JPH0787942B2 - Heat transfer tube manufacturing method - Google Patents
Heat transfer tube manufacturing methodInfo
- Publication number
- JPH0787942B2 JPH0787942B2 JP62255579A JP25557987A JPH0787942B2 JP H0787942 B2 JPH0787942 B2 JP H0787942B2 JP 62255579 A JP62255579 A JP 62255579A JP 25557987 A JP25557987 A JP 25557987A JP H0787942 B2 JPH0787942 B2 JP H0787942B2
- Authority
- JP
- Japan
- Prior art keywords
- mesh
- heat transfer
- transfer tube
- metal strip
- melting point
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Rigid Pipes And Flexible Pipes (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【発明の詳細な説明】 「産業上の利用分野」 本発明は伝熱管の製造方法に関するものであり、特に冷
凍機や冷暖房装置に使用される伝熱管について、内面又
は外面にメッシュ層を有するものの製造方法に関するも
のである。TECHNICAL FIELD The present invention relates to a method for manufacturing a heat transfer tube, and particularly to a heat transfer tube used for a refrigerator or a heating / cooling device having a mesh layer on an inner surface or an outer surface. The present invention relates to a manufacturing method.
「従来の技術」 例えば特開昭55−116098号公報には、管内壁面に多孔質
層を形成する一手段として、管内壁面に金網を固着する
技術が開示されている。"Prior Art" For example, Japanese Patent Application Laid-Open No. 55-116098 discloses a technique of fixing a wire mesh to the inner wall surface of the pipe as one means for forming a porous layer on the inner wall surface of the pipe.
「発明が解決しようとする問題点」 近時特に空調機器等には、高性能及び小型化,軽量化に
伴なって管径10mm以下のような小径かつ肉薄(0.3mm以
下)な管が使用される傾向にあるが、前記公報に記載の
製造方法のように、管内壁面に金網その他のメッシュを
固着する手段では、小径な伝熱管や肉薄な伝熱管を製造
するのが困難であるとともに、メッシュを管内壁面に固
着するのに手間がかかり製造コストが嵩む欠点があっ
た。"Problems to be solved by the invention" Recently, especially for air conditioning equipment, a pipe with a small diameter such as 10 mm or less and a thin wall (0.3 mm or less) is used due to high performance, miniaturization, and weight reduction. However, as in the manufacturing method described in the above publication, it is difficult to manufacture a heat transfer tube having a small diameter or a thin heat transfer tube by means of fixing a wire mesh or other mesh to the inner wall surface of the tube, There is a drawback that it takes time and effort to fix the mesh to the inner wall surface of the pipe and the manufacturing cost increases.
また、一般的な伝熱管の製造方法として、金属帯板の一
面に加工ロールにより一定形状の凹凸を形成した後、該
帯板を幅方向に丸めてその両縁辺を溶接する手段がる
が、この方法によると、銅合金や鉄系金属のように帯板
が固い材質の場合には、凹凸の成形加工が極めて困難で
ある。Further, as a general method for producing a heat transfer tube, there is a means of forming unevenness of a constant shape on one surface of a metal strip by a working roll, rolling the strip in the width direction, and welding both edges thereof. According to this method, when the strip plate is made of a hard material such as a copper alloy or an iron-based metal, it is extremely difficult to form the unevenness.
本発明の目的は、このような欠点を改善した伝熱管の製
造方法を提供することにある。It is an object of the present invention to provide a method for manufacturing a heat transfer tube, in which such drawbacks are improved.
「問題点を解決するための手段」 本発明方法は前述の目的を達成するため、金属帯板の片
面又は両面に、溶融させた低融点合金によりメッシュな
いし多孔シートを定着する工程と、前記金属帯板を幅方
向に丸めて当該帯板の両縁辺を溶接する工程とを含むこ
とを特徴としている。"Means for Solving Problems" In order to achieve the above-mentioned object, the method of the present invention comprises a step of fixing a mesh or a porous sheet with a melted low melting point alloy on one surface or both surfaces of a metal strip, Rolling the strip in the width direction and welding both edges of the strip.
