップ部の拡大模型図、図
3は磁場発生手段である芯材(コア)と励磁コイルの途
中部省略の斜視図、図4は装置の要部の斜視図、図5は
装置の要部の縦断面図である。<Example 1> (Figs. 1 to 5) (1) Overall schematic configuration of apparatus Fig. 1 is a schematic cross-sectional view showing the configuration of an example of an electromagnetic induction heating apparatus according to the present invention. An example heating device is
An image heating and fixing device of an electromagnetic induction heating system and a film heating system, which uses a rotating endless film having a conductive layer as a conductive member. FIG. 2 is an enlarged model view of the nip portion, FIG. 3 is a perspective view in which a middle portion of a core material (magnetic field generating means) and an exciting coil are omitted, FIG. 4 is a perspective view of a main part of the device, and FIG. It is a longitudinal cross-sectional view of a main part.
【0032】1は横断面上向きの略コ字形のフィルム内
面ガイドステーであり、このステー1は液晶ポリマー・
フェノール樹脂等で構成され、内側には磁場発生手段と
しての、芯材(E型コア)2に巻き付けて構成した励磁
コイル3を収納させてある。このステー1は導電部材と
してのフィルム4と接触する部分に摺擦板が貼り付けら
れている。芯材2はフェライト、パーマロイ、鉄心等の
コアである。Reference numeral 1 denotes a substantially U-shaped film inner surface guide stay having an upward cross section, and this stay 1 is a liquid crystal polymer.
An exciting coil 3 made of a phenol resin or the like, which is wound around a core material (E-shaped core) 2 as a magnetic field generating means, is housed inside. A rubbing plate is attached to a portion of the stay 1 that comes into contact with the film 4 as a conductive member. The core material 2 is a core such as ferrite, permalloy, or iron core.
【0033】このステー1および芯材2・励磁コイル3
のアセンブリ(電磁誘導加熱構造体)はフィルム4・被
記録材(被加熱材)Pの搬送(移動)方向と交差(直
交)する方向を長手とする横長部材である。The stay 1, the core member 2 and the exciting coil 3
The assembly (electromagnetic induction heating structure) is a horizontally long member having a longitudinal direction in a direction intersecting (orthogonal) with the conveying (moving) direction of the film 4 and the recording material (heating material) P.
【0034】このアセンブリ1・2・3の外側に導電部
材(加熱部材)としてのエンドレス状(円筒状、シーム
レス)の、導電部材としての、導電層を有する耐熱性フ
ィルム4をルーズに外嵌させてある。A heat-resistant film 4 having a conductive layer, which is an endless shape (cylindrical shape, seamless) as a conductive member (heating member) and has a conductive layer, is loosely fitted on the outside of the assemblies 1, 2, and 3 as a conductive member. There is.
【0035】5は加圧ローラーであり、芯金の周囲にシ
リコーンゴム、フッ素ゴム等を被覆して構成される。こ
の加圧ローラー5は不図示の軸受手段・付勢手段により
所定の押圧力をもってステー1の下面に対してフィルム
4を挟ませて圧接してあり、ステー下面との間にフィル
ム4を挟んで圧接ニップ部(発熱域、定着ニップ部)N
を形成する。Reference numeral 5 is a pressure roller, which is formed by coating the core metal with silicone rubber, fluororubber or the like. The pressure roller 5 sandwiches the film 4 against the lower surface of the stay 1 with a predetermined pressing force by bearing means and urging means (not shown), and sandwiches the film 4 between the lower surface of the stay and the lower surface of the stay. Pressure contact nip part (heat generation area, fixing nip part) N
To form.
【0036】該加圧ローラー5は駆動手段Mにより矢示
の反時計方向に回転駆動される。この加圧ローラー5の
回転駆動による該ローラーとフィルム外面との摩擦力で
フィルム4に回転力が作用して、該フィルム4がステー
1の下面に密着摺動してステー1の外回りを回転する。
この場合ステー1の下面とフィルム4の内面間にはグリ
ース・オイル等の潤滑剤を塗布することが好ましい。The pressure roller 5 is rotationally driven by the drive means M in the counterclockwise direction indicated by the arrow. A rotational force acts on the film 4 due to the frictional force between the roller and the outer surface of the film due to the rotational driving of the pressure roller 5, and the film 4 slides in close contact with the lower surface of the stay 1 to rotate around the stay 1. .
In this case, it is preferable to apply a lubricant such as grease or oil between the lower surface of the stay 1 and the inner surface of the film 4.
【0037】導電部材としてのフィルム4は、図2に層
構成模型図を示したように、厚さ10μm〜100μm
のポリイミド・ポリアミドイミド・PEEK・PES・
PPS・PEA・PTFE・FEP等の耐熱性樹脂をエ
ンドレス状フィルムの基層4aとし、その基層4aの外
周上(被加熱材圧接面側)に導電層4bとして、鉄やコ
バルトの層、メッキ処理によって例えばニッケル・銅・
クロム等の金属層を1μm〜100μmの厚みで形成し
ている。更にその導電層4bの自由面に最外層(表面
層)として例えばPFA・PTFE・FEP・シリコン
樹脂等のトナー離型の良好な耐熱性樹脂を混合ないし独
立で被覆して離形層4cを形成した、3層構成のもので
ある。この例ではフィルム基層4aと導電層4bを別々
の層としたがフィルム基層4aそのものを導電層として
もよい。The film 4 as a conductive member has a thickness of 10 μm to 100 μm as shown in the layer structure model diagram of FIG.
Polyimide / Polyamideimide / PEEK / PES /
A heat-resistant resin such as PPS / PEA / PTFE / FEP is used as the base layer 4a of the endless film, and a conductive layer 4b is formed on the outer periphery of the base layer 4a (on the pressure contact surface side of the material to be heated) as a layer of iron or cobalt by plating. For example, nickel, copper,
A metal layer such as chromium is formed with a thickness of 1 μm to 100 μm. Furthermore, a release layer 4c is formed by mixing or independently coating a heat-resistant resin having a good toner release property such as PFA, PTFE, FEP, or a silicone resin on the free surface of the conductive layer 4b as an outermost layer (surface layer). It has a three-layer structure. In this example, the film base layer 4a and the conductive layer 4b are separate layers, but the film base layer 4a itself may be the conductive layer.
【0038】励磁コイル3に不図示の励磁回路から電流
が印加されることでフィルム4の導電層4bが電磁誘導
加熱により発熱する。When a current is applied to the exciting coil 3 from an exciting circuit (not shown), the conductive layer 4b of the film 4 generates heat by electromagnetic induction heating.
