JPH08133379A - Packing method of instrument with base and packing case thereof - Google Patents

Abstract

PURPOSE: To provide the packing method of an instrument with a base and the packing case thereof by which the instrument can be easily and sturdily fixed together with the base. CONSTITUTION: This is a packing method of an instrument 53 with a base in which a fitting base 50 having screw holes at the front and rear sides of both sides of the lower part are installed through a leg 51 ana a packing case used for the instrument. The instrument 53 with the base is mounted on a cardboard bottom plate 21 which is folded downward at the ends of both sides of the fitting base 50. The fitting base 50 is pressed and fixed by cardboard fixing plates 22, 23 in which notches 24, 25 fixed at both sides of the bottom plate 21 respectively to closely insert the leg 51, are oppositely formed. Moreover, the instrument 53 with the base is surrounded by a cardboard cylindrical inner frame 13 composed of side plates 31-34 and contained in a cardboard exterior case 11.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packaging method for equipment with a base (for example, a motor with a base, a speed reducer with a base, etc.) and a packaging box used for the method.

[0002]

2. Description of the Related Art As shown in FIGS. 6 and 7, mounting bases 50 are formed on both sides of a lower portion, and a leg member 5 integrally formed with the mounting bases 50.
A wooden box was used to package the motor 53 with a base attached to the motor main body 52 via 1, but the wooden box was heavy when it was transported, and further, wood resources were exhausted. Therefore, there is a disadvantage that the cost is high.
Therefore, in recent years, a relatively light cardboard is used, but if the bottom plate is a flat plate, the accommodated motor 53 with a base moves, so as shown in FIG. A motor base 55 provided with a recess 54 into which is closely fitted is used, and the motor 53 with a base is placed on the motor base 55 and housed in a packaging case (not shown).

[0003]

However, since the motor 53 with the base is not fixed to the motor base 55 but merely mounted on the motor base 55, the lateral movement of the packaging box does not occur with respect to the gentle inclination of the packaging box. Even if it can be prevented, there is a drawback that the packaged motor 53 with a base moves when it is rocked by shipping or dropped even at a short distance during transportation. The case may be damaged. Further, the motor base 55 cannot fix the motor 53 with a base in the vertical direction. Such a problem occurs not only in the motor 53 with a base but also in devices with a base (for example, a speed reducer). The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a packaging method for a base-equipped device that can firmly fix the base-equipped device and that is easy to mount, and a packaging box for the same.

[0004]

A method according to the above-mentioned object.
The method of packing a device with a base described above is a method of packing a device with a base in which mounting bases having screw holes on both sides of a lower portion are provided via leg members, and the device with a base is attached to the mounting base. The mounting base is mounted on a corrugated cardboard bottom plate that folds downward at both end positions, and is fixed to both sides of the bottom plate, and the corrugated cardboard fixing plates formed with facing notches into which the leg members are closely fitted face each other. It is fixed in a pressed state, and further, the device with a base is surrounded by a tubular inner frame made of a corrugated board made of a side plate and housed in an outer box made of a corrugated board. The packaging box for a device with a base according to claim 2 is a cardboard-made fixing frame for fixing the mounting base of a device with a base, in which mounting bases having screw holes on both sides of a lower portion are provided via leg members. And a tubular middle frame made of corrugated cardboard that surrounds the base-equipped device from the side, a ceiling plate in which holes for hanging bolts are formed, and an outer box made of corrugated cardboard that accommodates the base-equipped device enclosed by these. In the packaging box of a device with a base, the fixing frame is joined to the bottom plate of substantially the same size on the inner bottom of the exterior box, and both side upper parts of the bottom plate are joined, and the notch in which the leg member is fitted is inserted in the center. And a fixing plate that covers both sides of the fixing base, and the bottom plate is formed with notches that fold down at positions near both sides of the notch of the fixing plate.

[0005]

According to the method for packing a device with a base according to claim 1 and the packing box for a device with a base according to claim 2,
It has a corrugated board bottom plate and corrugated cardboard fixing plates attached to the upper portions of both sides thereof, and the notch into which the leg member of the equipment with a base is closely fitted is formed facing each other on the fixing plates on both sides, and A fixed frame is prepared in which a bottom plate is formed with notches that fold down at both end positions of the mounting base, that is, positions near both sides of the notch. Then, both sides of the bottom plate are bent downward, the central side of the fixing plate is opened, and in this state, the mounting base of the device with a base is fitted, and the leg members are closely fitted into the notches facing each other of the fixing plate. , Make the bottom plate flat. When placed in an outer box made of corrugated cardboard in this state, the flatness of the bottom plate is maintained by the own weight of the device with a base, and the fixing plates attached to the upper parts on both sides of the bottom plate are horizontally aligned with the bottom plate. Since it is about to be tried, the fixing plate presses the mounting base protruding from both sides of the leg member forward and backward, whereby the mounting base is fixed in a pressed state. On the other hand, since the leg members are restrained from the front and rear and right and left by the notches of the fixing plate, the base-equipped device is held by the fixed frame in the front and rear, right and left, and the up and down directions. During packing, the cylindrical middle frame holds the periphery of the lower fixed frame, and if necessary, the top of the base-equipped device is covered with the ceiling plate and stored in the outer box. Holds securely on the bottom.

