JPH08141228A - Production of outer edge for electrical razor - Google Patents

Production of outer edge for electrical razor

Info

Publication number
JPH08141228A
JPH08141228A JP6280820A JP28082094A JPH08141228A JP H08141228 A JPH08141228 A JP H08141228A JP 6280820 A JP6280820 A JP 6280820A JP 28082094 A JP28082094 A JP 28082094A JP H08141228 A JPH08141228 A JP H08141228A
Authority
JP
Japan
Prior art keywords
outer blade
beard
manufacturing
electric razor
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6280820A
Other languages
Japanese (ja)
Inventor
Yasushi Kobayashi
靖 小林
Shigeo Akaha
茂男 赤羽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SANZEN SEIKO KK
Original Assignee
SANZEN SEIKO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SANZEN SEIKO KK filed Critical SANZEN SEIKO KK
Priority to JP6280820A priority Critical patent/JPH08141228A/en
Publication of JPH08141228A publication Critical patent/JPH08141228A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B19/00Clippers or shavers operating with a plurality of cutting edges, e.g. hair clippers, dry shavers
    • B26B19/14Clippers or shavers operating with a plurality of cutting edges, e.g. hair clippers, dry shavers of the rotary-cutter type; Cutting heads therefor; Cutters therefor
    • B26B19/143Details of outer cutters

Abstract

PURPOSE: To produce an outer edge for an electrical razor by an integrated press working line, without using lacing or milling, by shear-pressing a thin sheet to provide slots and by drawing-pressing to form three-dimensional outer edges. CONSTITUTION: A hollow disc of an adequate material, such as stainless steel, is drawing-pressed to produce a ring-shape convex part 1 for a rotary electrical razor. The convex part 1 is provided with slots 2 crossing the total ring thickness, through which hairs are introduced into the razor, on the top at the same pitch, to provide bridge-like edges 3. The groove section at the back side of the convex part 1 accommodates a rotary inner edge in such a way that the inner edge can rotate along the groove. A thin sheet is shear-pressed to provide the slots, and then drawing-pressed to form three-dimensional outer edges. Thus, the outer edge is produced by an integrated press working line consisting of two or more steps.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、電気カミソリの外刃の
製造方法に関し、特に、切刃部の形成を首尾一貫したプ
レス加工で実現する外刃の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an outer blade of an electric razor, and more particularly, to a method for manufacturing an outer blade for forming a cutting edge portion by consistent press working.

【0002】[0002]

【従来の技術】従来、回転式電気カミソリ(所謂3つ目
タイプ)の外刃(外刃ヘッド)の一例としては、図10
に示す如く、ステンレス等の中抜き穴付き円板材を絞り
加工して環状の凸面部(環状膨出台)1を作り、この凸
面部の頂上部位に横断的な多数のスリット孔(ヒゲ導入
孔)2を同ピッチで溝切りして、凸面部1の頂上部位に
架橋状の切刃部3を多数形成したものが知られている。
凸面部1の裏側の凹溝4内には回転式内刃(図示せず)
が回転可能に収められて摺接するようになっており、ヒ
ゲ剃り時にはスリット孔2に進入して裏面側に突出した
ヒゲがその内刃(可動刃)と切刃部3(固定刃)で剪断
除去されるようになっている。
2. Description of the Related Art Conventionally, an example of an outer blade (outer blade head) of a rotary electric razor (so-called third type) is shown in FIG.
As shown in Fig. 4, a circular plate material with hollow holes such as stainless steel is drawn to form an annular convex surface portion (annular bulging table) 1, and a large number of slit holes (beard introduction holes) are provided at the top of the convex surface portion. It is known that 2 are grooved at the same pitch and a large number of bridging cutting blade portions 3 are formed at the top portion of the convex surface portion 1.
A rotary inner blade (not shown) is provided in the concave groove 4 on the back side of the convex surface portion 1.
Is rotatably housed in sliding contact, and when shaving the beard, the beard that enters the slit hole 2 and protrudes to the back side is sheared by its inner blade (movable blade) and cutting blade portion 3 (fixed blade). It is supposed to be removed.

【0003】このように環状の凸面部1において横断方
向(斜状放射方向)に配向した多数のスリット孔2を有
する外刃は、従来例えば単型プロセスでは、次のように
して製造されている。即ち、図11(a)に示す如く、
板厚0.7mm 程度の板材に穴あけプレス加工を施して中抜
き穴(捨て穴)5を有する円板を形成した後、この円板
に絞りプレス加工を施して円環状の凸面部1を有する外
刃立体形状を付与する。次に、図11(b)に示す如
く、凸面部1の裏面側(凹溝4の底面)をレース加工で
薄肉化し、例えば0.2mm 程度の薄肉部1aを形成する。
次に、図11(c)及び図12(a)に示す如く、この
凸面部1の薄肉部1aに対し横断方向(斜状放射方向)
にフライス加工を施してスリット孔2を1本1本刻んで
形成する。
An outer blade having a large number of slit holes 2 oriented in the transverse direction (oblique radial direction) in the annular convex surface portion 1 as described above is conventionally manufactured as follows in a single mold process, for example. . That is, as shown in FIG.
After punching a plate material having a thickness of about 0.7 mm to form a disk having a hollow hole (discard hole) 5, the disk is subjected to a drawing press process to form an outer surface having an annular convex surface portion 1. Adds a three-dimensional shape to the blade. Next, as shown in FIG. 11B, the back surface side of the convex surface portion 1 (bottom surface of the concave groove 4) is thinned by lacing to form a thin portion 1a of, for example, about 0.2 mm.
Next, as shown in FIGS. 11 (c) and 12 (a), a transverse direction (oblique radial direction) with respect to the thin portion 1a of the convex surface portion 1
Milling is applied to each of the slit holes 2 to form one by one.

【0004】このフライス加工(例えば直径2cm程度の
外刃のときスリット孔数90本)によって、スリット孔
2,2に挟まれた残存部としての多数の切刃部3が形成
される。
By this milling process (for example, when the outer blade has a diameter of about 2 cm, the number of slit holes is 90), a large number of cutting blade portions 3 sandwiched between the slit holes 2 and 2 are formed.

【0005】その後、焼入れ工程、裏面側に対するラッ
プ工程、表面側に対するバフ掛け工程が施される。
After that, a quenching process, a lapping process for the back side, and a buffing process for the front side are performed.

【0006】他方、電気カミソリの外刃としては、電鋳
法で製造される網目状の外刃も知られている。網目状の
外刃は回転式電気カミソリ又は振動式電気カミソリのい
ずれにも使用されているが、製造コスト高であるという
欠点がある。
On the other hand, as an outer blade of an electric razor, a mesh-shaped outer blade manufactured by an electroforming method is also known. The mesh-shaped outer blade is used for both the rotary electric razor and the vibrating electric razor, but it has a drawback that the manufacturing cost is high.

【0007】[0007]

【発明が解決しようとする課題】ところで、上記のレー
ス加工(薄肉化)及びフライス加工(溝切り)の工程を
用いた電気カミソリの外刃の製造方法にあっては、次の
ような問題点があった。
By the way, the following problems are encountered in the method of manufacturing the outer blade of the electric razor using the above-described lace processing (thinning) and milling (grooving) steps. was there.

