JPH0755315B2 - Filter manufacturing method - Google Patents

Filter manufacturing method

Info

Publication number
JPH0755315B2
JPH0755315B2 JP62300733A JP30073387A JPH0755315B2 JP H0755315 B2 JPH0755315 B2 JP H0755315B2 JP 62300733 A JP62300733 A JP 62300733A JP 30073387 A JP30073387 A JP 30073387A JP H0755315 B2 JPH0755315 B2 JP H0755315B2
Authority
JP
Japan
Prior art keywords
activated carbon
case
filter
hollow fiber
powdered activated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62300733A
Other languages
Japanese (ja)
Other versions
JPH01143685A (en
Inventor
朋信 大津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP62300733A priority Critical patent/JPH0755315B2/en
Publication of JPH01143685A publication Critical patent/JPH01143685A/en
Publication of JPH0755315B2 publication Critical patent/JPH0755315B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Separation Using Semi-Permeable Membranes (AREA)
  • Filtration Of Liquid (AREA)
  • Water Treatment By Sorption (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、飲料水等を濾過する濾過器に関するものであ
る。
TECHNICAL FIELD The present invention relates to a filter for filtering drinking water and the like.

従来の技術 最近、無数の微孔を有する中空糸を束ねて構成される中
空糸膜が、飲料水等を濾過するための濾材として用いら
れるようになってきている。中空糸膜とは、中空糸壁面
の微孔を利用して水を濾過する一種のフィルタのことで
あって、使用時には水は中空糸外部から壁面を浸透して
中空糸内部へ流入し、その時水の中の塵が濾され、中空
糸内へ流入した水は中空糸端部の開口部より外部へ流出
する。中空糸膜は細菌をもこし取るという優れた性能を
持ちながら、次のような欠点があって広く使用されるに
は至っていない。すなわち、長期間使用すると中空糸の
表面に無数の一般細菌が付着し、それが増殖し、例えば
そこから発生する硫化水素等の化学物質がいくらか濾過
水中に混入し、濾過水が悪臭を発するという欠点であ
る。
2. Description of the Related Art Recently, a hollow fiber membrane formed by bundling hollow fibers having innumerable fine pores has been used as a filter medium for filtering drinking water and the like. A hollow fiber membrane is a kind of filter that filters water by using fine pores in the wall surface of the hollow fiber.When used, water permeates the wall surface from the outside of the hollow fiber and flows into the inside of the hollow fiber. The dust in the water is filtered, and the water that has flowed into the hollow fiber flows out through the opening at the end of the hollow fiber. The hollow fiber membrane has an excellent performance of removing bacteria, but has not been widely used due to the following drawbacks. That is, when used for a long period of time, countless general bacteria adhere to the surface of the hollow fiber, which proliferates, and some chemical substances such as hydrogen sulfide generated therefrom are mixed in the filtered water, and the filtered water gives off a bad odor. It is a drawback.

以下、従来の濾過器について図面に基づいて説明する。Hereinafter, a conventional filter will be described with reference to the drawings.

第6図は従来の濾過器を縦方向に分割した断面図であ
る。第6図において、30は濾過器本体(以下本体とす
る)で、下部に原水を導く給水管31を備え、上部には吐
出管32を備えた蓋33が取り付けられている。34は中空糸
膜を構成する中空糸で、その壁面には無数の微孔が設け
られており、U字状に曲げられて束ねられ、その端部35
は合成樹脂等により中空糸膜ケース36に固定されてい
る。37は活性炭ケースで、下方に原水の流入口38を備
え、内部に濾材として粒状活性炭39を封入し、活性炭収
容部の両側に粒状活性炭39の逆流及び流出を防ぐように
網フィルター40,41を備えている。そして、中空糸膜ケ
ース36と活性炭ケース37を接合することによって濾過用
カートリッジ42が完成し、これが濾過器本体30内に挿入
されている。43は中空糸24の表面に付着した一般細菌等
の死骸や細菌自身から発生する硫化水素臭を吸着する粉
末活性炭である。
FIG. 6 is a sectional view of a conventional filter divided vertically. In FIG. 6, 30 is a filter main body (hereinafter referred to as the main body), which has a water supply pipe 31 for guiding raw water in the lower part and a lid 33 having a discharge pipe 32 in the upper part. Reference numeral 34 is a hollow fiber that constitutes a hollow fiber membrane, whose wall surface is provided with innumerable fine holes, is bent into a U shape and is bundled, and its end portion 35
Is fixed to the hollow fiber membrane case 36 with a synthetic resin or the like. Reference numeral 37 denotes an activated carbon case, which has a raw water inlet 38 at the bottom thereof, which is filled with granular activated carbon 39 as a filter medium, and mesh filters 40 and 41 are provided on both sides of the activated carbon storage portion so as to prevent backflow and outflow of the granular activated carbon 39. I have it. Then, the hollow fiber membrane case 36 and the activated carbon case 37 are joined together to complete the filtration cartridge 42, which is inserted into the filter body 30. Reference numeral 43 denotes powdered activated carbon that adsorbs carcasses such as general bacteria attached to the surface of the hollow fiber 24 and hydrogen sulfide odor generated from the bacteria themselves.