【0039】6は加圧ローラー5の表面温度を検知する
温度検知素子であるサーミスタで、このサーミスタ6の
検知温度に基づき励磁コイル3へ印加する電流値を制御
する。加圧ローラー5が冷えていてサーミスタ6の検知
温度が低い時は通電のデューティー比を大きく、検知温
度が高い時は通電のデューティー比を小さくする。例え
ば加圧ローラー5が冷えている場合は、全波で通電する
が、暖まってくるに従って徐々にONのタイミングでも
OFFして通電を間引いていくことで加熱量を調整でき
る。このサーミスタ6はステー1のフィルム非摺動面や
芯材2上に設けることも可能である。Reference numeral 6 denotes a thermistor which is a temperature detecting element for detecting the surface temperature of the pressure roller 5, and controls the current value applied to the exciting coil 3 based on the temperature detected by the thermistor 6. When the pressure roller 5 is cold and the temperature detected by the thermistor 6 is low, the duty ratio of energization is increased, and when the detected temperature is high, the duty ratio of energization is decreased. For example, when the pressure roller 5 is cold, it is energized with a full wave, but as it gets warmer, the heating amount can be adjusted by gradually turning it off and thinning the energization even at the ON timing. The thermistor 6 may be provided on the film non-sliding surface of the stay 1 or on the core material 2.
【0040】7は過昇温時に励磁コイル3への通電を遮
断する温度ヒューズ、サーモスイッチ等の安全素子であ
る。この安全素子7は動作温度の低いものを用いても通
常は暖まらないので自然切れを生じることがなく、かつ
異常時には動作温度が低いので迅速に通電を止めるので
安全である。Reference numeral 7 is a safety element such as a temperature fuse or a thermoswitch that cuts off energization to the exciting coil 3 when the temperature rises excessively. The safety element 7 does not normally warm even if it is used with a low operating temperature, so that it does not spontaneously break. In addition, since the operating temperature is low when an abnormality occurs, the energization is quickly stopped, which is safe.
【0041】而して、加圧ローラー5の回転によるフィ
ルム4の回転がなされ、励磁回路から励磁コイル3への
電流印加がなされてフィルム4の導電層4bが発熱した
状態において、圧接ニップ部Nに被加熱体としての被記
録材Pが導入されてフィルム4面に密着して該フィルム
と一緒に圧接ニップ部Nを通過することで、電磁誘導加
熱されたフィルム4の熱が被記録材Pに付与された未定
着トナー像Tが加熱定着T′される。圧接ニップ部Nを
通った被記録材Pはフィルム4の面から分離されて搬送
される。Thus, when the film 4 is rotated by the rotation of the pressure roller 5 and a current is applied from the exciting circuit to the exciting coil 3 to heat the conductive layer 4b of the film 4, the pressure contact nip portion N is formed. The recording material P as a material to be heated is introduced into the surface of the recording material P, and the recording material P comes into close contact with the surface of the film 4 and passes through the pressure contact nip portion N together with the film. The unfixed toner image T applied to the toner is heat-fixed T ′. The recording material P passing through the pressure nip portion N is separated from the surface of the film 4 and conveyed.
【0042】8・8、9・9はもれ磁束遮蔽部材であ
る。これについては(3)項で説明する。Reference numerals 8/8 and 9/9 are leakage magnetic flux shielding members. This will be explained in section (3).
【0043】(2)加熱原理 励磁コイル3には不図示の励磁回路から10KHz〜5
00KHzの周波数で交流(交番)電流が印加され、こ
れによって図2・図3の模型図に示すようにコイル3の
周囲に矢印Hで示した磁束が生成消滅をくり返す。この
磁束Hがフィルム4の導電層4bを横切るように芯材2
は構成される。(2) Heating principle The exciting coil 3 is connected to an exciting circuit (not shown) from 10 KHz to 5 KHz.
An alternating current (alternating current) is applied at a frequency of 00 KHz, and as a result, the magnetic flux indicated by the arrow H is repeatedly generated and extinguished around the coil 3 as shown in the model diagrams of FIGS. The core material 2 is formed so that the magnetic flux H crosses the conductive layer 4b of the film 4.
Is configured.
【0044】変動する磁界が導体中を横切るとき、その
磁界の変化を妨げる磁界を生じるように導体中には渦電
流が発生する。この渦電流を矢印A(図2)で示す。When a fluctuating magnetic field traverses in a conductor, eddy currents are generated in the conductor so as to create a magnetic field that impedes changes in the magnetic field. This eddy current is indicated by arrow A (FIG. 2).
【0045】この渦電流は表皮効果のためにほとんど導
電層4bのコイル3側の面に集中して流れ、フィルム導
電層4bの表皮抵抗RS に比例した電力で発熱を生じ
る。Due to the skin effect, this eddy current almost concentrates on the surface of the conductive layer 4b on the coil 3 side, and heat is generated by power proportional to the skin resistance R S of the film conductive layer 4b.
【0046】RS は、角周波数ω、透磁率μ、固有抵抗
ρから得られる表皮深さR S is the skin depth obtained from the angular frequency ω, the magnetic permeability μ, and the specific resistance ρ.
【0047】[0047]
【外1】 と表せる。[Outside 1] Can be expressed as
【0048】従って、RS を大きくするか、If を大き
くすれば、電力を増すことができ、発熱量を増すことが
可能となる。Therefore, by increasing R S or increasing I f , the power can be increased and the amount of heat generation can be increased.
【0049】RS を大きくするには周波数ωを高くする
か、透磁率μの高い材料、固有抵抗ρの高いものを使え
ば良い。To increase R S , the frequency ω may be increased, or a material having a high magnetic permeability μ and a material having a high specific resistance ρ may be used.
【0050】これからすると、非磁性金属を導電層4b
に用いると加熱しずらいことが推測されるが、導電層4
bの厚さtが表皮深さδより薄い場合には、 RS ≒ρ/t となるので加熱可能となる。From now on, the nonmagnetic metal is added to the conductive layer 4b.
It is presumed that it is difficult to heat when used for the conductive layer 4
When the thickness t of b is smaller than the skin depth δ, R S ≈ρ / t, and thus heating is possible.
【0051】励磁コイル3に印加する交流電流の周波数
は10〜500kHzが好ましい。10kHz以上にな
ると、導電層4bへの吸収効率が良くなり、500kH
z迄は安価な素子を用いて励磁回路を組むことができ
る。The frequency of the alternating current applied to the exciting coil 3 is preferably 10 to 500 kHz. At 10 kHz or higher, the absorption efficiency into the conductive layer 4b is improved, and 500 kHz
Up to z, an exciting circuit can be assembled using inexpensive elements.
