JPH07278342A - Production of water-absorbing composite material - Google Patents

Production of water-absorbing composite material

Info

Publication number
JPH07278342A
JPH07278342A JP6073305A JP7330594A JPH07278342A JP H07278342 A JPH07278342 A JP H07278342A JP 6073305 A JP6073305 A JP 6073305A JP 7330594 A JP7330594 A JP 7330594A JP H07278342 A JPH07278342 A JP H07278342A
Authority
JP
Japan
Prior art keywords
monomer
water
polymerization initiator
aqueous solution
absorbent composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP6073305A
Other languages
Japanese (ja)
Other versions
JP3436791B2 (en
Inventor
Koichi Okamoto
功一 岡本
Norisuke Suminaga
憲資 角永
Shigeru Sakamoto
繁 阪本
Nobuyuki Harada
信幸 原田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Shokubai Co Ltd
Original Assignee
Nippon Shokubai Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Shokubai Co Ltd filed Critical Nippon Shokubai Co Ltd
Priority to JP07330594A priority Critical patent/JP3436791B2/en
Publication of JPH07278342A publication Critical patent/JPH07278342A/en
Application granted granted Critical
Publication of JP3436791B2 publication Critical patent/JP3436791B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To provide a water-absorbing composite material resistant to the change of dimension, feeling, color, etc., with time and having soft texture, low residual monomer content and high quality by a specific method from raw materials consisting of a foamed material and an aqueous solution of a monomer containing an acid group-containing monomer as an essential monomer component. CONSTITUTION:This composite material is produced by preparing an aqueous solution of a monomer component containing an acid-group containing monomer [preferably acrylic acid(salt)] as essential component, adjusting the pH of the solution to 6-8, applying the solution to a foamed material (preferably a spongy substrate such as polyurethane sponge) preferably at a ratio of 1-1,000 pts.wt. of the monomer component based on 100 pts.wt. of the foamed material, in terms of solid and finally polymerizing the monomer component. The polymerization is carried out preferably by adding a polymerization initiator to the aqueous solution of the monomer component and thermally polymerizing the monomer. The polymerization initiator is preferably a combination of an oxidative polymerization initiator such as sodium persulfate and an azo-type polymerization initiator such as 2,2'-azobis(2-amidinopropane) dihydrochloride.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は吸水性複合体の製造方法
に関するものであり、更に詳しくは経時的な寸法・風合
い・色目等の変化が少なく、柔軟でかつ残存モノマーが
少ない高品質の吸水性複合体の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a water-absorbent composite, and more specifically, it is a high-quality water-absorbing material which is small in changes in size, texture, and color over time, is flexible, and has little residual monomer. The present invention relates to a method for producing a sexual complex.

【0002】[0002]

【従来の技術】近年、高吸水能を有する吸水性ポリマー
は、衛生用品の紙オムツや生理用ナプキン、食品用の肉
・魚介類ドリップ吸収体、農園芸分野における保水剤等
でさまざま使用されており、土木材料または建築材料と
しても利用されるようになってきた。しかしながら、こ
れらの従来用いられている吸水性ポリマーは、高吸水性
を有しているものの形状が粉体状であるため取り扱い性
に課題があり吸収体内部でポリマーが移動あるいは脱落
し吸水性能を低下させるという課題があった。
2. Description of the Related Art In recent years, water-absorbing polymers having a high water-absorbing ability have been widely used in paper diapers for sanitary goods, sanitary napkins, meat and seafood drip absorbers for food, water retention agents in the field of agriculture and horticulture. It has also come to be used as a civil engineering material or a building material. However, these conventionally used water-absorbing polymers have a problem in handling because the shape of the water-absorbing polymer has a high water-absorbing property and is in the form of powder. There was a problem of lowering it.

