JPH0749441B2 - Granule potato starch manufacturing method and manufacturing apparatus - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing granulated potato starch and an apparatus for specifically realizing this method.

[0002]

2. Description of the Related Art Heretofore, in this type, the following has been done. Published Japanese Patent Publication Sho 58-
Japanese Patent Publication No. 10058 and Japanese Patent Publication No. 58-10059, and Japanese Patent Publication No. 61-9961.
The method for producing a granular substance mainly composed of starch described in Japanese Patent Publication No. JP-A No. 2003-187242 is intended for those currently distributed as potato starch, and water is added or a binder or the like is mixed in the granulation step. There is.

[0003]

The problems described in the prior art have the following problems. The following problems can be pointed out in the cases disclosed in JP-B-58-10058, JP-B-58-10059 and JP-B-61-9961. Despite the fact that granular starch has been requested by various parties and demand is expected, it seems that there is some inconvenience in terms of production cost or production process. Not distributed. In addition, the potato starch currently in circulation is a powder of very small particles of 28 to 30 microns, and when used, it scatters, dissolves in water, or is used in a state of containing water such as kamaboko and hanpen. If you do, it will be a "dummy", which is very inconvenient to use, and
There is a hope for the emergence of potato starch that does not become a "fake" because it causes a decrease in work efficiency, and gelatinization may occur during mixing due to the low gelatinization temperature, resulting in quality deterioration. Granulated potato starch is not available in general distribution. In addition, many of the recent dishes also have "thickness", and the demand for potato starch is growing, and fluid granules with a small grain shape are desired.

The present application has been made in view of the above problems of the prior art, and an object of the present application is to provide the following. In the case of the present application, the potato starch in the emulsion is dehydrated by the dehydrator currently used while maintaining the moisture content so as to become the moisture necessary for modeling, and the granular material granulated by the vibrating mesh granulation method is regenerated. Give a horizontal circular motion using an eccentric axis to
By removing the corners and giving it 4 steps and 5 steps repeatedly, it becomes spherical and has an increased strength, and can withstand the drying of the next step sufficiently, and is made into granulated potato starch. , That device.

[0005]

In order to achieve the above object, the present invention is as follows. The first invention of the present application is the dehydration-drying-sieving-of the manufacturing process of potato starch currently in the market, during the dehydration and drying in the flow sheet of the product (potato starch). This is a method for producing granulated potato starch in which granulation and sizing steps are added without using any contaminants such as a binder. In this case, commercially available potato starch can be dissolved in water, and granulated potato starch can be produced through the above steps. Further, the water content of the raw potato starch starch after the dehydration step can be set to about 48%. The second invention is the modeling machine 2
And a sizing machine 3, the modeling machine 2 is configured to form by mesh passage due to vibration, and the sizing machine 3 is crushed at the time of drying due to irregular shape This is an apparatus for producing granulated potato starch, which is configured to be shaped into particles close to a spherical shape in order to prevent the above.

[0006]

The details of the present invention will be described. The first invention relates to a method for producing granular potato starch, which has the following structure. In the known production process of potato starch currently in the market, dehydration step → drying step → sieving step → in the production method for obtaining the product potato starch,
Between the dehydration step and the drying step, a molding step and a sizing step are added without using any contaminant such as a binder.

In particular, regarding the treatment, when the water content is 48% or more, it becomes muddy, and when it is 45% or less, molding is possible, but in the case of sizing in the next step, the shape collapses and it is more powdery than granular. Special attention should be paid to the moisture content because it tends to be a product close to the shape. In addition, it is possible to dissolve commercially available potato starch with water and to produce granular potato starch through the above steps.

The second aspect of the present invention relates to an apparatus 1 for producing granular potato starch that specifically realizes the first aspect of the invention. This granule potato starch production apparatus 1 is a mixture of a raw potato starch starch having a water content of 48% scraped off by a known rotary continuous dehydrator in a dehydration step in a known potato starch production step, as a binder, etc. It is configured to perform the shaping process and the sizing process without using the. In addition, this modeling process,
After the sizing step, the final product granular potato starch is obtained through a drying step and a sieving step in a known manufacturing step for potato starch.

The details of the granulated potato starch producing apparatus 1 will be described below. This granule potato starch manufacturing apparatus 1 is composed of a modeling machine 2 and a granulating machine 3.