【0052】更には20kHz以上であれば可聴域をこ
えるため通電時に音がすることがなく、200kHz以
下では励磁回路で生じるロスも少ない。Further, if the frequency is 20 kHz or more, the sound exceeds the audible range and no sound is produced when energized. If the frequency is 200 kHz or less, the loss generated in the exciting circuit is small.
【0053】表皮厚さは材質、温度、周波数にもよる
が、10KHzから500KHzで、常温〜200℃で
は数μm〜数百μmが一般的である。The skin thickness depends on the material, temperature and frequency, but is generally 10 KHz to 500 KHz, and is generally several μm to several hundreds μm at room temperature to 200 ° C.
【0054】実際に導電層4bの厚みを1μmより小さ
くすると、ほとんどの電磁エネルギーが導電層4bで吸
収しきれないためエネルギー効率が悪くなる。When the thickness of the conductive layer 4b is actually smaller than 1 μm, most of the electromagnetic energy cannot be absorbed by the conductive layer 4b, resulting in poor energy efficiency.
【0055】また、もれた磁界が他の金属部を加熱する
という問題も生じる。There is also a problem that the leaked magnetic field heats other metal parts.
【0056】一方で100μを越えた導電層4bではフ
ィルム4の剛性が高くなりすぎることと、導電層4b中
の熱伝導によって熱が伝わり、離形層4cが暖まりにく
くなるという問題が生じる。また製造時間・コストもか
さむ。On the other hand, in the conductive layer 4b having a thickness of more than 100 μ, the rigidity of the film 4 becomes too high, and heat is transferred by the heat conduction in the conductive layer 4b, so that the release layer 4c is hard to warm. In addition, manufacturing time and cost are increased.
【0057】従って導電層4bの厚みは1〜100μm
が好ましい。Therefore, the thickness of the conductive layer 4b is 1 to 100 μm.
Is preferred.
【0058】また導電層4bの発熱を増すためにはIf
を大きくすれば良く、そのためにはコイル3によって生
成される磁束を強くする、あるいは磁束の変化を大きく
すれば良い。この方法としてコイル3の巻き線数を増す
か、コイル3の芯材2をフェライト、パーマロイといっ
た高透磁率で残留磁束密度の低いものを用いると良い。To increase the heat generation of the conductive layer 4b, I f
Is increased, and for that purpose, the magnetic flux generated by the coil 3 may be strengthened or the change of the magnetic flux may be increased. As this method, the number of windings of the coil 3 may be increased, or the core material 2 of the coil 3 may be ferrite, permalloy, or the like having a high magnetic permeability and a low residual magnetic flux density.
【0059】フィルム4の導電層4bの抵抗値が小さす
ぎると、渦電流が発生した際の発熱効率が悪化するた
め、導電層4bの固有体積低効率は20℃環境下で1.
5×10-8Ωm以上が好ましい。If the resistance value of the conductive layer 4b of the film 4 is too small, the heat generation efficiency when an eddy current is generated deteriorates. Therefore, the low specific volume efficiency of the conductive layer 4b is 1.
It is preferably 5 × 10 −8 Ωm or more.
【0060】本実施例ではフィルム4の導電層4bをメ
ッキ処理によって形成したが、真空蒸着・スパッタリン
グ等で形成しても良い。これによりメッキ処理できない
アルミニウムや金属酸化物合金を導電層4bに用いるこ
とができる。但し、メッキ処理が膜厚を得られ易いため
1〜100μmの層厚を得るためにはメッキ処理が好ま
しい。In this embodiment, the conductive layer 4b of the film 4 is formed by plating, but it may be formed by vacuum vapor deposition, sputtering or the like. As a result, aluminum or metal oxide alloy that cannot be plated can be used for the conductive layer 4b. However, it is preferable to perform the plating treatment in order to obtain a layer thickness of 1 to 100 μm because the plating treatment can easily obtain the film thickness.
【0061】例えば高透過率の鉄、コバルト、ニッケル
等の強磁性体を付けると、励磁コイル3によって生成さ
れる電磁エネルギーを吸収し易く、効率よく加熱できか
つ、機外へもれる磁気も少なくなり、周辺装置への影響
も減らせる。また、これらのもので高低効率のものを選
ぶともっと良い。For example, when a ferromagnetic material such as iron, cobalt, nickel or the like having a high transmittance is attached, the electromagnetic energy generated by the exciting coil 3 can be easily absorbed, the heating can be efficiently performed, and the magnetism leaked out of the machine is small. It also reduces the impact on peripheral devices. Moreover, it is better to select one of these with high and low efficiency.
【0062】また、フィルム4の導電層4bは金属のみ
ならず、低熱伝導電性基材に表面離形層を接着するため
の接着剤中に導電性、高透磁率な粒子、ウィスカーを分
散させて導電層としても良い。The conductive layer 4b of the film 4 is made of not only metal but also conductive and high magnetic permeability particles and whiskers dispersed in an adhesive for bonding the surface release layer to the low thermal conductive base material. It may be used as a conductive layer.
【0063】例えば、マンガン、チタン、クロム、鉄、
銅、コバルト、ニッケル等の粒子やこれらの合金である
フェライトや酸化物の粒子やウィスカーといったものを
カーボン等の導電性粒子と混合し、接着剤中に分散させ
て導電層とすることができる。For example, manganese, titanium, chromium, iron,
Particles of copper, cobalt, nickel or the like, particles of these alloys such as ferrite or oxide, or whiskers can be mixed with conductive particles such as carbon and dispersed in an adhesive to form a conductive layer.
【0064】以上説明したように、フィルム4の表層近
くを直接発熱させるので、フィルム基材(基層)4aの
熱伝導率、熱容量によらず、急速に加熱できる利点があ
る。またフィルム4の厚さにも依存しないために、高速
化のためにフィルム4の剛性を向上するためフィルム4
の基材4aを厚くしても迅速に定着温度にまで加熱でき
る。As described above, since heat is directly generated near the surface layer of the film 4, there is an advantage that heating can be performed rapidly regardless of the thermal conductivity and heat capacity of the film base material (base layer) 4a. Further, since it does not depend on the thickness of the film 4, in order to improve the rigidity of the film 4 for speeding up, the film 4
Even if the base material 4a is thickened, it can be quickly heated to the fixing temperature.
