JPH0810880A - Grating and assembling method and assembling device - Google Patents

Grating and assembling method and assembling device

Info

Publication number
JPH0810880A
JPH0810880A JP14603994A JP14603994A JPH0810880A JP H0810880 A JPH0810880 A JP H0810880A JP 14603994 A JP14603994 A JP 14603994A JP 14603994 A JP14603994 A JP 14603994A JP H0810880 A JPH0810880 A JP H0810880A
Authority
JP
Japan
Prior art keywords
cross
main bars
stainless steel
main
grating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP14603994A
Other languages
Japanese (ja)
Other versions
JP3410819B2 (en
Inventor
Tetsuo Sato
哲夫 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiichi Kizai Co Ltd
Original Assignee
Daiichi Kizai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiichi Kizai Co Ltd filed Critical Daiichi Kizai Co Ltd
Priority to JP14603994A priority Critical patent/JP3410819B2/en
Publication of JPH0810880A publication Critical patent/JPH0810880A/en
Application granted granted Critical
Publication of JP3410819B2 publication Critical patent/JP3410819B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To simply and surely assemble a grating by pressing a cross tube penetrating main bars arranged parallel so as to cross orthogonally through a joining hole into a large ellipse like whose major axis is lager than the diameter of the joining hole. CONSTITUTION:Plural places of joining holes 2c are created on a web 2b of main bars 2 of stainless steel long sideways plate like, many sheets are arranged parallel, and the joining holes are penetrated crossing orthogonally with a cross tube 3 of stainless steel. Mutual interval parts 3a of respective main bars are deformed plastically into an almost oblate spheroidal cross section whose major axis is some larger than the inner diameter of the joining hole 2c with a clamping press, assembled in a grating-like and fixed. Due to such a grating assembling method, fixing with welding is made needless, the change of color caused on welding heat or stripping generating of jarring metal sound caused on defective welding are made to nothing, and assembling can be executed efficiently with a simple method and a small energy.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、主に路面の側溝や建物
内外の排水溝等に被嵌されるステンレス製のグレーチン
グ及びその組立方法並びにその組立装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a stainless steel grating which is mainly fitted in a side groove of a road surface, a drain groove inside and outside a building, an assembling method thereof and an assembling apparatus thereof.

【0002】[0002]

【従来の技術】一般に、この種のグレーチングは、例え
ば特公平4−4076号に開示されている如く、等間隔
を存し並列配置した多数枚のメインバーと、これらメイ
ンバーに対し連結穴或いは溝を介しそれぞれ直交する状
態に貫挿されて溶接により該各メインバーと固着せしめ
られた複数本のクロスバーとからなる格子状をなし、更
に両サイド(メインバーの両端)にエンドプレートを溶
接して構成されている。そして、路面の側溝や建物内外
の排水溝等の両側縁部の受枠に嵌合して単独或いは多数
並べるように敷設される。
2. Description of the Related Art Generally, this type of grating is disclosed in, for example, Japanese Patent Publication No. 4-4076, and a large number of main bars arranged in parallel at equal intervals and connecting holes or connecting holes for these main bars. Welded end plates on both sides (both ends of the main bar), forming a grid consisting of a plurality of cross bars that are fixed to each main bar by welding and are inserted through the grooves in orthogonal directions. Is configured. Then, they are laid so as to be fitted individually or in a large number so as to be fitted into the receiving frames at both side edge portions such as the side grooves on the road surface and the drain grooves inside and outside the building.

【0003】なお、メインバーは歩行者等の荷重を主に
支える板状のもので、クロスバーはそれらメインバーを
等間隔を存して並列状態に連結するもので、これらメイ
ンバーとクロスバー並びにエンドプレートは、最近では
美観に優れたステンレス製のものが多くなってきてい
る。
The main bar is a plate-like member that mainly supports the load of pedestrians, and the cross bar connects the main bars in parallel at equal intervals. In addition, recently, end plates made of stainless steel, which are excellent in aesthetics, are becoming popular.

【0004】[0004]

【発明が解決しようとする課題】ところで、前述した従
来のステンレス製のグレーチングにおいては、多数枚の
メインバーと複数本のクロスバーとを溶接により固定し
ているが、その溶接がなかなか難しく、高度の技術が必
要であると共に溶接箇所が非常に多く、溶接工員が溶接
する場合は、非常に手間がかかり、非能率的で製作コス
トが高く付くと共に、溶接もれ箇所や溶接不良による剥
がれ箇所が発生し、使用中にメインバーとクロスバーと
の結合に緩みが生じて「チャリーン、チャリーン」と言
った不快な金属音が発生する問題があり、更には溶接熱
によるステンレス部材の変色等が起きて意匠性を損なう
問題があった。
By the way, in the above-mentioned conventional stainless steel grating, a large number of main bars and a plurality of cross bars are fixed by welding. However, the welding is difficult and Technology is required, and there are a large number of welding points.When welding is performed by a welding worker, it is very time-consuming, inefficient, and costly to manufacture. There is a problem that the main bar and the cross bar are loosened during use and an unpleasant metallic sound such as "chareen, chareen" is generated, and further, the discoloration of the stainless member due to welding heat occurs. However, there was a problem of impairing the design.

【0005】また、自動溶接機械を利用してメインバー
とクロスバーとの連結部を一度に溶接してグレーチング
を能率良く組立てる方法も有るが、この方法では多数の
電極棒を配列した複雑な溶接機械が必要で、設備費が非
常に高く付くと共に、メインバーの隆条部付き溝にクロ
スバーを適度に加圧しながら電極棒から過剰電流を流し
て抵抗溶接するので、それら加圧力や高電圧等の制御技
術や安全管理が難しく、やはり高度の技術が必要となる
など、コスト高を招く。
There is also a method for efficiently assembling the grating by welding the connecting portion between the main bar and the cross bar at a time by using an automatic welding machine, but this method involves complicated welding in which a large number of electrode rods are arranged. A machine is required, the equipment cost is very high, and the crossbar is moderately pressed into the groove with ridges on the main bar, while excess current is passed from the electrode rod to perform resistance welding. It is difficult to control technology such as safety control and safety management, and high technology is required.

【0006】本発明は前記事情に鑑みなされ、その目的
とするところは、各メインバーとクロス部材との溶接が
不要で、高度な技術を要さずに両者簡単かつ確実に結合
固定されて格子状に組立られ、溶接熱による変色や溶接
不良による剥がれ・不快な金属音の発生の心配が無く、
メインバーとクロス部材とがしっかり結合して非常に製
品価値の高いグレーチングを安価に提供することにあ
る。また、上記グレーチングを非常に能率良くかつ小エ
ネルギーで安価に組み立て製造するのに最適な組立方法
並びにその装置を提供することにある。
The present invention has been made in view of the above circumstances, and it is an object of the present invention that welding of each main bar and a cross member is not necessary, and both the main bar and the cross member can be easily and surely connected and fixed without a high technique. It is assembled into a shape, and there is no concern about discoloration due to welding heat or peeling due to poor welding / unpleasant metal noise.
The main bar and the cross member are firmly connected to each other to provide a grating having a very high product value at a low cost. Another object of the present invention is to provide an optimum assembling method and apparatus for assembling and manufacturing the above grating very efficiently and at low cost with a small amount of energy.