前記低融点合金は、前記メッシュないし多孔シートが前
記金属帯板へ定着された状態を保つことができる状態で
あれば、前記金属帯板の面とメッシュないし多孔シート
との間の全面に介在させても、あるいはその一部に介在
させても実施できる。The low melting point alloy is interposed on the entire surface between the surface of the metal strip and the mesh or the porous sheet as long as the mesh or the porous sheet can maintain the state of being fixed to the metal strip. Alternatively, or by interposing it in a part thereof.
「作用」 金属帯板の表面に定着されたメッシュ又は多孔シートに
より、伝熱管の内面又は外面にメッシュ又は多孔形状に
対応した凹凸が形成され、媒体液の沸騰及び凝縮を促進
させる。"Function" The mesh or porous sheet fixed to the surface of the metal strip plate forms irregularities corresponding to the mesh or porous shape on the inner surface or the outer surface of the heat transfer tube, and promotes boiling and condensation of the medium liquid.
「実施例」 以下図面を参照しながら本発明の好適な実施例を説明す
る。[Embodiment] A preferred embodiment of the present invention will be described below with reference to the drawings.
アンコイラー10,20,30をそれぞれの回転軸心が平行にな
る状態に設け、繰り出しロール4,4により、アンコイラ
ー10から肉厚0.2mm、幅33mmの銅製の金属帯板1を、ア
ンコイラー20から幅5〜2mm程度のハンダよりなる定間
隔の数条の低融点合金2を、アンコイラー30から線径が
0.19mm、帯板と同幅で、菱形メッシュで40メッシュ程度
の亜鉛メッキ鋼線よりなる金属メッシュ3を、それぞれ
下方より上記の順に重ねた状態で定速で繰り出す。The uncoilers 10, 20 and 30 are installed in a state where their respective rotation axes are parallel to each other, and the payout rolls 4 and 4 are used to move the uncoiler 10 to a copper metal strip 1 having a thickness of 0.2 mm and a width of 33 mm, and the uncoiler 20 to a width. From the uncoiler 30, the wire diameter of several low melting point alloys 2 consisting of solder of about 5 to 2 mm at regular intervals
A metal mesh 3 made of zinc-plated steel wire of 0.19 mm, the same width as the strip plate and having a rhombic mesh of about 40 mesh is fed out from below at a constant speed in a state of being stacked in the above order.
低融点合金2は、好ましくは第1図及び第2図のよう
に、幅の狭いものを金属帯板1の幅内で均等に配置する
状態に繰り出し、さらに好ましくは、金属帯板1の両縁
における低融点合金2は他の位置にあるものより幅狭い
ものを使用する。The low-melting-point alloy 2 is preferably fed into a state in which narrow ones are evenly arranged within the width of the metal strip 1 as shown in FIGS. The low melting point alloy 2 at the edge is narrower than that at other positions.
金属帯板1とメッシュ3の間に低融点合金2を部分的に
挟んだ状態で繰り出しながら、その繰り出し方向前方位
置で、加圧ロール5,5により、金属帯板1とメッシュ3
とを低融点合金2を介して圧着により仮り止めして複合
シート1′を形成し、次いで該複合シート1′を合金2
の融点以上の温度(この例では290〜300℃)の加熱炉6
内に通し、低融点合金2を融解させることにより複合シ
ート1′における金属帯板1の上面にメッシュ3を定着
させる。While the low melting point alloy 2 is partially sandwiched between the metal strip 1 and the mesh 3, the metal strip 1 and the mesh 3 are pushed forward by the pressure rolls 5 and 5 at the forward position in the feeding direction.
Are temporarily fixed to each other through the low melting point alloy 2 by pressure bonding to form a composite sheet 1 ', and then the composite sheet 1'is formed by the alloy 2
Furnace 6 at a temperature above the melting point of (290-300 ° C in this example)
The low melting point alloy 2 is passed through the inside to melt the low melting point alloy 2 to fix the mesh 3 on the upper surface of the metal strip 1 in the composite sheet 1 '.