【0065】更にはフィルム基材4aは低熱伝導性の樹
脂のため断熱性が良く、フィルム内側にあるコイル等の
熱容量の大きなものとは断熱ができるので連続プリント
を行なっても熱のロスが少なく、エネルギー効率が良
い。かつフィルム内のコイル3に熱が伝わらずコイルと
しての性能低下も生じない。Further, since the film base material 4a is a resin having a low thermal conductivity, it has a good heat insulating property, and it can be insulated from a coil having a large heat capacity such as a coil inside the film, so that there is little loss of heat even when continuous printing is performed. , Energy efficient. Moreover, heat is not transmitted to the coil 3 in the film, and the performance of the coil does not deteriorate.
【0066】そして熱効率が向上した分、装置内の昇温
も抑えられて、該加熱装置を画像加熱定着装置として用
いた電子写真装置等の画像形成装置の像形成部への影響
も少なくできる。Since the thermal efficiency is improved, the temperature rise in the apparatus can be suppressed and the influence on the image forming portion of the image forming apparatus such as an electrophotographic apparatus using the heating apparatus as an image heating and fixing apparatus can be reduced.
【0067】(3)もれ磁束の遮蔽 本実施例のような装置においては、図2の破線示a′の
ように、ニップ部Nの長手両側のニップ部外において弱
い磁束ではあるがフィルム4の導電層4bを貫通したも
れ磁束をみる。また図5の破線示b′のように、励磁コ
イル3の長手両端部の磁束がフィルム4を横切ることな
く円筒状フィルム4の両端部開口からフィルム外に洩れ
逃げる。このようなもれ磁束a′・b′は装置本体外側
や導電部材であるフィルム内側の金属部材・部品に渦電
流を発生させて温めてしまう原因になったり、消費電力
の高効率化が図れない。(3) Leakage Magnetic Flux Shielding In the apparatus according to the present embodiment, the film 4 has a weak magnetic flux outside the nip portions on both longitudinal sides of the nip portion N, as indicated by the broken line a'in FIG. The leakage magnetic flux penetrating the conductive layer 4b of FIG. Further, as indicated by a broken line b'in FIG. 5, the magnetic fluxes at both longitudinal end portions of the exciting coil 3 leak to the outside of the film through the openings at both end portions of the cylindrical film 4 without traversing the film 4. Such leakage magnetic fluxes a'and b'can cause eddy currents to heat up the metal members and parts on the outside of the main body of the device and on the inside of the film, which is a conductive member, and can improve the efficiency of power consumption. Absent.
【0068】そこで本実施例ではニップ部Nの長手両側
のニップ部外近傍であってフィルム外側にそれぞれフィ
ルム長手にほぼ並行させてもれ磁束遮蔽部材8・8を配
設することでもれ、磁束a′を遮蔽a(実線示)させ
た。この遮蔽部材8・8は、高抵抗で、高透磁率である
ことが好ましく、例えばフェライチやパーマロイなどで
作られることが好ましく、その長さは励磁コイル3の長
さよりも長くし、磁束の発生方向である、コイルに対し
て加圧ローラー側にできるだけ配設するのが良い。Therefore, in the present embodiment, the magnetic flux shielding member 8 is provided near the outside of the nip on both sides of the length of the nip N and outside the film so as to be substantially parallel to the length of the film. A'is shielded a (shown by a solid line). The shield members 8 and 8 preferably have high resistance and high magnetic permeability, and are preferably made of, for example, Ferayitch or Permalloy, and their length is longer than that of the exciting coil 3 to generate magnetic flux. It is preferable that the coil is arranged on the pressure roller side with respect to the coil as much as possible.
【0069】また、励磁コイル3の長手両端部側であっ
て、導電部材としての円筒状フィルム4の内側にそれぞ
れ円板状の磁束遮蔽部材9・9を配設することで、もれ
磁束b′を遮蔽b(実線示)させた。この遮蔽部材9・
9も、高抵抗で、高透磁率であるであることが好まし
く、例えばフェライチやパーマロイなどで作られること
が好ましい。直径等は特に規制はなく、もれ磁束b′を
遮蔽できれば円形に限らず、楕円形、多角系等の板でも
良い。この遮蔽部材9・9はフィルム4の内空に内包さ
れるのが望ましい。Further, by disposing disk-shaped magnetic flux shielding members 9 on the both longitudinal ends of the exciting coil 3 and inside the cylindrical film 4 as a conductive member, the leakage magnetic flux b ′ Was shielded b (shown by a solid line). This shielding member 9
9 also preferably has a high resistance and a high magnetic permeability, and is preferably made of, for example, ferric or permalloy. There is no particular restriction on the diameter and the like, and the plate is not limited to a circular shape as long as it can shield the leakage magnetic flux b ′, and may be an elliptical or polygonal plate. It is desirable that the shielding members 9 and 9 are included in the inner space of the film 4.
【0070】遮蔽部材8・8と9・9はどちらか一方だ
けを配設するようにしてもよいし、またこれら以外にも
必要な部所に遮蔽部材を配設する(例えば図1の8′・
8′)こともできる。円筒フィルム4の外側を全体的に
包囲するような形態で遮蔽部材を配設することもでき
る。Either one of the shielding members 8 and 8 and 9 and 9 may be provided, or a shielding member may be provided at a required portion other than these (for example, 8 in FIG. 1). ′ ・
8 ') is also possible. It is also possible to arrange the shielding member in such a form as to entirely surround the outside of the cylindrical film 4.
【0071】本実施例では、磁場の方向がフィルム4に
垂直に入るように構成していたが、導電層4b中に層面
に平行に磁場を駆けても良い。In this embodiment, the direction of the magnetic field is perpendicular to the film 4. However, the magnetic field may be run in the conductive layer 4b parallel to the layer surface.
【0072】また導電層4bを構成する材料として、キ
ュリー温度が定着に必要な温度のものを使用すると加熱
されてキュリー温度に近づくと比熱が増大し、内部エネ
ルギーに変わるので自己温度制御が可能となる。キュリ
ー温度を越えると自発磁化がなくなり、これによって導
電層4b中に生成される磁界はキュリー温度以下より減
少し、そのため渦電流が減少して発熱を抑制する方向で
働くので自己温度制御が可能となる。このキュリー点と
してはトナーの軟化点に合わせて100℃〜200℃が
好ましい。When a material having a Curie temperature required for fixing is used as the material for forming the conductive layer 4b, the specific heat increases when the Curie temperature approaches the Curie temperature and the internal energy is changed, so that self-temperature control is possible. Become. When the Curie temperature is exceeded, the spontaneous magnetization disappears, whereby the magnetic field generated in the conductive layer 4b decreases below the Curie temperature, and therefore the eddy current decreases and works to suppress heat generation, so that self-temperature control is possible. Become. The Curie point is preferably 100 ° C. to 200 ° C. according to the softening point of the toner.