(Construction of Modeling Machine 2) The modeling machine 2 comprises a frame 2A, a vibrating section 2B, and a conveying section 2C. The frame 2A is composed of a base frame 2A1 and left and right frames 2A2 which are formed on the upper surface of the base frame and which are formed in a sideways substantially downward U shape.
It consists of and. The vibrating portion 2B is connected to the front and rear side walls 2B2 supported on the upper surfaces of the left and right frames 2A2 via the cushion rubber 2B1 in a state where the left side is inclined low, and is connected to the right ends of the front and rear side walls and opens upward. Hopper part 2B
3 and a vibration motor 2B4 provided on the upper surfaces of the front and rear side walls.
And a crushing casing portion 2B5 arranged in the lower opening of the hopper portion, and an inclined vibrating net portion 2B6 stretched on the lower surfaces of the front and rear side walls 2B2 in a lower left direction.

The crushing casing portion 2B5 is a rotor 2 having a diameter of 20 cm, which is constructed by using eight 6-minute stainless steel tubes.
B51 and a cylindrical casing 2B52 that is formed by surrounding eight rotors of 1-inch threadless tube with a gap of 5 mm, and the rotor 2B51 is rotatably inserted into this casing. Has been done. Then, the rotor 2B51 is rotated at a predetermined speed by the rotor drive motor 2B7 arranged on the side wall 2B2. In addition,
The rotation speed of the rotor drive motor uses an inverter to obtain the rotation that matches the current situation.

The inclined vibration net portion 2B6 is made of a 2 cm square piece of wood, and is divided into three equal parts of width and eight parts of length. hand,
A frame 2B61 for a sieve in which 32 squares 2B62 are formed,
It consists of a 12 mesh stainless steel (23 #) wire mesh 2B63 stretched on the surface of the sieve frame and a 10 mm square crimp mesh (12 #) 2B64 stretched on the back surface of the sieve frame. Use urethane brush 2B65 1 for each square.
A total of 32 pieces are inserted, and the upper wire netting 2B63 is constantly struck to prevent clogging.

The conveying section 2C is a belt conveyor which operates in the right direction, and the tip thereof communicates with the particle sizer 3. In addition, in FIG. 1, the belt conveyor is in an inclined state.
As shown in 4, the bucket conveyor 2C is attached to the tip of the belt conveyor.
1 can be arranged in series. 2C2 is a conveyor drive motor. In the figure, 2D is a chute arranged between the vibrating section 2B and the conveying section 2C. Reference numeral 2E is a recovery box connected to the left end of the tilt vibration net portion 2B6.
The large-sized potato starch that has been discharged without passing through the mesh in the inclined vibration net portion is collected in this collection box and returned to the modeling process again.

(Regarding the operation of the molding machine) A thin piece of raw potato starch having a water content of about 48% scraped off by a rotary continuous dehydrator (about 60% in this state passes through the sieve mesh),
A rotor is made using eight 6-minute stainless steel pipes with a diameter of 20 cm, and eight 1-inch slenderless pipes are placed in a casing with a gap of 5 mm so as to surround the rotor and crushed by rotation interlocking and tilt vibration. Supply to the net department. The tilt vibration net is made of 2 cm square wood and has a width of 90.
cm, length 183 cm, the width of the wooden frame is divided into 3 equal parts, and the length is divided into 8 equal parts to make 32 squares, and 12 mesh stainless steel 23 # wire mesh on the surface. Tension,
A 10 mm square crimp net 12 # is attached to the back surface, and 32 urethane rubber brushes, one in total, are put in each square, and the upper net is constantly struck to prevent clogging. The shaped article that has passed through the above stainless steel net is received by a belt conveyor, conveyed to a granulator, and granulated. In addition, the large-sized potato starch discharged without passing through the mesh is crushed casing part 2B of the molding machine.
Return to 5 for continuous operation. In addition, cushion rubber 2B1 is used at the connecting portion between the vibrating portion 2B and the frame to cushion the cushioning and smooth operation.

(Structure of Grain Sizing Machine 3)
And the shifter 3B supported by being suspended from this stand
It consists of and. Therefore, the pedestal 3A is composed of an upper frame 3A1 having a rectangular shape in plan view and supporting legs 3A2 which are erected at the four corners thereof. Four supporting legs 3A3 are hung from the upper frame 3A1 and the lower ends of the supporting legs. A horizontal support frame 3A4 is attached to. The shifter 3B placed on the horizontal support frame 3A4 includes a vertically rectangular tubular case 3B1 and a one-stage mesh portion 3B in the case 3B1 from top to bottom.
2, 2-tier net part 3B3, 3-tier net part 3B4, 4-tier net part 3B
Five-stage and five-stage mesh portions 3B6 and 6-stage mesh portions 3B7 are arranged.