本濾過器の濾過は第6図に示される矢印に沿って水を通
すことにより行われる。すなわち、給水管31より給水さ
れた原水は、粒状活性炭39により残留塩素等が除去さ
れ、中空糸34を束ねて構成される中空糸膜に鉄錆等のに
ごりの成分及び一般細菌等が除去されて吐出管32より吐
出する。粉末活性炭43は通水することにより中空糸34に
表面を覆うように付着する。そしてこの粉末活性炭43
が、中空糸24の表面に付着した一般細菌の死骸や細菌の
増殖により発生する硫化水素臭を吸着する。
Filtration of this filter is carried out by passing water along the arrow shown in FIG. That is, the raw water supplied from the water supply pipe 31 is subjected to removal of residual chlorine and the like by the granular activated carbon 39, and a turbid component such as iron rust and general bacteria are removed in the hollow fiber membrane configured by bundling the hollow fibers 34. Is discharged from the discharge pipe 32. The powdered activated carbon 43 adheres to the hollow fibers 34 so as to cover the surface by passing water. And this powdered activated carbon 43
However, it adsorbs the dead bodies of general bacteria attached to the surface of the hollow fibers 24 and the hydrogen sulfide odor generated by the growth of bacteria.

次に粉末活性炭43の封入し濾過用カートリッジ42を製造
する方法を説明する。第7図は粉末活性炭の注入方法を
示した図で、中空糸膜ケース36の開口部を上にして、じ
ょうご等より上方より粉末活性炭を一定量注入する。そ
して、第8図に示すように活性炭ケース37と接合する。
Next, a method for manufacturing the filtration cartridge 42 by enclosing the powdered activated carbon 43 will be described. FIG. 7 is a view showing a method for injecting powdered activated carbon. A certain amount of powdered activated carbon is injected from above the funnel or the like with the opening of the hollow fiber membrane case 36 facing upward. Then, it is joined to the activated carbon case 37 as shown in FIG.

発明が解決しようとする問題点 しかしながら以上のような製造方法では、粉末活性炭43
を中空糸膜ケース36に入れる時、粉末活性炭43が空気中
に飛び散る場合があり、中空糸膜ケース36の表面や作業
台等に付着しやすい状態となる。また作業場周辺の電気
機器に悪影響を与えたり、また空気中の漂う粉末活性炭
を作業者が肺に吸い込んでは人体にも悪影響を及ぼす場
合がある。しかも、上方より注入するだけでは粉末活性
炭43が中空糸34の内部にまで入り込んで行かず、第7図
に示されるように中空糸34の束の上に盛られ、非常に飛
び散りやすい状態となる。そのため中空糸膜ケースと嵌
め合わせるまでは非常に注意深く取り扱う必要があり、
作業の能率が低下してしまっていた。
Problems to be Solved by the Invention However, in the above manufacturing method, powdered activated carbon 43
When the powdered activated carbon 43 is put into the hollow fiber membrane case 36, the powdered activated carbon 43 may be scattered in the air, and the powdery activated carbon 43 easily adheres to the surface of the hollow fiber membrane case 36, a work table, or the like. In addition, it may adversely affect electric equipment around the work place, and if the worker inhales powdered activated carbon floating in the air into the lungs, it may adversely affect the human body. Moreover, the powdered activated carbon 43 does not enter the inside of the hollow fibers 34 just by injecting it from above, but it is piled up on the bundle of the hollow fibers 34 as shown in FIG. 7 and becomes very easily scattered. . Therefore, it is necessary to handle it very carefully before fitting it with the hollow fiber membrane case,
The work efficiency had fallen.

本発明は以上の問題点に鑑みてなされたものであり、濾
過用カートリッジへ粉末活性炭を容易に注入することが
できる濾過器の製造方法を提供することを目的とする。
The present invention has been made in view of the above problems, and an object of the present invention is to provide a method of manufacturing a filter that can easily inject powdered activated carbon into a filtration cartridge.