【0073】あるいは、キュリー温度付近では励磁コイ
ル3とフィルム4との間での合成インダクタンスが大き
く変化するので、コイル3に高周波を加える励磁回路側
で温度を検出し、温度制御を行なうことも可能である。Alternatively, since the combined inductance between the exciting coil 3 and the film 4 changes greatly near the Curie temperature, it is possible to detect the temperature on the side of the exciting circuit that applies a high frequency to the coil 3 and control the temperature. Is.
【0074】またコイル3の芯材2の材質としてはキュ
リー点の低いものを用いることが好ましい。As the material of the core material 2 of the coil 3, it is preferable to use one having a low Curie point.
【0075】装置の搬送動作が停止して加熱制御が不可
能な所謂暴走状態になった場合に芯材2が昇温し始め
る。この結果、高周波を発生させる回路から見ると励磁
コイル3のインダクタンスが大きくなったように見える
ので、励磁回路が周波数を合わせようとするとどんどん
高周波側へ変化して励磁回路の電力ロスとしてエネルギ
ーが消費され、コイル3に供給されるエネルギーは減
り、暴走は防止される。具体的にキュリー点は100℃
〜250℃で選ぶと良い。When the carrying operation of the apparatus is stopped and a so-called runaway state where heating control is impossible is performed, the temperature of the core material 2 starts to rise. As a result, the inductance of the exciting coil 3 seems to have increased from the viewpoint of the circuit that generates the high frequency. Therefore, when the exciting circuit tries to match the frequency, it gradually changes to the higher frequency side and energy is consumed as power loss of the exciting circuit. As a result, the energy supplied to the coil 3 is reduced and runaway is prevented. Specifically, the Curie point is 100 ° C
It is recommended to select at ~ 250 ° C.
【0076】100℃以下ではトナーの融点より低くフ
ィルム内部が断熱されていても昇温が存在するので暴走
防止が誤作動し易く、250℃以上では暴走防止になら
ない。前述実施例ではフィルム加熱で説明したが低熱伝
導性の芯材とした熱ローラとしても良い。If the temperature is 100 ° C. or lower, the temperature rises even if the temperature is lower than the melting point of the toner and the inside of the film is thermally insulated, so that the runaway prevention is apt to malfunction. In the above embodiment, the film heating is explained, but a heat roller using a core material having low thermal conductivity may be used.
【0077】ただし、励磁コイルと導電層は近い方が高
い磁束密度が得られるため低熱伝導性基材の薄いフィル
ム加熱方式が好ましい。However, since a higher magnetic flux density can be obtained when the exciting coil and the conductive layer are closer to each other, it is preferable to use a thin film heating system of a low heat conductive base material.
【0078】また実施例においてはE型の芯材2を用い
たが、I型、U型の芯材を用いても良い。またこれらを
組み合わせても良く、組み合わせないで寸法、材質を各
々で変えても良い。Although the E-shaped core material 2 is used in the embodiment, I-type and U-shaped core materials may be used. In addition, these may be combined, or the dimensions and materials may be changed for each without combining them.
【0079】〈実施例2〉(図6) 本実施例においては、磁場発生手段は上下に向かい合わ
せて対向もしくは接触させて配設した、線輪としての界
磁コイルプレート10と、誘導磁性材としての磁性金属
材11からなる電磁誘導加熱構造体(ヒーター)であ
る。この電磁誘導加熱構造体10・11を磁性金属材1
1を下向きに露呈させて、熱硬化性樹脂等より形成され
た剛性・耐熱性を有する横断面略半円樋型のフィルム内
面ガイドステー12下面の略中央部にガイド長手に沿っ
て嵌め込み的に取り付け保持させてある。<Embodiment 2> (FIG. 6) In this embodiment, the magnetic field generating means are arranged vertically facing each other, facing each other or in contact with each other, and a field coil plate 10 as a coil and an induction magnetic material. Is an electromagnetic induction heating structure (heater) made of the magnetic metal material 11 as described above. The electromagnetic induction heating structures 10 and 11 are attached to the magnetic metal material 1.
1 is exposed downward and is fitted into the substantially central portion of the lower surface of the film inner surface guide stay 12 having a substantially semicircular cross-section formed of a thermosetting resin or the like and having rigidity and heat resistance along the guide longitudinal direction. It is attached and held.
【0080】13はエンドレスの耐熱性フィルムであ
り、上記の電磁誘導加熱構造体10・11を含むフィル
ム内面ガイドステー12にルーズに外嵌させてあり、該
フィルム13を加圧ローラー5により電磁誘導加熱構造
体10・11の磁性金属材11の下面に圧接させてあ
る。フィルム13には導電層は具備させていない。Reference numeral 13 is an endless heat-resistant film, which is loosely fitted onto the film inner surface guide stay 12 including the electromagnetic induction heating structures 10 and 11, and the film 13 is electromagnetically induced by the pressure roller 5. It is pressed against the lower surface of the magnetic metal material 11 of the heating structures 10 and 11. The film 13 is not provided with a conductive layer.
【0081】加圧ローラー5は駆動手段Mにより矢示の
反時計方向に回転駆動され、該加圧ローラー5の回転駆
動による該ローラーとフィルム外面との摩擦力でフィル
ム13に回転力が作用して、該フィルム13が磁性金属
材11の下面に密着して摺動回転する。The pressure roller 5 is rotationally driven in the counterclockwise direction indicated by the arrow by the driving means M, and the rotational force acts on the film 13 by the frictional force between the roller and the film outer surface due to the rotational drive of the pressure roller 5. Then, the film 13 is brought into close contact with the lower surface of the magnetic metal material 11 to slide and rotate.
【0082】界磁コイルプレート10の磁界コイルから
の発生高周波磁界を磁性金属材11に磁気結合させ、磁
気が及ぼす渦電流損によって磁性金属材11を加熱し、
該磁性金属材11の発熱により該磁性金属材11に密着
移動する耐熱性フィルム13が加熱される。The high frequency magnetic field generated from the magnetic field coil of the field coil plate 10 is magnetically coupled to the magnetic metal material 11, and the magnetic metal material 11 is heated by the eddy current loss caused by magnetism,
The heat generated by the magnetic metal material 11 heats the heat resistant film 13 that closely moves to the magnetic metal material 11.