【0007】[0007]

【課題を解決するための手段と作用】本発明のグレーチ
ングは、前記目的を達成するために、等間隔を存して並
列配置したステンレス製の多数枚のメインバーと、これ
らメインバーに対して連結穴を介しそれぞれ直交する状
態に貫挿されるステンレス製中空丸管で且つ各々前記各
メインバー相互間部が挟圧プレスにより前記連結穴内径
よりも少し大きな長径の断面縦長略楕円形に塑性変形さ
せられて該各メインバーと固定せしめられた複数本のク
ロスパイプとを備えて格子状に組立てられていることを
特徴とする。
In order to achieve the above-mentioned object, the grating of the present invention is provided with a large number of stainless steel main bars arranged in parallel at equal intervals and with respect to these main bars. Hollow circular stainless steel tubes inserted through the connecting holes in orthogonal directions, and plastic deformation of each main bar between the main bars into a substantially oval cross section with a major axis slightly larger than the inner diameter of the connecting hole by a pressing press. It is characterized in that each main bar and a plurality of fixed fixed cross pipes are provided and assembled in a lattice shape.

【0008】こうした構成のグレーチングによれば、並
列配置したステンレス製の多数枚のメインバーに各々直
交する状態に貫挿されるクロス部材として、ステンレス
製中空丸管よりなるクロスパイプを用い、これら各クロ
スパイプの各メインバー相互間部を挟圧プレスにより前
記連結穴内径よりも少し大きな長径の断面縦長略楕円形
に塑性変形させて該各メインバーと格子状に組立固定し
たことから、各メインバーとクロス部材であるクロスパ
イプとの溶接が不要で、単にクロスパイプの挟圧プレス
だけで高度な技術を要さずに両者簡単かつ確実にしっか
り結合固定でき、溶接熱による変色や溶接不良による剥
がれ・不快な金属音の発生の心配が無くなる。
According to the grating having such a structure, a cross pipe made of a hollow stainless steel tube is used as a cross member that is inserted into a plurality of stainless main bars arranged in parallel in a state orthogonal to each other. Each main bar was assembled and fixed in a lattice shape by plastically deforming the section between the main bars of the pipe by a pressing press into a cross section with a major axis slightly larger than the inner diameter of the connecting hole to form a substantially elliptical shape. It does not require welding with a cross pipe, which is a cross member, and can simply and securely bond and fix both without the need for advanced technology simply by pressing the cross pipe, and peeling due to discoloration due to welding heat or poor welding.・ No more worries about unpleasant metallic noise.

【0009】更に、中空丸管よりなるクロスパイプを挟
圧プレスによりメインバーの穴内径よりも少し大きな長
径の断面縦長略楕円形に塑性変形するだけであるので、
中実バーを挟圧プレスにより塑性変形させるのに比し小
エネルギーで済み、組立て製作が楽でコストの低減が可
能となると共に、クロスパイプのひび割れキズがおきな
い程度の塑性変形で済むので、そのクロスパイプに応力
腐食が発生せず、ステンレスとしての材料特性が生かせ
る。
Further, since the cross pipe consisting of a hollow round pipe is only plastically deformed into a substantially vertically elliptical cross section having a major axis slightly larger than the inner diameter of the hole of the main bar by a pressing press,
Compared to plastic deformation of a solid bar by a pressing press, it requires less energy, assembly and production is easier and cost can be reduced, and plastic deformation is sufficient to prevent cracks and scratches on the cross pipe. No stress corrosion occurs in the cross pipe, and the material characteristics of stainless steel can be utilized.

【0010】しかも、そのクロスパイプを上下方向に塑
性変形させて断面縦長略楕円形にしているので、使用状
態での荷重分布が良くなるなど、メインバーとクロスパ
イプとがしっかり結合した非常に美麗でハイグレードな
製品となる。
Moreover, since the cross pipe is plastically deformed in the vertical direction to make the cross-section vertically long and elliptical, the load distribution in the use condition is improved, and the main bar and the cross pipe are firmly connected to each other. Will be a high-grade product.

【0011】本発明のグレーチングの組立方法は、各々
複数箇所に連結穴を形成したステンレス製の多数枚のメ
インバーを組立治具により等間隔を存し並列状態に保持
すると共に、これらメインバーに対し前記連結穴を介し
て直交する状態にステンレス製中空丸管よりなるクロス
パイプを複数本貫挿して格子状態とし、この状態で一対
の櫛歯状押し型を用い前記クロスパイプの各メインバー
相互間部を挟圧プレスすることにより前記連結穴内径よ
りも少し大きな長径の断面縦長略楕円形に塑性変形させ
ることで当該クロスパイプと各メインバーとを互いに固
定せしめて格子状に組立てることを特徴とする。
In the assembling method of the grating of the present invention, a large number of stainless steel main bars each having connecting holes formed at a plurality of positions are held in parallel at equal intervals by an assembling jig, and the main bars are connected to each other. On the other hand, a plurality of cross pipes made of stainless steel hollow round tubes are inserted in a state of being orthogonal to each other through the connecting holes to form a lattice state, and in this state, a pair of comb-teeth pressing dies are used to cross each main bar of the cross pipes. It is characterized in that the cross pipe and each main bar are fixed to each other and assembled in a lattice shape by plastically deforming the cross-section with a major axis slightly larger than the inner diameter of the connecting hole into a substantially elliptical cross-section by pressing the space portion. And

【0012】こうした組立方法であれば、組立治具によ
り多数枚のメインバーとクロスパイプとを格子状態に簡
単に保持でき、そのままクロスパイプの各メインバー相
互間部を、一対の櫛歯状押し型により一気に挟圧プレス
して該メインバーの連結穴内径よりも少し大きな長径の
断面縦長略楕円形に塑性変形させて、当該クロスパイプ
と各メインバーとを溶接手段を用いずに簡単に格子状に
組立固定でき、非常に能率良くかつ前述の如く小エネル
ギーでハイグレードなグレーチングを組立て製造できる
ようになる。
According to such an assembling method, a large number of main bars and cross pipes can be easily held in a lattice state by an assembling jig, and the portions between the main bars of the cross pipes can be pressed as they are with a pair of comb teeth. The die is pressed at a stretch by a die and plastically deformed into a substantially elliptical cross section with a major axis slightly larger than the inner diameter of the connecting hole of the main bar, and the cross pipe and each main bar are easily grid-shaped without using welding means. It is possible to assemble and fix in a fixed shape, and it is possible to assemble and manufacture a high-grade grating with extremely high efficiency and a small energy as described above.