Referring to FIG. 10, the one-step net portion 3B2 is composed of a one-step upper net portion 3B21 and a one-step lower net portion 3B22. Therefore, the 1st-stage upper net portion 3B21 divides a wooden frame, which is made of 2 cm square wood and has a width of 90 cm and a length of 120 cm, into three equal parts for the width and four equal parts for the length. 1
A sieve frame 3B211 in which two squares are formed, and a 12-mesh stainless steel (23
#) Wire mesh 3B212 and 1 stretched on the back surface of the screen frame
It is composed of a cm square crimp net 3B213, and further, one urethane brush 3B214 is put in each square and a total of twelve urethane brushes 3B214 are put so that the upper net metal net 3B212 is constantly struck and the granules flow smoothly. Has been done.

Next, the first-stage lower net portion 3B22 divides a wooden frame, which has a width of 90 cm and a length of 120 cm, into two equal parts in width and four in length. A sieve frame 3B221 in which 12 meshes are formed by equally dividing it, and a stainless woven mesh 3B222 stretched on the surface of the sieve frame.
And a 1 cm square crimp net 3 stretched over the back of the screen frame.
In addition, a total of 12 urethane brushes 3B224 are inserted in each square and a total of 12 urethane brushes 3B224 are struck and the stainless woven net 3B222, which is the upper net, is constantly struck to smoothly flow the shaped object.

Referring to FIG. 11, the two-stage mesh portion 3B3, the three-stage mesh portion 3B4, the four-stage mesh portion 3B5, and the five-stage mesh portion 3B6 are 2c.
Twelve squares were formed by dividing the width of the wooden frame, which was made of m-square wood, to have a width of 90 cm and a length of 120 cm, into three equal parts and the length into four equal parts. Sieve frame 3B31, 3
B41, 3B51, 3B5, 3B61 and 150 mesh stainless steel (23 stretched on the surface of the sieve frame.
#) Wire mesh 3B32, 3B42, 3B52, 3B62
And a 1 cm square crimp net (12 #) 3B33, 3B43, 3B53, 3B63 stretched on the back surface of the screen frame, and further, a urethane brush 3B3 for each square.
Wire nets 3B32, 3B42, 3B5, which are upper nets, each containing 12 pieces of 4, 3B44, 3B54, 3B64
It is configured so that the molded object can smoothly flow by constantly hitting the 2 and 3B62.

With reference to FIG. 12, the 6-step mesh portion 3B7 has 6
It is composed of a step upper net portion 3B71 and a six step lower net portion 3B72. Therefore, for the 6-stage upper net portion 3B71, the width is divided into three equal parts and the length is divided into four equal parts by using a 2 cm-square piece of wood and having a width of 90 cm and a length of 120 cm. ,
A sieve frame 3B711 in which 12 squares are formed, and a 12-mesh stainless steel (2 which is stretched on the surface of the sieve frame (2
3 #) wire mesh 3B712 and a 1 cm square crimp mesh 3B713 stretched on the back surface of the screen frame.
One urethane brush 3B714 for each square, totaling 12
It is configured so that the metal net 3B712, which is the upper net, is constantly struck by inserting individual pieces and the shaped object makes a smooth flow.

Next, the 6-step lower net portion 3B72 divides a wooden frame, which is made of 2 cm square wood and has a width of 90 cm and a length of 110 cm, into three equal parts in the width direction and four in the length direction. Evenly divided, a sieve frame 3B721 in which 12 squares are formed, a 150 mesh stainless woven mesh 3B722 stretched on the surface of the sieve frame, and 1 cm stretched on the back surface of the sieve frame.
It is composed of a corner crimp net 3B723, and further, one urethane brush 3B724 is put in each square in total of 12 pieces so that the upper net of stainless woven net 3B722 is constantly struck so that the shaped object can smoothly flow. ing.