【0003】これらの課題を解決するためにこれまで吸
水性ポリマーと不織布等の基材とが一体となったさまざ
まな吸水性複合体の製造方法が提案されている。例え
ば、特開昭62−22810号公報ではアクリル酸また
はアクリル酸塩のモノマー水溶液を繊維質基体に施した
後、ラジカル重合開始剤を用いて熱重合する吸水性複合
体の製造方法が開示されている。又、特開昭63−10
5044号公報では重合により吸水性ポリマーに転換す
るアクリル酸とアクリル酸塩の混合水溶液を可撓性シー
トに付与した後、電子線照射により重合硬化させる吸水
性複合体の製造方法が開示されている。
In order to solve these problems, various methods for producing a water-absorbent composite in which a water-absorbent polymer and a base material such as a nonwoven fabric are integrated have been proposed so far. For example, Japanese Patent Application Laid-Open No. 62-22810 discloses a method for producing a water-absorbing complex, which comprises subjecting a fibrous substrate to an aqueous solution of acrylic acid or an acrylic acid monomer and then thermally polymerizing the same with a radical polymerization initiator. There is. Also, JP-A-63-10
Japanese Patent No. 5044 discloses a method for producing a water-absorbing composite material in which a mixed aqueous solution of acrylic acid and an acrylic acid salt that is converted into a water-absorbing polymer by polymerization is applied to a flexible sheet and then polymerized and cured by electron beam irradiation. .

【0004】しかしながら、特にモノマー水溶液を基材
に施した後該モノマーを重合して得られる吸水性複合体
においては、得られた吸水性複合体が経時的に黄変して
色目が変わったり、寸法も収縮し、当初の柔軟な風合い
が堅く脆くなり、品質を著しく低下させるという課題が
あった。例えば、上記特開昭63−105044号公報
の実施例では、アクリル酸モノマーとアクリル酸ナトリ
ウムモノマーの混合比がモル比で20:80の混合水溶
液(中和率80モル%;モノマー水溶液のpH値5.
6)をポリウレタンスポンジに含浸後、電子線を照射し
て該重合硬化させた吸水性複合体が示されているが、こ
の方法により得られた吸水性複合体は経時的に上記の様
な劣化が起こり品質が著しく低下し、種々の用途への適
応に際して好ましくないものであった。
However, in particular, in a water-absorbent composite obtained by polymerizing the monomer after applying an aqueous solution of the monomer to the base material, the water-absorbent composite obtained yellows with time and changes its color. There was a problem that the size also shrinks, the initial soft texture becomes stiff and brittle, and the quality is remarkably deteriorated. For example, in the example of JP-A-63-105044, a mixed aqueous solution of acrylic acid monomer and sodium acrylate monomer in a molar ratio of 20:80 (neutralization rate 80 mol%; pH value of aqueous monomer solution) is used. 5.
A water-absorbent composite obtained by impregnating 6) into a polyurethane sponge and then polymerizing and curing it by irradiating with an electron beam is shown. The water-absorbing composite obtained by this method deteriorates with time as described above. Was caused, and the quality was remarkably deteriorated, which was not preferable when applied to various applications.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記課題を解
決をするものである。従って、本発明の目的は、経時的
な寸法・風合い・色目等の変化が少なく、柔軟でかつ残
存モノマーが少ない高品質の吸水性複合体の製造方法を
提供することである。
The present invention is to solve the above problems. Therefore, an object of the present invention is to provide a method for producing a high-quality water-absorbent composite which is less likely to change in size, texture, and color with time, is flexible, and has less residual monomer.

【0006】[0006]

【課題を解決するための手段】本発明者らは上記課題を
解決するための方法について鋭意検討した結果、酸基含
有モノマーを必須とするモノマ−成分の水溶液を、特定
のpH値となる様に調整し、これを発泡体に施した後、
該モノマー成分を重合して得られる吸水性複合体が、前
記問題点を解決できることを見出し、本発明に到達し
た。即ち本発明は、酸基含有モノマーを必須とするモノ
マ−成分の水溶液を、pH値が6〜8となる様に調整
し、これを発泡体に施した後、該モノマー成分を重合す
ることを特徴とする吸水性複合体の製造方法を提供する
ものである。
Means for Solving the Problems As a result of intensive investigations by the present inventors on a method for solving the above-mentioned problems, it has been found that an aqueous solution of a monomer component containing an acid group-containing monomer as an essential component has a specific pH value. After adjusting to, and applying this to the foam,
The inventors have found that a water-absorbent composite obtained by polymerizing the monomer component can solve the above-mentioned problems, and arrived at the present invention. That is, according to the present invention, an aqueous solution of a monomer component containing an acid group-containing monomer as an essential component is adjusted to have a pH value of 6 to 8, and this is applied to a foam, and then the monomer component is polymerized. The present invention provides a method for producing a characteristic water-absorbent composite.