【0013】本発明のグレーチングの組立装置は、各々
複数箇所に連結穴を形成したステンレス製の多数枚のメ
インバーを等間隔を存し並列状態に保持し且つこれらメ
インバーに対し前記連結穴を介して直交する状態にステ
ンレス製中空丸管よりなるクロスパイプを複数本貫挿し
て格子状態とすることが可能な組立治具と、この組立治
具ごと支持して昇降する昇降機構と、この昇降機構の下
降或いは上昇時に前記治具内に突入して前記クロスパイ
プの各メインバー相互間部を左右から挟み込む状態に対
峙する一対の櫛歯状押し型と、この少なくとも一方の櫛
歯状押し型を他方の櫛歯状押し型に向け押し進めて前記
クロスパイプの各メインバー相互間部を挟圧プレスする
ことにより前記連結穴内径よりも少し大きな長径の断面
縦長略楕円形に塑性変形させる油圧駆動機構とを備えて
なる。
In the grating assembling apparatus of the present invention, a large number of stainless steel main bars each having connecting holes formed at a plurality of positions are held in parallel at equal intervals, and the connecting holes are connected to the main bars. An assembly jig that can insert a plurality of stainless steel hollow round tubes into a lattice state in a state of being orthogonal to each other, an elevating mechanism that supports and elevates the assembly jig, and an elevating and lowering mechanism. When the mechanism descends or rises, a pair of comb tooth-shaped pressing dies that enter into the jig and face each other between the main bars of the cross pipe from the left and right, and at least one comb tooth-shaped pressing die To the other comb-teeth-shaped die and press between the main bars of the cross pipe to press the other of the cross-pipes together to form a plastic shape of a cross-section with a major axis slightly larger than the inner diameter of the connecting hole. Comprising a hydraulic driving mechanism for deforming.

【0014】こうした構成の組立装置であれば、組立治
具により多数枚のメインバーとクロスパイプとを格子状
態に簡単に保持でき、この組立治具ごと昇降機構で支持
して下降或いは上昇し、これでクロスパイプの各メイン
バー相互間部を一対の櫛歯状押し型が左右から挟み込む
状態になり、この少なくとも一方の櫛歯状押し型を他方
の櫛歯状押し型に向け油圧駆動機構で押し進め、前記ク
ロスパイプの各メインバー相互間部を挟圧プレスしてメ
インバーの連結穴内径よりも少し大きな長径の断面縦長
略楕円形に塑性変形させるので、前述のハイグレードな
グレーチングを能率的にかつ小エネルギーでもって簡単
に組立製造するのに最適となる。
In the assembling apparatus having such a structure, a large number of main bars and cross pipes can be easily held in a lattice state by an assembling jig, and the assembling jig is supported by an elevating mechanism to descend or rise, As a result, a pair of comb-teeth pressing dies are sandwiched between the main bars of the cross pipe from the left and right, and at least one comb-teeth pressing die is directed to the other comb-teeth pressing die by a hydraulic drive mechanism. Pushing forward, the parts between the main bars of the cross pipe are pressed against each other and plastically deformed into a substantially elliptical cross section with a major axis slightly larger than the inner diameter of the connecting hole of the main bar. It is suitable for easy assembling and manufacturing with a small amount of energy.

【0015】[0015]

【実施例】以下、本発明の一実施例を図面により説明す
る。まず、図1及び図2により本発明のグレーチング1
を述べる。図1はグレーチングの組立工程を示し一部分
の断面図、図2はグレーチング1の一部省略した斜視図
で、多数枚のメインバー2と、複数本のクロス部材とし
てのクロスパイプ3と、左右一対のエンドプレート4と
で構成されている。
An embodiment of the present invention will be described below with reference to the drawings. First, the grating 1 according to the present invention will be described with reference to FIGS. 1 and 2.
State. 1 is a partial cross-sectional view showing the assembly process of the grating, and FIG. 2 is a perspective view with a part of the grating 1 omitted, showing a plurality of main bars 2, a cross pipe 3 as a plurality of cross members, and a pair of left and right parts. And the end plate 4 of.

【0016】前記メインバー2は、上面にノンスリップ
加工(図示せず)を施したフランジ状のフラット部2a
を持つ断面ほぼT字形のステンレス製の横長板で、この
ウエブ部2bの複数箇所に、例えば長手方向中間と両端
寄り部との合計3箇所に連結穴2cがプレス抜きにより
それぞれ形成されている。このメインバー2は多数枚例
えば50枚用意され、等間隔(10mm〜30mmピッチ)を存
して並列状態に配置される。
The main bar 2 has a flange-shaped flat portion 2a whose upper surface is non-slip processed (not shown).
Is a horizontally long plate made of stainless steel having a substantially T-shaped cross section, and connection holes 2c are formed by punching at a plurality of locations on the web portion 2b, for example, at a total of three locations in the middle in the longitudinal direction and portions near both ends. A large number of main bars 2 are prepared, for example, 50 sheets, which are arranged in parallel at equal intervals (10 mm to 30 mm pitch).

【0017】前記クロスパイプ3は、ステンレス製中空
丸管で、複数本例えば3本備えられ、これらが一本ずつ
前記メインバー2に対して連結穴2cを介しそれぞれ直
交する状態に串刺し状に貫挿される。
The cross pipes 3 are hollow stainless steel pipes, and a plurality of such pipes, for example, three pipes are provided. Each of the cross pipes 3 penetrates the main bar 2 at right angles through the connecting holes 2c in a skewered manner. Is inserted.

【0018】なお、そのクロスパイプ3は、肉厚が1mm
程度で、直径(外径)が前記メインバー2の連結穴2c
の内径に対し僅かに(例えば0.3 〜0.5 mm)小さく設定
されている。例えばクロスパイプ3の直径が10mmに対し
メインバー2の連結穴2cの内径が10,5mmに設定され、
図1(a)に示す如く最初はクロスパイプ3を連結穴2
cに楽に遊挿できるようになっている。
The cross pipe 3 has a wall thickness of 1 mm.
The diameter (outer diameter) of the connecting hole 2c of the main bar 2 is approximately
It is set slightly smaller (for example, 0.3 to 0.5 mm) than the inner diameter of. For example, the inner diameter of the connecting hole 2c of the main bar 2 is set to 10,5 mm while the diameter of the cross pipe 3 is 10 mm,
First, as shown in FIG. 1A, the cross pipe 3 is first connected to the connecting hole 2.
It can be easily inserted into c.

【0019】これらクロスパイプ3がそれぞれ各メイン
バー2の連結穴2cに貫挿して格子状に仮組立てした状
態で、後述する手段により、図1(b)(c)に示す如
く該クロスパイプ3の各メインバー2の相互間部3aが
挟圧プレスにより前記連結穴2cの内径(10,5mm)より
も少し大きな長径(例えば11.5mm)の断面縦長略楕円形
に塑性変形させられて、そのクロスパイプ3と各メイン
バー2とが相互に固定せしめられて格子状に組立てられ
ている。
These cross pipes 3 are inserted into the connecting holes 2c of the respective main bars 2 and temporarily assembled in a lattice shape, as shown in FIGS. 1 (b) and 1 (c), by means to be described later. The inter-parts 3a of the respective main bars 2 are plastically deformed by a pinching press into a substantially elliptical cross section having a major axis (for example, 11.5 mm) slightly larger than the inner diameter (10,5 mm) of the connecting hole 2c. The cross pipe 3 and each main bar 2 are fixed to each other and assembled in a lattice shape.