問題点を解決するための手段 本発明は以上の問題点を解決するため、活性炭ケース内
の活性炭収容部の原水流入口側に対して反対側の部分
に、上記原水流入口から外部へ空気を吸い出しながら粉
末活性炭を注入するものである。
Means for Solving the Problems In order to solve the above-mentioned problems, in order to solve the above problems, air is externally supplied from the raw water inlet to a portion of the activated carbon housing portion opposite to the raw water inlet side. Powdered activated carbon is injected while sucking out.

作用 以上のようにした事により、粉末活性炭は空気流によっ
て活性炭ケース内に集められることとなる。
Action As described above, the powdered activated carbon is collected in the activated carbon case by the air flow.

実施例 以下、本発明の実施例を図面に基づいて説明する。第2
図において、1は粒状活性炭2を濾材として封入した有
底円筒状の活性炭ケース、3および4は粒状活性炭2の
流出を防ぐ為の網フィルターである。活性炭ケース1の
上部には中空糸膜ケースと嵌め合わせるためにいんろう
加工が施されており、いんろう加工部5からいくらか後
退した位置に網フィルター3を固定するための固定台6
が形成されている。そして、固定台6上に固定された網
フィルター3から活性炭ケースの開口端部までの間に高
さhなる空間7が形成されている。例えば活性炭ケース
が直径70mm程度のものであれば、hは10mm〜20mmにする
のがよい。8は活性炭ケース1の底部に設けられた原水
流入口である。底部の網フィルター4が活性炭ケース1
の底面に全面的に張り付いては水の流れに対して大きな
抵抗が生じることとなるので、網フィルター4は活性炭
ケース1の底面から空間9を隔てて固定されている。
Embodiment An embodiment of the present invention will be described below with reference to the drawings. Second
In the figure, 1 is a cylindrical activated carbon case having a bottom and a granular activated carbon 2 is enclosed as a filter medium, and 3 and 4 are mesh filters for preventing the outflow of the granular activated carbon 2. The upper part of the activated carbon case 1 is subjected to an anchoring process for fitting with the hollow fiber membrane case, and a fixing base 6 for fixing the mesh filter 3 to a position slightly retracted from the anchoring part 5
Are formed. A space 7 having a height h is formed between the mesh filter 3 fixed on the fixed base 6 and the open end of the activated carbon case. For example, if the activated carbon case has a diameter of about 70 mm, h should be 10 mm to 20 mm. Reference numeral 8 is a raw water inlet provided at the bottom of the activated carbon case 1. Bottom net filter 4 is activated carbon case 1
Since a large resistance against the flow of water will be generated if it sticks to the bottom surface of the net, the mesh filter 4 is fixed from the bottom surface of the activated carbon case 1 with a space 9 in between.

活性炭ケース1へ封入される粒状活性炭2としては粒の
大きさが0.21〜0.24mmのものが用いられる。
The granular activated carbon 2 to be enclosed in the activated carbon case 1 has a grain size of 0.21 to 0.24 mm.

次に、濾過用カートリッジを完成させる迄の製造過程を
説明する。最初に活性炭ケース1の底部に網フィルター
4を取り付ける。そして粒状活性炭2を注入し、網フィ
ルター3を取り付ける。網フィルター3は第2図に示さ
れるように活性炭ケース1の開口端部よりhだけ下方に
置かれることとなる。
Next, a manufacturing process until the filtration cartridge is completed will be described. First, the net filter 4 is attached to the bottom of the activated carbon case 1. Then, the granular activated carbon 2 is injected and the mesh filter 3 is attached. As shown in FIG. 2, the mesh filter 3 is placed below the open end of the activated carbon case 1 by h.