In the shifter 3B, the first-stage upper net portion 3B21, the first-stage lower net portion 3B22, and the second-stage net portion 3 into the case 3B1.
B3, 3-stage net part 3B4, 4-step net part 3B5, 5-step net part 3B
As shown in FIG. 9, the 6th and 6th upper net portions 3B71 and the 6th lower net portions 3B72 are arranged so that the metal net 3B212, the crimp net 3B213, and the lower stainless woven net 3B22 of the 1st net portion 3B2 are arranged.
2 and the crimp net 3B223 are inclined so that the right side is high and the left side is low, and a drop port is formed at the left end. The wire net 3B32 and the crimp net 3B33 of the two-step net portion 3B3 are inclined so that the left side is high and the right side is low, and a drop port is formed at the right end. The metal net 3B42 and the crimp net 3B43 of the three-stage net portion 3B4 are inclined so that the right side is high and the left side is low, and a drop port is formed at the left end. Wire mesh 3 of 4-step mesh part 3B5
B52 and the crimp net 3B53 are inclined so that the left side is high and the right side is low, and a drop port is formed at the right end. The wire net 3B62 and the crimp net 3B63 of the 5-step net portion 3B6 are inclined so that the right side is high and the left side is low, and a drop port is formed at the left end. Wire mesh 3B712 and crimp mesh 3B71 of 6-stage upper mesh portion 3B71
3 is inclined so that the left side is high and the right side is low, and a drop port is formed at the right end.

The stainless woven net 3B722 and the crimp net 3B723 of the 6-stage lower net portion 3B72 are inclined so that the right side is higher and the left side is lower, and a drop port is formed at the left end. What is dropped on this part is the dry granule potato starch that can be dried. The inclination angle is 2 cm left and right, but it may change slightly depending on the situation (granularity). 3B8 is an outlet for uncrushed large-sized potato starch that is connected so as to communicate with the dropping port, and will be returned to the sizing step again. 3B9 is a discharge port of granulated potato starch, which is the final product, connected so as to communicate with the left opening of the wire mesh.

Reference numeral 3B10 is an inner lid for pressing the net portion housed in the case 3B1 from above. 3B11 is case 3
An upper frame fixed to B1 is provided with a tightening metal fitting 3B111 acting downward. 3B12 is a duct provided in this lid so as to communicate with the drop port, and in this duct, a hopper 3 for receiving large-sized potato starch from the modeling machine 2
C is connected. 3D is case 3B of shifter 3B
Case 3B1 with unbalanced weights provided in 1.
The left unbalanced weight simple substance 3D1 and the right unbalanced weight simple substance 3D1 attached to the left and right parts of the. These left and right unbalanced weights 3D1
Is the bearing 3D at the upper and lower center of the left side wall of the case 3B1.
11, a vertical shaft 3D12 rotatably supported by the bearing, and large and small weight portions 3D13 and 3D14 attached to the vertical shaft. 3D
Reference numeral 15 is a drive motor, 3D16 is a timing gear fixed to the lower end of the vertical shaft, and 3D17 is a timing belt.

(Regarding the operation of the sizing machine) The irregular shaped article made by the shaping machine was fragile against external shock and was pulverized during drying, and it was gently dried as it was. However, it is an extremely fragile solid that cannot be used. While repeating the test with the sieve currently used as a flour mill, try changing the rotation speed of the electric motor by the inverter or adjusting the unbalance weight, or applying paper to the sieve mesh. I tried to hit it with an iron plate, but when I tried to use a stainless steel woven net, a shaped object that could withstand drying even without using a binder with a rounded corner and a nearly spherical shape was obtained.

Further, it has been found that the same effect can be obtained with a shifter that is suspended from the ceiling or a floor-mounted four-point shifter. According to the hanging type from the ceiling, six meshes are suitable, and the first stage uses a 12 mesh wire mesh when it becomes a lump when supplying shaped objects or when a large amount is supplied at one time. For example, it has good dispersibility by hitting a wire mesh, and by connecting a model that has passed through 12 mesh to a stainless woven mesh, the corners are removed and when passing from the second step to the fifth step,
Granules that can withstand drying well without using any binder can be obtained, but some granules are formed into large particles during the passage process, so the top layer is extracted with a 12-mesh wire mesh at the 6th stage Return to the machine, re-arrange, and dry what is discharged from the lower part of the 6th stage to make dry granule potato starch.