【0020】なお、各クロスパイプ3の両端は最も外側
端のメインバー2の外側面と面一にカットされている。
その外側端のメインバー2と各クロスパイプ3との結合
部だけは該メインバー2の内側から溶接5されて固定さ
れている。また、その各クロスパイプ3の両端には意匠
性を高めるためにキャップ5がそれぞれ被嵌されてい
る。このキャップ6は、ステンレスと同系色の軟質金属
製のもので、内面に左右一対の突出脚6aを有し、これ
を前記メインバー2の連結穴2cとクロスパイプ3の端
部との左右隙間に差し込んで該メインバー2の内側で折
り曲げることで装着されている。
Both ends of each cross pipe 3 are cut flush with the outer surface of the outermost main bar 2.
Only the joint between the main bar 2 at the outer end and each cross pipe 3 is fixed by welding 5 from the inside of the main bar 2. Further, caps 5 are fitted on both ends of each cross pipe 3 in order to enhance the design. The cap 6 is made of a soft metal similar in color to stainless steel, and has a pair of left and right projecting legs 6a on the inner surface, and the left and right gaps between the connecting hole 2c of the main bar 2 and the end of the cross pipe 3 are provided. It is mounted by inserting it into the main bar 2 and bending it inside.

【0021】また、前述のメインバー2とクロスパイプ
3とよりなる格子状体の両サイド(メインバー2の両
端)に前記エンドプレート4が最後に溶接により固着さ
れてグレーチングが完成せしめられている。
Further, the end plates 4 are finally fixed by welding to both sides (both ends of the main bar 2) of the grid-like body composed of the main bar 2 and the cross pipe 3 to complete the grating. .

【0022】次に、前述のグレーチング1を組立製造す
るのに用いる組立装置を図1乃至図3により説明する。
なお、図3は断面図で、図4は平面図、図5は斜視図で
ある。ここで図中11は装置本体を示す。この装置本体
11は固定基台12を供えている。この固定基台12
は、工場等の床に締結固定される横長な固定ベース13
と、この上部両端にそれぞれ固定された補強用チャンネ
ル材14と、これらの上側に複数枚互いに平行間隔を存
して立設固定された支持板15とで構成されている。こ
の支持板15はそれぞれ固定ベース13の左右両端に亘
る横長な厚肉鋼板等よりなる強度部材である。
Next, an assembling apparatus used for assembling and manufacturing the above-mentioned grating 1 will be described with reference to FIGS. 1 to 3.
3 is a sectional view, FIG. 4 is a plan view, and FIG. 5 is a perspective view. Here, reference numeral 11 in the figure denotes the apparatus main body. The device body 11 has a fixed base 12. This fixed base 12
Is a horizontally long fixed base 13 that is fastened and fixed to the floor of a factory or the like.
And a reinforcing channel member 14 fixed to both ends of the upper part, and a plurality of support plates 15 fixed to the upper side of the reinforcing channel member 14 so as to stand upright with a parallel interval. The support plate 15 is a strength member made of a horizontally long thick steel plate or the like extending over the left and right ends of the fixed base 13, respectively.

【0023】こうした基台12の上部左側略半分の領域
に昇降機構16が設けられている。この昇降機構16
は、前記基台11の前後の支持板15からそれぞれ一対
のブラケット17を突設し、これら各ブラケット17上
にそれぞれエアー或いは油圧式の昇降用シリンダ18を
立設し、これら前後左右合計4本の昇降用シリンダー1
8のピストンロッド上端に昇降テーブル19を水平に載
架支持させた構成である。この昇降テーブル19は略中
央に前後方向に長尺な開口部19aが形成されている。
An elevating mechanism 16 is provided in the upper left substantially half region of the base 12. This lifting mechanism 16
Is provided with a pair of brackets 17 projecting from the front and rear support plates 15 of the base 11, and air or hydraulic lifting cylinders 18 are erected on these brackets 17, respectively. Lifting cylinder 1
The lifting table 19 is horizontally mounted and supported on the upper end of the piston rod 8. The lift table 19 has an opening 19a that is long in the front-rear direction and is formed substantially in the center.

【0024】この昇降機構16の昇降テーブル19が、
この上面に前記多数枚のメインバー2と複数本のクロス
パイプ3とを後述する組立治具50を介して格子状に仮
組立てた状態で搭載して、昇降用シリンダ17により所
定高さから一定ストローク下降したり上昇復帰できるよ
うになっている。
The lifting table 19 of the lifting mechanism 16 is
The large number of main bars 2 and the plurality of cross pipes 3 are mounted on this upper surface in a state of being temporarily assembled in a lattice shape through an assembling jig 50, which will be described later, and fixed by a lifting cylinder 17 from a predetermined height. The stroke can be lowered and returned to ascend.

【0025】また、前記基台12の上部(前記昇降テー
ブル18の下側部位)に一対の櫛歯状押し型21,22
が設けられている。これら櫛歯状押し型21,22は強
靭な金型で、各々横長板状をなすと共に上部に多数の突
出歯型部21a,22aを有している。これらの突出歯
部21a及び22aは焼入れにより強化されている。こ
れら櫛歯状押し型21,22の突出歯型部21a,22
aは前記メインバー2と等しいピッチで配列されている
と共に、その歯相互間の溝幅がメインバー2のウエブ部
2bの厚さよりも少し大きく設定され、両者の突出歯部
21a,22aが該メインバー2のウエブ部2bに接触
せずに、前記クロスパイプ3の各メインバー相互間部3
aを出来るだけ広く左右から挟み込む状態に対峙するよ
うになっている。
A pair of comb-teeth pressing dies 21 and 22 are provided on the upper portion of the base 12 (the lower portion of the elevating table 18).
Is provided. These comb-tooth-shaped pressing dies 21 and 22 are tough dies, each having a horizontally long plate-like shape, and having a large number of protruding tooth-shaped portions 21a and 22a on the upper part thereof. These protruding tooth portions 21a and 22a are reinforced by quenching. The protruding tooth patterns 21a and 22 of the comb tooth-shaped pressing dies 21 and 22
a is arranged at the same pitch as that of the main bar 2, the groove width between the teeth thereof is set to be slightly larger than the thickness of the web portion 2b of the main bar 2, and the protruding tooth portions 21a and 22a of both are The main pipes 2b of the main bar 2 are not in contact with each other, but the inter-main bar portions 3 of the cross pipe 3 are
It is arranged to face the state where a is sandwiched as wide as possible from the left and right.

【0026】その一方の櫛歯状押し型21は固定型で、
これは前記基台12の各支持板15の一端側(左端)の
L字状段部15aに枕木状に横架した強固な型取付け台
兼用の固定盤23にねじ止め固定されている。他方の櫛
歯状押し型22は可動型である。この取付方としては、
前記基台12の底部にブラケット24を介し水平軸25
を設け、この水平軸に下端を枢支して複数個の回動アー
ム26を互いに平行間隔を存して立設し、これらの回動
アーム26の上端に枕木状に横架して強固な型取付け台
27を固設し、これに該可動の櫛歯状押し型22がねじ
止め固定されている。
One of the comb-teeth pressing dies 21 is a fixed die,
This is fixed by screws to a fixed platen 23 which also serves as a strong die mounting base and is laid horizontally in the shape of a sleeper on the L-shaped step portion 15a on one end side (left end) of each support plate 15 of the base 12. The other comb tooth-shaped pressing die 22 is a movable die. As for this mounting method,
A horizontal shaft 25 is attached to the bottom of the base 12 via a bracket 24.
A plurality of rotating arms 26 are erected on the horizontal axis with their lower ends pivoted in parallel with each other at parallel intervals. A die mounting base 27 is fixedly mounted, and the movable comb-teeth pressing die 22 is screwed and fixed thereto.