【0008】 従来は、フライス加工時の素材の剛性
を保つために比較的厚い板材(約0.7mm 程度)を用いる
必要があるが、ヒゲの剃り残し長さを極力短小化するた
めに、絞り加工後フライス加工前に、レース加工により
薄肉部1aを局部的に形成するようにしている。このた
め、薄肉部1aを形成するレース加工は高精度が要求さ
れ、歩留まり向上の障害になっていた。
Conventionally, it is necessary to use a relatively thick plate material (about 0.7 mm) in order to maintain the rigidity of the material at the time of milling, but in order to shorten the unshaved length of the beard as much as possible, drawing processing is performed. Before the post-milling process, the thin portion 1a is locally formed by lace processing. For this reason, high precision is required for the lace processing for forming the thin portion 1a, which has been an obstacle to improving the yield.

【0009】 また、レース加工の後、多数のスリッ
ト孔2は1本1本フライス加工で順次溝切りして形成し
て行くので、最後のスリット孔を溝切りする迄、長い所
要時間を必要とし、量産性が著しく低い。このため外刃
の製造コストの低廉化が困難であった。
In addition, since a large number of slit holes 2 are sequentially formed by milling one by one after the race processing, it takes a long time until the last slit hole is cut. , Mass productivity is extremely low. Therefore, it is difficult to reduce the manufacturing cost of the outer blade.

【0010】 切刃部3はフライス加工でスリット孔
2を溝切りして残存したものであるから、図12に示す
如く、切刃部3の刃先角αは略直角である。このため、
ヒゲ切断時の剪断抵抗(剪断応力)が大きく、ヒゲ剃り
がシャープでないという不具合が生じる。フライス加工
により発生したバリ等を除去する目的で、裏面ラップ工
程の後、表面側をバフ掛けする必要があるが、このバフ
工程によって図12(b)に示す如く、切刃部3の表面
側角部はラウンド状に丸み取りされるものの、深部に位
置する刃端までは届かず、刃先角αが鋭角になる程は除
去できない。またフライス加工のため全体の強度保持
上、厚さの薄肉化にはもともと無理があった。
Since the cutting edge portion 3 is left after cutting the slit hole 2 by milling, as shown in FIG. 12, the cutting edge angle α of the cutting edge portion 3 is substantially a right angle. For this reason,
The shear resistance (shear stress) at the time of beard cutting is large, and the problem that the beard shaving is not sharp occurs. In order to remove burrs and the like generated by milling, it is necessary to buff the front surface side after the back surface lapping step. However, as shown in FIG. 12B, the front surface side of the cutting edge portion 3 is formed by this buffing step. Although the corners are rounded off in a round shape, they do not reach the blade end located in the deep part and cannot be removed to such an extent that the cutting edge angle α becomes an acute angle. Also, because of the milling process, it was originally impossible to reduce the thickness in order to maintain the overall strength.

【0011】そこで上記問題点に鑑み、本発明の第1の
課題は、レース加工及びフライス加工を排除してプレス
加工法により切刃部を略一挙に形成することにより、工
数の大幅削減を図り、外刃製造の低コスト化を実現でき
る電気カミソリの外刃の製造方法を提供することにあ
る。本発明の第2の課題は、バフ掛け工程を簡略化する
ことにより更なる外刃の低コスト化を実現することにあ
る。本発明の第3の課題は、切刃部の刃先角が鋭角にな
るよう外刃の切刃部を成形することにより、ヒゲをシャ
ープに切断できると共にヒゲの剃り残し長さを僅少にす
ることにある。
In view of the above problems, the first object of the present invention is to reduce the number of man-hours by eliminating the race and milling and forming the cutting edge portion by pressing at once. An object of the present invention is to provide a method for manufacturing an outer blade of an electric razor capable of realizing a lower cost of manufacturing the outer blade. A second object of the present invention is to further reduce the cost of the outer blade by simplifying the buffing process. A third object of the present invention is to form a sharp cutting edge of the outer blade so that the cutting edge has a sharp cutting edge angle, so that the whisker can be sharply cut and the unshaved length of the mustache is made small. It is in.

【0012】[0012]

【課題を解決するための手段】上記課題を解決するため
に、本発明に係る電気カミソリの外刃の製造方法は首尾
一貫したプレス加工の複数工程からなることを特徴とす
る。即ち、本発明は、多数のヒゲ導入孔を備えた電気カ
ミソリの外刃の製造方法において、薄板素材を準備し、
これに対し剪断プレス加工により穴あけして上記ヒゲ導
入孔を形成するヒゲ導入孔形成工程と、形成された上記
ヒゲ導入孔付き素材を絞りプレス加工により外刃立体形
状を付与する外刃成形工程を有して成ることを特徴とす
る。
In order to solve the above problems, the method for manufacturing an outer blade of an electric razor according to the present invention is characterized by comprising a plurality of steps of consistent press working. That is, the present invention provides a thin plate material in a method for manufacturing an outer blade of an electric razor having a large number of beard introducing holes,
On the other hand, a beard introduction hole forming step of forming a beard introduction hole by punching by shear press processing, and an outer blade forming step of giving a three-dimensional outer blade shape by drawing press forming the formed material with a beard introduction hole. It is characterized by having.

【0013】また、例えば上記ヒゲ導入孔形成工程と上
記外刃成形工程との間には、形成されたヒゲ導入孔付き
板材に対し圧縮プレス加工により上記ヒゲ導入孔の切口
面を圧印して刃先傾斜面を付与する切刃部整形工程を設
けることが望ましい。この切刃部整形工程では同時にヒ
ゲ誘導面を付与するようにしても良い。
Further, for example, between the above-mentioned beard-introducing hole forming step and the above-mentioned outer blade forming step, the plate surface with a beard-introducing hole formed is compression-pressed to imprint the cut surface of the above-mentioned beard-introducing hole and the cutting edge It is desirable to provide a cutting edge shaping process that imparts an inclined surface. In this cutting edge part shaping step, a beard guiding surface may be provided at the same time.

【0014】上記ヒゲ導入孔形成工程としては、多数の
導入孔を全部一挙に穴あけするのではなく、分散的穴あ
け工程の繰り返しから成ることが望ましい。上述の製造
方法は網目状外刃に対しても適用可能であるが、外刃が
回転対称配置の多数のヒゲ導入孔を備える回転式電気カ
ミソリの外刃であるときには、上記ヒゲ導入孔形成工程
としては、円周に亘って等間隔に配置された複数の上記
ヒゲ導入孔を形成する円周植え込み型の穴あけ工程の繰
り返し操作から成ることが望ましい。かかる場合には、
各円周植え込み型の穴あけ工程毎で穴あけされるヒゲ導
入孔の個数を相等しくする方が良い。
It is preferable that the step of forming the beard introducing holes is to repeat the step of dispersive drilling, instead of drilling all the many introducing holes at once. The manufacturing method described above is also applicable to a mesh-shaped outer blade, but when the outer blade is an outer blade of a rotary electric razor having a large number of mustache introducing holes arranged rotationally symmetrically, the whisker introducing hole forming step is performed. It is preferable that the method comprises repeated operations of a circumferential implanting type drilling step for forming a plurality of the above-mentioned beard introducing holes arranged at equal intervals along the circumference. In such cases,
It is better to equalize the number of beard introducing holes to be drilled in each circumferential implanting type drilling step.

