JPH0788571A - Method for working metal plate - Google Patents
Method for working metal plateInfo
- Publication number
- JPH0788571A JPH0788571A JP1801593A JP1801593A JPH0788571A JP H0788571 A JPH0788571 A JP H0788571A JP 1801593 A JP1801593 A JP 1801593A JP 1801593 A JP1801593 A JP 1801593A JP H0788571 A JPH0788571 A JP H0788571A
- Authority
- JP
- Japan
- Prior art keywords
- product
- plate material
- micro
- processed
- punching
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Punching Or Piercing (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、主にパンチプレス機を
使用して被加工板材に加工を施し、加工の最終段階にお
いて被加工板材の中の製品部分を切り離す板金加工方法
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sheet metal working method which mainly uses a punch press machine to machine a plate material to be processed, and separates a product portion in the plate material to be processed at the final stage of the processing. .
【0002】[0002]
【従来の技術】板金部品の加工方法として、ミクロジョ
イント部を形成して、加工の最終段階において製品部分
を切り離す方法がある。従来、図3に示すように板金の
被加工板材13の中にパンチプレス機によって製品部分
14の外周縁部に沿ってスリット状に打ち抜き部16が
加工される。製品部分14と被加工板材13との間の打
ち抜き部16には数カ所の細い繋ぎ部を残してある。こ
の繋ぎ部をミクロジョイント部15と称している。この
ミクロジョイント部15を設けることにより、被加工板
材13の中に多数個の製品部分14を配置し、打ち抜き
加工を完了してから個々の製品部分14を繋いだまま、
さらに別の加工を行うために被加工板材13を搬送する
ことができる。そのため製品部分14を切り離す最終段
階まで搬送途中や加工途中において製品部分14がバラ
バラにならないので作業の手間が省けるという特徴があ
る。2. Description of the Related Art As a method of processing a sheet metal part, there is a method of forming a micro joint part and separating a product part at the final stage of the process. Conventionally, as shown in FIG. 3, a punching machine 16 is used to form a punched portion 16 in a slit shape along the outer peripheral edge of a product portion 14 in a plate material 13 to be processed of a sheet metal. The punched portion 16 between the product portion 14 and the plate material 13 to be processed is left with several thin connecting portions. This connecting portion is referred to as a micro joint portion 15. By providing the micro joint portion 15, a large number of product portions 14 are arranged in the plate material 13 to be processed, and after the punching work is completed, the individual product portions 14 are connected,
The plate material 13 to be processed can be transported for further processing. Therefore, there is a feature that the labor of the work can be saved because the product portions 14 do not come apart during the transportation or the processing until the final stage of separating the product portions 14.
【0003】この種の加工方法には本願と同一出願人に
よる特公平02−27049号公報や特開平02−25
1321号公報等が知られている。しかしながら、ミク
ロジョイント部の先端形状の大きさが大きくて製品部分
14を保持する強度が強すぎると、製品部分の切離し時
に特別の切離し用工具を必要としたり、図4に示すよう
に切り離しても製品にバリ17が残り、仕上げが必要と
なったりする。A processing method of this kind is disclosed in Japanese Patent Publication No. 02-27049 and Japanese Patent Application Laid-Open No. 02-25 by the same applicant as the present application.
No. 1321 publication is known. However, if the size of the tip of the micro joint is large and the strength for holding the product portion 14 is too strong, a special cutting tool is required at the time of cutting the product portion, or even if it is cut as shown in FIG. Burrs 17 remain on the product, which may require finishing.
【0004】特に特開平02−251321号公報に
は、ミクロジョイント部の先端形状を90度未満の角度
にすることによって、打ち抜き製品を切り離した時に製
品側に不規則な形状の残り部分(バリやカエリ)が出来
ないようにすることが記載されている。しかし、この場
合でも完全にバリやカエリを取り去ることは困難で、で
きるだけミクロジョイントの部分を小さくすることによ
ってバリやカエリの量を少なくするようにしていた。こ
れによって逆に、加工途中や、搬送途中で製品部分14
が脱落してバラバラになってしまうことがあった。Particularly, in Japanese Patent Application Laid-Open No. 02-251321, by setting the tip shape of the micro joint portion to an angle of less than 90 degrees, when the punched product is cut off, the remaining portion of the irregular shape (burr or burrs It is described to prevent burrs). However, even in this case, it is difficult to completely remove burrs and burrs, and the amount of burrs and burrs has been reduced by making the micro joints as small as possible. As a result, conversely, the product part 14
Sometimes fell off and fell apart.