【0027】また、その可動の櫛歯状押し型22を前記
固定の櫛歯状押し型21に向け押し進める手段として油
圧駆動機構30が前記基台12の上部右略半分に設けら
れている。この油圧駆動機構30は、前記基台12の各
支持板15の他端側(右端)のL字状段部15bに枕木
状に強固な固定盤31を横架し、これにT字形ブラケッ
ト32を介し基端部を軸32aにより枢着して揺動可能
に複数本、例えば3本の油圧シリンダ33を併設し、こ
れら油圧シリンダ33のプランジャロッド33aの先端
にT形ジョイント34を取付け、これらのT形ジョイン
ト34を前記型取付け台27から背面側に突設したU字
形ブラケット35に枢軸36により連結して構成されて
いる。
A hydraulic drive mechanism 30 is provided in the upper right half of the base 12 as a means for pushing the movable comb-teeth pressing die 22 toward the fixed comb-teeth pressing die 21. The hydraulic drive mechanism 30 has a sleeper-like strong fixed plate 31 horizontally mounted on the L-shaped stepped portion 15b on the other end side (right end) of each support plate 15 of the base 12, and a T-shaped bracket 32 mounted on the fixed platen 31. A plurality of hydraulic cylinders 33, for example, three hydraulic cylinders 33 are provided so as to be swingable by pivotally attaching the base end portion via a shaft 32a via a T-shaped joint 34 at the tip of the plunger rod 33a of these hydraulic cylinders 33. The T-shaped joint 34 is connected to the U-shaped bracket 35 protruding from the die mount 27 on the back side by a pivot 36.

【0028】この油圧駆動機構30の各油圧シリンダ3
3が前記昇降機構16の下降に際し押圧(伸長)動作を
して、前記回動アーム26を介し型取付け台27ごと可
動の櫛歯状押し型22を固定の櫛歯状押し型21方に適
当ストローク移動させ、これで該可動の櫛歯状押し型2
2が固定の櫛歯状押し型21と共に前記昇降機構16の
下降時に昇降テーブル19の開口部19aを介し上側の
前記組立治具50内に突入してクロスパイプ3の各メイ
ンバー相互間部3aを左右から挟み込む状態になる。こ
のまま更に各油圧シリンダ33が押圧(伸長)動作をし
て可動の櫛歯状押し型22を固定の櫛歯状押し型21方
に移動させることでクロスパイプ3の各メインバー相互
間部3aを挟圧プレスするようになっている。こうした
油圧駆動機構30と昇降機構16との動作は図示しない
制御器の操作により連動して自動コントロールされるよ
うになっている。
Each hydraulic cylinder 3 of this hydraulic drive mechanism 30
3 pushes (extends) when the elevating mechanism 16 descends, so that the movable comb-teeth pressing die 22 together with the die mount 27 via the rotating arm 26 is suitable for the fixed comb-teeth pushing die 21. The stroke is moved so that the movable comb-shaped pressing die 2 is moved.
2 and the fixed comb-shaped pressing die 21 protrude into the upper assembly jig 50 through the opening 19a of the elevating table 19 when the elevating mechanism 16 descends, and the main pipe inter-parts 3a of the cross pipe 3 between the main bars. It will be in a state of sandwiching from the left and right. In this state, each hydraulic cylinder 33 further presses (extends) to move the movable comb-teeth pressing die 22 toward the fixed comb-teeth pressing die 21 to move the main-bar interspace 3a of the cross pipe 3 to each other. It is designed to press under pressure. The operations of the hydraulic drive mechanism 30 and the elevating mechanism 16 are automatically controlled in association with the operation of a controller (not shown).

【0029】こうした装置本体11の前方に直交する状
態に隣接して補助テーブル41が図5に示す如く設置さ
れている。この補助テーブル41は装置本体11の昇降
機構16の上昇時の昇降テーブル19と略等しい高さの
長テーブルで、上部にボールベアリングを用いた左右一
対のスライドレール42を有し、この左右のスライドレ
ール42上に前記組立治具50が搭載されている。
An auxiliary table 41 is installed as shown in FIG. 5 adjacent to the front of the apparatus body 11 at a right angle. The auxiliary table 41 is a long table having substantially the same height as the elevating table 19 when the elevating mechanism 16 of the apparatus body 11 is elevated, and has a pair of left and right slide rails 42 using ball bearings on the upper part thereof. The assembly jig 50 is mounted on the rail 42.

【0030】この組立治具50は、長方枠状のもので、
左右の枠部材51の相対向する内側部に等ピッチで受け
溝52aを持つ左右一対の押え部材52を、少なくとも
その一方を内側に押圧するばね等の付勢部材(図示せ
ず)により保持して備えている。この左右の押え部材5
2の受け溝52aに前記多数枚のメインバー2を立てた
まま落とし込むことで、該メインバー2を所定の等間隔
を存し並列状態に保持する。また、その状態で各メイン
バー2に対し前記連結穴2cを介して直交する状態に前
記クロスパイプを貫挿して格子状態とすることが可能で
ある。
The assembling jig 50 has a rectangular frame shape.
A pair of left and right holding members 52 having receiving grooves 52a at equal pitches are provided in the inner portions of the left and right frame members 51 facing each other by a biasing member (not shown) such as a spring that presses at least one of the holding members 52 inward. Are prepared. This left and right pressing member 5
By dropping the large number of main bars 2 in the two receiving grooves 52a while standing upright, the main bars 2 are held in parallel at a predetermined equal interval. Further, in this state, the cross pipes can be inserted into the respective main bars 2 so as to be orthogonal to the main bars 2 via the connection holes 2c, thereby forming a lattice state.

【0031】前述のグレーチングの組立装置を用いて前
記グレーチング1を組立製造する組立方法を述べる。ま
ず、前述の如く各々複数箇所に連結穴2cを形成したス
テンレス製の多数枚のメインバー2を作業員が補助テー
ブル41上の組立治具50内に差し込んで等間隔を存す
る並列状態に保持させると共に、これらメインバー2に
対し前記連結穴2cを介して直交する状態にステンレス
製のクロスパイプ3を複数本串刺し状態に貫挿して格子
状に仮組立する。
An assembling method for assembling and manufacturing the grating 1 using the above-described grating assembling apparatus will be described. First, a worker inserts a large number of stainless steel main bars 2 each having a plurality of connecting holes 2c as described above into the assembly jig 50 on the auxiliary table 41 and holds them in parallel at equal intervals. At the same time, a plurality of stainless cross pipes 3 are inserted into the main bar 2 in a state of being orthogonal to the main bar 2 through the connecting holes 2c in a skewered state and temporarily assembled in a lattice shape.