【0083】而して、フィルム13を挟んで磁性金属材
11と加圧ローラー5とで形成される圧接ニップ部Nの
フィルム13と加圧ローラー5との間に被加熱材として
の画像定着すべき被記録材Pが不図示の画像形成部より
導入されてフィルム13と一緒に圧接ニップ部Nを挟持
搬送されることにより磁性金属材10の熱がフィルム1
3を介して被記録材Pに付与され被記録材P上の未定着
トナー像Tが被記録材P面に加熱定着されるものであ
る。圧接ニップ部Nを通った被記録材Pはフィルム13
の面から分離されて搬送される。Thus, an image as a material to be heated is fixed between the film 13 and the pressure roller 5 in the pressure contact nip portion N formed by the magnetic metal material 11 and the pressure roller 5 with the film 13 interposed therebetween. The recording material P to be recorded is introduced from an image forming section (not shown) and is nipped and conveyed together with the film 13 in the pressure contact nip portion N, whereby the heat of the magnetic metal material 10 is transferred to the film 1.
The unfixed toner image T on the recording material P, which is applied to the recording material P via 3, is heated and fixed on the surface of the recording material P. The recording material P passing through the pressure contact nip portion N is the film 13
Is separated from the surface and is transported.
【0084】本例のような装置においても、実施例1と
同様にもれ磁束の遮蔽部材8・8、9・9を配設するこ
とで実施例1と同様の効果がえられる。Also in the apparatus of this example, the same effect as that of the first embodiment can be obtained by disposing the leakage magnetic flux shielding members 8, 8 and 9 and 9 similarly to the first embodiment.
【0085】〈実施例3〉(図7) 図7の(a)・(b)・(c)はそれぞれ電磁誘導加熱
方式の加熱装置の他の構成形態例を示したものである。<Embodiment 3> (FIG. 7) FIGS. 7 (a), (b) and (c) show another example of the configuration of the electromagnetic induction heating type heating device.
【0086】(a)のものは電磁誘導加熱構造体1・2
・3のステー1の下面と、駆動ローラー15と、従動ロ
ーラー(テンションローラー)16との、3部材間にエ
ンドレスベルト状の導電部材としてのフィルム4を懸回
張設して駆動ローラー15によりフィルム4を回転駆動
する構成のものである。16はフィルム4を挟んでステ
ー下面に圧接させた加圧ローラーであり、フィルム4の
回転移動に伴ない従動回転する。(A) is an electromagnetic induction heating structure 1.2.
The film 4 serving as an endless belt-shaped conductive member is suspended and stretched between the three members of the lower surface of the stay 1 of 3, the driving roller 15, and the driven roller (tension roller) 16, and the film is formed by the driving roller 15. 4 is rotationally driven. Reference numeral 16 denotes a pressure roller that is pressed against the lower surface of the stay with the film 4 interposed therebetween, and is driven to rotate as the film 4 rotates.
【0087】(b)のものは、電磁誘導加熱構造体1・
2・3のステー1の下面と駆動ローラ12の2部材間に
エンドレスベルト状の導電部材としてのフィルム4を懸
回張設して駆動ローラー15により回転駆動する構成の
ものである。In (b), the electromagnetic induction heating structure 1
A film 4 as an endless belt-shaped conductive member is suspended and stretched between the lower surface of the 2.3 stay 1 and the two members of the drive roller 12 and is rotationally driven by the drive roller 15.
【0088】(c)のものは、導電部材としてのフィル
ム4として、エンドレスベルト状のものではなく、ロー
ル巻きにした長尺の有端フィルムを用い、これを繰り出
し軸17側から電磁誘導加熱構造体1・2・3のステー
下面を経由させて巻き取り軸18側へ所定の速度で走行
させるように構成したものである。In (c), the film 4 as the conductive member is not an endless belt-shaped one, but a long end film wound in a roll is used, and this is an electromagnetic induction heating structure from the feeding shaft 17 side. The body 1, 2, 3 is configured to run at a predetermined speed toward the winding shaft 18 side via the stay lower surface.
【0089】〈実施例4〉(図8) 本実施例は例えば前述実施例1の電磁誘導加熱方式の加
熱装置を画像加熱定着装置(像加熱装置)35として用
いた画像形成装置の一例の概略構成図である。本例の画
像形成装置は、電子写真プロセス利用のレーザービーム
プリンターである。<Embodiment 4> (FIG. 8) In this embodiment, for example, an outline of an example of an image forming apparatus using the heating apparatus of the electromagnetic induction heating system of the above-described Embodiment 1 as an image heating fixing apparatus (image heating apparatus) 35 It is a block diagram. The image forming apparatus of this example is a laser beam printer using an electrophotographic process.
【0090】21は像担持体(第1の像担持体)として
の回転ドラム型の電子写真感光体(以下、感光ドラムと
記す)である。該感光ドラム21は矢印の時計方向に所
定の周速度(プロセススピード)をもって回転駆動さ
れ、その回転過程で一次帯電器22によりマイナスの所
定の暗電位VD に一様に帯電処理される。Reference numeral 21 is a rotary drum type electrophotographic photosensitive member (hereinafter referred to as a photosensitive drum) as an image supporting member (first image supporting member). The photosensitive drum 21 is rotationally driven in a clockwise direction indicated by an arrow at a predetermined peripheral speed (process speed), and in the course of the rotation, the primary charger 22 uniformly charges the negative dark potential V D.
【0091】23はレーザービームスキャナであり、不
図示の画像読取装置・ワードプロセッサ・コンピュータ
等のホスト装置から入力される目的画像情報の時系列電
気デジタル画素信号に対応して変調されたレーザービー
ムLを出力し、前記のように一次帯電器22でマイナス
に一様帯電された感光ドラム21面が該レーザービーム
で走査露光されることで露光部分は電位絶対値が小さく
なって明電位VL となり回転露光ドラム21面に目的の
画像情報に対応した静電潜像が形成されていく。Reference numeral 23 denotes a laser beam scanner which emits a laser beam L modulated in accordance with a time series electric digital pixel signal of target image information input from a host device such as an image reading device, a word processor and a computer (not shown). Then, the surface of the photosensitive drum 21, which has been negatively and uniformly charged by the primary charger 22 as described above, is scanned and exposed by the laser beam, so that the potential absolute value of the exposed portion becomes small and becomes the bright potential V L and rotates. An electrostatic latent image corresponding to the target image information is formed on the surface of the exposure drum 21.