【0015】上記各プレス加工は単型プレスからなると
きでも、順送工程からなるときでも良いが、単型プレス
のときは、ヒゲ導入孔形成工程の以前に、中抜き孔を穴
あけする捨て孔形成工程を設けることが望ましい。ま
た、順送工程のときは、ヒゲ導入孔形成工程と外刃成形
工程との間に、中抜き穴を穴あけする捨て穴形成工程を
設けることが望ましい。
Each of the above-mentioned press working may be performed by a single die press or a progressive feed step. However, in the case of a single die press, a waste hole for punching a hollow hole is formed before the beard introduction hole forming step. It is desirable to provide a forming process. Further, in the case of the progressive feeding step, it is desirable to provide a waste hole forming step for making a hollow hole between the beard introducing hole forming step and the outer blade forming step.

【0016】更に、上記外刃成形工程と上記研磨又は前
記ラップ工程の間に、焼入れ工程を設けることが望まし
い。
Further, it is desirable to provide a quenching step between the outer blade forming step and the polishing or lapping step.

【0017】そして、上記平板薄板材としてはステンレ
ス材であって板厚は0.1mm 〜0.3mmであることが望まし
い。
The flat plate material is preferably a stainless steel material having a plate thickness of 0.1 mm to 0.3 mm.

【0018】[0018]

【作用】本発明の製造方法によれば、剪断プレス加工に
よる穴あけによって薄板素材に多数のヒゲ導入孔が一挙
に形成される。従来のフライス加工による製造方法とは
手順を逆に、ヒゲ導入孔の形成後に、絞りプレス加工が
施され、ヒゲ導入孔を備えた薄板素材が所定の外刃立体
形状となる。ここで、ヒゲ導入孔の形成がフライス加工
による1本毎の溝切りではなく、ポンチ及びダイにより
一挙多数のヒゲ導入孔が形成できるので、その工程時間
の短縮化が達成でき、外刃の製造コストの低廉化を図る
ことができる。
According to the manufacturing method of the present invention, a large number of beard introducing holes are formed all at once in the thin plate material by punching by shear press working. Contrary to the conventional manufacturing method by milling, the thin plate material provided with the beard introducing hole is formed into a predetermined outer cutter three-dimensional shape by performing drawing press processing after forming the beard introducing hole. Here, the beard introduction holes are not formed by milling one by one, but a large number of beard introduction holes can be formed by punches and dies, so that the process time can be shortened and the outer blade is manufactured. The cost can be reduced.

【0019】最初から薄板素材を用いることができるの
で、切刃部の厚さを極薄にでき、剃り残し長さを非常に
短くできる。このため、従来法のように切刃部の薄肉化
のためのレース加工を追加せずに済むので、この点から
も外刃の低コスト化を図ることができる。
Since the thin plate material can be used from the beginning, the thickness of the cutting edge portion can be made extremely thin and the unshaving length can be made extremely short. Therefore, unlike the conventional method, it is not necessary to add lace processing for thinning the cutting edge portion, and also from this point, the cost of the outer blade can be reduced.

【0020】上述のように、プレスによる穴あけにより
形成されたヒゲ導入孔形成工程と外刃成形工程との間
に、圧縮プレス加工により上記ヒゲ導入孔の切口面を圧
印して刃先傾斜面を付与する切刃部整形工程を設けるこ
とが望ましい。このような圧印により刃先面を整形する
と、刃先角が鋭角の刃先を鋭利に形成できる。このた
め、ヒゲ切断時の抵抗を僅少にでき、ヒゲ剃り感を良好
にできる。また、逆に切刃部の剪断応力を低減できるの
で、強度上、更なる切刃部の薄型化も可能であり、ヒゲ
剃り残し長さの僅少化に資する。この圧印の加工硬化に
より刃先傾斜面の表層硬度も高まるので、シャープなヒ
ゲ剃りの長寿命化も実現できる。また、このような切刃
部整形工程は、前段階の穴あけで変形した切刃部全体の
形状を矯正する作用もあり、多数の切刃部の向き・配列
等を整えることができる。
As described above, between the beard introduction hole forming step formed by punching with the press and the outer blade forming step, the cut surface of the beard introduction hole is imprinted by the compression press work to give the blade tip inclined surface. It is desirable to provide a cutting edge shaping process. When the cutting edge surface is shaped by such coining, a cutting edge having an acute cutting edge angle can be sharply formed. Therefore, the resistance at the time of cutting the beard can be made small, and the beard shaving feeling can be improved. Further, on the contrary, since the shearing stress of the cutting edge portion can be reduced, it is possible to further reduce the thickness of the cutting edge portion in terms of strength, which contributes to the reduction of the unshaved length. The hardness of the surface of the inclined surface of the cutting edge is increased by the work hardening of the coining, so that the life of sharp beard shaving can be extended. Further, such a cutting edge shaping step also has the effect of correcting the shape of the entire cutting edge that has been deformed in the previous step of drilling, and the orientation, arrangement, etc. of a large number of cutting edges can be adjusted.

【0021】上記の切刃部整形工程では刃先傾斜面のみ
を付与するようにしてあるが、同時に、ヒゲ誘導面を付
与するようにしても良い。ヒゲ導入孔の表面開口側を広
く開口させたり、テーパ面や勾配面を付与させることが
できる。これによって集毛効果が高くなるので、ヒゲ剃
り能力の向上を図ることができる。
In the above-mentioned step of shaping the cutting edge portion, only the inclined surface of the cutting edge is provided, but at the same time, a beard guiding surface may be provided. It is possible to widen the surface opening side of the beard introducing hole, or to provide a tapered surface or a sloped surface. As a result, the hair collection effect is enhanced, so that the beard shaving ability can be improved.

【0022】ここで、上記ヒゲ導入孔形成工程として
は、1回の剪断プレス加工ですべてのヒゲ導入孔を穴あ
けするのではなく、分散的穴あけ工程の繰り返しにより
段階的に形成するようになっている。ある位置の穴あけ
ではその周辺部をクランプすることができるので、近接
したヒゲ導入孔同士の穴あけが可能であると共に、薄板
材でも隣接のヒゲ導入孔間の切刃部を破断させることな
く、多少の変形は生じるものの、剪断プレス加工により
充分良好な穴あけを行なうことができる。外刃が回転対
称配置の多数のヒゲ導入孔を備える回転式電気カミソリ
の外刃であるときには、上記ヒゲ導入孔形成工程として
は、円周に亘って等間隔に配置された複数の上記ヒゲ導
入孔を形成する円周植え込み型の穴あけ工程の繰り返し
操作から成ることが望ましい。集中的ないし密集的に多
数の穴あけを一挙に行なうのではなく、全体的に分散さ
せて穴あけを複数回に分けて行なうようにしている。特
に、各円周植え込み型の穴あけ工程毎で穴あけされるヒ
ゲ導入孔の個数を相等しくした場合には、薄板素材に加
わる力が大きくならないので、切刃部の破断等を有効的
に防止できる。
Here, as the above-mentioned beard introduction hole forming step, not all the beard introduction holes are drilled by one shear press work, but they are formed stepwise by repeating the dispersive drilling step. There is. Since it is possible to clamp the peripheral part of a hole at a certain position, it is possible to make holes between the adjacent beard introduction holes, and even with a thin plate material, without breaking the cutting edge part between adjacent beard introduction holes, Although the deformation occurs, a sufficiently good hole can be drilled by shear press working. When the outer blade is an outer blade of a rotary electric razor having a large number of beard introducing holes arranged in a rotationally symmetric arrangement, the beard introducing hole forming step includes a plurality of the beard introducing portions arranged at equal intervals along the circumference. Desirably, it comprises a repetitive operation of the circumferentially implantable drilling process to form the holes. Rather than intensively or densely making a large number of holes at once, the holes are dispersed throughout and made in multiple times. In particular, when the number of beard introducing holes to be drilled in each circumferential implanting type drilling step is made equal, the force applied to the thin plate material does not become large, so it is possible to effectively prevent breakage of the cutting edge part etc. .