次に、活性炭ケース1の下部に設けられた流入口8に真
空吸引装置の吸い込みノズル12を接続し、吸引動作を開
始させる。吸引動作中、空気は矢印Aに示されるように
活性炭ケース1の開口部より流れ込み、空間7及び活性
炭収容部を通過して真空吸引装置の方へ流れ出る。そし
てこの状態で粉末活性炭13をじょうご等で上方より注入
する。粉末活性炭13は空気流によって矢印Bに示される
ように活性炭ケース1内に吸い込まれ、第1図に示され
るように網フィルター3の上部に吸い付けられる。この
ようにすれば、作業中はもちろん作業終了後も粉末活性
炭13は網フィルター3の上面に押し固められた状態にな
っているので粉末活性炭13が空気中へ拡散するのを防ぐ
ことができる。そして、この活性炭ケース8と中空糸膜
ケース7を接続すると第3図に示されるように濾過用カ
ートリッジが完成する。
Next, the suction nozzle 12 of the vacuum suction device is connected to the inflow port 8 provided in the lower part of the activated carbon case 1 to start the suction operation. During the suction operation, the air flows in through the opening of the activated carbon case 1 as shown by the arrow A, passes through the space 7 and the activated carbon accommodating portion, and flows out toward the vacuum suction device. Then, in this state, the powdered activated carbon 13 is injected from above with a funnel or the like. The powdered activated carbon 13 is sucked into the activated carbon case 1 by the air flow as shown by the arrow B, and is sucked on the upper part of the mesh filter 3 as shown in FIG. By doing so, the powdered activated carbon 13 is prevented from diffusing into the air because the powdered activated carbon 13 is pressed and solidified on the upper surface of the mesh filter 3 not only during the operation but also after the completion of the operation. Then, when the activated carbon case 8 and the hollow fiber membrane case 7 are connected, a filtration cartridge is completed as shown in FIG.

本濾過器の濾過は従来例と同様で第4図に示される矢印
に沿って水を通すことにより行われる。製造過程で網フ
ィルター3の上面に押し固められた状態となっている粉
末活性炭13は水流によって中空糸膜ケース36内に入り込
み、従来の場合と同様に中空糸34に付着する。この粉末
状活性炭としては、425meshにおける通過が90%以上の
細かさのものが用いられる。
The filtration of this filter is performed in the same manner as in the conventional example by passing water along the arrow shown in FIG. The powdered activated carbon 13, which is pressed and solidified on the upper surface of the mesh filter 3 in the manufacturing process, enters the hollow fiber membrane case 36 by the water flow and adheres to the hollow fibers 34 as in the conventional case. As the powdered activated carbon, one having a fineness of 90% or more at 425 mesh is used.

なお、以上の実施例では中空糸膜を用いたものである
が、これが微孔を有する他の構成のフィルターに置きか
わったものであっても同様である。第5図において、15
は前実施例のものと同様に構成された活性炭ケースで、
内部に粒状活性炭16が封入され、網フィルター11の上方
には粉末活性炭18が注入されている。
Although the hollow fiber membranes are used in the above examples, the same applies to the case where the hollow fiber membranes are replaced with filters having other structures having fine pores. In FIG. 5, 15
Is an activated carbon case configured similarly to that of the previous embodiment,
Granular activated carbon 16 is enclosed inside, and powdered activated carbon 18 is injected above the mesh filter 11.

従来からの濾布を用いた濾過器は、粉末活性炭を濾布の
外表面にプリコートした状態、すなわち濾布の表面に粉
末活性炭層を形成した状態で使用され、その粉末活性炭
層にて原水中のにごりを除去するようになっている。こ
の種の濾過器について従来から使用されてきた粉末活性
炭注入方法は、中空糸膜の場合と同様に粉末活性炭を先
に濾布ケース19内に注入しておくと言うものであった。
この場合も従来の問題点の項で挙げた問題が生じるのは
言うまでもない。そこでこの濾布を用いた濾過器のカー
トリッジを第5図に示すように前実施例における中空糸
膜ケースと濾布ケースとを置き換えた構成にし、前実施
例と同様に組み立てると、上記問題点は解消され、組み
立て能率は非常に向上する。中空糸膜と濾布を用いたカ
ートリッジの性能は、除去可能な塵の大きさで見ると、
中空糸膜は約0.01μmであり、濾布を用いたものでは約
1μmの粒子を除去可能である。
A filter using a conventional filter cloth is used in a state in which powdered activated carbon is pre-coated on the outer surface of the filter cloth, that is, in a state in which a powdered activated carbon layer is formed on the surface of the filter cloth, and the powdered activated carbon layer is used in raw water. It is designed to remove dust. The powder activated carbon injection method that has been conventionally used for this type of filter is that powder activated carbon is first injected into the filter cloth case 19 as in the case of the hollow fiber membrane.
Needless to say, in this case as well, the problems described in the section of conventional problems occur. Therefore, when the cartridge of the filter using this filter cloth is constructed by replacing the hollow fiber membrane case and the filter cloth case in the previous embodiment as shown in FIG. Is eliminated and the assembly efficiency is greatly improved. The performance of the cartridge using the hollow fiber membrane and the filter cloth is as follows:
The hollow fiber membrane has a thickness of about 0.01 μm, and a filter cloth can remove particles of about 1 μm.