【0032】この仮組立した格子状態の多数枚のメイン
バー2と複数本のクロスパイプ3とを組立治具50で保
持したまま左右のスライドレール42をスライドさせな
がら補助テーブル41上から装置本体11の昇降機構1
6の昇降テーブル19上に移載する。
While holding the temporarily assembled multiple main bars 2 and the plurality of cross pipes 3 in the lattice state by the assembly jig 50, the left and right slide rails 42 are slid while the auxiliary table 41 is placed on the main body 11 of the apparatus. Lifting mechanism 1
6 is placed on the lifting table 19 of FIG.

【0033】そこで、組立治具50を前後左右に移動調
整して、最初の一本のクロスパイプ3が昇降テーブル1
9の開口部19aの中央真上に来るように位置決めす
る。この状態で油圧駆動機構30と昇降機構16との制
御器を操作する。これにて油圧駆動機構30の各油圧シ
リンダ33が押圧(伸長)動作をして、回動アーム26
を介し型取付け台27ごと可動の櫛歯状押し型22を固
定の櫛歯状押し型21方に適当ストローク移動させると
共に、昇降機構16の4本の昇降用シリンダー19が短
縮して昇降テーブル19を所定の高さから定位置まで下
降する。
Then, the assembling jig 50 is moved forward and backward and right and left so that the first one cross pipe 3 is moved up and down.
Positioning is performed so as to be right above the center of the opening 19a of the nine. In this state, the controllers of the hydraulic drive mechanism 30 and the lifting mechanism 16 are operated. As a result, each hydraulic cylinder 33 of the hydraulic drive mechanism 30 presses (extends), and the rotating arm 26
The movable comb-teeth pressing die 22 together with the die attachment base 27 is appropriately moved to the fixed comb-teeth pushing die 21 through the die, and the four elevating cylinders 19 of the elevating mechanism 16 are shortened to raise and lower the table 19. Is lowered from a predetermined height to a fixed position.

【0034】これで可動の櫛歯状押し型22が固定の櫛
歯状押し型21と共に昇降テーブル19の開口部19a
を介し上側の前記組立治具50内に突入して最初の一本
のクロスパイプ3の各メインバー相互間部3aを左右か
ら挟み込む状態になる。更に各油圧シリンダ33が押圧
(伸長)動作をして可動の櫛歯状押し型22を固定の櫛
歯状押し型21方に移動させて、該一本のクロスパイプ
3の各メインバー相互間部3aを左右から挟圧プレスす
る。この時のプレス力は50トン程度で良い。これによ
り該一本のクロスパイプ3の各メインバー相互間部3a
をメインバー2の連結穴2c内径よりも少し大きな長径
の断面縦長略楕円形に塑性変形させることで、当該一本
のクロスパイプ3と各メインバー2とを互いに固着せし
める。
Thus, the movable comb-teeth pressing die 22 together with the fixed comb-teeth pressing die 21 is provided with the opening 19a of the elevating table 19.
It enters into the above-mentioned assembly jig 50 through the upper side and sandwiches the inter-main-bar inter-parts 3a of the first one cross pipe 3 from the left and right. Further, each hydraulic cylinder 33 performs a pressing (expanding) operation to move the movable comb-tooth pressing die 22 toward the fixed comb-tooth pressing die 21 so that the main bars of the one cross pipe 3 are connected to each other. The portion 3a is pressed from the left and right. The pressing force at this time may be about 50 tons. As a result, the inter-main-bar inter-parts 3a of the one cross pipe 3
Is plastically deformed into a substantially vertically long elliptical cross section having a major axis slightly larger than the inner diameter of the connecting hole 2c of the main bar 2, whereby the one cross pipe 3 and each main bar 2 are fixed to each other.

【0035】この後、油圧駆動機構30の各油圧シリン
ダ33が後退(短縮)動作して挟圧解除すると共に、昇
降機構16が昇降テーブル19を所定の高さに上昇復帰
する。そこで作業員が再度組立治具50を左右に移動調
整して、次の2本目のクロスパイプ3が昇降テーブル1
9の開口部19aの中央真上に来るように位置決めす
る。この状態で前回同様に制御器を操作し、油圧駆動機
構30と昇降機構16とを動作させて、可動の櫛歯状押
し型22と固定の櫛歯状押し型21とにより当該2本目
のクロスパイプ3の各メインバー相互間部3aを左右か
ら挟圧プレスして、メインバー2の連結穴2c内径より
も少し大きな長径の断面縦長略楕円形に塑性変形させる
ことで、当該2本目のクロスパイプ3と各メインバー2
とを互いに固着せしめる。
Thereafter, the hydraulic cylinders 33 of the hydraulic drive mechanism 30 move backward (shorten) to release the clamping pressure, and the lifting mechanism 16 raises and returns the lifting table 19 to a predetermined height. Then, the worker again moves and adjusts the assembly jig 50 to the left and right, and the next second cross pipe 3 moves to the lifting table 1.
Positioning is performed so as to be right above the center of the opening 19a of the nine. In this state, the controller is operated in the same manner as the previous time to operate the hydraulic drive mechanism 30 and the elevating mechanism 16, and the movable comb-shaped pressing die 22 and the fixed comb-shaped pressing die 21 cause the second cross. The inter-main-bar portions 3a of the pipe 3 are pressed from the left and right to be plastically deformed into a substantially vertically long elliptical cross section having a major axis slightly larger than the inner diameter of the connecting hole 2c of the main bar 2, whereby the second cross. Pipe 3 and each main bar 2
And fix them to each other.

【0036】こうして3本目のクロスパイプ3も同様に
挟圧プレスして断面縦長略楕円形に塑性変形させること
で各メインバー2と固着せしめて、全体を格子状に組立
固定する。
In this manner, the third cross pipe 3 is similarly pressed and pressed to be plastically deformed into a vertically elongated elliptical cross section so as to be fixed to each main bar 2, and the whole is assembled and fixed in a lattice shape.

【0037】こうした格子体は組立治具50内から抜き
外し、その各クロスパイプ3の両端を最も外側端のメイ
ンバー2の外側面と面一にカットし、そこだけメインバ
ー2の内側から溶接5して固定する。その各クロスパイ
プ3の両端に意匠性を高めるためにキャップ5をそれぞ
れ被嵌する。また、格子体の両サイド(メインバー2の
両端)にエンドプレート4を溶接により固着してグレー
チング1を完成せしめる。
Such a lattice body is removed from the assembly jig 50, both ends of each cross pipe 3 are cut flush with the outer surface of the outermost main bar 2, and only that portion is welded from the inside of the main bar 2. 5 and fix. Caps 5 are fitted on both ends of each cross pipe 3 in order to enhance the design. Further, the end plates 4 are fixed by welding to both sides of the lattice (both ends of the main bar 2) to complete the grating 1.

