JPH081314A - Method of producing or repairing fire resisting lining of ladle and template suitable for application of said method - Google Patents

Abstract

PURPOSE: To develop a molding plate integrally removable by introducing compressed air into gap between the bottom part of the molding plate and a lining and holding up the molding plate so as to become the rocking state. CONSTITUTION: Pourable molding material 2 is filled into the gap in a ladle 5. An air exhaust hole 18 is closed with a plug extended to the same plane as the bottom part 22 of the molding plate while the pourable molding material 2 solidifies. The compressed air is introduced into the gap between the bottom part 22 of the molding plate and the refractory lining 16 through the air exhaust hole 18 formed at the bottom part of the molding plate 10 after the pourable molding material 2 solidifies. In this way, the molding plate 10 is taken out from the solidified pourable molding material 2 and successively, held up, and the degree of the rocking state is affected with the supplied compressed air amount. Further, it can surely be prevented to form the dent part on the bottom part of the lining.

Description

Detailed Description of the Invention

[0001]

FIELD OF THE INVENTION This invention relates to a method of making or repairing the refractory lining of a ladle or other metal container, which tapers slightly toward the bottom, and which has a slightly conical shape. The space formed between the inner surface of the ladle and the outer surface of the approximately pot-shaped template that defines the inner space of the desired internal method of is filled with injectable refractory casting material, and the casting is performed. Regarding the method in which the material is combined with the seamless lining to remove the template from the ladle after solidification of the casting material, and further, it tapers slightly conically towards the bottom, inside the ladle desired It relates to a substantially pan-shaped template defining a space and applying the method according to claims 1 to 3.

[0002]

2. Description of the Related Art The outline of the above method belongs to the prior art.
At the conference "Information Exchange Meeting on Refractory Materials and Utilization Technology of Refractory Materials" held on October 29th and 30th, 1985 in the city of Nancy in the Lorraine region of France. Mafune and M.M.
It was mentioned in a lecture given by Shastan. The above method is D
E-PS3741073. The difference between the lining method and the traditional masonry using refractory bricks is that the lining is formed as a seamless block. The lining is manufactured by lowering the template that defines the inner opening of the ladle into the ladle, filling the space between the inner wall of the ladle and the template with thixotropic casting material, This is done by allowing the casting material to flow and compress well under the influence of vibration. Moving the ladle (Pfannennreisen)
If the lining is worn out depending on the number of the linings, it is repaired by removing the surface layer of the original lining and then newly covering the thixotropic casting material with a template. This is described in DE-PS3741073. The problem with this method is that it is particularly vigorous for the compression of thixotropic casting materials, and the possibility of producing the entire refractory lining in one working step makes it possible, in particular, to produce an integral template. However, since friction occurs between the outer surface of the template and the solidified casting material, the casting is usually performed by hanger cranes that act on the upper edge of the template at positions separated from each other. Removing the template after solidification of the material is extremely difficult or even partially impossible. The solidified casting material, the so-called "raw" casting material, is susceptible to cracking. This is because, when the template is deformed by the action of the hanger crane, the stress is unevenly applied to the unprocessed casting material by the deformation.

Therefore, templates are usually used which consist of two shells and have a diameter which can be narrowed by pneumatic, hydraulic and / or mechanical means. Although the template is reliably removed from the green casting material, it has significantly worse vibration than an integral template. This results in poor flow of the thixotropic casting material and poor compression. Since a template of this kind cannot have a bottom, a complete casting of the ladle requires a multiple casting process in which the casting material is fed first to the bottom and then to the side walls.

[0004]

SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of making or repairing the refractory lining of a ladle or other metal container, which uses the integral template because of the above advantages. And to develop a method that avoids the above problems when removing the template.

[0005]

The above object of the method is to fill at least one exhaust port, that is, a space formed at the bottom of the template with the casting material after the casting material is solidified. During solidification, compressed air is introduced between the bottom of the template and the refractory lining through an outlet that is closed by a plug that extends generally flush with the bottom of the template, thereby Remove the template from the solidified casting material,
The problem is solved by subsequently lifting and placing it in a rocking state, the extent of which depends on the amount of compressed air supplied, the above-mentioned problem with the device comprising a flange and at least one exhaust port connecting the compressed air conduit. This is solved by the fact that the exhaust port is provided at the bottom of the template and can be closed by a plug which extends substantially flush with the bottom of the template.