【0092】次いでその潜像は現像器24によりマイナ
スに帯電した粉体トナーで反転現像(レーザー露光部V
L にトナーが付着)されて顕像化される。Next, the latent image is subjected to reversal development (laser exposure section V
Toner is attached to L ) to make it visible.
【0093】現像器24は回転駆動される現像スリーブ
24aを有し、そのスリーブ外周面にマイナスの電荷を
もったトナーの薄層がコートされて感光ドラム21面と
対向し、スリーブ24aにはその絶対値が感光ドラム2
1の暗電位VD よりも小さく、明電位VL よりも大きな
現像バイアス電圧VDCが印加されていることで、スリー
ブ24a上のトナーが感光ドラム21の明電位VL の部
分のみ転移して潜像が顕像化(反転現像)される。The developing device 24 has a developing sleeve 24a which is rotationally driven, and the outer peripheral surface of the developing sleeve 24 is coated with a thin layer of toner having a negative charge to face the surface of the photosensitive drum 21. Absolute value is photosensitive drum 2
By applying the developing bias voltage V DC which is smaller than the dark potential V D of 1 and larger than the bright potential V L , the toner on the sleeve 24 a is transferred only to the portion of the light potential V L of the photosensitive drum 21. The latent image is visualized (reversal development).
【0094】一方、給紙トレー25上に積載セットされ
ている被記録材(第2の像担持体、転写紙)Pが給紙ロ
ーラー26により1枚宛繰り出し給送され、搬送ガイド
27、レジストローラー対28、転写前ガイド29を経
由して、感光ドラム21とこれに当接させて電源31で
転写バイアスを印加した転写部材としての転写ローラー
30とのニップ部(転写部)32へ、感光ドラム21の
回転と同期どりされた適切タイミングをもって給送され
て該給送被記録材Pの面に感光ドラム21面側のトナー
像が順次に転写されていく。転写部材としての転写ロー
ラー30の抵抗値は108 〜109 Ωm程度のものが適
当である。On the other hand, the recording material (second image carrier, transfer paper) P stacked and set on the paper feed tray 25 is fed out and fed one by one by the paper feed roller 26, and conveyed by the conveyance guide 27 and the resist. Via the roller pair 28 and the pre-transfer guide 29, the photosensitive drum 21 is exposed to the nip portion (transfer portion) 32 with the transfer roller 30 which is brought into contact with the photosensitive drum 21 and a transfer bias is applied by the power supply 31. The toner image on the surface side of the photosensitive drum 21 is sequentially transferred onto the surface of the fed recording material P by being fed at an appropriate timing synchronized with the rotation of the drum 21. The transfer roller 30 as a transfer member preferably has a resistance value of about 10 8 to 10 9 Ωm.
【0095】転写部32を通った被記録材Pは感光ドラ
ム21面から分離され、搬送ガイド34で定着装置35
へ導入されて転写トナー像の定着を受け、画像形成物
(プリント)として排紙トレイ36へ出力される。被記
録材分離後の感光ドラム21面はクリーニング装置33
で転写残りトナー等の感光ドラム面残留物の除去を受け
て清浄面化されて繰り返して作像に供される。The recording material P that has passed through the transfer portion 32 is separated from the surface of the photosensitive drum 21, and is fixed by the conveyance guide 34 to the fixing device 35.
Then, the transferred toner image is fixed and is output to the discharge tray 36 as an image formed product (print). The surface of the photosensitive drum 21 after the recording material is separated is cleaned by a cleaning device 33.
Then, the residual toner on the surface of the photosensitive drum such as residual toner after transfer is removed, and the surface is cleaned to be repeatedly used for image formation.
【0096】[0096]
【発明の効果】以上のように本発明によれば、電磁誘導
加熱方式の加熱装置ないしは像加熱装置(画像加熱定着
装置)について、導電部材に吸収されずに導電部材を貫
通したり、磁場発生手段の励磁コイル端部から長手方向
に導電部材に作用せずにもれたもれ磁束を遮蔽(吸収)
する磁束遮蔽部材を設けることで、もれ磁束による装置
本体外側や導電部材内側の金属部材・部品を温めてしま
うことが防止され、所期の目的がよく達成される。As described above, according to the present invention, in an electromagnetic induction heating type heating device or an image heating device (image heating and fixing device), the conductive member is not absorbed but penetrates the conductive member or generates a magnetic field. Shields (absorbs) the leakage magnetic flux leaking from the end of the exciting coil of the means without acting on the conductive member in the longitudinal direction.
By providing the magnetic flux shielding member for preventing the heating, it is possible to prevent the metal member / part on the outside of the main body of the apparatus or the inside of the conductive member from being heated by the leakage magnetic flux, and the intended purpose is well achieved.
【図1】 実施例1の電磁誘導方式の加熱装置の横断面
摸式図FIG. 1 is a schematic cross-sectional view of an electromagnetic induction heating device according to a first embodiment.
【図2】 ニップ部の拡大模型図[Figure 2] Enlarged model view of the nip part
【図3】 芯材と励磁コイルの途中部省略の斜視図FIG. 3 is a perspective view of a core member and an exciting coil with an intermediate portion omitted.
【図4】 装置の要部の斜視図FIG. 4 is a perspective view of the main part of the device.
【図5】 装置の要部の縦断面図FIG. 5 is a vertical cross-sectional view of the main part of the device.
【図6】 加熱装置の他の構成例の摸式図(実施例2)FIG. 6 is a schematic diagram of another configuration example of the heating device (Example 2)
【図7】 (a)・(b)・(c)はそれぞれ加熱装置
の他の構成形態例の略図(実施例3)7 (a), (b), and (c) are schematic diagrams of another example of the configuration of the heating device (Example 3).
【図8】 画像形成装置例の概略構成図(実施例4)FIG. 8 is a schematic configuration diagram of an example of an image forming apparatus (Example 4).
1 フィルム内面ガイドステー 2・3 磁場発生手段としての芯材と励磁コイル 4 導電部材としてのフィルム 4a フィルム基層 4b 導電層 4c 離形層 5 加圧ローラー N 圧接ニップ部 P 被加熱材としての被記録材 6 温度検知素子(サーミスタ) 7 安全素子(温度ヒューズ、サーモスイッチ等) 8・9 もれ磁束遮蔽部材 1 Guide Inner Surface of Film 2/3 Core Material and Excitation Coil as Magnetic Field Generating Means 4 Film as Conductive Member 4a Film Base Layer 4b Conductive Layer 4c Release Layer 5 Pressure Roller N Pressure Contact Nip P Recording as Heated Material Material 6 Temperature detection element (thermistor) 7 Safety element (temperature fuse, thermo switch, etc.) 8.9 Leakage magnetic flux shielding member
───────────────────────────────────────────────────── フロントページの続き (72)発明者 高野 学 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 福沢 大三 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 阿部 篤義 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 ─────────────────────────────────────────────────── ─── Continued Front Page (72) Inventor Manabu Takano 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Daizo Fukuzawa 3-30-2 Shimomaruko, Ota-ku, Tokyo Kya Non-Incorporated (72) Inventor Atsushi Abe 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc.