【0005】[0005]
【発明が解決しようとする課題】本発明は、このような
事情に鑑みてなされたものであり、その目的は、ミクロ
ジョイント部の製品部分の保持強度が搬送に耐えるだけ
十分にあり、なおかつ製品部分の切離し時に特別な切離
し用工具を必要とせずに簡単に切離しができ、切り離し
た後で仕上げ加工をする必要のない板金加工方法を提供
することにある。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object thereof is to ensure that the holding strength of the product portion of the micro joint portion is sufficient to withstand conveyance and that the product is It is an object of the present invention to provide a sheet metal working method which can easily separate parts without requiring a special cutting tool and does not require finishing work after the separation.
【0006】[0006]
【課題を解決するための手段】上記課題を解決するため
に、本発明の板金加工方法は、被加工板材から複数の製
品部分を打ち抜き形成する際に、複数の製品部分の外周
縁部に沿ったスリット状の打ち抜き部の一部にミクロジ
ョイント部を残して打ち抜き形成する打ち抜き工程と、
この打ち抜き工程の後に、ミクロジョイント部の一部を
さらに板厚のほぼ半分の寸法だけ押し出す工程とを行
う。In order to solve the above-mentioned problems, the sheet metal working method of the present invention, when punching and forming a plurality of product parts from a plate material to be processed, along the outer peripheral edge of the plurality of product parts. A punching step in which a micro joint part is left in a part of the slit-shaped punching part,
After this punching step, a step of further extruding a part of the micro joint portion by a dimension of approximately half the plate thickness is performed.
【0007】[0007]
【作用】通常のプレス機械の打ち抜き、穴明けはせん断
加工によって行われ、その切り口は図2に示すようにせ
ん断面と破断面の二つよりなる。上述した本発明の板金
加工方法によれば、ミクロジョイント部の一部を板厚の
ほぼ半分の寸法だけ打ち出すことにより、製品部分と被
加工板材とがミクロジョイント部の破断面の一部で繋が
った状態におかれる。搬送時には脱落しない程度の僅か
な破断面の繋ぎ部分だけで繋がっているので、最終段階
での製品部分の切り離し段階においては、製品部分をわ
ずかな力で押すことにより製品部分を被加工板材から簡
単に切り離すことができ、バリやカエリが残らない。The punching and punching of a normal press machine are performed by shearing, and the cut end is composed of a shear surface and a fracture surface as shown in FIG. According to the above-described sheet metal working method of the present invention, a part of the micro joint portion is punched out by about half the thickness of the plate, so that the product portion and the plate material to be processed are connected at a part of the fracture surface of the micro joint portion. Be placed in Since it is connected only by the connecting part of the fracture surface that does not fall off during transportation, at the final stage of separating the product part, the product part can be easily pushed from the plate material by pushing the product part with a slight force. It can be cut into pieces, leaving no burrs or burrs.
【0008】[0008]
【実施例】以下本発明の一実施例を図面を用いて説明す
る。図1及び図2に示すように、被加工板材1は主にパ
ンチプレス機によって、その中に複数個の製品部分2を
形成すべく所定の穴明けが施され、次に製品部分2の外
周縁部を打ち抜く。つまり打ち抜き部4の打ち抜き加工
がミクロジョイント部3を残すように施される。ミクロ
ジョイント部3は、この後、打ち抜き部4の幅の約1/
2の長さで、かつ板厚の約半分の押し出し寸法で押し出
し加工が施され、ハーフブランク部5が形成される。被
加工板材1はこの後、次の加工工程に搬送されて、さら
に製品部分2に加工が施されたり、製品部分2の切り離
しが行われる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. As shown in FIGS. 1 and 2, the plate material 1 to be processed is punched by a punch press machine to form a plurality of product parts 2 therein, and then the product part 2 is cut out. Punch the periphery. That is, the punching process of the punching part 4 is performed so as to leave the micro joint part 3. After that, the micro joint part 3 is about 1 / about the width of the punched part 4.