発明の効果 以上のように本発明は、活性炭ケース内の活性炭収容部
の原水流入口に対して反対側の部分に上記原水流入口か
ら外部へ空気を吸い出しながら粉末活性炭を注入する事
により、粉末活性炭は空気流によって活性炭ケース内に
集められることとなり、粉末活性炭の外部への飛び散り
は防止される。そのため、製造時に粉末活性炭がケース
外側部および濾過器本体等の随所に付着したり、また空
気中を漂ったりすることがなく、製造時での取り扱いが
極めて容易となり、作業能率が非常に向上する。
Effects of the Invention As described above, the present invention, by injecting powdered activated carbon into the portion of the activated carbon containing portion in the activated carbon case opposite to the raw water inlet while sucking air from the raw water inlet to the outside, The activated carbon is collected in the activated carbon case by the air flow, and scattering of the powdered activated carbon to the outside is prevented. Therefore, the powdered activated carbon does not adhere to the outside of the case, the filter body, or the like during manufacture, and does not drift in the air, which makes it extremely easy to handle during manufacture and greatly improves work efficiency. .

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の実施例における濾過器の濾過用カート
リッジへの粉末活性炭投入方法を示した断面図、第2図
は同濾過用カートリッジの粉末活性炭投入前の状態を示
した断面図、第3図は同濾過用カートリッジの組立終了
の状態示す断面図、第4図は同濾過器の使用状態を示す
断面図、第5図は第2の実施例における濾過器の濾過用
カートリッジを示す断面図、第6図は従来の方法で製造
された濾過用カートリッジを示す断面図、第7図および
第8図は同濾過用カートリッジの組立方法を示す断面図
である。 1……活性炭ケース、2……粒状活性炭 3,4……網フィルター、 5……いんろう加工部、6……固定台 7……空間、8……流入口 9……空間、12……吸い込みノズル
FIG. 1 is a cross-sectional view showing a method for introducing powdered activated carbon into a filtration cartridge of a filter according to an embodiment of the present invention, and FIG. 2 is a cross-sectional view showing a state before the powdered activated carbon is introduced into the filtration cartridge. FIG. 3 is a sectional view showing a state where the filtration cartridge has been assembled, FIG. 4 is a sectional view showing a use state of the filtration cartridge, and FIG. 5 is a section showing a filtration cartridge of the filtration cartridge in the second embodiment. 6 and 6 are sectional views showing a filtration cartridge manufactured by a conventional method, and FIGS. 7 and 8 are sectional views showing an assembling method of the filtration cartridge. 1 ... Activated carbon case, 2 ... Granular activated carbon 3,4 ... Mesh filter, 5 ... Inlay processing part, 6 ... Fixing stand 7 ... Space, 8 ... Inlet port 9 ... Space, 12 ... Suction nozzle

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】粒状活性炭が収容されるとともに原水流入
口を有する第1のケースと、微孔に水を通過させること
によって濾過するフィルターを内蔵するとともに濾過水
流出口を有する第2のケースとを結合させて構成する濾
過器の製造方法であって、上記第1のケースの原水流入
口から外部へ空気を吸い出しながら活性炭収容部を挟ん
で反対側の部分に粉末活性炭を注入し、その後上記第1
のケースと第2のケースとを結合させる事を特徴とする
濾過器の製造方法。
1. A first case for accommodating granular activated carbon and having a raw water inlet, and a second case for incorporating a filter for filtering water by allowing water to pass through the fine holes and having a filtered water outlet. A method of manufacturing a filter configured by combining, wherein powdered activated carbon is injected into a portion on the opposite side of an activated carbon accommodation portion while sucking air from the raw water inlet of the first case to the outside, 1
A method of manufacturing a filter, characterized in that the case and the second case are combined.
JP62300733A 1987-11-27 1987-11-27 Filter manufacturing method Expired - Lifetime JPH0755315B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62300733A JPH0755315B2 (en) 1987-11-27 1987-11-27 Filter manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62300733A JPH0755315B2 (en) 1987-11-27 1987-11-27 Filter manufacturing method

Publications (2)

Publication Number Publication Date
JPH01143685A JPH01143685A (en) 1989-06-06
JPH0755315B2 true JPH0755315B2 (en) 1995-06-14

Family

ID=17888447

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62300733A Expired - Lifetime JPH0755315B2 (en) 1987-11-27 1987-11-27 Filter manufacturing method

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JP (1) JPH0755315B2 (en)

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Publication number Publication date
JPH01143685A (en) 1989-06-06

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