JPH0747591A - Heat-resistant and pressure-resistant self-supporting container - Google Patents
Heat-resistant and pressure-resistant self-supporting containerInfo
- Publication number
- JPH0747591A JPH0747591A JP19592593A JP19592593A JPH0747591A JP H0747591 A JPH0747591 A JP H0747591A JP 19592593 A JP19592593 A JP 19592593A JP 19592593 A JP19592593 A JP 19592593A JP H0747591 A JPH0747591 A JP H0747591A
- Authority
- JP
- Japan
- Prior art keywords
- container
- resistant
- self
- pressure
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、炭酸飲料や清涼飲料水
などを充填するのに好適な二軸延伸ブロ−成形された飽
和ポリエステル製の自立容器に関し、さらに詳細には、
内容物の加熱殺菌時の耐熱及び耐圧性を高め、耐衝撃性
にも優れた自立容器に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a biaxially stretch blow-molded saturated polyester self-standing container suitable for filling carbonated drinks, soft drinks, etc., and more particularly,
The present invention relates to a self-standing container that has improved heat resistance and pressure resistance during heat sterilization of contents and has excellent impact resistance.
【0002】[0002]
【従来の技術】従来、耐熱、耐圧性容器としては、容器
本体の耐圧性を高めるため底部を半球殻状に膨出成形
し、これに有底筒状に成形されたベ−スカップを装着し
て、容器に自立機能を付与したものが主流であった。し
かしながら、ベ−スカップの使用は、別途ベ−スカップ
を成形し装着固定を行わなければならないこと、容器の
重量が大きくなり、形状も大型化すること、加熱殺菌工
程で温水が容器底部に十分に達しないため内容物の加熱
殺菌をスム−ズに行うことができないこと、また、この
とき、ベ−スカップ内に水が溜まり、速やかに排水され
にくいこと、など様々な問題があった。2. Description of the Related Art Conventionally, as a heat-resistant and pressure-resistant container, in order to enhance the pressure resistance of the container body, the bottom portion is bulged and molded into a hemispherical shell shape, and a base cup molded in a bottomed cylindrical shape is attached to this. The mainstream container is a container with an independent function. However, the use of the base cup requires that the base cup be separately molded and mounted and fixed, the weight of the container becomes large and the shape also becomes large, and hot water is sufficiently supplied to the bottom of the container during the heat sterilization process. There were various problems such that the heat sterilization of the contents could not be smoothly carried out because it did not reach, and that at this time, water was accumulated in the base cup and it was difficult to drain it quickly.
【0003】さらに、省資源や環境問題の観点から使用
済みの空容器を有効再利用することが望まれているが、
ベ−スカップを装着した容器では通常、容器本体とベ−
スカップや接着剤の材料が異なるため、再利用する場合
にはこれらを分離しなければならず、プロセス的にコス
ト高となるという問題も抱えている。Further, it is desired to effectively reuse a used empty container from the viewpoint of resource saving and environmental problems.
In a container equipped with a base cup, the container body and base are usually used.
Since the materials of the scup and the adhesive are different, they must be separated when they are reused, and there is a problem that the process cost becomes high.
【0004】このような問題から、ベ−スカップを必要
としない耐熱、耐圧性容器が望まれている。ベ−スカッ
プを必要としない耐圧性容器としては、いくつかの提案
がなされており、一般的には底部中心部の周りに複数の
脚片を放射状に膨出し、これらの脚片の間に谷線壁を形
成した構造か、あるいはシャンペンタイプの構造かのい
ずれかである。これらは、例えば、特公昭48−570
8号、同59−40693号、同61−9170号、特
開昭63−202424号、及び特開平3ー43342
号公報等に記載されている。Due to these problems, a heat-resistant and pressure-resistant container that does not require a base cup is desired. Several proposals have been made for a pressure-resistant container that does not require a base cup, and generally, a plurality of leg pieces are radially bulged around the center of the bottom and valleys are formed between these leg pieces. It has either a line wall structure or a champagne type structure. These are, for example, JP-B-48-570.
No. 8, No. 59-40693, No. 61-9170, No. 63-202424, and No. 3-43342.
It is described in Japanese Patent Publication No.
【0005】[0005]
【発明が解決しようとする課題】しかしながら、これら
各号に記載された容器は、耐圧性容器としては満足する
性能を得ることができるものの、加熱殺菌工程を行う耐
熱、耐圧性容器として使用した場合には十分な性能を得
ることができない。すなわち、前記各号に記載された容
器は、底部中心部および該中心部周辺に存在する低延伸
領域を有しており、加熱殺菌時に内容物の温度が50℃
から70℃程度に上昇すると内圧が増大し、また容器材
料自体もクリ−プ変形を起こしやすくなるため、底部中
心部が突出し、容器は自立安定性を失うことになる。However, although the container described in each of these items can obtain satisfactory performance as a pressure resistant container, when used as a heat resistant and pressure resistant container for performing a heat sterilization step. Can't get enough performance. That is, the container described in each of the above items has a bottom center part and a low stretch region existing around the center part, and the temperature of the contents is 50 ° C. during heat sterilization.