【0038】こうして組立てたグレーチング1によれ
ば、クロス部材としてステンレス製中空丸管よりなるク
ロスパイプ3を用い、これら各クロスパイプ3の各メイ
ンバー相互間部3aを挟圧プレスにより連結穴2c内径
よりも少し大きな長径の断面縦長略楕円形に塑性変形さ
せて該各メインバー2と格子状に組立固定したことか
ら、各メインバー2とクロスパイプ3との溶接が不要
で、単にクロスパイプ3の挟圧プレスだけで高度な技術
を要さずに両者簡単かつ確実にしっかり結合固定でき、
溶接熱による変色や溶接不良による剥がれ・不快な金属
音の発生の心配が無くなる。
According to the grating 1 assembled in this way, the cross pipe 3 made of a hollow stainless steel tube is used as the cross member, and the main bar interspaces 3a of the cross pipes 3 are connected to each other by the pressing press to the inner diameter of the connecting hole 2c. The main bar 2 and the cross pipe 3 are assembled and fixed to each main bar 2 in a lattice shape by plastically deforming the cross section with a slightly larger major axis than the cross pipe 3 without simply welding the main bar 2 and the cross pipe 3. Both of them can be easily and securely firmly fixed together without the need for advanced technology.
There is no need to worry about discoloration due to welding heat or peeling due to poor welding or unpleasant metal noise.

【0039】更に、中空丸管のクロスパイプ3を挟圧プ
レスによりメインバー2の穴2c内径よりも少し大きな
長径の断面縦長略楕円形に塑性変形するだけであるの
で、中実バーを挟圧プレスにより塑性変形させるのに比
し小エネルギーで済み、組立て製作が楽でコストの低減
が可能となると共に、クロスパイプ3のひび割れキズが
おきない程度の塑性変形で済むので、そのクロスパイプ
3に応力腐食が発生せず、ステンレスとしての材料特性
が生かせる。
Furthermore, since the hollow round cross pipe 3 is only plastically deformed into a vertically elongated elliptical cross section having a major axis slightly larger than the inner diameter of the hole 2c of the main bar 2 by a compressing press, the solid bar is clamped. Compared to plastically deforming by pressing, less energy is required, assembly and manufacturing is easier and cost can be reduced, and plastic deformation that does not cause cracks and scratches on the cross pipe 3 is sufficient. Stress corrosion does not occur, and the material properties of stainless steel can be utilized.

【0040】しかも、そのクロスパイプ3を上下方向に
塑性変形させて断面縦長略楕円形にしているので、使用
状態での荷重分布が良くなるなど、メインバー2とクロ
スパイプ3とがしっかり結合した非常に美麗でハイグレ
ードな製品となる。
Moreover, since the cross pipe 3 is plastically deformed in the vertical direction to have a vertically elongated cross section, the load distribution in the use state is improved, and the main bar 2 and the cross pipe 3 are firmly connected. It will be a very beautiful and high-grade product.

【0041】また、そのハイグレードなグレーチングを
簡単な方法で非常に能率良くかつ小エネルギーで組立て
製造できるようになる。前記実施例において、各メイン
バー2の連結穴2cの内周上下縁に深さ0.3mm程度の小
さな円弧状或いは三角状の切欠き(図示せず)を形成し
ておくことで、クロスパイプ3の挟圧プレスによる断面
縦長略楕円形への塑性変形時に、該クロスパイプ3が切
欠きに食い込むようになってメインバー2とより一層強
固に固着できる。
Further, it becomes possible to assemble and manufacture the high-grade grating by a simple method with extremely high efficiency and small energy. In the above embodiment, the cross pipe 3 is formed by forming small arc-shaped or triangular notches (not shown) having a depth of about 0.3 mm at the upper and lower edges of the inner periphery of the connection hole 2c of each main bar 2. When the cross-section 3 is plastically deformed to have a vertically long elliptical cross section by the pressing press, the cross pipe 3 bites into the notch so that it can be more firmly fixed to the main bar 2.

【0042】なお、前記実施例の組立装置においては、
昇降機構16の下降時に一対の櫛歯状押し型21,22
でクロスパイプ3の各メインバー相互間部3aを左右か
ら挟圧プレスできるようにしたが、その昇降機構16の
昇降テーブル19と一対の櫛歯状押し型21,22との
上下配置関係を逆にして、昇降機構16の上昇時に一対
の櫛歯状押し型21,22でクロスパイプ3の各メイン
バー相互間部3aを左右から挟圧プレスできるように構
成しても可である。その他、本発明の要旨を逸脱しない
範囲であれば種々変更しても良い。
In the assembling apparatus of the above embodiment,
When the elevating mechanism 16 descends, a pair of comb-teeth pressing dies 21, 22
While the main bar inter-parts 3a of the cross pipe 3 can be pressed from the left and right, the vertical arrangement relationship between the lifting table 19 of the lifting mechanism 16 and the pair of comb-teeth pressing dies 21, 22 is reversed. It is also possible that the pair of comb-teeth pressing dies 21 and 22 can press the inter-main-bar interspaces 3a of the cross pipe 3 from the left and right when the lifting mechanism 16 is raised. In addition, various changes may be made without departing from the scope of the present invention.

【0043】[0043]

【発明の効果】本発明のグレーチング及びの組立方法並
びに組立装置は、前述の如くしたので、各メインバーと
クロス部材であるクロスパイプとの溶接が不要で、単に
クロスパイプの挟圧プレスだけで高度な技術を要さずに
両者簡単かつ確実にしっかり結合固定でき、溶接熱によ
る変色や溶接不良による剥がれ・不快な金属音の発生の
心配を無くせる。
Since the assembling method and the assembling apparatus of the present invention are as described above, welding between each main bar and the cross pipe which is the cross member is not necessary, and it is possible to simply press the cross pipe by pressing. Both can be easily and reliably firmly fixed together without the need for advanced technology, eliminating the risk of discoloration due to welding heat or peeling or unpleasant metal noise due to poor welding.

【0044】また、中空丸管のクロスパイプを挟圧プレ
スによりメインバーの穴内径よりも少し大きな長径の断
面縦長略楕円形に塑性変形するだけであるので、中実バ
ーを挟圧プレスにより塑性変形させるのに比し小エネル
ギーで済み、組立て製作が楽でコストの低減が可能とな
ると共に、クロスパイプのひび割れキズがおきない程度
の塑性変形で済むので、そのクロスパイプに応力腐食が
発生せず、ステンレスとしての材料特性が生かせる。
Further, since the cross pipe of the hollow round pipe is only plastically deformed by the pressing press into a substantially elliptical cross section having a major axis slightly larger than the hole inner diameter of the main bar, the solid bar is plastically pressed by the pressing press. It requires less energy than deforming, it is easy to assemble and manufacture, cost can be reduced, and plastic deformation is enough to prevent cracks and scratches on the cross pipe, so stress corrosion occurs on the cross pipe. Instead, the material characteristics of stainless steel can be utilized.

【0045】しかも、そのクロスパイプを上下方向に塑
性変形させて断面縦長略楕円形にしているので、使用状
態での荷重分布が良くなるなど、メインバーとクロスパ
イプとがしっかり結合した非常に美麗でハイグレードな
製品を能率良く小エネルギーで製作できる。
Moreover, since the cross pipe is plastically deformed in the vertical direction to have a vertically elongated cross section, the load distribution in the use condition is improved, and the main bar and the cross pipe are firmly connected to each other, which is very beautiful. Can produce high-grade products efficiently with small energy.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明のグレーチングの一実施例を示し、
(a)はメインバーと塑性変形前のクロスパイプとの遊
貫状態の一部分の断面図、(b)はメインバーと塑性変
形したクロスパイプとの係合状態の一部分の断面図、
(c)は同じく横断面図。
FIG. 1 shows an embodiment of the grating of the present invention,
(A) is a partial cross-sectional view of a main bar and a cross pipe before plastic deformation in a loose state, (b) is a partial cross-sectional view of an engagement state of a main bar and a plastically deformed cross pipe,
Similarly, (c) is a cross-sectional view.