The half blank portion 5 is formed by the extrusion process with a length of 2 and an extrusion dimension of about half the plate thickness. After that, the plate material 1 to be processed is conveyed to the next processing step, the product portion 2 is further processed, and the product portion 2 is separated.
【0009】ミクロジョイント部3の押し出し加工につ
いて詳しく述べる。図2に示すようにプレス機械のダイ
ス9に製品部分2の押し出し量(板厚の約半分)に応じ
た凹み部12を設けておき、凹み部12にミクロジョイ
ント部3を位置合わせをして被加工板材1を載せ、ポン
チ8を下降させる。これによりハーフブランク部5が形
成される。ハーフブランク部5と製品部分2、およびミ
クロジョイント部3との境界は、せん断面6は完全に切
り離され、破断面7にも亀裂が入り、破断面7のごく僅
かな部分が結合しているだけである。この結合部分11
によってハーフブランク部5と製品部分2、およびミク
ロジョイント部3、つまり製品部分2と被加工板材1と
が繋がって製品部分2が保持されている。Extrusion processing of the micro joint portion 3 will be described in detail. As shown in FIG. 2, the die 9 of the press machine is provided with the recessed portion 12 corresponding to the extrusion amount of the product portion 2 (about half of the plate thickness), and the micro joint portion 3 is aligned with the recessed portion 12. The plate material 1 to be processed is placed and the punch 8 is lowered. As a result, the half blank portion 5 is formed. At the boundary between the half blank portion 5 and the product portion 2 and the micro joint portion 3, the shear surface 6 is completely separated, the fracture surface 7 is also cracked, and a very small portion of the fracture surface 7 is joined. Only. This connecting part 11
The half blank portion 5 and the product portion 2, and the micro joint portion 3, that is, the product portion 2 and the plate material 1 to be processed are connected to each other to hold the product portion 2.
【0010】ハーフブランク部5の結合部分11は、亀
裂の発生によりごく僅かの寸法で繋がれているだけなの
で、製品部分2を手で軽く押すだけで簡単に切り離しが
可能である。また、切り離した後の破断面の状態は、バ
リやカエリが残らず仕上げ加工の必要がない。Since the connecting portion 11 of the half blank portion 5 is connected with a very small size due to the occurrence of cracks, it can be easily separated by lightly pressing the product portion 2 by hand. In addition, the state of the fractured surface after separation does not require burrs or burrs and does not require finishing.
【0011】[0011]
【発明の効果】本発明は、以上説明したようにミクロジ
ョイント部にハーフブランク部を設けたことによって、
被加工板材と製品部分との結合部分をごく僅かにでき
る。このため被加工板材から製品部分の切り離しを容易
にし、製品部分にバリやカエリがのこらず、切り離し後
の仕上げ加工が不要となって、作業の効率が上がり、な
おかつ製品の品質がよくなる。また、搬送時や後加工時
には製品部分が脱落しないという効果も得られる。As described above, according to the present invention, by providing the half blank portion in the micro joint portion,
The joint between the plate material to be processed and the product portion can be made very small. Therefore, the product portion can be easily separated from the plate material to be processed, the product portion is free from burrs and burrs, and the finishing process after the separation is unnecessary, so that the work efficiency is improved and the product quality is improved. Further, there is an effect that the product portion does not fall off during transportation or post-processing.
【図1】本発明の方法によって形成された主要部の斜視
図である。FIG. 1 is a perspective view of a main part formed by the method of the present invention.
【図2】本発明の方法による形成状態を示す主要部の断
面図である。FIG. 2 is a cross-sectional view of a main part showing a formation state by the method of the present invention.
【図3】ミクロジョイント部を示す図である。FIG. 3 is a diagram showing a micro joint portion.
【図4】従来の方法で切り離した製品を示す図である。FIG. 4 is a view showing a product separated by a conventional method.