When the temperature rises to about 70 ° C., the internal pressure increases, and the container material itself also easily undergoes creep deformation, so that the center part of the bottom part protrudes, and the container loses its self-sustaining stability.
【0006】この問題を解決する方法として、例えば、
特開平5−85535に記載された容器を使用すること
が考えられる。この容器は、底部中心部を結晶化し、中
心部周辺を十分に延伸した容器であるため、加熱殺菌時
の内圧の増大に対しても十分な耐圧性を有すると考えら
れる。しかしながら、この容器のように底部の一部を高
密度に結晶化させた場合、結晶化部分が脆くなり、容器
に落下衝撃を与えた際の耐衝撃性が極端に劣り、実用性
を失うという問題が生じる。As a method for solving this problem, for example,
It is conceivable to use the container described in JP-A-5-85535. Since this container is a container in which the center of the bottom is crystallized and the periphery of the center is sufficiently stretched, it is considered to have sufficient pressure resistance against an increase in internal pressure during heat sterilization. However, when a part of the bottom is crystallized with high density like this container, the crystallized part becomes brittle and the impact resistance when a drop impact is given to the container is extremely poor, and it loses practicality. The problem arises.
【0007】本発明はこのような問題点を解決したもの
であり、(A)容器底部の中心部および/または(B)
該中心部周辺に存在する低延伸領域を、密度が1.337g/c
m3〜1.360g/cm3となるように半結晶化することにより、
容器の加熱殺菌時に底部がクリープ変形して自立安定性
を失うことがなく、かつ耐衝撃性及び耐薬品性にも優れ
た、耐熱及び耐圧性自立容器を提供するものである。The present invention has solved these problems, and (A) the central portion of the bottom of the container and / or (B).
The low stretching region existing around the center has a density of 1.337 g / c.
By semi-crystallizing so that m 3 to 1.360 g / cm 3 ,
Provided is a heat-resistant and pressure-resistant self-supporting container which does not lose its self-sustaining stability due to creep deformation of the bottom during heat sterilization of the container and which is also excellent in impact resistance and chemical resistance.
【0008】[0008]
【課題を解決するための手段】すなわち本発明は、自立
可能な底部構造を有する二軸延伸ブロ−成形された飽和
ポリエステル製の容器であって、(A)該容器底部の中
心部および/または(B)該中心部周辺に存在する低延
伸領域を、密度が1.337g/cm3〜1.360g/cm3となるように
半結晶化させたことを特徴とする耐熱及び耐圧性自立容
器を提供するものである。That is, the present invention relates to a biaxially stretched blow molded saturated polyester container having a self-supporting bottom structure, which comprises (A) a center part of the container bottom and / or (B) A heat-resistant and pressure-resistant freestanding container characterized by semi-crystallizing a low-stretch region existing around the central part so that the density becomes 1.337 g / cm 3 to 1.360 g / cm 3. To do.
【0009】本発明に用いる飽和ポリエステル樹脂とし
ては、強度、透明性、ガスバリア性の観点から、ポリエ
チレンテレフタレート樹脂が適している。As the saturated polyester resin used in the present invention, polyethylene terephthalate resin is suitable from the viewpoint of strength, transparency and gas barrier property.
【0010】本発明における容器底部構造としては、底
部中心部の周りに複数の脚片を放射状に膨出した構造及
びシャンペンタイプの構造がある。The container bottom structure in the present invention includes a structure in which a plurality of leg pieces are radially bulged around the center of the bottom and a champagne type structure.
【0011】本発明においては、(A)容器底部の中心
部および/または(B)該中心部周辺に存在する低延伸
領域を、密度が1.337g/cm3〜1.360g/cm3となるように半
結晶化させるが、この半結晶化された領域は、前記各部
それぞれの50%以上を占めることが好ましい。さら
に、谷線部のなかで中心部周辺に隣接する低延伸領域が
一部半結晶化されていてもよい。又、本発明の低延伸と
は延伸倍率が1.5倍未満を言う。又、二軸延伸とは延
伸倍率が1.5倍以上、好ましくは2〜6倍の範囲を言
う。In the present invention, the density of the (A) center of the bottom of the container and / or (B) the low-stretched region around the center is set to 1.337 g / cm 3 to 1.360 g / cm 3. The semi-crystallized region is preferably semi-crystallized, but it is preferable that the semi-crystallized region occupies 50% or more of each of the respective parts. Further, in the valley line portion, the low stretch region adjacent to the periphery of the central portion may be partially semi-crystallized. The low stretch of the present invention means that the stretch ratio is less than 1.5 times. Biaxial stretching means a stretching ratio of 1.5 times or more, preferably 2 to 6 times.