In the method of the present invention, after solidification of the casting material,
At least one vent, or space, formed in the bottom of the template is filled with the casting material and is closed by a plug extending substantially flush with the bottom of the template while the casting material solidifies. By introducing compressed air between the bottom of the template and the refractory lining through the exhaust vent, the template is evenly removed from the lining by the air pressure created between it and the refractory lining. As a result, the lining is not cracked due to plastic deformation of the template or local excessive increase in pressure during the removal process. A large working surface corresponding to the bottom surface of the bottom of the template, which receives air pressure, produces a considerable lifting ability, ie, mold release ability (Entformungskraefte), even if the air pressure is moderate. Due to the slightly conical shape of the template, the template is removed from the solidified casting material and then lifted and placed in an oscillating state, the degree of which depends on the strength of the supplied compressed air flow. He
It is nailed to this rocking state by mechanical means. Subsequently, the template is completely removed from the ladle by means of a lifting machine, for example a hanger crane.

At least at the location of the lining facing the exhaust port formed in the bottom of the template, a depression is formed in the "raw" casting material due to the particularly high flow rate of the compressed air. A preferred way to prevent this is to introduce compressed air, as claimed in claim 2, opposite the small plate mounted on the casting material to form the nozzle and the cleaning conical hole. This is because this measure does not directly impinge a strong air flow on the casting material.

Experiments have shown that compressed air under a pressure of up to 6 bar is particularly suitable for lifting the template.

A template suitable for carrying out the method of the invention is constructed as defined in claim 4. That is,
An exhaust port having a flange is formed at the bottom of the template, and a compressed air conduit connected to a pressurizing device, such as a compressor, is connected to the exhaust port. After filling the space with the casting material, while the casting material solidifies, the exhaust port
It is closed with a stopper that extends flush with the bottom of the template.

As set forth in claim 5, an exhaust port is preferably provided opposite the small plate mounted on the casting material to form the nozzle and the conical hole for cleaning.
This is because, as already explained, it is ensured that the strong compressed air flow emitted from the outlet does not hit the "raw" casting material directly, thus forming a depression in the bottom of the lining. This is because it can be prevented.

[0011]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. Hereinafter, the terms “upper” and “lower” refer to the position of the upright ladle shown in the drawing.

The installation, generally designated 100 in FIG. 1, comprises a silo 1, which comprises, for example, two chambers containing two casting materials of different nature, One of the two casting materials is, for example, preferably used for the lining of the bottom of the ladle and the other for the lining of the side wall of the ladle. A liquid component is added to the casting material 2 in a mixer 3 provided below the silo 1, and the conveyor belt 4
Is fed to the distribution belt 6 installed above the ladle 5 to be repaired. The distribution belt 6 is rotatably supported around the axis of symmetry L of the ladle 5, so that the casting material 2 is evenly supplied around the ladle 5. In the ladle 5, the template 10 of the present invention is installed from above, and since the template 10 is spaced from the outer wall 7 of the ladle 5, a space 8 is formed between the template 10 and the outer wall 7. And the thixotropic casting material 2 is poured into the space 8. The template 10 is positioned in the ladle 5 by a jib arm 11 and is fixed to the jib arm 11 via a vibration absorbing element 12.
In order to be able to evenly distribute and compress the thixotropic casting material 2, two oscillators 13 are installed inside the template 10 for vibrating the template 10 at the resonance frequency.

FIGS. 2 and 3 show different states when the template 10 of the present invention is taken out after the casting material 2 is solidified.

FIG. 2 shows a ladle 5 which has just been lined, and the ladle 5 is constituted by a pan-shaped housing 14 made of a thin steel plate which becomes slightly thinner toward the bottom. A refractory lining 16 is formed on the inner side of the base plate with a substantially uniform thickness of several tens of centimeters. The ladle 5 is moved by gripping the lateral studs 15 in the upper region by the hanger crane.