Claims (7)
生手段の磁場を作用させて該導電部材に発生する渦電流
による該導電性部材の発熱により被加熱材を加熱する電
磁誘導加熱方式の加熱装置であり、 前記磁場発生手段の励磁コイルから生成され、導電部材
へ到達しないないしは導電部材を貫通してしまうもれ磁
束を遮蔽する磁束遮蔽部材を設けたことを特徴とする加
熱装置。1. A heating device of an electromagnetic induction heating system for heating a material to be heated by causing a magnetic field of a magnetic field generating means to act on a fixed or moving conductive member to generate heat of the conductive member by an eddy current generated in the conductive member. The heating device is provided with a magnetic flux shielding member that shields a leakage magnetic flux that is generated from the exciting coil of the magnetic field generating means and does not reach the conductive member or penetrates the conductive member.
移動する有端部材であることを特徴とする請求項1に記
載の加熱装置。2. The heating device according to claim 1, wherein the moving conductive member is a rotating body or an end member that travels and moves.
はそれ自体導電性の部材であることを特徴とする請求項
1または同2に記載の加熱装置。3. The heating device according to claim 1, wherein the conductive member is a laminated member including a conductive layer or a member which is itself conductive.
接的に密着させる加圧部材を有することを特徴とする請
求項1乃至同3の何れかに記載の加熱装置。4. The heating device according to claim 1, further comprising a pressing member for directly or indirectly adhering the member to be heated to the conductive member.
回転する加圧回転体であることを特徴とする請求項4に
記載の加熱装置。5. The heating device according to claim 4, wherein the pressurizing member is a pressurizing rotary member that is rotationally driven or driven to rotate.
せた被記録材であり、該被記録材に画像を加熱処理する
像加熱装置であることを特徴とする請求項1乃至同5の
何れかに記載の加熱装置。6. The heating target material is a recording material carrying an image to be heat-treated, and is an image heating device for heating the image on the recording material. The heating device according to any one of 1.
加熱装置を像加熱装置として備えていることを特徴とす
る画像形成装置。7. An image forming apparatus comprising the heating device according to any one of claims 1 to 6 as an image heating device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16877494A JPH0816007A (en) | 1994-06-28 | 1994-06-28 | Heating apparatus and image forming apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16877494A JPH0816007A (en) | 1994-06-28 | 1994-06-28 | Heating apparatus and image forming apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0816007A true JPH0816007A (en) | 1996-01-19 |
Family
ID=15874219
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16877494A Pending JPH0816007A (en) | 1994-06-28 | 1994-06-28 | Heating apparatus and image forming apparatus |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0816007A (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5832354A (en) * | 1995-12-05 | 1998-11-03 | Ricoh Company, Ltd. | Image fixing device, image forming apparatus providing the image fixing device and rotor used in the image fixing device and having induction coil inside |
US5870660A (en) * | 1996-08-30 | 1999-02-09 | Minolta Co., Ltd. | Heating device |
US6037576A (en) * | 1996-08-30 | 2000-03-14 | Minolta Co., Ltd. | Apparatus and method for detecting a condition in an inductive heating device |
US6049691A (en) * | 1996-05-31 | 2000-04-11 | Canon Kabushiki Kaisha | Image heating apparatus |
JP2002006659A (en) * | 2000-06-27 | 2002-01-11 | Kyocera Mita Corp | Fixing device |
JP2003115410A (en) * | 2001-07-30 | 2003-04-18 | Fuji Xerox Co Ltd | Magnetic core, magnetic shielding member, and electrophotographic device using them |
US7006781B2 (en) | 2001-11-14 | 2006-02-28 | Matsushita Electric Industrial Co., Ltd. | Heating roller, heating belt, image heating device, and image forming device |
US7122768B2 (en) | 2001-11-01 | 2006-10-17 | Matsushita Electric Industrial Co., Ltd. | Heating roller, image heating apparatus, and image forming apparatus |
US7194234B2 (en) | 2001-11-01 | 2007-03-20 | Matsushita Electric Industrial Co., Ltd. | Electromagnetic induction heat generating roller, heating device, and image forming apparatus |
US7817952B2 (en) | 2006-03-13 | 2010-10-19 | Ricoh Company, Ltd. | Fixer and image forming apparatus including the same |
-
1994
- 1994-06-28 JP JP16877494A patent/JPH0816007A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5832354A (en) * | 1995-12-05 | 1998-11-03 | Ricoh Company, Ltd. | Image fixing device, image forming apparatus providing the image fixing device and rotor used in the image fixing device and having induction coil inside |
US6049691A (en) * | 1996-05-31 | 2000-04-11 | Canon Kabushiki Kaisha | Image heating apparatus |
US5870660A (en) * | 1996-08-30 | 1999-02-09 | Minolta Co., Ltd. | Heating device |
US6037576A (en) * | 1996-08-30 | 2000-03-14 | Minolta Co., Ltd. | Apparatus and method for detecting a condition in an inductive heating device |
JP2002006659A (en) * | 2000-06-27 | 2002-01-11 | Kyocera Mita Corp | Fixing device |
JP2003115410A (en) * | 2001-07-30 | 2003-04-18 | Fuji Xerox Co Ltd | Magnetic core, magnetic shielding member, and electrophotographic device using them |
US7122768B2 (en) | 2001-11-01 | 2006-10-17 | Matsushita Electric Industrial Co., Ltd. | Heating roller, image heating apparatus, and image forming apparatus |
US7194234B2 (en) | 2001-11-01 | 2007-03-20 | Matsushita Electric Industrial Co., Ltd. | Electromagnetic induction heat generating roller, heating device, and image forming apparatus |
US7006781B2 (en) | 2001-11-14 | 2006-02-28 | Matsushita Electric Industrial Co., Ltd. | Heating roller, heating belt, image heating device, and image forming device |
US7817952B2 (en) | 2006-03-13 | 2010-10-19 | Ricoh Company, Ltd. | Fixer and image forming apparatus including the same |
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