【0007】以下、本発明について詳細に説明する。The present invention will be described in detail below.

【0008】本発明の吸水性複合体の製造方法は、酸基
含有モノマーを必須とするモノマ−成分の水溶液のpH
値を6〜8の範囲にすることを必要とする。pH値が6
〜8の範囲に制御された酸基含有モノマーを必須とする
モノマ−成分の水溶液を発泡体に施した後、該モノマー
を重合することで、経時的に寸法・風合い・色目の変化
が少ない柔軟な吸水性複合体が得られるのである。又、
モノマー成分の水溶液中に予め重合開始剤を含ませてお
くことが好ましく、特に酸化性重合開始剤とアゾ系重合
開始剤を併用して酸基含有モノマーを必須とするモノマ
−成分を重合することで未重合の残存モノマーを著しく
低減させることができる。
The method for producing a water-absorbing composite of the present invention is carried out by adjusting the pH of an aqueous solution of a monomer component which essentially contains an acid group-containing monomer.
It requires that the value be in the range 6-8. pH value is 6
A flexible polymer which is less likely to change in size, texture and color over time by polymerizing the monomer after polymerizing the aqueous solution of the monomer component, which essentially contains the acid group-containing monomer controlled to the range of 8 to 8. That is, a water-absorbent composite is obtained. or,
It is preferable to preliminarily include a polymerization initiator in the aqueous solution of the monomer component, and particularly to polymerize a monomer component containing an acid group-containing monomer as an essential component in combination with an oxidative polymerization initiator and an azo polymerization initiator. Thus, the amount of unpolymerized residual monomer can be significantly reduced.

【0009】本発明に用いられる酸基含有モノマーとし
ては、重合により吸水性ポリマーに転換し得るものであ
れば特に制限されない。例えば、アクリル酸、メタクリ
ル酸、クロトン酸、イタコン酸、マレイン酸、フマル
酸、シトラコン酸および、それらのアルカリ金属塩やア
ンモニウム塩;2−(メタ)アクリロイルエタンスルホ
ン酸、2−(メタ)アクリロイルプロパンスルホン酸、
2−(メタ)アクリルアミド−2−メチルプロパンスル
ホン酸、ビニルスルホン酸、(メタ)アリルスルホン
酸、および、それらのアルカリ金属塩やアンモニウム塩
等を挙げることができ、これらの1種または2種以上を
用いることができる。好ましくはアクリル酸(塩)であ
る。
The acid group-containing monomer used in the present invention is not particularly limited as long as it can be converted into a water absorbing polymer by polymerization. For example, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid, citraconic acid and their alkali metal salts or ammonium salts; 2- (meth) acryloylethanesulfonic acid, 2- (meth) acryloylpropane Sulfonic acid,
Examples thereof include 2- (meth) acrylamido-2-methylpropanesulfonic acid, vinylsulfonic acid, (meth) allylsulfonic acid, and alkali metal salts and ammonium salts thereof, and one or more of these may be mentioned. Can be used. Acrylic acid (salt) is preferred.

【0010】また、モノマ−成分の水溶液のpH値が6
〜8の範囲にある限り、アクリルアミド等の酸基を有し
ないモノマ−を全モノマ−成分に対して50モル%以下
の量使用することも可能である。
Further, the pH value of the aqueous solution of the monomer component is 6
It is also possible to use a monomer having no acid group such as acrylamide in an amount of 50 mol% or less with respect to the total monomer components as long as it is within the range of 8 to 8.

【0011】上記モノマ−中には、架橋剤として、メチ
レンビスアクリルアミド、ポリエチレングリコ−ルジア
クリレ−ト、トリメチロールプロパントリアクリレート
等に代表される1分子中にエチレン性不飽和基を2個以
上有する化合物を加えておくことができる。架橋剤の併
用は、得られる吸水性複合体の耐久性や保形性を向上で
きるため好ましい。架橋剤の使用量は、上記モノマーの
種類や重合条件により適宜選択することができるが、一
般に0.001〜10モル%(対酸基含有モノマー)の
範囲であり、好ましくは0.01〜5モル%(対酸基含
有モノマー)の範囲である。
A compound having two or more ethylenically unsaturated groups in one molecule represented by methylenebisacrylamide, polyethylene glycol diacrylate, trimethylolpropane triacrylate and the like as a cross-linking agent in the above monomer. Can be added. The combined use of a cross-linking agent is preferable because it can improve the durability and shape retention of the resulting water-absorbent composite. The amount of the cross-linking agent used can be appropriately selected depending on the type of the above monomers and the polymerization conditions, but is generally in the range of 0.001 to 10 mol% (monomer containing an acid group), preferably 0.01 to 5 It is in the range of mol% (to the acid group-containing monomer).