Granular analysis results of the prototype (after drying) 1.14 mesh or more 103 g 2.0% 2.14 to 16 mesh 57 g 1.1% 3.16 to 20 mesh 379 g 7.5% 4.20 to 30 Mesh 2,002g 39.8% 5.30-35 mesh 695g 13.8% 6.35-40 mesh 356g 7.1% 7.40-50 mesh 313g 6.2% 8.50-60 mesh 163g 3. 2% 9.60-70 mesh 89g 1.8% 10.70-80 mesh 138g 2.8% 11.80 mesh-740g 14.7% Total 5,035g 100.0%

The following can be judged from the results of the grain analysis of the above prototype. In other words, from the first point to the very wide grain shape distribution, there is a small amount for a large grain of 12 mesh or more, so it is considered that the grain size can be reduced in the finishing sieving work, and it becomes very easy to use. No. 2 ~ No. 4 ~ 20 ~
30 mesh, 39.8%, but a little lower 6,
If the ratio of 35 mesh to 60 mesh of Nos. 7 and 8 is high, further effect can be expected.

[0028]

Since the present invention is configured as described above, it has the following effects. Regarding the granules of potato starch of the present invention, the large ones have a wide composition range of 100 mesh if they are smaller than about 12 mesh, and are used as granule potato starch that can be sufficiently satisfied in a wide range of consumption from a large amount of use to a small amount at home. it can. In addition, since there is little dusting, it is very easy to handle and weigh very easily when putting it in a small bag or a large bag for sealing. Furthermore, the following effects can be exhibited in specific use.

1. Ankake At present, powdered potato starch is once dissolved in water to give 1.6 parts of water.
Since it has twice the specific gravity, it was used for cooking while stirring well, but granulated potato starch can be used as it is by sprinkling it while checking the thickness of the food as it is. 2. With regard to waste water, you can make a hot water of your choice simply by sprinkling it from the container while mixing it with hot water with a spoon. 3. With the same use of marbo tofu, you can adjust the thickness to your liking. 4. In addition, even when used in a large amount, it does not dissolve into water or hot water immediately and does not become a “dummy”. 5. In addition, there are many uses for general home cooking, such as fried squid, sweet and sour sauce of fish, vinegared pork, and balsam.

[Brief description of drawings]

FIG. 1 is an overall front view with a part cut away.

FIG. 2 is a perspective view in which a part of the granulator is cut away.

FIG. 3 is an enlarged front view of a main part of the crushing casing part viewed from the center with one part cut away.

FIG. 4 is a perspective view of a rotor in a crush casing portion.

FIG. 5 is a perspective view in which a part of a tilt vibration net portion is cut away.

FIG. 6 is a perspective view of the urethane brush as viewed from above.

FIG. 7 is a perspective view of the urethane brush as seen from the lower surface direction.

FIG. 8 is a perspective view of a granulator.

FIG. 9 is an enlarged vertical sectional view of a shifter portion.

FIG. 10 is a perspective view in which a part of the one-stage mesh portion is cut away.

FIG. 11 is a perspective view in which a part of a two-stage mesh portion, a three-stage mesh portion, a four-stage mesh portion, and a five-stage mesh portion is cut away.

FIG. 12 is a perspective view in which a part of a 6-step mesh portion is cut away.

FIG. 13 is a schematic perspective view of an unbalanced weight portion.

FIG. 14 is a front view of another embodiment of the whole.

[Explanation of symbols]

 1 Granule Potato Starch Manufacturing Equipment 2 Modeling Machine 2A Frame 2B Vibrating Section 2C Conveying Section 3 Granulating Machine 3A Frame 3B Shifter

Claims (4)

[Claims] 1. A dehydration step in a production step for potato starch → a drying step → a sieving step → in a production method for obtaining potato starch as a product, use of any contaminant such as a binder between the dehydration step and the drying step. A method for producing granulated potato starch, characterized in that it is configured so that a molding step and a sizing step are added without using it. 2. The method for producing granular potato starch according to claim 1, wherein commercial potato starch is dissolved in water to produce granular potato starch through the above steps. 3. The method for producing granular potato starch according to claim 1 or 2, wherein the water content of the raw potato starch in the flakes after the dehydration step is about 48%. 4. A molding machine (2) and a granulating machine (3), wherein the molding machine (2) is structured so as to form by passing through a mesh due to vibration, and the granulating machine (3) is a molding machine. An apparatus for producing granular potato starch, wherein the shaped article in (2) has an irregular shape, has horns, and is configured to be shaped like a sphere to prevent crushing during drying.