[0006]

Embodiments of the present invention will now be described with reference to the accompanying drawings to provide an understanding of the present invention. 1 is a perspective view showing a method of packing a device with a base according to an embodiment of the present invention, and FIG. 2 is a plan view of a fixed frame.
3 is a front view of the same, FIG. 4 is a perspective view of a state where a device with a base is mounted on a fixed frame, and FIG. 5 is a partial cross-sectional view of the fixed frame.

First, a packing box 10 for a base-equipped device according to an embodiment of the present invention will be described. As shown in FIGS. 1 to 3, the packing box 10 includes an outer outer box 11 and an outer box. It has a fixed frame 12 having the same size as the inner bottom of 11, a tubular middle frame 13 which is mounted on the fixed frame 12 and accommodated in the packaging box 10, and a ceiling plate 14 placed on the fixed frame 12. . These will be described in detail below.

The outer box 11 is made of thick cardboard (thickness 1
0 mm) bottom plate, side plate and inner bent side 15 to 18
Consisting of a normal cardboard box with a top plate consisting of
The upper part has inner bent sides 15 to 18 serving as a lid, and the width of the inner bent sides 15 to 18 is 1 / l of the corresponding side length.
When it is slightly shorter than 2, and the lid is closed at these inner bent sides 15 to 18, an opening 19 is formed in the center. On both sides in the longitudinal direction, handle holes 20 are provided.
Is provided.

The fixed frame 12 has a bottom plate 21 having the same size as the inner bottom of the outer box 11, and fixed plates 22 and 23 attached to upper portions on both sides of the bottom plate 21. Fixing plate 22,
Reference numeral 23 is thick cardboard (thickness is 10 mm), and a leg member 51 provided on the center side thereof is provided below the motor 53 with a base to be packed as shown in FIG.
24, 25 corresponding to the length (L) and width (W) of the
2 is formed as shown in FIG. 2, and both sides of the bottom plate 21 are bent downward. And this notch both ends 2
It is fixed to the lower bottom plate 21 by a plurality of staplers 28 at a position outside of 6, 27.

Both ends 26, 2 of the notch of the bottom plate 21.
As shown in FIG. 3, the folds 29 and 30 are provided in the vicinity of 7
Are formed. The folds 29 and 30 are formed on the bottom plate 21.
Since the corrugated cardboard forming the above is thick (10 mm), it is formed by forming a notch of about 90 degrees from the back surface to an intermediate position. The folds 29 and 30 are preferably provided outside the notched ends 26 and 27.

The tubular middle frame 13 has the same thickness of 10 mm.
It is made of corrugated cardboard and is composed of side plates 31 to 34 connected to each other, and its outer size is substantially the same as the inner side of the outer box 11 so that it can be fitted into the outer box 11. A handle hole 35 corresponding to the handle hole 20 is provided.

The ceiling plate 14 is a corrugated flat plate 37 having a thickness of 10 mm and a hanging bolt hole 36 formed in the center thereof.
And the motor retainers 38 and 39 made of rectangular corrugated board and fixed to both sides of the lower portion in the longitudinal direction. Flat plate 37
Has the same size as the inner side of the outer box 11, and is adapted to cover the upper part of the outer box 11 with the tubular middle frame 13 placed therein.

Therefore, when a motor 53 with a base, which is an example of a device with a base, is packed in the packing box 10, the bottom plate 21 of the fixed frame 12 is provided with folds 29, 30 as shown in FIG. The mounting base 50 of the motor 53 with a base is placed in the state of being folded down at. Then, the bottom plate 21 is formed into a flat plate shape so that the leg member 51 fits into the notches 24 and 25, and is put into the outer box 11. Since the bottom plate of the outer box 11 is flat, the bottom plate 21 of the fixed frame 12 is flat due to the weight of the motor 53 with a base.
Fixed plates 22 and 2 attached to both upper sides of the bottom plate 21
3, the mounting base 50 is pressed and sandwiched as shown in FIG. 5, and the motor 53 with a base is fixed to the fixed frame 12 as shown in FIG. The notches 24 and 25 regulate the leg member 51 of the motor 53 with a base in the lateral direction, and the mounting base 50 is pressed by the fixing plates 22 and 23 to suppress the lateral movement and the vertical movement of the motor with a base 53. are doing.