【0023】[0023]

【実施例】図1乃至図5は本発明に係る電気カミソリの
外刃の製造方法の実施例におけるヒゲ導入孔形成工程迄
を順に説明するための薄板素材(ブランク,ワーク)を
示す平面図である。
1 to 5 are plan views showing thin plate materials (blanks, works) for sequentially explaining processes up to a beard introducing hole forming step in an embodiment of a method for manufacturing an outer blade of an electric razor according to the present invention. is there.

【0024】本例の製造方法は単型プレス工程より成
り、先ず、ステンレス製平板薄板材(厚み0.1mm 〜0.3m
m )を準備し、図1に示す如く、剪断プレス加工により
表面側にポンチを当てて外径(直径約2cm)穴抜きをす
ると同時に、中抜き穴(捨て穴)10及びこの周囲90
°間隔毎のパイロット穴11を穴あけする。中抜き穴1
0は後工程の絞りプレス加工の際絞り変形を与えるため
に必要となり、またパイロット穴11はこの後のワーク
Wをガイド支持するために必要となる。
The manufacturing method of this example consists of a single die pressing process. First, a stainless steel flat plate material (thickness 0.1 mm to 0.3 m
m) is prepared, and as shown in FIG. 1, a punch is applied to the surface side by shearing press to punch an outer diameter (diameter of about 2 cm), and at the same time, a middle punched hole (discarded hole) 10 and its surrounding 90
° Pilot holes 11 are made at intervals. Hollow hole 1
0 is necessary to give a drawing deformation during the drawing press working in the subsequent process, and the pilot hole 11 is necessary to guide and support the work W after this.

【0025】次の工程は、図2〜図5に示す如く、ワー
クに対し表面側から裏面側にかけて(裏面側をダイで支
持し表面側にポンチを当てて)剪断プレス加工により穴
あけして円周に並ぶ多数のヒゲ導入孔(スリット孔:ス
リット長さ約3mm ,スリット長さ約0.3mm )12…を形
成するヒゲ導入孔形成工程である。本例ではこのヒゲ導
入孔形成工程は円周植え込み型の穴あけ加工を4回に分
けて行うようにしている。
In the next step, as shown in FIGS. 2 to 5, the work is cut from the front surface side to the back surface side (the back surface side is supported by a die and a punch is applied to the front surface) by shearing press to make a circle. This is a process for forming a mustache introducing hole for forming a large number of mustache introducing holes (slit holes: slit length about 3 mm, slit length about 0.3 mm) 12 lined up around the circumference. In the present example, this beard introducing hole forming step is performed by performing a circumferential implanting type drilling process in four steps.

【0026】即ち、図2に示す第1回目のヒゲ導入孔形
成工程では中抜き穴10の周りに等角度間隔(18°
毎)で斜状(約10°交差)放射方向に20本のヒゲ導入
孔12が一挙に形成される。ここで20本のヒゲ導入孔
12を円周植え込み型で等角度間隔(18°)に形成す
るようになっているので、打ち抜き時において剪断応力
がワークWに全体且つ分散的に発生するため、薄板材に
も拘らず、ヒゲ導入孔12,12間において切刃部とな
るべき部分に不如意な破断が生じる虞れはない。
That is, in the first beard introducing hole forming step shown in FIG. 2, equiangular intervals (18 °) are formed around the hollow hole 10.
In each case, 20 beard introducing holes 12 are formed at once in the oblique (radius crossing about 10 °) radial direction. Here, since the 20 beard introducing holes 12 are circumferentially implantable and are formed at equal angular intervals (18 °), shearing stress is generated in the work W in a dispersive manner at the time of punching. In spite of the thin plate material, there is no risk of inadvertent breakage between the beard introducing holes 12, 12 in the portion that should be the cutting edge portion.

【0027】次の図3に示す第2回目のヒゲ導入孔形成
工程でも、ワークWに対し中抜き穴10の周りに等角度
間隔(18°)で斜状放射方向に一挙20本のヒゲ導入
孔12が新たに打ち抜かれ、これによってヒゲ導入孔1
2の本数は合計40本となる。ここで第1回目に形成さ
れたヒゲ導入孔12−1,12−1の中間部分に第2回
目のヒゲ導入孔12−2を間挿的に形成するようにして
いる。例えば、局部的に密集させてヒゲ導入孔1を多数
一挙に形成する場合には、切刃部として残存すべき部分
に破断が生じてしまうからである。この第2回目の打ち
抜き時においても剪断応力がワークWに全体且つ分散的
に発生するため、薄板材にも拘らず、狭いピッチになっ
たヒゲ導入孔12,12間に不如意な破断が生じること
はない。
Also in the second beard introduction hole forming step shown in FIG. 3 below, 20 beards are introduced at once in the oblique radial direction at equal angular intervals (18 °) around the hollow hole 10 with respect to the work W. The hole 12 is newly punched out, whereby the beard introducing hole 1
The number of 2 is 40 in total. Here, the second beard introducing hole 12-2 is formed in the middle portion of the first beard introducing holes 12-1 and 12-1. This is because, for example, when a plurality of beard introducing holes 1 are locally formed at once in a concentrated manner, breakage occurs in a portion that should remain as a cutting edge portion. During the second punching, shear stress is generated in the work W as a whole and in a dispersed manner, so that in spite of the thin plate material, involuntary breakage occurs between the beard introduction holes 12 having a narrow pitch. There is no.

【0028】ただ、破断迄には至らないものの、残存す
べき部分にある程度の変形が生じても後工程の切刃部整
形工程で修復できる。第2回目のヒゲ導入孔形成工程に
よって中抜き穴10の周りには9°間隔でヒゲ導入孔1
2が形成される。
However, even if the portion to be remained is deformed to some extent, it can be repaired in the cutting edge portion shaping step which is a post-step although the fracture is not reached. By the second beard introduction hole forming step, the beard introduction holes 1 are provided at intervals of 9 ° around the hollow hole 10.
2 is formed.