前述の工程が終了した後、繰り出される複合シート1′
を各種成形ロール群70〜77により幅方向へ順次丸め、溶
接用誘導コイルの内を通過させて管状に丸めた複合シー
ト1′の両縁辺を溶接し、伝熱管11を製造する。After the above-mentioned steps are finished, the composite sheet 1'is unrolled.
Are sequentially rolled in the width direction by various forming roll groups 70 to 77, and the both edges of the tubular composite sheet 1'which is passed through the welding induction coil and rolled into a tubular shape are welded to manufacture the heat transfer tube 11.
最終的には、伝熱管11を適当な整形ロール78,79によ
り、あるいは、図示しないダイスに案内して冷間空引き
することにより、外径9.53mmのほぼ円形断面の伝熱管に
成形する。Finally, the heat transfer tube 11 is formed into a heat transfer tube having an outer diameter of 9.53 mm and a substantially circular cross section by using appropriate shaping rolls 78 and 79 or by guiding to a die (not shown) and cold drawing.
上記製造方法により、第3図のように内周壁面に菱形メ
ッシュ形状の微細な凹凸12を有し、フレオン等の媒介液
の沸騰,凝縮を促進する伝熱性の優れた伝熱管11を製造
することができる。また、上記実施例の製造方法によれ
ば、管内壁面にメッシュを糊着する従来方法に比べ、よ
り肉薄で小径な伝熱管を低コストで量産することができ
るし、鉄系合金その他の固い材料で伝熱管を製造する場
合でも、極めて容易に凹凸を形成することができる。By the above manufacturing method, as shown in FIG. 3, a heat transfer tube 11 having a diamond-shaped fine irregularity 12 on the inner peripheral wall surface and having excellent heat transfer properties for promoting boiling and condensation of a medium liquid such as Freon is manufactured. be able to. Further, according to the manufacturing method of the above-mentioned embodiment, as compared with the conventional method of gluing the mesh on the inner wall surface of the tube, it is possible to mass-produce the heat transfer tube having a thinner wall and a smaller diameter at low cost, and the iron-based alloy and other solid materials. Even when the heat transfer tube is manufactured by, the irregularities can be formed extremely easily.
本発明方法においては、メッシュの形状は特に限定され
ない。また、メッシュ3に代えて微細な孔を密に形成し
た多孔シートを使用することができるし、低融点合金2
を金属帯板1とメッシュ3又は多孔シートの間へ部分的
に介在させることに代えて、帯板1の幅と同幅の低融点
合金2を使用し、両者1と2の間の全面に低融点合金2
を介在させるように構成しても実施することができる。In the method of the present invention, the shape of the mesh is not particularly limited. Further, instead of the mesh 3, a porous sheet in which fine holes are densely formed can be used, and the low melting point alloy 2
Instead of partially interposing between the metal strip 1 and the mesh 3 or the perforated sheet, a low melting point alloy 2 having the same width as the strip 1 is used, and the entire surface between the both 1 and 2 is used. Low melting point alloy 2
It is also possible to implement even if it is configured to intervene.
また、メッシュ3等を金属帯板1両面に定着させること
ができるほか、メッシュ3等を金属帯板1の面に定着さ
せるには、前述のように低融点合金を使用することに代
えて、帯板1へメッシュ3等をスポット溶接によって定
着させることができる。Further, the mesh 3 and the like can be fixed on both surfaces of the metal strip 1, and in order to fix the mesh 3 and the like on the surface of the metal strip 1, instead of using the low melting point alloy as described above, The mesh 3 or the like can be fixed to the strip 1 by spot welding.
さらに、メッシュ3等を定着した金属帯板1を丸める手
段は前記実施例の構成に限るものではなく、その両縁辺
を溶接する手段も前述のような高周波誘導溶接に限ら
ず、他の公知の溶接法が好適に用いられる。Further, the means for rolling the metal strip 1 on which the mesh 3 or the like is fixed is not limited to the configuration of the above-described embodiment, and the means for welding both edges of the metal strip 1 is not limited to the high frequency induction welding as described above, and other known methods are known. A welding method is preferably used.