The template 10 corresponds to the shape of the ladle 5, but is formed by a somewhat smaller, closed and rigid sheet metal housing which descends to the ladle 5 shown in FIG. In this state, a space 8 which is annularly spaced from the inner peripheral surface of the ladle 5 and is to be filled with the thixotropic casting material 2 is formed.

The two flanges 17 provided on the bottom of the template 10 communicate with an exhaust port 18 formed on the bottom of the template 10. While the space 8 is filled with the casting material 2 and the casting material 2 is solidified, the exhaust port 18 is closed by a plug 21 inserted into the flange 17 from above, and the plug 21 is attached to the bottom 22 of the mold.
And extends to the same plane. After removing the plug 21 after the casting material 2 has solidified, the flange 17 is fitted with a respective compressed air conduit 19 which is connected to a compressor (not shown).
Used to connect to.

To remove the template 10 from the lining 16, compressed air conduit 19 is fed with about 6 bar of compressed air. Thereby, the bottom of the template 10 and the lining 1
6, a static air pressure is first generated, which causes the template 10 to be removed from the casting material 2, and subsequently compressed air flows along the side walls of the template 10 through the gaps, causing a flow resistance. When it occurs, it is lifted from the ladle 5 by a small amount as shown in FIG. As long as the compressed air flow continues to flow in the direction of arrow P, the template 10 is in the oscillating state and can be suitably mechanically fixed in the oscillating state. continue,
The template can be removed from the ladle 5 in a simple manner by means of a 10 hanger crane or similar lifting device without partial overloading of the template 10 or the lining 16.

In order to prevent the formation of depressions in the casting material 2 under the action of the compressed air jet generated at the exhaust port 18, the exhaust port 18 is used for a nozzle or a cleaning conical hole. It is provided just above the small plate 20, indicated by the dashed line in FIG. 3, which receives the impact of a jet of compressed air and distributes the air laterally in a preferred manner.

[Brief description of drawings]

1 is a partial cross-sectional side view of a facility that supplies thixotropic casting material and preferably uses the template of the present invention.

FIG. 2 is a vertical cross-sectional view of a ladle having a template installed in a lowered state.

FIG. 3 is a view showing that the template of the present invention is in an oscillating state by compressed air introduced into the ladle.

[Explanation of symbols]

2 ... Casting material, 5 ... Ladle, 8 ... Space, 10 ... Template, 16
… Lining, 18… Exhaust port, 19… Compressed air conduit, 2
0 ... small plate, 21 ... plug, 22 ... bottom of template.

Claims (5)

[Claims] 1. A method of manufacturing or repairing a refractory lining of a ladle (5) or other metal container, comprising:
The outer surface of a substantially pan-shaped template (10) which tapers slightly conically towards the bottom and which defines the desired internal space of the ladle (5) and the inner surface of the ladle (5) The space (8) formed between and is filled with injectable refractory casting material (2), which casting material (2) is combined with a seamless lining (16), A method of removing the template (10) from the ladle (5) after solidification of the casting material (2), which is formed on the bottom of the template (10) after solidification of the casting material (2). At least one outlet (18), i.e. the space (8), is filled with the casting material (2) and the template bottom (22) is provided while the casting material (2) solidifies.
Introducing compressed air between the template bottom (22) and the refractory lining (16) through an outlet (18) closed by a plug (21) extending substantially flush with The mold plate (10) is then removed from the solidified casting material (2) and subsequently lifted and placed in a rocking condition, the extent of which depends on the amount of compressed air supplied. And how to. 2. Introducing compressed air opposite a small plate (20) mounted on the casting material (2) to form a nozzle and a conical hole for cleaning.
The method described in. 3. Method according to claim 1, characterized in that the compressed air is supplied at a pressure of at most 6 bar. 4. A substantially pan-shaped tapering towards the bottom, slightly conical, defining the desired internal space of the ladle (5) and applying the method of claims 1 to 3. In the template (10), at least one outlet (18) comprising a flange and connecting a compressed air conduit (19) is provided at the template bottom (22).
The template according to claim 1, wherein the exhaust port (18) can be closed by a plug (21) extending to substantially the same plane as the template bottom (22). 5. The outlet (18) is provided opposite a small plate (20) mounted on the casting material (2) to form a nozzle and a conical hole for cleaning. The template according to claim 4.