【0029】次の図4に示す第3回目のヒゲ導入孔形成
工程でも、ワークWに対し中抜き穴10の周りに等角度
間隔(18°)で斜状放射方向に一挙20本のヒゲ導入
孔12が新たに打ち抜かれ、これによってヒゲ導入孔1
2の本数は合計60本となる。ところで、第2回目の打
ち抜き工程によって、第1回目のヒゲ導入孔12−1と
第2回目のヒゲ導入孔12−2との孔間数は40箇所と
なったが、第3回目の打ち抜き工程では歯数40本(9
°間隔)の打ち抜き歯を持つポンチを用いるのではな
く、本例では第1回目,第2回目と同様な歯数20本
(18°間隔)の打ち抜き歯を持つポンチが用いられて
いる。歯数を多くすると、剪断力も大きくなり、ヒゲ導
入孔12,12の孔間に不如意な破断が生じる虞れがあ
る。これを回避するために、歯数20本のポンチを用い
ている。従って、この第3回目の打ち抜きではヒゲ導入
孔12−1とヒゲ導入孔12−2との孔間数40のうち
1つおきにヒゲ導入孔12−3を形成しているので、1
つおきに孔間数20だけヒゲ導入孔12−3が形成され
ずに残る結果となるが、図5に示す第4回目の打ち抜き
工程によって残りヒゲ導入孔12−1と12−2との孔
間にヒゲ導入孔12−4が形成される。これによって中
抜き穴10の周りには4.5 °間隔でヒゲ導入孔12が合
計80本形成される。
Also in the third beard introducing hole forming step shown in FIG. 4 below, 20 beards are introduced at a uniform angular interval (18 °) around the hollow hole 10 in the oblique radial direction with respect to the work W. The hole 12 is newly punched out, whereby the beard introducing hole 1
The number of 2 is 60 in total. By the way, the number of holes between the first beard introducing hole 12-1 and the second beard introducing hole 12-2 is 40 by the second punching process, but the third punching process is performed. 40 teeth (9
Instead of using punches having punched teeth of (° intervals), punches having punched teeth of 20 teeth (18 ° intervals) similar to those in the first and second times are used in this example. If the number of teeth is increased, the shearing force is also increased, and there is a possibility that the whisker introduction holes 12, 12 may be inadvertently broken between the holes. To avoid this, a punch with 20 teeth is used. Therefore, in the third punching, the whisker introduction holes 12-3 are formed every other one of the 40 between the beard introduction holes 12-1 and 12-2.
The result is that the beard introduction holes 12-3 are left without being formed every other number of holes every other hole, but the remaining beard introduction holes 12-1 and 12-2 are formed by the fourth punching step shown in FIG. A beard introducing hole 12-4 is formed therebetween. As a result, a total of 80 beard introducing holes 12 are formed around the hollowed hole 10 at intervals of 4.5 °.

【0030】このような剪断プレス加工により薄板素材
のワークWに多数のヒゲ導入孔12が形成されると、図
6(b)に示す如く、剪断プレス加工の特質上、ヒゲ導
入孔12の切口面は、表面側W1 (ポンチ側)が剪断面
又はダレ面S1 で、裏面側W2 (ダイ側)が破断面S2
であり、中間がバニシして平滑な剪断面S0 となる。
When a large number of beard introducing holes 12 are formed in the thin plate work W by such shear pressing, as shown in FIG. 6B, due to the nature of the shear pressing, the cutouts of the beard introducing holes 12 are formed. As for the surface, the front surface side W 1 (punch side) is a sheared surface or sag surface S 1 , and the back surface side W 2 (die side) is a fracture surface S 2
And the middle portion is burnt to form a smooth shear plane S 0 .

【0031】従って、この破断面S2 をそのまま刃先面
として利用する場合、刃先角αは鈍角になるので、ヒゲ
の切れ味が良くない。
Therefore, when the fracture surface S 2 is used as it is as the cutting edge surface, the cutting edge angle α becomes an obtuse angle, and the sharpness of the beard is not good.

【0032】上述のヒゲ導入孔形成工程の後、本例では
特に切刃部整形工程が加わっている。切刃部整形工程
は、図7に示すように、ヒゲ導入孔付きワークWに対し
圧縮プレス加工によりヒゲ導入孔12の切口面(S1
はS2 )を圧印して刃先傾斜面13a及びヒゲ誘導面1
3bを付与する。本例においては、表面側W1 から圧印
に用いるポンチが突き当てるようになっており、剪断面
又はダレ面S1 が拡径的に押し拡げられ、スリット孔の
長手方向に刃先傾斜面13aが形成されると共に、スリ
ット孔の内径側端部に勾配面のヒゲ誘導面13bが形成
される。圧印によって切口面を整形しているので、刃先
傾斜面13aやヒゲ誘導面13bは冷間鍛造面となり、
加工硬化により表層の硬度が増大する。このように、圧
印による切刃部整形工程を加えると、切刃部13の刃先
面を破断面としてではなく、所定の鋭角の刃先角αを確
実に得ることができ、刃先角αのバラツキも是正でき
る。また刃先面の表層硬度を高くできる。従って、シャ
ープなヒゲ剃りと長寿命化を実現できる。ヒゲ導入孔形
成工程によって多数の切刃部13には変形(捩れや反
り)が生じているものの、特にこの切刃部整形工程によ
ってその変形も矯正され、多数の切刃部13を規則正し
く揃えることができる。なお、切刃部整形工程では同時
にヒゲ誘導面13bも形成できるので、新たな工程を排
除できると共に、ヒゲ誘導面13bによって集毛効果を
高め、ヒゲ剃り性能が向上する。
After the above-mentioned beard introducing hole forming step, in this example, a cutting edge shaping step is particularly added. In the cutting blade shaping step, as shown in FIG. 7, the work W with a beard introduction hole is compressed and press-cut to the cut surface (S 1 or S 2 ) of the beard introduction hole 12 to form the beveled edge surface 13a and the beard. Guide surface 1
3b is given. In this example, the punch used for coining is abutted from the front surface side W 1 , the sheared surface or the sagging surface S 1 is expanded and expanded, and the blade tip inclined surface 13a is formed in the longitudinal direction of the slit hole. A beard guiding surface 13b, which is a sloped surface, is formed at the inner diameter side end of the slit hole. Since the cut surface is shaped by coining, the blade tip inclined surface 13a and the beard guiding surface 13b are cold forged surfaces,
The work hardening increases the hardness of the surface layer. In this way, when the cutting edge shaping step by coining is added, a predetermined acute cutting edge angle α can be reliably obtained instead of the cutting edge surface of the cutting blade portion 13 as a fracture surface, and variations in the cutting edge angle α are also possible. Can be corrected. Further, the surface hardness of the cutting edge surface can be increased. Therefore, sharp beard shaving and longer life can be realized. Although many cutting edge portions 13 are deformed (twisted or warped) by the beard introduction hole forming step, the deformation is also corrected by this cutting edge portion shaping step, and the many cutting edge portions 13 are regularly arranged. You can In addition, since the beard guiding surface 13b can be formed at the same time in the cutting edge part shaping step, a new step can be eliminated, and the hair collecting effect is enhanced by the beard guiding surface 13b, and the beard shaving performance is improved.

【0033】次の工程は、図8に示す如く、剪断プレス
加工により円板状のワークWを縁切りして(打ち抜きし
て)、パイロット穴11を排除する。この後、図9に示
す如く、絞りプレス加工を施し、環状に配列した切刃部
13の領域を押し出して環状の凸面部(環状膨出台)1
4を形成して立体形状にする。この絞りプレス加工によ
る外刃成形工程によって、一応、外刃製造が完了する
が、本例では後工程として次の工程を有している。絞り
プレス加工の後、打ち抜きによってワークWの外周縁に
回り止め用切り欠きを形成する。この回り止め用切り欠
きは外刃をカミソリ本体に回り止め固定するためであ
る。これによって一連のプレス工程は終了するが、この
後、ワークWに対し焼入れ処理を施す。
In the next step, as shown in FIG. 8, the disk-shaped work W is cut off (punched) by shearing to eliminate the pilot hole 11. After that, as shown in FIG. 9, drawing press working is performed to extrude the region of the cutting edge portions 13 arranged in an annular shape to form an annular convex surface portion (annular bulging table) 1
4 is formed into a three-dimensional shape. The outer blade manufacturing process is completed for the time being by the outer blade forming process by the drawing press work, but the present embodiment has the following process as a post process. After the squeeze press working, a notch for rotation prevention is formed on the outer peripheral edge of the work W by punching. This notch for rotation prevention is for fixing the outer cutter to the razor body in a rotation prevention manner. This completes a series of pressing steps, after which the work W is subjected to quenching treatment.

【0034】なお、本発明は上記実施例は単型工程の場
合を説明したが、帯状ブランクを用いれば順送工程にも
適用できることは言う迄もない。順送工程におけるプレ
ス加工は、例えば、ピアスの穴あけ形成→第1回目ヒゲ
導入孔(10本)の穴あけ形成→第2回目ヒゲ導入孔の
穴あけ形成→第3回目ヒゲ導入孔の穴あけ形成→第4回
目ヒゲ導入孔の穴あけ形成→第5回目ヒゲ導入孔の穴あ
け形成→第6回目ヒゲ導入孔の穴あけ形成→第7回目ヒ
ゲ導入孔の穴あけ形成→第8回目ヒゲ導入孔の穴あけ形
成→圧印による切刃部整形工程→中抜き穴の打ち抜き形
成→トリム穴あけ工程→絞り加工工程→切断工程,の順
で行われる。絞り加工のための中抜き穴の形成は、ヒゲ
導入孔形成工程(切刃部整形工程)の後に行うのが望ま
しい。
Although the present invention has been described in the case of the single mold process in the above embodiment, it is needless to say that the present invention can be applied to the progressive process if a band-shaped blank is used. The press working in the progressive process is, for example, the formation of piercing holes → the formation of the first beard introduction holes (10 holes) → the second formation of the beard introduction holes → the third formation of the beard introduction holes → the third 4th beard introduction hole formation → 5th beard introduction hole formation → 6th beard introduction hole formation → 7th beard introduction hole formation → 8th beard introduction hole formation → imprint The process of shaping the cutting edge portion by → is performed in the order of punching formation of a hollow hole → trimming process → drawing process → cutting process. It is desirable to form the hollow hole for the drawing process after the beard introduction hole forming step (cutting edge shaping step).

【0035】[0035]

【発明の効果】以上説明したように、本発明に係る電気
カミソリの外刃の製造方法は、薄板素材に対し表面側か
ら裏面側にかけて剪断プレス加工により穴あけして多数
のヒゲ導入孔を形成した後、裏面側から表面側にかけて
絞りプレス加工により外刃立体形状を付与することを特
徴としている。従って、次の効果を奏する。
As described above, in the method for manufacturing the outer blade of the electric razor according to the present invention, a large number of whisker introduction holes are formed in the thin plate material from the front surface side to the back surface side by shear press working. After that, it is characterized in that the outer blade has a three-dimensional shape by drawing press working from the back surface side to the front surface side. Therefore, the following effects are obtained.

【0036】 プレス加工によるヒゲ導入孔形成工程
によれば、ポンチ及びダイにより一挙多数のヒゲ導入孔
が形成できるので、その工程時間の短縮化が達成でき、
外刃の製造コストの低廉化を図ることができる。また、
最初から薄板素材を用いることができるので、切刃部の
厚さを極薄にでき、剃り残し長さを非常に短くできる。
According to the beard introduction hole forming step by press working, a large number of beard introduction holes can be formed by punches and dies, so that the process time can be shortened.
It is possible to reduce the manufacturing cost of the outer blade. Also,
Since a thin plate material can be used from the beginning, the thickness of the cutting edge portion can be made extremely thin, and the unshaving length can be made extremely short.

【0037】このため、従来法のように切刃部の薄肉化
のためのレース加工を追加せずに済み、外刃の低コスト
化を図ることができる。
Therefore, unlike the conventional method, it is not necessary to add lace processing for reducing the thickness of the cutting edge portion, and the cost of the outer blade can be reduced.

【0038】 外刃成形工程の後、裏面側に対し研磨
又はラップ加工を施する工程が追加されている場合に
は、このような研磨又はラップ工程によって、薄板素材
の表面層が除去されるので、プレスによる穴あけのヒゲ
導入孔の破断面又はかえり面も同時に除去でき、破断面
の隙間にヒゲが引っ掛ることがなくなり、また板薄化に
よりヒゲ剃り残し長さを僅少化できる。
When a step of polishing or lapping the back surface side is added after the outer blade forming step, the surface layer of the thin plate material is removed by such a polishing or lapping step. Also, the fractured surface or the burr surface of the beard introduction hole for punching by the press can be removed at the same time, the beard is not caught in the gap of the fractured surface, and the beard shaving length can be minimized by thinning the plate.

【0039】 更に、圧縮プレス加工によりヒゲ導入
孔の切口面を圧印して刃先傾斜面を付与する切刃部整形
工程を設けた場合、それ以前に遂行される剪断プレス加
工の穴あけ方向は無関係となる。つまり、剪断プレス加
工で穴あけされたヒゲ導入孔の切口面を圧印して刃先傾
斜面にしても良く、また破断面を圧印して刃先傾斜面に
しても良い。このような圧印により刃先面を整形する
と、刃先角が鋭角の刃先を鋭利に形成できる。このた
め、ヒゲ切断時の抵抗を僅少にでき、ヒゲ剃り感を良好
にできる。また、逆に切刃部の剪断応力を低減できの
で、強度上、更なる切刃部の薄型化も可能であり、ヒゲ
剃り残し長さの僅少化に資する。この圧印の加工硬化に
より刃先傾斜面の表層硬度も高まるので、シャープなヒ
ゲ剃りの長寿命化も実現できる。また、このような切刃
部整形工程は、前段階の穴あけで変形した切刃部全体の
形状を矯正する作用もあり、多数の切刃部の向き・配列
等を整えることができる。
Further, in the case where a cutting edge portion shaping step of imprinting the cut surface of the beard introducing hole by compression pressing to give a beveled edge surface, regardless of the drilling direction of the shear pressing performed before that. Become. That is, the cut surface of the beard introducing hole punched by the shear press process may be coined to make the blade tip inclined surface, or the fracture surface may be coined to make the blade tip inclined surface. When the cutting edge surface is shaped by such coining, a cutting edge having an acute cutting edge angle can be sharply formed. Therefore, the resistance at the time of cutting the beard can be made small, and the beard shaving feeling can be improved. On the contrary, since the shearing stress of the cutting edge portion can be reduced, it is possible to further reduce the thickness of the cutting edge portion in terms of strength, which contributes to shortening the length of the unshaved portion. The hardness of the surface of the inclined surface of the cutting edge is increased by the work hardening of the coining, so that the life of sharp beard shaving can be extended. Further, such a cutting edge shaping step also has the effect of correcting the shape of the entire cutting edge that has been deformed in the previous step of drilling, and the orientation, arrangement, etc. of a large number of cutting edges can be adjusted.

【0040】 上記の切刃部整形工程でヒゲ誘導面を
付与するようにした場合、ヒゲ導入孔の表面開口側を広
く開口させたり、テーパ面や勾配面を付与させることが
できる。これによって集毛効果が高くなるので、ヒゲ剃
り能力の向上を図ることができる。
When the whisker guiding surface is provided in the cutting edge shaping step, the surface opening side of the beard introducing hole can be widened, or a tapered surface or a sloped surface can be provided. As a result, the hair collection effect is enhanced, so that the beard shaving ability can be improved.