1 被加工板材。 2 製品部分。 3 ミクロジョイント部。 4 打ち抜き部。 5 ハーフブランク部。 6 せん断面。 7 破断面。 8 ポンチ。 9 ダイス。 10 だれ面。 11 結合部分。 12 凹み部。 1 Work plate material. 2 product parts. 3 Micro joint section. 4 Punching part. 5 Half blank part. 6 Shear surface. 7 Fracture surface. 8 punches. 9 dice. 10 Who are you? 11 Joint part. 12 Recessed part.
Claims (1)
(2)を打ち抜き形成するための板金加工方法であっ
て、 前記複数の製品部分(2)の外周縁部に沿ったスリット
状の打ち抜き部(4)の一部にミクロジョイント部
(3)を残して打ち抜き形成する打ち抜き工程と、 この打ち抜き工程の後に、前記ミクロジョイント部
(3)の一部を板厚のほぼ半分の寸法だけ押し出してハ
ーフブランク部(5)を形成する押し出し工程とを備え
た板金加工方法。1. A sheet metal working method for punching and forming a plurality of product parts (2) from a plate material (1) to be processed, which has a slit shape along an outer peripheral edge of the plurality of product parts (2). A punching step in which the microjoint portion (3) is left in a part of the punched portion (4) to form a punch, and after this punching step, a part of the microjoint portion (3) is cut by about half the plate thickness. A sheet metal working method comprising: an extrusion step of extruding to form a half blank portion (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1801593A JPH0788571A (en) | 1993-01-08 | 1993-01-08 | Method for working metal plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1801593A JPH0788571A (en) | 1993-01-08 | 1993-01-08 | Method for working metal plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0788571A true JPH0788571A (en) | 1995-04-04 |
Family
ID=11959851
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1801593A Pending JPH0788571A (en) | 1993-01-08 | 1993-01-08 | Method for working metal plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0788571A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0716667A (en) * | 1993-07-06 | 1995-01-20 | Amada Co Ltd | Work working method |
JP2001020963A (en) * | 1999-07-07 | 2001-01-23 | Uchiyama Mfg Corp | Bearing seal and manufacture thereof |
JP2001020964A (en) * | 1999-07-07 | 2001-01-23 | Uchiyama Mfg Corp | Bearing seal and manufacture thereof |
JP2008080405A (en) * | 2007-11-12 | 2008-04-10 | Amada Eng Center Co Ltd | Punch press having tool identification medium reader |
JP2018098467A (en) * | 2016-12-16 | 2018-06-21 | Jx金属株式会社 | Circuit board metal plate, circuit board, power module, metal plate molded component and circuit board manufacturing method |
WO2019025327A2 (en) | 2017-08-02 | 2019-02-07 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Method for laser cutting flat workpieces and related computer program product |
-
1993
- 1993-01-08 JP JP1801593A patent/JPH0788571A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0716667A (en) * | 1993-07-06 | 1995-01-20 | Amada Co Ltd | Work working method |
JP2001020963A (en) * | 1999-07-07 | 2001-01-23 | Uchiyama Mfg Corp | Bearing seal and manufacture thereof |
JP2001020964A (en) * | 1999-07-07 | 2001-01-23 | Uchiyama Mfg Corp | Bearing seal and manufacture thereof |
JP2008080405A (en) * | 2007-11-12 | 2008-04-10 | Amada Eng Center Co Ltd | Punch press having tool identification medium reader |
JP2018098467A (en) * | 2016-12-16 | 2018-06-21 | Jx金属株式会社 | Circuit board metal plate, circuit board, power module, metal plate molded component and circuit board manufacturing method |
WO2018110104A1 (en) * | 2016-12-16 | 2018-06-21 | Jx金属株式会社 | Metal plate for circuit board, circuit board, power module, metal plate molded article, method for manufacturing circuit board |
WO2019025327A2 (en) | 2017-08-02 | 2019-02-07 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Method for laser cutting flat workpieces and related computer program product |
DE102017213394B4 (en) * | 2017-08-02 | 2020-03-26 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Process for laser cutting plate-shaped workpieces and associated computer program product |
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