「発明の効果」 本発明方法によれば、内面にメッシュや多孔シートによ
る微細な凹凸を有し、かつ、より小径で肉薄の伝熱管を
低コストで量産することができるほか、硬い材質で伝熱
管を製造する場合でも、その内周面又は外周面に容易に
凹凸を形成することができる。[Advantages of the Invention] According to the method of the present invention, it is possible to mass-produce a heat transfer tube having a fine diameter and a fine mesh due to a mesh or a porous sheet on the inner surface, and having a smaller diameter and a thinner wall at low cost. Even when a heat pipe is manufactured, it is possible to easily form irregularities on the inner peripheral surface or the outer peripheral surface thereof.
第1図は本発明方法の実施例における伝熱管の製造工程
を示す概略斜視図、第2図は第1図の実施例における金
属帯板に対する低融点合金の配置を示す部分平面図、第
3図は第1図の実施例で製造された伝熱管の部分拡大断
面図である。 主要図中符号の説明 1は金属帯板、1′は複合シート、11は製造された伝熱
管、2は低融点合金、3はメッシュ、10,20,30はアンコ
イラー、4は繰り出しロール、5は加圧ロール、6は加
熱炉、70〜77は成形ロール、9は誘導コイルである。FIG. 1 is a schematic perspective view showing a manufacturing process of a heat transfer tube in an embodiment of the method of the present invention, FIG. 2 is a partial plan view showing an arrangement of a low melting point alloy with respect to a metal strip plate in the embodiment of FIG. The drawing is a partially enlarged sectional view of the heat transfer tube manufactured in the embodiment of FIG. DESCRIPTION OF SYMBOLS IN MAIN FIGURES 1 is a metal strip, 1'is a composite sheet, 11 is a manufactured heat transfer tube, 2 is a low melting point alloy, 3 is a mesh, 10, 20 and 30 are uncoilers, 4 is a feeding roll, 5 Is a pressure roll, 6 is a heating furnace, 70 to 77 are forming rolls, and 9 is an induction coil.
Claims (1)
融点合金によりメッシュないし多孔シートを定着する工
程と、前記金属帯板を幅方向に丸めて当該帯板の両縁辺
を溶接する工程とを含むことを特徴とする、伝熱管の製
造方法。1. A step of fixing a mesh or a porous sheet with a melted low melting point alloy on one or both sides of a metal strip, and rolling the metal strip in the width direction to weld both edges of the strip. And a step of manufacturing the heat transfer tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62255579A JPH0787942B2 (en) | 1987-10-09 | 1987-10-09 | Heat transfer tube manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62255579A JPH0787942B2 (en) | 1987-10-09 | 1987-10-09 | Heat transfer tube manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0199718A JPH0199718A (en) | 1989-04-18 |
JPH0787942B2 true JPH0787942B2 (en) | 1995-09-27 |
Family
ID=17280678
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62255579A Expired - Fee Related JPH0787942B2 (en) | 1987-10-09 | 1987-10-09 | Heat transfer tube manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0787942B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5105540A (en) * | 1988-09-30 | 1992-04-21 | Ford Motor Company | Tube method of making a composite heat exchanger tube |
KR100528467B1 (en) * | 2002-08-20 | 2005-11-16 | 주식회사 유니온금속 | Fin & Tube type Heat Exchanger using Brazing and Method for manufacturing the same |
US20080290138A1 (en) * | 2007-05-22 | 2008-11-27 | David Myron Lineman | Method for bonding refractory ceramic and metal |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5930485A (en) * | 1982-08-10 | 1984-02-18 | Dainichi Nippon Cables Ltd | Production of pipelike object |
-
1987
- 1987-10-09 JP JP62255579A patent/JPH0787942B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0199718A (en) | 1989-04-18 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |