JPH0742490A - Sand pumping device for small diameter pipe thrusting machine - Google Patents

Sand pumping device for small diameter pipe thrusting machine

Info

Publication number
JPH0742490A
JPH0742490A JP18826693A JP18826693A JPH0742490A JP H0742490 A JPH0742490 A JP H0742490A JP 18826693 A JP18826693 A JP 18826693A JP 18826693 A JP18826693 A JP 18826693A JP H0742490 A JPH0742490 A JP H0742490A
Authority
JP
Japan
Prior art keywords
earth
oil
sand
oil chamber
hydraulic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18826693A
Other languages
Japanese (ja)
Other versions
JP2813285B2 (en
Inventor
Masao Suda
正男 須田
Hideki Moriya
秀樹 森谷
Hiroshi Matsunaga
広 松永
Masashi Miyatake
昌志 宮武
Shusaku Katsura
周作 桂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Construction Machinery Co Ltd
Nippon Telegraph and Telephone Corp
Original Assignee
Hitachi Construction Machinery Co Ltd
Nippon Telegraph and Telephone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Construction Machinery Co Ltd, Nippon Telegraph and Telephone Corp filed Critical Hitachi Construction Machinery Co Ltd
Priority to JP18826693A priority Critical patent/JP2813285B2/en
Publication of JPH0742490A publication Critical patent/JPH0742490A/en
Application granted granted Critical
Publication of JP2813285B2 publication Critical patent/JP2813285B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To reduce the pressure loss of hydraulic path connecting a sand pump and a hydraulic operation disk on the ground to extend the thrusting distance and reduce the equipment cost like hydraulic hoses, directional changeover valves, etc., by actuating the sand pump mounted on a small diameter pipe thrusting machine at the same capacity with conventional cases with less quantity of supply oil and reducing the returning oil in the retreat process. CONSTITUTION:The rod side hydraulic chamber 104 of a dummy cylinder 101 equipped on the way of hydraulic path connecting the first port 14 and a hydraulic operating disk 200 of a sand pump 100 is connected to a hydraulic operation disk side hydraulic path 44 and the bottom side hydraulic chamber 103 thereof is connected to the sand pump side hydraulic path 44a respectively. The hydraulic oil is supplied in the forward movement process of the sand pump 100 and discharged in the retreat process thereof through the dummy cylinder 101.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、小口径管推進機の掘削
土砂を地上に圧送排土するための土砂圧送装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an earth and sand pumping device for sending and discharging excavated earth and sand from a small diameter pipe propulsion device to the ground.

【0002】[0002]

【従来の技術】小口径管推進機用土砂圧送装置の代表的
な例として、特開昭59−51171に開示されたもの
がある。この土砂圧送装置は、小口径管推進機内に設置
された土砂圧送ポンプと、地上に設置された油圧操作部
からなっている。
2. Description of the Related Art As a typical example of the earth and sand pumping device for a small diameter pipe propulsion machine, there is one disclosed in Japanese Patent Laid-Open No. 59-51171. This earth and sand pumping device is composed of a earth and sand pump for pumping installed in a small-diameter pipe propulsion device and a hydraulic operating unit installed on the ground.

【0003】図6および図7に示すように、土砂圧送ポ
ンプ100は、円筒状のケーシング13、そのケーシン
グ13内を摺動する外側シリンダ18、外側シリンダ1
8の後端部に接続した外側シリンダ押進用ピストン1
9、外側シリンダ18内を摺動する内側シリンダ29、
内側シリンダ29の前端部に接続した土砂圧送ピストン
30、内側シリンダ29の後端部に接続した内側シリン
ダ押進用ピストン31、外側シリンダ押進用ピストン1
9の後端面とケーシング13後壁との間に形成された第
1油室20、外側シリンダ18の外周面とケーシング1
3内周面との間に形成された第2油室21、内側シリン
ダ押進用ピストン31の後端面と外側シリンダ押進用ピ
ストン19の前端面との間に形成された第3油室32、
内側シリンダ29の外周面と外側シリンダ18の内周面
との間に形成された第4油室33、第1油室20に通じ
るケーシング13の第1ポート14、第2油室21に通
じるケーシング13の第2ポート15、第1油室20と
第3油室32の間を連絡する油路22,23、第2油室
21と第4油室33の間を連絡する油路26,27,2
9´,34、および油路22,23を開閉するスプール
弁24を備えている。
As shown in FIGS. 6 and 7, the earth and sand pressure pump 100 comprises a cylindrical casing 13, an outer cylinder 18 sliding inside the casing 13, and an outer cylinder 1.
Piston 1 for pushing the outer cylinder connected to the rear end of 8
9, an inner cylinder 29 that slides in the outer cylinder 18,
Earth and sand pressure feeding piston 30 connected to the front end of the inner cylinder 29, inner cylinder pushing piston 31 connected to the rear end of the inner cylinder 29, outer cylinder pushing piston 1
9 formed between the rear end surface of the casing 9 and the rear wall of the casing 13, the outer peripheral surface of the outer cylinder 18, and the casing 1.
A second oil chamber 21 formed between the inner circumferential surface of the inner cylinder 3 and the third oil chamber 32 formed between the rear end surface of the inner cylinder pushing piston 31 and the front end surface of the outer cylinder pushing piston 19. ,
A fourth oil chamber 33 formed between the outer peripheral surface of the inner cylinder 29 and the inner peripheral surface of the outer cylinder 18, a first port 14 of the casing 13 communicating with the first oil chamber 20, and a casing communicating with the second oil chamber 21. 13, the second port 15, the oil passages 22 and 23 connecting the first oil chamber 20 and the third oil chamber 32, and the oil passages 26 and 27 connecting the second oil chamber 21 and the fourth oil chamber 33. , 2
9 ', 34 and spool valves 24 for opening and closing the oil passages 22, 23 are provided.

【0004】なお、図6および図7において、1は土砂
溜めタンク、2は土砂36が供給される土砂溜めタンク
1の開口部、3は土砂溜めタンク1内の土砂吸込口、
4,5は土砂溜めタンク1の側壁、6は外側シリンダ1
8と土砂圧送ピストン30の各摺動面を潤滑するための
油タンク、7は油タンク6の後壁、8は土砂圧送パイ
プ、9は土砂圧送パイプ8の接続用フランジ、10はシ
ールケーシング、11はシール、12はシール止めリン
グ、16はケーシング13と油タンク後壁7間の取付部
材、17は外側シリンダ18の支持部材、25は油路2
2に設けられた絞り、28は外側シリンダ押進用ピスト
ン19に対するストッパ、35は内側シリンダ押進用ピ
ストン31に対するストッパである。
In FIGS. 6 and 7, reference numeral 1 is a sediment reservoir tank, 2 is an opening portion of the sediment reservoir tank 1 to which sediment 36 is supplied, 3 is a sediment inlet port in the sediment reservoir tank 1,
4 and 5 are the side walls of the sand storage tank 1, and 6 is the outer cylinder 1
8 and an oil tank for lubricating each sliding surface of the earth and sand pumping piston 30, 7 a rear wall of the oil tank 6, 8 a earth and sand pressure feeding pipe, 9 a flange for connecting the earth and sand pressure feeding pipe 8, 10 a seal casing, Reference numeral 11 is a seal, 12 is a seal stop ring, 16 is a mounting member between the casing 13 and the oil tank rear wall 7, 17 is a support member for the outer cylinder 18, and 25 is an oil passage 2.
2 is a throttle provided at 2, a stopper 28 for the outer cylinder pushing piston 19, and 35 is a stopper for the inner cylinder pushing piston 31.

【0005】図2は土砂圧送ポンプ100を作動させる
従来例の油圧回路図であり、同図のA−A線より上側は
小口径管推進機内に設置された土砂圧送ポンプ100
を、B−B線より下側は地上に設置された油圧操作部2
00を示す。
FIG. 2 is a hydraulic circuit diagram of a conventional example for operating the earth and sand pressure feed pump 100. The earth and sand pressure feed pump 100 installed in the small-diameter pipe propulsion machine is above the line AA in FIG.
The hydraulic operation unit 2 installed on the ground below the line B-B
Indicates 00.

【0006】油圧操作部200は、油タンク37、電動
機38、油圧ポンプ39、油圧ポンプ39の吐出側油路
40と戻り側油路41の間に接続されたリリーフ弁4
2、および方向切換弁43で構成されている。
The hydraulic operating unit 200 includes an oil tank 37, an electric motor 38, a hydraulic pump 39, and a relief valve 4 connected between a discharge side oil passage 40 and a return side oil passage 41 of the hydraulic pump 39.
2 and the direction switching valve 43.

【0007】図2のA−A線とB−B線の間の44,4
5は、土砂圧送ポンプ100のケーシング13に設けら
れた第1ポート14、第2ポート15と油圧操作部20
0の方向切換弁43との間を接続する油路を示す。これ
らの油路44,45は小口径管推進機の推進とともに順
次接続延長されるもので、通常、埋設管と同じ長さの両
端に継手付の油圧ホースが使用されている。
44, 4 between lines A--A and B--B in FIG.
Reference numeral 5 denotes a first port 14, a second port 15 and a hydraulic operating unit 20 provided in the casing 13 of the earth and sand pressure pump 100.
The oil passage which connects between 0 and the direction switching valve 43 is shown. These oil passages 44 and 45 are sequentially connected and extended together with the propulsion of the small-diameter pipe propelling machine, and normally hydraulic hoses with joints are used at both ends of the same length as the buried pipe.

【0008】図8に土砂圧送ポンプ100の動作順序を
示す。土砂圧送ポンプ100の前進工程では、方向切換
弁43のソレノイド43aが通電され、方向切換弁43
は油路40と油路44、油路41と油路45を接続する
位置に切り換えられる。油路44、第1ポート14を経
て第1油室20に圧油が供給されると、図8の(a)に
示す状態から外側シリンダ押進用ピストン19が前方に
押され、土砂圧送ピストン30に先行して外側シリンダ
18を前進させる。外側シリンダ18は土砂溜めタンク
1の土砂吸込口3付近の土砂を取り込みながら前進し、
外側シリンダ押進用ピストン19がストッパ28に当接
すると同時に、外側シリンダ18の先端部18´がシー
ル11に密着して、図8の(b)に示すように、土砂圧
送パイプ8を土砂溜めタンク1から隔離する。その間、
第2油室21内の油は第2ポート15、油路45を通っ
て油タンク37へ戻される。
FIG. 8 shows the operation sequence of the earth and sand pressure pump 100. In the forward movement process of the earth and sand pressure pump 100, the solenoid 43a of the direction switching valve 43 is energized, and the direction switching valve 43
Is switched to a position connecting the oil passage 40 and the oil passage 44 and the oil passage 41 and the oil passage 45. When pressure oil is supplied to the first oil chamber 20 through the oil passage 44 and the first port 14, the outer cylinder pushing piston 19 is pushed forward from the state shown in FIG. The outer cylinder 18 is advanced prior to 30. The outer cylinder 18 moves forward while taking in the earth and sand in the vicinity of the earth and sand inlet 3 of the earth and sand reservoir tank 1,
At the same time that the outer cylinder pushing piston 19 abuts on the stopper 28, the tip portion 18 'of the outer cylinder 18 is brought into close contact with the seal 11, and as shown in FIG. Isolate from tank 1. in the meantime,
The oil in the second oil chamber 21 is returned to the oil tank 37 through the second port 15 and the oil passage 45.

【0009】外側シリンダ押進用ピストン19がストッ
パ28に当接した際、同ピストン19に装着されたスプ
ール弁24がストッパ28により後方に押し込まれ、油
路22,23を連通させる。その後、第1油室20から
油路22,23を経て第2油室21へ流入する圧油によ
り、図8の(c)に示すように、内側シリンダ押進用ピ
ストン31が前方に押され、内側シリンダ29とともに
土砂圧送ピストン30が前進して、外側シリンダ18内
に取り込まれている土砂36を土砂圧送パイプ8へ押し
出し、圧送する。その間、第4油室33内の油は油路3
4,29´,27,26,第2油室21,第2ポート1
5,油路45を通って油タンク37へ戻される。
When the outer cylinder pushing piston 19 abuts on the stopper 28, the spool valve 24 mounted on the piston 19 is pushed rearward by the stopper 28 to connect the oil passages 22 and 23. Then, as shown in FIG. 8C, the inner cylinder pushing piston 31 is pushed forward by the pressure oil flowing from the first oil chamber 20 into the second oil chamber 21 through the oil passages 22 and 23. The earth and sand pressure feeding piston 30 moves forward together with the inner cylinder 29 to push the earth and sand 36 taken into the outer cylinder 18 to the earth and sand pressure feeding pipe 8 for pressure feeding. Meanwhile, the oil in the fourth oil chamber 33 is in the oil passage 3
4, 29 ', 27, 26, second oil chamber 21, second port 1
5, returned to the oil tank 37 through the oil passage 45.

【0010】内側シリンダ押進用ピストン31がストッ
パ35に当接した前進工程終了時に生じる油室20,3
2および油路44内の圧力上昇が図示しない圧力検出器
で検出されると、その信号により方向切換弁43のソレ
ノイド43aに代わってソレノイド43bが通電され、
方向切換弁43は油路40と油路45、油路41と油路
44を接続する位置に切り換えられる。これにより、土
砂圧送ポンプ100は後退工程に移る。後退工程では、
油路45、第2ポート15を経て第2油室21に圧油が
供給され、その油圧によりスプール弁24がさらに後方
に移動し、油路22,23間を閉じるとともに、外側シ
リンダ押進用ピストン19が後方に押され、外側シリン
ダ18を後退させる。その間、第1油室20内の油は第
1ポート14、油路44を通って油タンク37へ戻され
る。
The oil chambers 20 and 3 generated at the end of the forward movement process in which the inner cylinder pushing piston 31 contacts the stopper 35.
2 and the pressure increase in the oil passage 44 is detected by a pressure detector (not shown), the signal causes the solenoid 43b of the directional control valve 43 to be energized instead of the solenoid 43a.
The direction switching valve 43 is switched to a position connecting the oil passage 40 and the oil passage 45 and the oil passage 41 and the oil passage 44. As a result, the earth and sand pressure pump 100 moves to the retracting step. In the retreat process,
Pressure oil is supplied to the second oil chamber 21 via the oil passage 45 and the second port 15, and the hydraulic pressure moves the spool valve 24 further rearward to close the oil passages 22 and 23 and to push the outer cylinder. The piston 19 is pushed backwards causing the outer cylinder 18 to retract. Meanwhile, the oil in the first oil chamber 20 is returned to the oil tank 37 through the first port 14 and the oil passage 44.

【0011】外側シリンダ押進用ピストン19がケーシ
ング13の後壁に当って停止すると同時に、スプール弁
24もケーシング13の後壁に当って前方に押し込ま
れ、油路22,23を連通させる。その後、第2油室2
1から油路26,27,29´,34を経て第4油室3
3へ流入する圧油により内側シリンダ押進用ピストン3
1が後方に押され、内側シリンダ29とともに土砂圧送
ピストン30を後退させる。その間、第3油室32内の
油は油路28,22、第1油室20、第1ポート14、
油路44を通って油タンク37へ戻される。
At the same time that the outer cylinder pushing piston 19 comes into contact with the rear wall of the casing 13 and stops, the spool valve 24 also comes into contact with the rear wall of the casing 13 and is pushed forward to connect the oil passages 22 and 23. After that, the second oil chamber 2
1 through the oil passages 26, 27, 29 'and 34 to the fourth oil chamber 3
Piston 3 for pushing the inner cylinder by pressure oil flowing into 3
1 is pushed backward, and the earth and sand pumping piston 30 is retracted together with the inner cylinder 29. Meanwhile, the oil in the third oil chamber 32 receives the oil passages 28, 22, the first oil chamber 20, the first port 14,
It is returned to the oil tank 37 through the oil passage 44.

【0012】外側シリンダ押進用ピストン19がケーシ
ング13の後壁に当接し、また内側シリンダ押進用ピス
トン31も外側シリンダ押進用ピストン19の前端面に
当接した後退工程終了時に生じる油室21,33、油路
45内の圧力上昇が図示しない圧力検出器で検出される
と、その信号により方向切換弁43のソレノイド43b
に代わってソレノイド43aが通電され、土砂圧送ポン
プ100は再び前進工程に移る。このとき、第1油室2
0に供給される圧油によりスプール弁24がさらに前方
に押し込まれ、図7に示すように油路22,23間を閉
じた状態となる。以上の動作サイクルを繰り返すことに
よって、土砂圧送ポンプ100は土砂を断続的に圧送す
る。
The outer cylinder pushing piston 19 contacts the rear wall of the casing 13, and the inner cylinder pushing piston 31 also contacts the front end surface of the outer cylinder pushing piston 19 When a pressure detector (not shown) detects a pressure increase in the oil passages 21, 33 and the oil passage 45, the signal causes the solenoid 43b of the directional control valve 43 to be released.
Instead, the solenoid 43a is energized, and the earth and sand pressure pump 100 moves to the advance process again. At this time, the first oil chamber 2
The spool valve 24 is pushed further forward by the pressure oil supplied to 0, and the state between the oil passages 22 and 23 is closed as shown in FIG. 7. By repeating the above operation cycle, the earth and sand pressure pump 100 intermittently pressure-feeds the earth and sand.

【0013】[0013]

【発明が解決しようとする課題】上記の土砂圧送ポンプ
を搭載した小口径管推進機300の全体断面を図9に示
す。この小口径管推進機300は、推進機本体301の
先端に設けた回転掘削部302で地山Gを掘削するとと
もに、回転掘削部の注入口303から注入したベントナ
イト溶液等の粘性付与液と掘削土砂とを撹拌混合して塑
性流動性を有する泥土となし、この泥土化した掘削土砂
を推進機本体301と地山との間の土砂通路304を通
して推進機本体301内に設置した土砂圧送ポンプ10
0の土砂溜めタンク1に取り込み、前述した外側シリン
ダ18と土砂圧送ピストン30の順序動作により土砂圧
送パイプ8を通して圧送排土し、発進立坑内に設置した
元押し装置により推進機本体301と後続する埋設管3
05を推進して、地中に管を順次埋設してゆくものであ
る(特開平1−263386参照)。
FIG. 9 shows an overall cross section of a small-diameter pipe propulsion device 300 equipped with the above-mentioned earth and sand pressure pump. This small-diameter pipe propulsion machine 300 excavates the ground G at the rotary excavation section 302 provided at the tip of the propulsion body 301, and at the same time, excavates with a viscosity imparting liquid such as bentonite solution injected from the injection port 303 of the rotary excavation section. The earth and sand pressure pump 10 in which the earth and sand is stirred and mixed to form mud having plastic flowability, and the excavated earth and sand is installed in the propulsion machine body 301 through the earth and sand passage 304 between the propulsion machine body 301 and the ground.
No. 0 in the earth and sand reservoir tank 1, the outer cylinder 18 and the earth and sand pressure feeding piston 30 are sequentially operated to press and discharge the earth through the earth and sand pressure feeding pipe 8, and the thruster main body 301 is followed by the thruster installed in the starting shaft. Buried pipe 3
No. 05 is promoted to sequentially bury the pipe in the ground (see Japanese Patent Laid-Open No. 1-263386).

【0014】泥土化した掘削土砂の一部を埋設管の外周
と地山との間に充満させながら推進する図9に示す構造
の小口径管推進機では、埋設管外周の泥土が滑材の役目
をなし、他工法の小口径管推進機に比べ所要推力が大幅
に減少することが実工事で実証されている。小口径管推
進機の推進距離は埋設管の圧縮強度または座屈強度によ
り制限され、他工法の小口径管推進機ではたかだか80
m程度である。それに比べ、図9に示す構造の小口径管
推進機は、所要推力の大幅な減少により、その分推進距
離を長くすることが可能であり、1スパン200m以上
の推進実績を有している。
In the small-diameter pipe propulsion machine having the structure shown in FIG. 9 in which a part of the excavated earth and sand that has become mud is filled between the outer circumference of the buried pipe and the ground, the mud on the outer circumference of the buried pipe is used as a lubricant. It has been proved in actual construction that it has a role and that the required thrust is significantly reduced compared to other methods of small diameter pipe propulsion. The propulsion distance of a small-diameter pipe propulsion machine is limited by the compressive strength or buckling strength of the buried pipe.
It is about m. On the other hand, the small-diameter tube propulsion machine having the structure shown in FIG. 9 can prolong the propulsion distance by a large reduction in the required thrust, and has a propulsion record of 200 m or more per span.

【0015】推進距離が長いことは、発進立坑の減少な
ど工事上のメリットが大きく、このため、より長距離化
が望まれている。
A long propulsion distance has great merit in construction such as reduction of starting shaft, and therefore a longer distance is desired.

【0016】図9に示す構造の小口径管推進機は、推進
距離が200m以上となっても推力的には問題ないこと
が実績で確認されているが、今後300m程度まで推進
距離を伸ばそうとした場合、土砂圧送ポンプと地上の油
圧操作部との間を接続する油路の圧力損失により推進距
離が制限されることが判った。その事情を以下に説明す
る。
The small-diameter pipe propulsion machine having the structure shown in FIG. 9 has been confirmed in the past to have no problem in thrust even when the propulsion distance is 200 m or more, but it is attempted to extend the propulsion distance to about 300 m in the future. In that case, it was found that the propulsion distance was limited by the pressure loss of the oil passage connecting the earth and sand pressure pump and the hydraulic operation unit on the ground. The circumstances will be described below.

【0017】掘削外径350〜800mm程度のこの種
小口径管推進機では、油圧操作部を含む土砂圧送装置全
体を機内に設置することはスペース的に無理であり、図
2に示すように、土砂圧送ポンプ100のみを機内に設
置し、油圧源および方向切換弁を含む油圧操作部200
は地上に設置して、土砂圧送ポンプ100と油圧操作部
200の間を埋設管内に通した油圧ホース等の油路4
4,45で接続する方法をとらざるを得ない。このよう
にした場合、推進距離が長くなるに従って、油路44,
45も長くなる。
In this type of small-diameter pipe propulsion machine having an excavation outer diameter of about 350 to 800 mm, it is not possible in space to install the whole earth and sand pumping device including the hydraulic operating portion, and as shown in FIG. A hydraulic operation unit 200 in which only the earth and sand pressure pump 100 is installed in the machine and which includes a hydraulic power source and a direction switching valve
Is installed on the ground, and an oil passage 4 such as a hydraulic hose that passes between the earth and sand pressure pump 100 and the hydraulic operation unit 200 in an embedded pipe.
There is no choice but to take the method of connecting with 4,45. In this case, as the propulsion distance increases, the oil passages 44,
45 also becomes long.

【0018】このような小口径管推進機用土砂圧送装置
において、図6に示す土砂圧送ポンプ100の前進工程
時には、第1油室20の断面積が外側シリンダ押進用ピ
ストン19の受圧面積となる(この面積をA1とす
る)。また、後退工程時には、第2油室21の断面積が
外側シリンダ押進用ピストン19の受圧面積となる(こ
の面積をA2とする)。前進工程時の受圧面積A1と後
退工程時の受圧面積A2との間には、構造上の要因から
A1/A2≒3程度の面積差がある。このため、前進工
程時に油路44を通って第1ポート14へ供給される油
量をQcm3/minとすると、その間、第2ポート1
5から油路45を通り油タンク37へ排出される油量は
約Q/3cm3/minとなる。また、後退工程時に油
路45を通って第2ポート15へ供給される油量をQc
3/minとすると、その間、第1ポート14から油
路44を通り油タンク37へ排出される油量は約3Qc
3/minとなる。
In the earth and sand pumping apparatus for a small diameter pipe propelling machine as described above, the cross-sectional area of the first oil chamber 20 is equal to the pressure receiving area of the outer cylinder pushing piston 19 during the forward movement step of the earth and sand pumping pump 100 shown in FIG. (This area is designated as A1). Further, during the backward movement process, the cross-sectional area of the second oil chamber 21 becomes the pressure receiving area of the outer cylinder pushing piston 19 (this area is referred to as A2). Due to structural factors, there is an area difference of about A1 / A2≈3 between the pressure receiving area A1 during the forward movement process and the pressure receiving area A2 during the backward movement process. Therefore, when the amount of oil supplied to the first port 14 through the oil passage 44 during the forward stroke is Qcm 3 / min, the second port 1
The amount of oil discharged from No. 5 through the oil passage 45 to the oil tank 37 is about Q / 3 cm 3 / min. In addition, the amount of oil supplied to the second port 15 through the oil passage 45 during the retreating process is set to Qc.
Assuming m 3 / min, the amount of oil discharged from the first port 14 through the oil passage 44 to the oil tank 37 during that time is about 3 Qc.
It becomes m 3 / min.

【0019】図6に示す土砂圧送ポンプ100におい
て、実質的に仕事(土砂圧送)をするのは前進工程時の
みで、後退工程時は運動部分(外側シリンダ18,土砂
圧送ピストン30など)を引き戻すだけである。にもか
かわらず、土砂圧送装置の油路44に用いる油圧ホース
の太さや方向切換弁43の容量は仕事に関与しない後退
工程時の戻り油量3Qcm3/minで決まり、設備面
でかなりの無駄があった。
In the earth and sand pressure pump 100 shown in FIG. 6, the work (earth and sand pressure) is substantially performed only during the forward stroke, and the moving parts (the outer cylinder 18, the earth and sand pressure piston 30, etc.) are pulled back during the backward stroke. Only. Nevertheless, the thickness of the hydraulic hose used for the oil passage 44 of the earth and sand pumping device and the capacity of the directional control valve 43 are determined by the amount of return oil of 3 Qcm 3 / min during the retreat process that is not involved in work, which is a considerable waste of equipment. was there.

【0020】また、仮りに人力で容易に接続できる油路
44の油圧ホースの太さを1インチとし、土砂圧送ポン
プ100に供給する油量を70×103cm3/minと
すると、後退工程時に油路44を通る戻り油量は約21
0×103cm3/minとなり、油路44内の流速は約
6.9m/secとなるので、油路44を300mまで
延長した場合、継手部を除く油圧ホースの圧力損失だけ
で100kgf/cm2程度、継手部の圧力損失を含め
ると、油路44全体の圧力損失は200kgf/cm2
以上となる。図2に示す油圧回路の回路設定圧は210
kgf/cm2としているので、後退工程時の油路44
の圧力損失が200kgf/cm2以上になると、正常
な土砂圧送ポンプの作動は不可能となり、推進距離が油
路44の圧力損失で制限されることが判る。
If the thickness of the hydraulic hose of the oil passage 44 that can be easily connected manually is 1 inch and the amount of oil supplied to the earth and sand pressure pump 100 is 70 × 10 3 cm 3 / min, the retreat step is performed. The amount of oil returned through the oil passage 44 is about 21
Since 0 × 10 3 cm 3 / min and the flow velocity in the oil passage 44 is about 6.9 m / sec, when the oil passage 44 is extended to 300 m, the pressure loss of the hydraulic hose excluding the joint portion is 100 kgf / min. cm 2 or so, the inclusion of pressure loss of the joint portion, the pressure loss of the entire oil passage 44 is 200 kgf / cm 2
That is all. The circuit set pressure of the hydraulic circuit shown in FIG.
Since it is set to kgf / cm 2 , the oil passage 44 during the retreat process
It can be seen that when the pressure loss of 2 is 200 kgf / cm 2 or more, the normal earth and sand pressure pump cannot operate, and the propulsion distance is limited by the pressure loss of the oil passage 44.

【0021】推進距離を伸ばすためには、圧力損失以上
に回路設定圧を上げることも考えられるが、後退工程時
の油路44の圧力損失は全て熱となり、油温の上昇を来
たすので、圧力損失の増加は油圧回路上からも動力損失
の面からも好ましくない。
In order to extend the propulsion distance, it is conceivable to increase the circuit set pressure above the pressure loss, but all the pressure loss in the oil passage 44 during the retreating process becomes heat, and the oil temperature rises. The increase of loss is not preferable from the viewpoint of hydraulic circuit and power loss.

【0022】本発明は上記の点にかんがみなされたもの
で、小口径管推進機に搭載された土砂圧送ポンプを、よ
り少ない油圧操作部からの供給油量で従来と同等に作動
させるとともに、後退工程時の油圧操作部への戻り油量
を減少させることにより、土砂圧送ポンプと地上の油圧
操作部との間を接続する油路の圧力損失を低減して推進
距離を伸ばし、かつ土砂圧送装置の設備面での無駄を排
除し、装置を経済的に構成することを目的とする。
The present invention has been made in view of the above points. The earth and sand pressure pump installed in the small diameter pipe propulsion machine is operated in the same manner as the conventional one with a smaller amount of oil supplied from the hydraulic operating section, and is retracted. By reducing the amount of oil returned to the hydraulic operation unit during the process, the pressure loss of the oil passage connecting the sediment pressure pump and the hydraulic operation unit on the ground can be reduced, the propulsion distance can be extended, and the sediment pressure device can be used. The purpose is to eliminate the waste in terms of equipment and to economically configure the device.

【0023】[0023]

【課題を解決するための手段】上記目的を達成するため
に本発明は、小口径管推進機内に、円筒状のケーシン
グ、そのケーシング内を摺動する外側シリンダ、外側シ
リンダの後端部に接続した外側シリンダ押進用ピスト
ン、外側シリンダ内を摺動する内側シリンダ、内側シリ
ンダの前端部に接続した土砂圧送ピストン、内側シリン
ダの後端部に接続した内側シリンダ押進用ピストン、外
側シリンダ押進用ピストンの後端面とケーシング後壁と
の間に形成された第1油室、外側シリンダの外周面とケ
ーシング内周面との間に形成された第2油室、内側シリ
ンダ押進用ピストンの後端面と外側シリンダ押進用ピス
トンの前端面との間に形成された第3油室、内側シリン
ダの外周面と外側シリンダの内周面との間に形成された
第4油室、第1油室に通じるケーシングの第1ポート、
第2油室に通じるケーシングの第2ポート、第1油室と
第3油室間、第2油室と第4油室間をそれぞれ連絡する
油路、および第1油室、第3油室間の油路を開閉するス
プール弁を有する土砂圧送ポンプを設置し、その第1お
よび第2ポートと地上に設置した油圧源および方向切換
弁を含む油圧操作部との間をそれぞれ接続する油圧ホー
ス等の油路を設け、これらの油路を通して作動油の供
給、排出を行うことにより、土砂圧送ポンプの外側シリ
ンダを土砂圧送ピストンに先行して前進させ、土砂圧送
パイプを土砂溜めタンクから隔離した後、土砂圧送ピス
トンを前進させて外側シリンダ内に取り込まれている土
砂を土砂圧送パイプへ押し出し、その土砂圧送後に外側
シリンダと土砂圧送ピストンを後退させる動作サイクル
を繰り返して掘削土砂の圧送排土を行うようにした小口
径管推進機用土砂圧送装置において、前記土砂圧送ポン
プの第1ポートと前記油圧操作部との間を接続する油路
の途中に、摺動自在なロッド付ピストンを内蔵し、断面
積の大きいボトム側油室を土砂圧送ポンプ側の油路に、
断面積の小さいロッド側油室を油圧操作部側の油路にそ
れぞれ接続したダミーシリンダを設置し、このダミーシ
リンダを介して前進工程時の土砂圧送ポンプへの圧油の
供給と後退工程時の土砂圧送ポンプからの戻り油の排出
を行うようにしたことを特徴とする。
In order to achieve the above object, the present invention relates to a small-diameter pipe propelling machine, which is connected to a cylindrical casing, an outer cylinder sliding in the casing, and a rear end portion of the outer cylinder. Outer cylinder pushing piston, inner cylinder sliding inside the outer cylinder, earth and sand pumping piston connected to the front end of the inner cylinder, inner cylinder pushing piston connected to the rear end of the inner cylinder, outer cylinder pushing A first oil chamber formed between the rear end surface of the working piston and the rear wall of the casing, a second oil chamber formed between the outer peripheral surface of the outer cylinder and the inner peripheral surface of the casing, and the inner cylinder pushing piston. A third oil chamber formed between the rear end surface and the front end surface of the outer cylinder pushing piston, a fourth oil chamber formed between the outer peripheral surface of the inner cylinder and the inner peripheral surface of the outer cylinder, and a first oil chamber. In the oil chamber The first port of Jill casing,
The second port of the casing leading to the second oil chamber, the oil passages connecting the first oil chamber and the third oil chamber, the second oil chamber and the fourth oil chamber, and the first oil chamber and the third oil chamber. A hydraulic hose that installs a sediment pressure pump having a spool valve that opens and closes an oil passage between the first and second ports, and connects the first and second ports thereof to a hydraulic power source installed on the ground and a hydraulic operation unit including a direction switching valve, respectively. Etc., and by supplying and discharging hydraulic oil through these oil passages, the outer cylinder of the earth and sand pump is advanced before the earth and sand piston and the earth and sand pump pipe is isolated from the earth and sand reservoir tank. After that, the earth and sand pumping piston is moved forward to push the earth and sand taken into the outer cylinder to the earth and sand pump, and after the earth and sand is sent, the outer cylinder and earth and sand piston are retracted. In the earth and sand pumping apparatus for a small-diameter pipe propulsion machine configured to perform the above-mentioned pressure-feeding and discharging, a slidable rod is provided in the middle of an oil passage connecting between the first port of the earth-and-sand pressure pump and the hydraulic operating unit. With a built-in piston, the bottom side oil chamber with a large cross-sectional area is installed in the oil passage on the earth and sand pressure pump side.
A dummy cylinder is installed in which the rod-side oil chamber with a small cross-sectional area is connected to the oil passage on the hydraulic operating part side.The dummy cylinder is used to supply pressure oil to the earth and sand pump during the forward stroke and during the backward stroke. The feature is that the return oil is discharged from the sediment pump.

【0024】[0024]

【作用】土砂圧送ポンプの第1ポートと地上の油圧操作
部との間を接続する油路の途中に設置されたダミーシリ
ンダは、内蔵したロッド付ピストンを介して土砂圧送ポ
ンプ側油路と油圧操作部側油路との間の圧力伝達を行
い、そのボトム側油室の断面積をA3、ロッド側油室の
断面積をA4とすると、土砂圧送ポンプの前進工程時に
は、油圧操作部側油路を通る供給油量とA3/A4の積
に相当する油量を土砂圧送ポンプ側油路を通して土砂圧
送ポンプへ供給し、土砂圧送ポンプの後退工程時には、
土砂圧送ポンプ側油路を通る戻り油量とA4/A3の積
に相当する油量を油圧操作部側油路を通して排出する働
きをする。このようなダミーシリンダを土砂圧送ポンプ
の近傍に設置することにより、小口径管推進機に搭載さ
れた土砂圧送ポンプを、より少ない油圧操作部からの供
給油量で従来と同等に作動させることができるととも
に、後退工程時の油圧操作部への戻り油量を減少させ、
その分油路の圧力損失を低減することが可能となる。
[Operation] The dummy cylinder installed in the middle of the oil passage connecting the first port of the earth and sand pressure pump and the hydraulic operation part on the ground is connected to the oil passage of the earth and sand pressure pump via the built-in piston with rod. When pressure is transmitted to the oil passage on the operating portion side, and the cross-sectional area of the bottom oil chamber is A3 and the cross-sectional area of the rod oil chamber is A4, the oil on the hydraulic operating portion side is moved during the forward movement process of the earth and sand pressure pump. An oil amount corresponding to the product of the amount of oil supplied through the channel and A3 / A4 is supplied to the earth and sand pressure pump through the earth and sand pressure pump side oil passage, and during the retreat step of the earth and sand pressure pump,
It functions to discharge the amount of oil corresponding to the product of A4 / A3 and the amount of oil returned through the oil passage on the earth and sand pressure pump side through the oil passage on the hydraulic operation part side. By installing such a dummy cylinder near the earth and sand pump, it is possible to operate the earth and sand pump installed in the small-diameter pipe propulsion machine with a smaller amount of oil supplied from the hydraulic operating unit in the same manner as in the past. Along with being able to reduce the amount of oil returned to the hydraulic operating unit during the reverse process,
It is possible to reduce the pressure loss in the oil passage.

【0025】[0025]

【実施例】図1は本発明の一実施例を示す油圧回路図で
ある。従来例を示す図2の油圧回路図とは、油路44の
途中(土砂圧送ポンプ100に近い側)にダミーシリン
ダ101を設置した点が異なるのみで、それ以外の小口
径管推進機用土砂圧送装置としての基本的な構成は同一
であり、図2と機能的に同等の部分には同一符号を付し
て示す。
FIG. 1 is a hydraulic circuit diagram showing an embodiment of the present invention. The hydraulic circuit diagram of FIG. 2 showing the conventional example is different only in that a dummy cylinder 101 is installed in the middle of the oil passage 44 (on the side close to the earth and sand pressure pump 100). The basic structure of the pumping device is the same, and the parts functionally equivalent to those in FIG. 2 are designated by the same reference numerals.

【0026】説明を簡単にするため、土砂圧送ポンプと
ダミーシリンダの関係を図3に模式図化して示す。図3
において、100は模式図化した土砂圧送ポンプ、10
1は土砂圧送ポンプ100の近傍に設置されたダミーシ
リンダである。ダミーシリンダ101は摺動自在なロッ
ド付ピストン102を内蔵し、そのロッド側油室104
は図1に示す油圧操作部200の方向切換弁43に油路
44により接続され、ボトム側油室103は土砂圧送ポ
ンプ100の第1ポート14に油路44aにより接続さ
れている。また、土砂圧送ポンプ100の第2ポート1
5と図1に示す油圧操作部200の方向切換弁43との
間は油路45により接続されている。
In order to simplify the explanation, the relationship between the earth and sand pressure pump and the dummy cylinder is schematically shown in FIG. Figure 3
In the figure, 100 is a schematic diagram of the earth and sand pressure pump, 10
Reference numeral 1 is a dummy cylinder installed near the earth and sand pressure pump 100. The dummy cylinder 101 has a built-in slidable rod-equipped piston 102, and the rod-side oil chamber 104
Is connected to the direction switching valve 43 of the hydraulic operating unit 200 shown in FIG. 1 by the oil passage 44, and the bottom oil chamber 103 is connected to the first port 14 of the earth and sand pressure pump 100 by the oil passage 44a. Also, the second port 1 of the sediment pump 100
5 and the direction switching valve 43 of the hydraulic operation unit 200 shown in FIG. 1 are connected by an oil passage 45.

【0027】図4は従来例の土砂圧送装置を模式図化し
て示したものである。
FIG. 4 is a schematic view showing a conventional soil pressure pumping apparatus.

【0028】図3と図4に示す土砂圧送ポンプ100は
同じ大きさと仮定し、外側シリンダ18の前進工程およ
び後退工程のストロークをSとする。また、図3に示す
土砂圧送ポンプ100の第1油室20の断面積A1と第
2油室21の断面積A2、ダミーシリンダ101のボト
ム側油室103の断面積A3とロッド側油室104の断
面積A4の各面積比をA1/A2=A3/A4と仮定す
る。
The earth and sand pressure pump 100 shown in FIGS. 3 and 4 is assumed to have the same size, and the stroke of the forward stroke and backward stroke of the outer cylinder 18 is S. Further, the cross-sectional area A1 of the first oil chamber 20 and the cross-sectional area A2 of the second oil chamber 21, the cross-sectional area A3 of the bottom oil chamber 103 of the dummy cylinder 101, and the rod-side oil chamber 104 of the earth and sand pump 100 shown in FIG. It is assumed that the area ratios of the cross-sectional areas A4 of A1 / A2 = A3 / A4.

【0029】図3および図4において、土砂圧送ポンプ
100の第1ポート14に圧油を供給し、ストローク端
で外側シリンダ18の前進工程を終了させるまでの時間
と、その後、方向切換弁43を切り換えて土砂圧送ポン
プ100の第2ポート15に圧油を供給し、ストローク
端で外側シリンダ18の後退工程を終了させるまでの時
間の和を外側シリンダ18の1サイクル時間とすると、
方向切換弁43の動作時間を除いたそれぞれの1サイク
ル時間T1,T2(sec)は、油路44,45の供給
油量Q(cm3/min)、油室断面積A1〜A4(c
3)、およびストロークS(cm)から次のように求
められる。
In FIGS. 3 and 4, the time until the pressure oil is supplied to the first port 14 of the earth and sand pressure pump 100 to complete the forward stroke process of the outer cylinder 18 at the stroke end, and then the direction switching valve 43 is set. When the sum of the time until the outer cylinder 18 is switched and the pressure oil is supplied to the second port 15 of the earth and sand pressure pump 100 to complete the retreat process of the outer cylinder 18 at the stroke end, one cycle time of the outer cylinder 18 is obtained.
Each one cycle time T1, T2 (sec) excluding the operation time of the directional control valve 43 is the oil supply amount Q (cm 3 / min) of the oil passages 44, 45 and the oil chamber cross-sectional areas A1 to A4 (c).
m 3 ) and the stroke S (cm) are obtained as follows.

【0030】図4では、前進工程時、油路44を通る油
量Q(cm3/min)がそのまま土砂圧送ポンプ10
0の第1ポート14に供給されるため、1サイクル時間
T1は次式で表わせる。
In FIG. 4, during the forward movement process, the amount of oil Q (cm 3 / min) passing through the oil passage 44 is kept as it is and the earth and sand pressure pump 10 is used.
Since it is supplied to the first port 14 of 0, the one cycle time T1 can be expressed by the following equation.

【0031】[0031]

【数1】 [Equation 1]

【0032】図3では、前進工程時、油路44を通じダ
ミーシリンダ101のロッド側油室104にQcm3
minの圧油を供給すると、その供給油量Qcm3/m
inとA3/A4の積に相当する油量がダミーシリンダ
101のボトム側油室103から油路44aを通り土砂
圧送ポンプ100の第1ポート14に供給されるので、
1サイクル時間T2は次式で表わせる。
In FIG. 3, during the forward movement process, Qcm 3 / Q is introduced into the rod side oil chamber 104 of the dummy cylinder 101 through the oil passage 44.
When the pressure oil of min is supplied, the amount of the supplied oil Qcm 3 / m
Since an oil amount corresponding to the product of in and A3 / A4 is supplied from the bottom side oil chamber 103 of the dummy cylinder 101 through the oil passage 44a to the first port 14 of the earth and sand pressure pump 100,
One cycle time T2 can be expressed by the following equation.

【0033】[0033]

【数2】 [Equation 2]

【0034】今、A3/A4=A1/A2であるから、Since A3 / A4 = A1 / A2 now,

【数2】は次のように書き替えることができる。Equation 2 can be rewritten as follows.

【0035】[0035]

【数3】 [Equation 3]

【0036】仮りに、A3/A4=A1/A2=3とす
ると、
If A3 / A4 = A1 / A2 = 3, then

【数1】、[Equation 1],

【数3】よりT1,T2は次のようになる。From Equation 3, T1 and T2 are as follows.

【0037】[0037]

【数4】 [Equation 4]

【0038】[0038]

【数4】より、外側シリンダ18の1サイクル時間を同
一とした場合、図4に示す従来例に比べ、図3に示す本
発明の装置では、油路44,45の供給油量Qが1/2
でよいことが判る。
[Mathematical formula-see original document] When the one cycle time of the outer cylinder 18 is the same, the amount Q of oil supplied to the oil passages 44 and 45 is 1 in the device of the present invention shown in FIG. 3 compared to the conventional example shown in FIG. / 2
I know that is good.

【0039】また、図4に示す従来例では、後退工程
時、油路45を通して供給される油量をQcm3/mi
nとすると、油路44を通る戻り油量は3Qcm3/m
inとなるが、図3に示す本発明の装置では、後退工程
時、油路45を通して供給される油量をQcm3/mi
nとすると、油路44を通る戻り油量は、油路44aを
通る戻り油量3Qcm3/minとA4/A3の積、す
なわちQcm3/minと供給油量に等しくなる(仮り
に、太さ1インチの油圧ホースに従来の供給油量の1/
2の油量35×103cm3/minを流し、300m延
長した場合を想定すると、圧力損失は7kgf/cm2
程度であり、従来例に比べ、後退工程時の油路44の圧
力損失は大幅に低減する)。
Further, in the conventional example shown in FIG. 4, the amount of oil supplied through the oil passage 45 is set to Qcm 3 / mi during the backward movement process.
n, the amount of return oil passing through the oil passage 44 is 3 Qcm 3 / m
In the apparatus of the present invention shown in FIG. 3, the amount of oil supplied through the oil passage 45 is Qcm 3 / mi during the backward movement process.
n, the return oil amount passing through the oil passage 44 becomes equal to the product of the return oil amount 3Qcm 3 / min passing through the oil passage 44a and A4 / A3, that is, Qcm 3 / min and the supply oil amount (temporarily, 1 inch hydraulic hose
Assuming a case where the oil quantity of 2 is 35 × 10 3 cm 3 / min and is extended by 300 m, the pressure loss is 7 kgf / cm 2
The pressure loss in the oil passage 44 during the retreating process is significantly reduced compared to the conventional example).

【0040】なお、前進工程時、土砂圧送ポンプ100
の第1油室20に発生する負荷圧をPkgf/cm2
すると、図3の油路44にはP×A3/A4の圧力が発
生するが、これは仕事をするための負荷圧であるから、
熱にはならない。
During the forward movement process, the earth and sand pressure pump 100
Assuming that the load pressure generated in the first oil chamber 20 is Pkgf / cm 2 , a pressure of P × A3 / A4 is generated in the oil passage 44 of FIG. 3, which is a load pressure for performing work. From
It doesn't turn into heat.

【0041】上記説明ではA3/A4=A1/A2=3
と仮定したが、A1/A2およびA3/A4の各面積比
は特定の値に限定されるものでなく、また、A3/A4
=A1/A2の関係についても、必ずしも拘束されるも
のではない。
In the above description, A3 / A4 = A1 / A2 = 3
However, the area ratios of A1 / A2 and A3 / A4 are not limited to specific values, and A3 / A4
The relationship of = A1 / A2 is not necessarily restricted.

【0042】次に、土砂圧送ポンプ100とダミーシリ
ンダ101の同期調整について説明する。図3に示すダ
ミーシリンダ101がその機能を果たすためには、土砂
圧送ポンプ100の前進工程および後退工程に同期して
ピストン102が往復動できなければならない。土砂圧
送ポンプの稼動中に、ダミーシリンダ101内の油漏れ
などにより同期がとれなくなった場合、これを修復する
ための同期調整機構の一例を図5に示す。図5におい
て、46aは土砂圧送ポンプ100の後退工程時、ピス
トン102のストローク端でオン動作するリミットスイ
ッチ、46bは土砂圧送ポンプ100の前進工程時、ピ
ストン102のストローク端でオン動作するリミットス
イッチであり、これらリミットスイッチ46a,46b
のオン動作時にそれぞれ操作盤上の表示灯(図示しな
い)が点灯するようにしておくと、両方の表示灯が点滅
を繰り返すことで、ダミーシリンダ101の同期がとれ
ていることが判る。もし、リミットスイッチ46a側の
表示灯が点灯しなくなったときは、油圧ポンプ47、リ
リーフ弁48からなる油圧源より切換弁49,50およ
び油路51を通して土砂圧送ポンプ100とダミーシリ
ンダ101間の油路44aに油を補給し、またリミット
スイッチ46b側の表示灯が点灯しなくなったときは、
切換弁49を切換操作して油路44aから過剰油を放出
する。このようにして同期調整を行った後、切換弁50
をオフ状態とする。同期調整用の油圧源は、小口径管推
進機に搭載されている方向修正ジャッキ等の油圧源と共
用することができる。
Next, the synchronous adjustment of the earth and sand pressure pump 100 and the dummy cylinder 101 will be described. In order for the dummy cylinder 101 shown in FIG. 3 to fulfill its function, the piston 102 must be able to reciprocate in synchronization with the forward and backward steps of the earth and sand pressure pump 100. FIG. 5 shows an example of a synchronization adjustment mechanism for repairing a situation where oil is leaked in the dummy cylinder 101 and synchronization is lost during operation of the earth and sand pressure pump. In FIG. 5, 46a is a limit switch that is turned on at the stroke end of the piston 102 during the backward movement process of the earth and sand pressure pump 100, and 46b is a limit switch that is turned on at the stroke end of the piston 102 during the forward movement process of the earth and sand pressure pump 100. Yes, these limit switches 46a, 46b
When the indicator lamps (not shown) on the operation panel are turned on during the ON operation of, both of the indicator lamps blink repeatedly, and it is understood that the dummy cylinders 101 are synchronized. If the indicator light on the side of the limit switch 46a does not light up, the oil between the earth and sand pressure pump 100 and the dummy cylinder 101 is passed from the hydraulic source consisting of the hydraulic pump 47 and the relief valve 48 through the switching valves 49 and 50 and the oil passage 51. When oil is supplied to the passage 44a and the indicator light on the limit switch 46b side does not light up,
The switching valve 49 is switched to discharge excess oil from the oil passage 44a. After performing the synchronization adjustment in this way, the switching valve 50
Is turned off. The hydraulic power source for synchronous adjustment can be shared with the hydraulic power source such as the direction correction jack mounted on the small diameter pipe propulsion machine.

【0043】[0043]

【発明の効果】本発明によれば、小口径管推進機に搭載
された土砂圧送ポンプを、より少ない油圧操作部からの
供給油量(理論的には従来の半分でよい)で従来と同等
に作動させるとともに、後退工程時の油圧操作部への戻
り油量を供給油量と同程度にまで減少させることができ
るので、その分土砂圧送ポンプと地上の油圧操作部との
間を接続する油路の圧力損失が低減し、油温の上昇や動
力損失の増大を招くことなく推進距離を伸ばすことがで
きる。
EFFECTS OF THE INVENTION According to the present invention, the earth and sand pressure feed pump mounted on the small diameter pipe propulsion machine is equivalent to the conventional one with a smaller amount of oil supplied from the hydraulic operating section (theoretically, half of the conventional oil supply is possible). It is possible to reduce the amount of oil returned to the hydraulic operation unit during the reverse stroke to the same level as the amount of oil supplied, so connect the soil pressure pump and the hydraulic operation unit on the ground. The pressure loss of the oil passage is reduced, and the propulsion distance can be extended without increasing the oil temperature and the power loss.

【0044】また、油路44を通る供給油量と戻り油量
が等しくなるように、A1/A2,A3/A4の各面積
比を選定することによって、油路44の油圧ホースの太
さ、方向切換弁43の容量などを供給油量のみで決定で
きるようになり、装置を経済的に構成することができ
る。
Further, by selecting the area ratios A1 / A2, A3 / A4 so that the amount of supply oil and the amount of return oil passing through the oil passage 44 become equal, the thickness of the hydraulic hose in the oil passage 44, Since the capacity of the directional control valve 43 and the like can be determined only by the amount of supplied oil, the device can be economically constructed.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す油圧回路図である。FIG. 1 is a hydraulic circuit diagram showing an embodiment of the present invention.

【図2】従来例の油圧回路図である。FIG. 2 is a hydraulic circuit diagram of a conventional example.

【図3】本発明の土砂圧送ポンプ部への油の出入りを説
明するための模式図である。
FIG. 3 is a schematic diagram for explaining the inflow and outflow of oil to and from the earth and sand pumping unit of the present invention.

【図4】従来例の土砂圧送ポンプ部への油の出入りを説
明するための模式図である。
[Fig. 4] Fig. 4 is a schematic diagram for explaining oil in and out of a soil and sand pressure pump unit of a conventional example.

【図5】本発明の土砂圧送装置に用いるダミーシリンダ
同期調整機構の一例を示す油圧回路図である。
FIG. 5 is a hydraulic circuit diagram showing an example of a dummy cylinder synchronization adjusting mechanism used in the earth and sand pumping device of the present invention.

【図6】土砂圧送ポンプの縦断面図で、(a)はC−C
線より左側の部分図、(b)はC−C線より右側の部分
図である。
FIG. 6 is a vertical cross-sectional view of a sand and sand pump, in which (a) is CC.
Partial view on the left side of the line, (b) is a partial view on the right side of the line C-C.

【図7】土砂圧送ポンプの部分拡大図である。FIG. 7 is a partially enlarged view of the earth and sand pressure pump.

【図8】土砂圧送ポンプの動作順序を示す図で、(a)
〜(c)は各状態図である。
FIG. 8 is a view showing the operation sequence of the earth and sand pressure pump, (a)
(C) is each state diagram.

【図9】土砂圧送ポンプを搭載した小口径管推進機の縦
断面図で、(a)はD−D線より左側の部分図、(b)
はD−D線より右側の部分図である。
FIG. 9 is a vertical cross-sectional view of a small-diameter pipe propulsion device equipped with a sediment pump, (a) is a partial view on the left side of the line D-D, (b).
Is a partial view on the right side of the line D-D.

【符号の説明】[Explanation of symbols]

1…土砂溜めタンク、8…土砂圧送パイプ、13…ケー
シング、14…第1ポート、15…第2ポート、18…
外側シリンダ、19…外側シリンダ押進用ピストン、2
0…第1油室、21…第2油室、29…内側シリンダ、
30…土砂圧送ピストン、31…内側シリンダ押進用ピ
ストン、32…第3油室、33…第4油室、22,23
…第1油室20と第3油室32間の油路、24…スプー
ル弁、26、27,29´,34…第2油室21と第4
油室33間の油路、37…油タンク、39…油圧ポン
プ、43…方向切換弁、44,44a,45…油供給お
よび排出用油路、100…土砂圧送ポンプ、101…ダ
ミーシリンダ、102…ロッド付ピストン、103…ボ
トム側油室、104…ロッド側油室、200…油圧操作
部、300…小口径管推進機。
DESCRIPTION OF SYMBOLS 1 ... Sediment collection tank, 8 ... Sediment pressure feeding pipe, 13 ... Casing, 14 ... 1st port, 15 ... 2nd port, 18 ...
Outer cylinder, 19 ... Outer cylinder pushing piston, 2
0 ... 1st oil chamber, 21 ... 2nd oil chamber, 29 ... inner cylinder,
30 ... earth and sand pressure feeding piston, 31 ... inner cylinder pushing piston, 32 ... third oil chamber, 33 ... fourth oil chamber, 22, 23
... oil passage between first oil chamber 20 and third oil chamber 32, 24 ... spool valve, 26, 27, 29 ', 34 ... second oil chamber 21 and fourth
Oil passage between oil chambers 33, 37 ... Oil tank, 39 ... Hydraulic pump, 43 ... Direction switching valve, 44, 44a, 45 ... Oil supply and discharge oil passage, 100 ... Sediment pressure pump, 101 ... Dummy cylinder, 102 ... piston with rod, 103 ... oil chamber on the bottom side, 104 ... oil chamber on the rod side, 200 ... hydraulic operating unit, 300 ... small diameter pipe propulsion machine.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 松永 広 東京都千代田区内幸町一丁目1番6号 日 本電信電話 株式会社内 (72)発明者 宮武 昌志 東京都千代田区内幸町一丁目1番6号 日 本電信電話 株式会社内 (72)発明者 桂 周作 東京都千代田区内幸町一丁目1番6号 日 本電信電話 株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Hiroshi Matsunaga 1-6, Uchisaiwaicho, Chiyoda-ku, Tokyo Nihon Telegraph and Telephone Corporation (72) Masashi Miyatake 1-6-1, Uchisaiwaicho, Chiyoda-ku, Tokyo Nihonhon Telegraph and Telephone Corp. (72) Inventor Shusaku Katsura 1-1-6 Uchisaiwaicho, Chiyoda-ku, Tokyo Nihon Telegraph and Telephone Corp.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 小口径管推進機内に、円筒状のケーシン
グ、そのケーシング内を摺動する外側シリンダ、外側シ
リンダの後端部に接続した外側シリンダ押進用ピスト
ン、外側シリンダ内を摺動する内側シリンダ、内側シリ
ンダの前端部に接続した土砂圧送ピストン、内側シリン
ダの後端部に接続した内側シリンダ押進用ピストン、外
側シリンダ押進用ピストンの後端面とケーシング後壁と
の間に形成された第1油室、外側シリンダの外周面とケ
ーシング内周面との間に形成された第2油室、内側シリ
ンダ押進用ピストンの後端面と外側シリンダ押進用ピス
トンの前端面との間に形成された第3油室、内側シリン
ダの外周面と外側シリンダの内周面との間に形成された
第4油室、第1油室に通じるケーシングの第1ポート、
第2油室に通じるケーシングの第2ポート、第1油室と
第3油室間、第2油室と第4油室間をそれぞれ連絡する
油路、および第1油室と第3油室間の油路を開閉するス
プール弁を有する土砂圧送ポンプを設置し、その第1お
よび第2ポートと地上に設置した油圧源および方向切換
弁を含む油圧操作部との間をそれぞれ接続する油圧ホー
ス等の油路を設け、これらの油路を通して作動油の供
給、排出を行うことにより、土砂圧送ポンプの外側シリ
ンダを土砂圧送ピストンに先行して前進させ、土砂圧送
パイプを土砂溜めタンクから隔離した後、土砂圧送ピス
トンを前進させて外側シリンダ内に取り込まれている土
砂を土砂圧送パイプへ押し出し、その土砂圧送後に外側
シリンダと土砂圧送ピストンを後退させる動作サイクル
を繰り返して掘削土砂の圧送排土を行うようにした小口
径管推進機用土砂圧送装置において、前記土砂圧送ポン
プの第1ポートと前記油圧操作部との間を接続する油路
の途中に、摺動自在なロッド付ピストンを内蔵し、断面
積の大きいボトム側油室を土砂圧送ポンプ側の油路に、
断面積の小さいロッド側油室を油圧操作部側の油路にそ
れぞれ接続したダミーシリンダを設置し、このダミーシ
リンダを介して前進工程時の土砂圧送ポンプへの圧油の
供給と後退工程時の土砂圧送ポンプからの戻り油の排出
を行うようにしたことを特徴とする小口径管推進機用土
砂圧送装置。
1. A small-diameter pipe propelling machine, a cylindrical casing, an outer cylinder sliding in the casing, an outer cylinder pushing piston connected to a rear end portion of the outer cylinder, and an outer cylinder sliding. It is formed between the inner cylinder, the earth and sand pumping piston connected to the front end of the inner cylinder, the inner cylinder pushing piston connected to the rear end of the inner cylinder, and the rear end surface of the outer cylinder pushing piston and the rear wall of the casing. A first oil chamber, a second oil chamber formed between the outer peripheral surface of the outer cylinder and the inner peripheral surface of the casing, between the rear end surface of the inner cylinder pushing piston and the front end surface of the outer cylinder pushing piston A third oil chamber formed in, a fourth oil chamber formed between the outer peripheral surface of the inner cylinder and the inner peripheral surface of the outer cylinder, a first port of the casing communicating with the first oil chamber,
The second port of the casing leading to the second oil chamber, the oil passages connecting the first oil chamber and the third oil chamber, the second oil chamber and the fourth oil chamber, respectively, and the first oil chamber and the third oil chamber. A hydraulic hose that installs a sediment pressure pump having a spool valve that opens and closes an oil passage between the first and second ports, and connects the first and second ports thereof to a hydraulic power source installed on the ground and a hydraulic operation unit including a direction switching valve, respectively. Etc., and by supplying and discharging hydraulic oil through these oil passages, the outer cylinder of the earth and sand pump is advanced before the earth and sand piston and the earth and sand pump pipe is isolated from the earth and sand reservoir tank. After that, the earth and sand pumping piston is moved forward to push the earth and sand taken into the outer cylinder to the earth and sand pump, and after the earth and sand is sent, the outer cylinder and earth and sand piston are retracted. In the earth and sand pumping apparatus for a small-diameter pipe propulsion machine configured to perform the above-mentioned pressure-feeding and discharging, a slidable rod is provided in the middle of an oil passage connecting between the first port of the earth-and-sand pressure pump and the hydraulic operating unit. With a built-in piston, the bottom side oil chamber with a large cross-sectional area is installed in the oil passage on the earth and sand pressure pump side.
A dummy cylinder is installed in which the oil chamber on the rod side with a small cross-sectional area is connected to the oil passage on the hydraulic operating part side, respectively. A sediment pumping device for a small diameter pipe propulsion device, characterized in that return oil is discharged from the sediment pump.
【請求項2】 土砂圧送ポンプの第1油室の断面積A1
と第2油室の断面積A2、ダミーシリンダのボトム側油
室の断面積A3とロッド側油室の断面積A4の各面積比
をA1/A2=A3/A4としたことを特徴とする請求
項1記載の小口径管推進機用土砂圧送装置。
2. A cross-sectional area A1 of the first oil chamber of the earth and sand pump.
And the sectional area A2 of the second oil chamber, the sectional area A3 of the bottom side oil chamber of the dummy cylinder and the sectional area A4 of the rod side oil chamber are A1 / A2 = A3 / A4. Item 1. The earth and sand pumping device for a small diameter pipe propulsion machine according to Item 1.
JP18826693A 1993-07-29 1993-07-29 Sediment pumping equipment for small diameter pipe propulsion machines Expired - Fee Related JP2813285B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18826693A JP2813285B2 (en) 1993-07-29 1993-07-29 Sediment pumping equipment for small diameter pipe propulsion machines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18826693A JP2813285B2 (en) 1993-07-29 1993-07-29 Sediment pumping equipment for small diameter pipe propulsion machines

Publications (2)

Publication Number Publication Date
JPH0742490A true JPH0742490A (en) 1995-02-10
JP2813285B2 JP2813285B2 (en) 1998-10-22

Family

ID=16220668

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18826693A Expired - Fee Related JP2813285B2 (en) 1993-07-29 1993-07-29 Sediment pumping equipment for small diameter pipe propulsion machines

Country Status (1)

Country Link
JP (1) JP2813285B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107179211A (en) * 2017-06-21 2017-09-19 北京农学院 A kind of hydraulic pressure compressed soil-sampling tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107179211A (en) * 2017-06-21 2017-09-19 北京农学院 A kind of hydraulic pressure compressed soil-sampling tool
CN107179211B (en) * 2017-06-21 2023-05-02 北京农学院 Hydraulic undisturbed soil sampling drill

Also Published As

Publication number Publication date
JP2813285B2 (en) 1998-10-22

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