【0012】本発明において、(A)容器底部の中心部
および/または(B)該中心部周辺に存在する低延伸領
域を、半結晶化させる方法としては、再加熱したプリフ
ォームを二軸延伸ブロー成形する際に、底部を100℃
〜150℃で3〜15秒間熱固定する方法か、または、
二軸延伸ブロー成形後の容器底部を熱風又は赤外線ヒー
ターによって加熱する方法がある。これらの2つの方法
は、プリフォーム底部をあらかじめ、半結晶化させてか
ら、二軸延伸ブロー成形を行う方法に比べて、半結晶状
態の制御を行いやすく、また低延伸領域を残すことなく
半結晶化させることができる。In the present invention, (A) the bottom portion of the container and / or (B) the low-stretching region existing around the center portion is semi-crystallized by biaxially stretching a reheated preform. When blow molding, the bottom is 100 ℃
Or heat setting at ~ 150 ° C for 3 to 15 seconds, or
There is a method of heating the bottom of the container after the biaxial stretch blow molding with hot air or an infrared heater. These two methods make it easier to control the semi-crystalline state compared to the method in which the preform bottom is semi-crystallized in advance and then the biaxially stretch blow molding is performed. It can be crystallized.
【0013】容器底部の半透明状に半結晶化された低延
伸領域のポリエチレンテレフタレート樹脂の密度は、1.
337g/cm3〜1.360g/cm3、好ましくは、1.340g/cm3〜1.35
0g/cm3の範囲がよい。The density of the semi-transparent semi-crystallized low-stretched polyethylene terephthalate resin at the bottom of the container is 1.
337 g / cm 3 to 1.360 g / cm 3 , preferably 1.340 g / cm 3 to 1.35
A range of 0 g / cm 3 is good.
【0014】前記低延伸領域の密度が1.337g/cm3以下で
あると、容器底部は加熱殺菌処理時に容易にクリープ変
形をおこし、容器は自立安定性を失う。また、1.360g/c
m3以上であると耐衝撃性が低化し、容器に落下衝撃を与
えた時に該部分が容易に破壊する。When the density of the low-stretching region is 1.337 g / cm 3 or less, the bottom of the container easily undergoes creep deformation during heat sterilization, and the container loses its self-sustaining stability. Also, 1.360g / c
When it is m 3 or more, the impact resistance is lowered, and the portion is easily broken when a drop impact is given to the container.
【0015】また、前記低延伸部分を半結晶化させるこ
とにより、充填工場のコンベアラインでの潤滑剤に対す
る耐薬品性を向上させることができ、ストレスクラック
の発生を抑制することができる。By semi-crystallizing the low-stretched portion, the chemical resistance to the lubricant on the conveyor line of the filling factory can be improved, and the occurrence of stress cracks can be suppressed.
【0016】[0016]
【実施例】以下、実施例にて更に詳細に説明する。ポリ
エチレンテレフタレート樹脂を射出成形して得たプリフ
ォームを再加熱した後ブロー金型内に配置して、ストレ
ッチロッドにより軸方向に延伸しながらエアーブローに
より周方向に延伸して、二軸延伸ブロー成形を行った。
この時、金型の底部を120℃に加熱した状態で、5秒
間熱固定を行い、続いてブロー金型内に常温のエアーを
循環させて成形体を冷却した後に取り出して、容量1.
5リットルの容器1を得た(第1図)。この容器1の底
部2は、第2図に示すように5個の脚片5が中心部の周
りに放射状に等間隔に膨出すると共に、該脚片5の間に
谷線部6を形成した自立型の構造を有しており、その中
心部3、中心部周辺4および谷線部6に存在する低延伸
領域が半結晶化している。この容器1に、5℃におい
て、2.5ガスボリュームの炭酸水を入味線43mmまで
充填して、キャッピングした後、70℃の温水シャワー
を30分間かけ、その後、常温になるまで自然放冷した
ところ、容器底部は終始自立安定性を失うことはなかっ
た。次に、この充填した容器を正立状態で1.5メート
ルの高さから落下させた結果、容器底部に破壊はなかっ
た。また、この容器底部の半結晶化部分の密度を密度勾
配管法により測定したところ1.340g/cm3〜1.347g/cm3で
あった。EXAMPLES The present invention will be described in more detail below. A preform obtained by injection molding of polyethylene terephthalate resin is reheated and then placed in a blow mold, stretched in the axial direction by a stretch rod while being stretched in the circumferential direction by air blow, and biaxial stretch blow molding. I went.
At this time, while the bottom of the mold was heated to 120 ° C., heat fixing was performed for 5 seconds, and then air at room temperature was circulated in the blow mold to cool the molded body, and then the molded body was taken out to obtain a volume of 1.
A 5-liter container 1 was obtained (Fig. 1). As shown in FIG. 2, in the bottom portion 2 of the container 1, five leg pieces 5 are radially bulged around the center portion at equal intervals, and valley line portions 6 are formed between the leg pieces 5. It has a self-standing structure, and the low-stretched regions existing in the central portion 3, the central peripheral portion 4 and the valley portion 6 are semi-crystallized. This container 1 was filled with 2.5 gas volume of carbonated water up to the permeation line of 43 mm at 5 ° C., capped, followed by a hot water shower at 70 ° C. for 30 minutes, and then naturally cooled to room temperature. However, the bottom of the container never lost its self-sustaining stability. Next, as a result of dropping the filled container from a height of 1.5 meters in an upright state, there was no breakage in the bottom of the container. The density of the semi-crystallized portion at the bottom of the container was measured by the density gradient tube method and found to be 1.340 g / cm 3 to 1.347 g / cm 3 .
【0017】[0017]
【発明の効果】以上の通り、本発明により加熱殺菌時の
底部突出を防ぎ、かつ耐衝撃性及び耐薬品性にも優れた
耐熱及び耐圧性自立容器を提供することができる。ま
た、本発明による容器はベースカップを必要としないた
め、加熱殺菌処理時の熱水が容器底部に十分に達し、内
容物の加熱殺菌をスムーズに行うことができる。INDUSTRIAL APPLICABILITY As described above, according to the present invention, it is possible to provide a heat-resistant and pressure-resistant self-supporting container which prevents bottom projection during heat sterilization and has excellent impact resistance and chemical resistance. Further, since the container according to the present invention does not require a base cup, hot water at the time of heat sterilization reaches the bottom of the container sufficiently, and heat sterilization of the contents can be smoothly performed.
【図1】本発明の自立容器の断面図である。FIG. 1 is a cross-sectional view of a self-supporting container of the present invention.
【図2】本発明の自立容器の底面図である。FIG. 2 is a bottom view of the self-supporting container of the present invention.
【図3】本発明の自立容器の底部の断面図である。FIG. 3 is a cross-sectional view of the bottom of the self-supporting container of the present invention.
1.自立容器 2.底部 3.中心部 4.中心部周辺 5.脚片 6.谷線部 1. Freestanding container 2. Bottom 3. Central part 4. Around the center 5. Leg piece 6. Valley line
Claims (1)
ロ−成形された飽和ポリエステル製の容器であって、
(A)該容器底部の中心部および/または(B)該中心
部周辺に存在する低延伸領域を、密度が1.337g/cm3〜1.
360g/cm3となるように半結晶化させたことを特徴とする
耐熱及び耐圧性自立容器。1. A biaxially stretched blow molded saturated polyester container having a self-supporting bottom structure comprising:
The density of the low-stretched region (A) in the center of the bottom of the container and / or (B) around the center is 1.337 g / cm 3 to 1.
A heat-resistant and pressure-resistant freestanding container characterized by being semi-crystallized to give 360 g / cm 3 .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5195925A JP2801847B2 (en) | 1993-08-06 | 1993-08-06 | Heat and pressure resistant free-standing container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5195925A JP2801847B2 (en) | 1993-08-06 | 1993-08-06 | Heat and pressure resistant free-standing container |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0747591A true JPH0747591A (en) | 1995-02-21 |
JP2801847B2 JP2801847B2 (en) | 1998-09-21 |
Family
ID=16349266
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5195925A Expired - Fee Related JP2801847B2 (en) | 1993-08-06 | 1993-08-06 | Heat and pressure resistant free-standing container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2801847B2 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0298536A (en) * | 1988-09-29 | 1990-04-10 | Toyo Seikan Kaisha Ltd | Pressure tight heat resistant container and its manufacture |
JPH02305620A (en) * | 1989-05-22 | 1990-12-19 | Toyo Seikan Kaisha Ltd | Hollow pet vessel and its manufacture |
-
1993
- 1993-08-06 JP JP5195925A patent/JP2801847B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0298536A (en) * | 1988-09-29 | 1990-04-10 | Toyo Seikan Kaisha Ltd | Pressure tight heat resistant container and its manufacture |
JPH02305620A (en) * | 1989-05-22 | 1990-12-19 | Toyo Seikan Kaisha Ltd | Hollow pet vessel and its manufacture |
Also Published As
Publication number | Publication date |
---|---|
JP2801847B2 (en) | 1998-09-21 |
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