Next, the tubular middle frame 13 is put into the outer box 11 to surround the side of the motor 53 with a base, the ceiling plate 14 is placed, and the inner bent pieces 15 to 18 of the outer box 11 are bent inward. ,
The motor 53 with a base is packed so that the hanging bolts 56 can be seen. The suspension bolt 56 is omitted in part of FIG. 1 and FIG.

Packed in such a state, JISZ02
No. 02 level III drop test showed no deformation from either direction. In the packing method in which the motor 53 with a base is simply mounted on the motor base as shown in FIG. 8 and fixed, there is a defect that the corrugated cardboard with which the side surface of the mounting base 50 abuts is deformed, and the packing box 10 has a disadvantage. The drawbacks are eliminated by use.

Among the corrugated board used in the above embodiment, the corrugated board used for the fixed frame 12 is preferably a reinforced corrugated board having an increased paper thickness and a larger section modulus than that of a normal corrugated board. . Also, the fixed plate 2
Naturally, the sizes of the notches 24 and 25 formed in the parts 2 and 23 vary depending on the size of the motor with a base.

[0017]

According to the method for packing a device with a base according to claim 1 and the packing box for a device with a base according to claim 2, the mounting base of the device with a base is sandwiched by fixed frames,
Moreover, since the leg member that connects the mounting base and the motor body is supported by the notch formed in the fixing plate of the fixing frame, the device with the base can be packaged in a state of being fixed to the fixing frame almost completely. Therefore, since it becomes possible to reliably package the base-equipped device using a light paper material, the transportation cost is reduced, and further, the number of accidents such as damage to the packaging box during transportation is reduced.

[Brief description of drawings]

FIG. 1 is a perspective view showing a method of packing a device with a base according to an embodiment of the present invention.

FIG. 2 is a plan view of a fixed frame.

FIG. 3 is a front view of the same.

FIG. 4 is a perspective view showing a state in which a device with a base is attached to a fixed frame.

FIG. 5 is a partial cross-sectional view of a fixed frame.

FIG. 6 is a side view of a device with a base.

FIG. 7 is a partial perspective view of a device with a base.

FIG. 8 is a perspective view of a mounting motor base according to a conventional example.

[Explanation of symbols]

 10 Packing Box for Equipment with Base 11 Exterior Box 12 Fixed Frame 13 Cylindrical Middle Frame 14 Ceiling Board 15 Inner Folded Piece 16 Inner Folded Piece 17 Inner Folded Piece 18 Inner Folded Piece 19 Opening 20 Handle Hole 21 Bottom Plate 22 Fixed Plate 23 Fixed Plate 24 notch 25 notch 26 both ends of notch 27 both ends of notch 28 stapler 29 fold 30 fold 31 side plate 32 side plate 33 side plate 34 side plate 35 grip hole 36 hanging bolt hole 37 flat plate 38 motor retainer 39 motor retainer 50 Base 51 Leg member 53 Motor with base (equipment with base) 56 Hanging bolt

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Seijuro Kimura 2-1, Kurosaki Shiroishi, Yawatanishi-ku, Kitakyushu City, Fukuoka Prefecture, Yasukawa Logistics Co., Ltd. No. 1 in Taiyo Industry Co., Ltd.

Claims (2)

[Claims] 1. A method of packing a device with a base in which a mounting base having screw holes on both front and rear sides of a lower portion is provided via a leg member, wherein the device with a base is located at both end positions of the mounting base. It is placed on a bottom plate made of corrugated cardboard and fixed on both sides of the bottom plate, and the mounting base is fixed in a pressed state by corrugated cardboard fixing plates formed with facing notches into which the leg members are closely fitted. Further, a method for packaging a device with a base, characterized in that the device with a base is surrounded by a tubular middle frame made of a corrugated cardboard made of a side plate and housed in an outer box made of a corrugated cardboard. 2. A fixing frame made of corrugated board for fixing a mounting base of a device with a base provided with mounting bases having screw holes on both front and rear sides through a leg member, and the device with the base from the side. An enclosing cardboard tubular middle frame,
In a packaging box for a base-equipped device having a ceiling plate having a hanging bolt hole formed therein and a cardboard-made exterior box for enclosing the base-equipped device enclosed by the ceiling plate, the fixing frame is provided in the exterior box. A bottom plate having substantially the same size on the bottom, and joined to upper portions on both sides of the bottom plate, having a notch in which the leg member is fitted in the center, and both sides thereof are fixed plates that cover the mounting base, Moreover, the bottom plate is formed with notches that fold downward at positions near both sides of the notch of the fixing plate.