【図2】同上実施例のグレーチングの組立状態の一部省
略した斜視図。
FIG. 2 is a perspective view in which a part of the assembled state of the grating of the above embodiment is omitted.

【図3】同上実施例のグレーチングの組立装置の一実施
例を示し、(a)は挟圧プレス状態の一部分の断面図、
(b)はプレス解除状態の断面図。
FIG. 3 shows one embodiment of the grating assembling apparatus of the above embodiment, (a) is a partial sectional view of a pressing press state,
(B) is sectional drawing of a press release state.

【図4】同上実施例の組立装置の一部省略した平面図。FIG. 4 is a plan view of the assembling apparatus of the above embodiment with some parts omitted.

【図5】同上実施例の組立装置の斜視図。FIG. 5 is a perspective view of the assembling apparatus according to the above embodiment.

【符号の説明】[Explanation of symbols]

1…グレーチング、2…メインバー、2c…連結穴、3
…クロスパイプ、3a…クロスパイプの各メインバー相
互間部、16…昇降機構、21,22…櫛歯状押し型、
30…油圧駆動機構、50…組立治具。
1 ... grating, 2 ... main bar, 2c ... connecting hole, 3
... Cross pipe, 3a ... Intersection between main bars of cross pipe, 16 ... elevating mechanism 21,22 ... comb-shaped pushing die,
30 ... Hydraulic drive mechanism, 50 ... Assembly jig.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 等間隔を存して並列配置したステンレス
製の多数枚のメインバーと、これらメインバーに対して
連結穴を介しそれぞれ直交する状態に貫挿されるステン
レス製中空丸管で且つ各々前記各メインバー相互間部が
挟圧プレスにより前記連結穴内径よりも少し大きな長径
の断面縦長略楕円形に塑性変形させられて該各メインバ
ーと固定せしめられた複数本のクロスパイプとを備えて
格子状に組立てられていることを特徴とするグレーチン
グ。
1. A multiplicity of stainless steel main bars arranged in parallel at equal intervals, and hollow hollow stainless steel tubes inserted into the main bars at right angles through connecting holes. Each of the main bars is provided with a plurality of cross pipes fixed to each other by being plastically deformed by a clamping press into a cross-section substantially vertically elliptical shape having a major axis slightly larger than the inner diameter of the connecting hole. Grating characterized by being assembled in a grid pattern.
【請求項2】 各々複数箇所に連結穴を形成したステン
レス製の多数枚のメインバーを組立治具により等間隔を
存し並列状態に保持すると共に、これらメインバーに対
し前記連結穴を介して直交する状態にステンレス製中空
丸管よりなるクロスパイプを複数本貫挿して格子状態と
し、この状態で一対の櫛歯状押し型を用い前記クロスパ
イプの各メインバー相互間部を挟圧プレスすることによ
り前記連結穴内径よりも少し大きな長径の断面縦長略楕
円形に塑性変形させることで当該クロスパイプと各メイ
ンバーとを互いに固定せしめて格子状に組立てることを
特徴とするグレーチングの組立方法。
2. A plurality of stainless steel main bars each having a plurality of connection holes formed therein are held in parallel at equal intervals by an assembly jig, and the main bars are connected to the main holes through the connection holes. A plurality of cross pipes made of stainless steel hollow round tubes are inserted in a state of being orthogonal to each other to form a lattice state, and in this state, a pair of comb tooth-shaped pressing dies is used to press and clamp the respective main bar portions of the cross pipes. As a result, the cross pipe and each main bar are fixed to each other by plastically deforming into a longitudinally elliptical cross section having a major axis slightly larger than the inner diameter of the connecting hole, and the cross pipe is assembled in a lattice shape.
【請求項3】 各々複数箇所に連結穴を形成したステン
レス製の多数枚のメインバーを等間隔を存し並列状態に
保持し且つこれらメインバーに対し前記連結穴を介して
直交する状態にステンレス製中空丸管よりなるクロスパ
イプを複数本貫挿して格子状態とすることが可能な組立
治具と、この組立治具ごと支持して昇降する昇降機構
と、この昇降機構の下降或いは上昇時に前記治具内に突
入して前記クロスパイプの各メインバー相互間部を左右
から挟み込む状態に対峙する一対の櫛歯状押し型と、こ
の少なくとも一方の櫛歯状押し型を他方の櫛歯状押し型
に向け押し進めて前記クロスパイプの各メインバー相互
間部を挟圧プレスすることにより前記連結穴内径よりも
少し大きな長径の断面縦長略楕円形に塑性変形させる油
圧駆動機構とを備えてなるグレーチングの組立装置。
3. A plurality of stainless steel main bars each having a plurality of connection holes formed therein are held in parallel at equal intervals, and are stainless steel in a state orthogonal to these main bars through the connection holes. An assembling jig capable of inserting a plurality of cross pipes made of hollow hollow tubes into a lattice state, an elevating mechanism for supporting and ascending together with the assembling jig, and an ascending / descending mechanism for descending or ascending the ascending / descending mechanism. A pair of comb-teeth pressing dies that rush into the jig and face each other between the main bars of the cross pipe from the left and right, and at least one comb-teeth pressing die is pushed to the other comb-teeth pressing die. And a hydraulic drive mechanism for plastically deforming the cross pipe into a substantially elliptical cross section having a major axis slightly larger than the inner diameter of the connection hole by pressing the main bars of the cross pipe between the main bars and pressing each other. Grating assembly equipment.
JP14603994A 1994-06-28 1994-06-28 Grating, assembling method and assembling apparatus Expired - Lifetime JP3410819B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14603994A JP3410819B2 (en) 1994-06-28 1994-06-28 Grating, assembling method and assembling apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14603994A JP3410819B2 (en) 1994-06-28 1994-06-28 Grating, assembling method and assembling apparatus

Publications (2)

Publication Number Publication Date
JPH0810880A true JPH0810880A (en) 1996-01-16
JP3410819B2 JP3410819B2 (en) 2003-05-26

Family

ID=15398729

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14603994A Expired - Lifetime JP3410819B2 (en) 1994-06-28 1994-06-28 Grating, assembling method and assembling apparatus

Country Status (1)

Country Link
JP (1) JP3410819B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006241893A (en) * 2005-03-04 2006-09-14 Ishida Tekko Kk Ditch cover
JP2013002251A (en) * 2011-06-21 2013-01-07 Daiichi Kizai Kk Grating and its assembling method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006241893A (en) * 2005-03-04 2006-09-14 Ishida Tekko Kk Ditch cover
JP2013002251A (en) * 2011-06-21 2013-01-07 Daiichi Kizai Kk Grating and its assembling method

Also Published As

Publication number Publication date
JP3410819B2 (en) 2003-05-26

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