【0041】 上記ヒゲ導入孔形成工程として、1回
の剪断プレス加工ですべてのヒゲ導入孔を穴あけするの
ではなく、分散的穴あけ工程の繰り返しにより段階的に
形成するようにした場合、ある位置の穴あけではその周
辺部をクランプすることができるので、近接したヒゲ導
入孔同士の穴あけが可能であると共に、薄板材でも隣接
のヒゲ導入孔間の切刃部を破断させることなく、多少の
変形は生じるものの、剪断プレス加工により充分良好な
穴あけを行なうことができる。
In the above-described beard-introducing-hole forming step, when all the beard-introducing holes are not punched by a single shear press process but are formed stepwise by repeating the dispersive drilling step, Since the peripheral part can be clamped during drilling, adjacent beard introduction holes can be drilled, and even with thin plate materials, some deformation is possible without breaking the cutting edge part between adjacent beard introduction holes. Although it occurs, it is possible to perform sufficiently satisfactory drilling by shear press working.

【0042】 外刃が回転対称配置の多数のヒゲ導入
孔を備える回転式電気カミソリの外刃であるとき、上記
ヒゲ導入孔形成工程としては、円周に亘って等間隔に配
置された複数の上記ヒゲ導入孔を形成する円周植え込み
型の穴あけ工程の繰り返し操作から成ることが望まし
い。集中的ないし密集的に多数の穴あけを一挙に行なう
のではなく、全体的に分散させて穴あけを複数回に分け
て行なうようにしている。
When the outer blade is an outer blade of a rotary electric razor having a large number of beard introducing holes arranged in a rotationally symmetric manner, the beard introducing hole forming step includes a plurality of evenly-spaced circumferentially arranged beard introducing holes. It is desirable that the method comprises repeated operations of the circumferentially implantable hole forming step for forming the beard introducing hole. Rather than intensively or densely making a large number of holes at once, the holes are dispersed throughout and made in multiple times.

【0043】特に、各円周植え込み型の穴あけ工程毎で
穴あけされるヒゲ導入孔の個数を相等しくした場合に
は、薄板素材に加わる力が大きくならないので、切刃部
の破断等を有効的に防止できる。
In particular, when the number of the beard introducing holes to be drilled in each circumferential implanting type drilling step is made equal, the force applied to the thin plate material does not become large, so that the cutting edge is effectively broken. Can be prevented.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る電気カミソリの外刃の製造方法の
実施例において中抜き穴形成後のワークを示す平面図で
ある。
FIG. 1 is a plan view showing a work after forming a hollow hole in an embodiment of a method for manufacturing an outer blade of an electric razor according to the present invention.

【図2】本発明に係る電気カミソリの外刃の製造方法の
実施例における第1回目ヒゲ導入孔形成後のワークを示
す平面図である。
FIG. 2 is a plan view showing a work after the first beard introducing hole formation in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention.

【図3】本発明に係る電気カミソリの外刃の製造方法の
実施例における第2回目ヒゲ導入孔形成後のワークを示
す平面図である。
FIG. 3 is a plan view showing the work after the second beard introducing hole formation in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention.

【図4】本発明に係る電気カミソリの外刃の製造方法の
実施例における第3回目ヒゲ導入孔形成後のワークを示
す平面図である。
FIG. 4 is a plan view showing the work after the third beard introducing hole formation in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention.

【図5】本発明に係る電気カミソリの外刃の製造方法の
実施例における第4回目ヒゲ導入孔形成後のワークを示
す平面図である。
FIG. 5 is a plan view showing the work after the fourth beard introducing hole formation in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention.

【図6】(a)は本発明に係る電気カミソリの外刃の製
造方法の実施例における第4回目ヒゲ導入孔形成後のワ
ークのヒゲ導入孔部分を拡大して示す平面図で、(b)
は図6(a)のB−B′線に沿って切断した状態を示す
断面図である。
FIG. 6A is an enlarged plan view showing a beard introducing hole portion of the work after the fourth beard introducing hole forming in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention. )
FIG. 7 is a sectional view showing a state of being cut along the line BB ′ of FIG.

【図7】(a)は本発明に係る電気カミソリの外刃の製
造方法の実施例における切刃部整形工程後のワークのヒ
ゲ導入孔部分を拡大して示す平面図、(b)は図7
(a)のC−C′線に沿って切断した状態を示す断面図
で、b)は図7(c)のD−D′線に沿って切断した状
態を示す断面図である。
FIG. 7A is an enlarged plan view showing a beard introduction hole portion of a work after a cutting edge portion shaping step in an embodiment of a method for manufacturing an outer blade of an electric razor according to the present invention, and FIG. 7
7A is a cross-sectional view showing a state taken along the line CC ′ of FIG. 7A, and FIG. 7B is a cross-sectional view showing a state taken along the line DD ′ of FIG. 7C.

【図8】本発明に係る電気カミソリの外刃の製造方法の
実施例における縁切り工程後のワークを示す平面図であ
る。
FIG. 8 is a plan view showing the work after the edge cutting step in the embodiment of the method for manufacturing the outer blade of the electric razor according to the present invention.

【図9】(a)は本発明に係る電気カミソリの外刃の製
造方法の実施例における絞りプレス加工後のワークを示
す平面図、(b)はその側面図である。
9A is a plan view showing a work after drawing press working in an embodiment of a method for manufacturing an outer blade of an electric razor according to the present invention, and FIG. 9B is a side view thereof.

【図10】回転式電気カミソリの外刃の一例を示す切断
斜視図である。
FIG. 10 is a cut perspective view showing an example of an outer blade of a rotary electric razor.

【図11】(a)〜(c)は、従来の回転式電気カミソ
リの外刃の製造方法における工程断面図である。
11A to 11C are process cross-sectional views in a method for manufacturing an outer blade of a conventional rotary electric razor.

【図12】(a)は、従来の回転式電気カミソリの外刃
の製造方法においてフライス加工後図10のA−A′に
沿って切断した切刃部の断面図で、(b)は従来の回転
式電気カミソリの外刃の製造方法においてバフ工程後図
10のA−A′に沿って切断した切刃部の断面図であ
る。
FIG. 12 (a) is a cross-sectional view of a cutting edge portion taken along the line AA ′ in FIG. 10 after milling in a conventional method for manufacturing an outer blade of a rotary electric razor, and FIG. FIG. 11 is a cross-sectional view of the cutting edge portion cut along the line AA ′ in FIG. 10 after the buffing step in the method for manufacturing the outer blade of the rotary electric razor of FIG.

【符号の説明】[Explanation of symbols]

W…薄板素材のワーク W1 …表側 W2 …裏側 10…中抜き穴(捨て穴) 11…パイロット穴 12…ヒゲ導入孔(スリット孔) 13…切刃部 13a…刃先傾斜面 13b…ヒゲ誘導面。 S0 …剪断面 S1 …ダレ面 S2 …破断面 α…刃先角。W ... sheet material of the workpiece W 1 ... front W 2 ... back 10 ... medium drain hole (discard hole) 11 ... pilot hole 12 ... hair introduction openings (slits) 13 ... cutting edge 13a ... edge inclined surface 13b ... beard induction surface. S 0 ... shear plane S 1 ... sag surface S 2 ... fracture surface α ... cutting edge angle.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 多数のヒゲ導入孔を備えた電気カミソリ
の外刃の製造方法において、薄板素材を準備し、これを
剪断プレス加工により穴あけして前記ヒゲ導入孔を形成
するヒゲ導入孔形成工程と、形成されたヒゲ導入孔付き
素材を絞りプレス加工により外刃立体形状を付与する外
刃成形工程と、を有して成ることを特徴とする電気カミ
ソリの外刃の製造方法。
1. A method for manufacturing an outer blade of an electric razor having a large number of mustache introducing holes, wherein a thin plate material is prepared, and the whiskers introducing hole is formed by punching a thin plate material to form the mustache introducing holes. And a step of forming an outer blade with a three-dimensional shape of the outer blade by squeezing and pressing the formed material with a beard introducing hole, a method of manufacturing an outer blade of an electric razor.
【請求項2】 請求項1に記載の電気カミソリの外刃の
製造方法において、前記外刃成形工程の後、前記裏面側
に対し研磨又はラップ加工を施する工程を有して成るこ
とを特徴とする電気カミソリの外刃の製造方法。
2. The method for manufacturing an outer blade of an electric razor according to claim 1, further comprising a step of polishing or lapping the back side after the outer blade forming step. A method for manufacturing an outer blade of an electric razor.
【請求項3】 請求項1又は請求項2に記載の電気カミ
ソリの外刃の製造方法において、前記ヒゲ導入孔形成工
程と前記外刃成形工程との間に、形成された前記ヒゲ導
入孔付き素材に対し圧縮プレス加工により前記ヒゲ導入
孔の切口面を圧印して刃先傾斜面を付与する切刃部整形
工程を有して成ることを特徴とする電気カミソリの外刃
の製造方法。
3. The method for manufacturing an outer blade of an electric razor according to claim 1 or 2, wherein the beard introduction hole is formed between the beard introduction hole forming step and the outer blade forming step. A method of manufacturing an outer blade of an electric razor, comprising a step of shaping a cutting edge portion of a raw material by press-pressing a cutting surface of the beard introducing hole to provide a blade edge inclined surface.
【請求項4】 請求項1又は請求項2に記載の電気カミ
ソリの外刃の製造方法において、前記ヒゲ導入孔形成工
程と前記外刃成形工程との間に、形成された前記ヒゲ導
入孔付き素材に対し圧縮プレス加工により前記ヒゲ導入
孔の切口面を圧印して刃先傾斜面及びヒゲ誘導面を付与
する切刃部整形工程を有して成ることを特徴とする電気
カミソリの外刃の製造方法。
4. The method for manufacturing an outer blade of an electric razor according to claim 1 or 2, wherein the beard introduction hole is formed between the beard introduction hole forming step and the outer blade forming step. Manufacture of an outer blade for an electric razor, which comprises a step of shaping the cutting edge portion of the material by compression pressing the cutting surface of the beard introducing hole to provide a beveled edge surface and a beard guiding surface. Method.
【請求項5】 請求項1乃至請求項4のいずれか一項に
記載の電気カミソリの外刃の製造方法において、前記ヒ
ゲ導入孔形成工程は、分散的穴あけ工程の繰り返しから
成ることを特徴とする電気カミソリの外刃の製造方法。
5. The method for manufacturing an outer blade of an electric razor according to claim 1, wherein the beard introduction hole forming step comprises repeated dispersive hole forming steps. Method for manufacturing outer blade of electric razor.
【請求項6】 請求項1乃至請求項4のいずれか一項に
記載の電気カミソリの外刃の製造方法において、前記外
刃は回転対称配置の多数の前記ヒゲ導入孔を備える回転
式電気カミソリの外刃であって、前記ヒゲ導入孔形成工
程は、円周に亘って等間隔に配置された複数の前記ヒゲ
導入孔を形成する円周植え込み型の穴あけ工程の繰り返
し操作から成ることを特徴とする電気カミソリの外刃の
製造方法。
6. The method for manufacturing an outer blade of an electric razor according to claim 1, wherein the outer blade comprises a plurality of the whisker introducing holes arranged in a rotationally symmetrical manner. The outer blade of the above, wherein the beard introducing hole forming step is a repetitive operation of a circumferentially implantable hole forming step for forming a plurality of the beard introducing holes arranged at equal intervals along the circumference. A method for manufacturing an outer blade of an electric razor.
【請求項7】 請求項1乃至請求項6のいずれか一項に
記載の電気カミソリの外刃の製造方法において、前記薄
板素材はステンレス材であって、板厚は0.1mm 〜0.3mm
であることを特徴とする電気カミソリの外刃の製造方
法。
7. The method for manufacturing an outer blade of an electric razor according to any one of claims 1 to 6, wherein the thin plate material is a stainless material and the plate thickness is 0.1 mm to 0.3 mm.
A method for manufacturing an outer blade of an electric razor, characterized in that
JP6280820A 1994-11-15 1994-11-15 Production of outer edge for electrical razor Pending JPH08141228A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6280820A JPH08141228A (en) 1994-11-15 1994-11-15 Production of outer edge for electrical razor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6280820A JPH08141228A (en) 1994-11-15 1994-11-15 Production of outer edge for electrical razor

Publications (1)

Publication Number Publication Date
JPH08141228A true JPH08141228A (en) 1996-06-04

Family

ID=17630442

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6280820A Pending JPH08141228A (en) 1994-11-15 1994-11-15 Production of outer edge for electrical razor

Country Status (1)

Country Link
JP (1) JPH08141228A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102259144A (en) * 2011-07-15 2011-11-30 浙江金达电机电器有限公司 Manufacture method for shim of multi-head rotary electric shaver
CN102284606A (en) * 2011-08-05 2011-12-21 桂林福达股份有限公司 Optimized stamping process for diaphragm spring with DST (direct solution treatment) structure
WO2013021514A1 (en) * 2011-08-09 2013-02-14 株式会社泉精器製作所 Rotary shaver, manufacturing method for outer blade thereof, and outer blade
CN103551454A (en) * 2013-10-26 2014-02-05 广西科技大学 Stamping method for automobile crankshaft signal panel
CN103769469A (en) * 2014-01-15 2014-05-07 广西科技大学 Stamping forming method of crankshaft rotating speed signal panel
JP2014113204A (en) * 2012-12-06 2014-06-26 Izumi Products Co Manufacturing method of outer blade of rotary type electric razor
CN105414903A (en) * 2015-12-23 2016-03-23 常熟市淼泉压缩机配件有限公司 Improved technology for processing small-sized thin plate type part
EP3736092A1 (en) * 2019-05-08 2020-11-11 Koninklijke Philips N.V. Method of manufacturing a guard element for use in a hair-cutting unit

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102259144A (en) * 2011-07-15 2011-11-30 浙江金达电机电器有限公司 Manufacture method for shim of multi-head rotary electric shaver
CN102284606A (en) * 2011-08-05 2011-12-21 桂林福达股份有限公司 Optimized stamping process for diaphragm spring with DST (direct solution treatment) structure
WO2013021514A1 (en) * 2011-08-09 2013-02-14 株式会社泉精器製作所 Rotary shaver, manufacturing method for outer blade thereof, and outer blade
JP2014113204A (en) * 2012-12-06 2014-06-26 Izumi Products Co Manufacturing method of outer blade of rotary type electric razor
CN103551454A (en) * 2013-10-26 2014-02-05 广西科技大学 Stamping method for automobile crankshaft signal panel
CN103769469A (en) * 2014-01-15 2014-05-07 广西科技大学 Stamping forming method of crankshaft rotating speed signal panel
CN105414903A (en) * 2015-12-23 2016-03-23 常熟市淼泉压缩机配件有限公司 Improved technology for processing small-sized thin plate type part
EP3736092A1 (en) * 2019-05-08 2020-11-11 Koninklijke Philips N.V. Method of manufacturing a guard element for use in a hair-cutting unit
WO2020225146A1 (en) 2019-05-08 2020-11-12 Koninklijke Philips N.V. Method of manufacturing a guard element for use in a hair-cutting unit

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