【0012】必要に応じて、上記したモノマーの水溶液
中に重合開始剤や増粘剤、その他の添加剤が加えられて
もよい。その他の添加剤としては紫外線吸収剤、防かび
剤、難燃剤、吸湿剤等の添加剤が挙げられ、新たな機能
を付与することも可能である。
If necessary, a polymerization initiator, a thickener, and other additives may be added to the above-mentioned aqueous solution of the monomer. Examples of other additives include ultraviolet absorbers, antifungal agents, flame retardants, moisture absorbents, and the like, which can impart new functions.

【0013】本発明において、上記の酸基含有モノマー
を必須とするモノマ−成分の水溶液のpH値を6〜8の
範囲に調整することが、得られる吸水性複合体の品質を
高めるために極めて重要である。
In the present invention, it is extremely necessary to adjust the pH value of the aqueous solution of the monomer component containing the above-mentioned acid group-containing monomer to the range of 6 to 8 in order to improve the quality of the water-absorbent composite obtained. is important.

【0014】モノマー成分の水溶液のpH値が6〜8の
範囲を離れると、重合時または製品の保存・使用時にス
ポンジ基材またはポリマーの劣化を促進し、製品の寸法
が収縮し、風合いが堅く脆くなり、色目も黄変してしま
うので好ましくない。例えばモノマー成分の水溶液のp
H値が9を越える場合においては、得られる吸水性複合
体は寸法変化が大きく、風合い、色目において、その品
質が大きく低下してしまうという問題を有する。本発明
の吸水性複合体の製造方法における別の利点としては、
使用するモノマー成分の水溶液のpH値が6〜8の範囲
であるために、吸水性複合体製造時の酸またはアルカリ
による薬傷の危険性をも低下でき、更に得られる吸水性
複合体中の残存モノマー量をも低減できるので好まし
い。本発明において、酸基含有モノマ−の濃度は、前記
酸基含有モノマーを必須とするモノマ−成分の水溶液に
対して、通常10重量%〜飽和濃度の範囲が好ましく用
いられるが、得られる吸水性複合体の生産性の観点か
ら、より好ましくは30重量%〜飽和水溶液濃度の範囲
である。
When the pH value of the aqueous solution of the monomer component is out of the range of 6 to 8, deterioration of the sponge base material or the polymer is promoted at the time of polymerization or during storage / use of the product, the size of the product shrinks, and the texture becomes hard. It is not preferable because it becomes brittle and the color is yellowed. For example, p of the aqueous solution of the monomer component
When the H value exceeds 9, the resulting water-absorbent composite has a problem that the dimensional change is large and the quality of the water-absorbent composite is greatly deteriorated in terms of texture and color. Another advantage in the method for producing the water absorbent composite of the present invention is:
Since the pH value of the aqueous solution of the monomer component used is in the range of 6 to 8, the risk of chemical injury due to acid or alkali during the production of the water-absorbing complex can be reduced, and further the water-absorbing complex in the obtained water-absorbing complex can It is preferable because the amount of residual monomer can be reduced. In the present invention, the concentration of the acid group-containing monomer is preferably in the range of usually 10% by weight to the saturated concentration with respect to the aqueous solution of the monomer component containing the acid group-containing monomer as an essential component. From the viewpoint of the productivity of the composite, it is more preferably in the range of 30% by weight to the saturated aqueous solution concentration.

【0015】本発明において、たとえばモノマー成分と
して、37重量%のアクリル酸(ナトリウム)水溶液を
用いる場合、モノマー水溶液のpH値を6〜8にするた
めにはモノマーの中和率を約85モル%から99.5モ
ル%までの極めて狭い範囲に調製する必要がある。pH
値がこの範囲を離れることは上記理由により好ましくな
い。尚、本発明においてpH値がこの範囲となるのであ
れば、くえん酸、燐酸その他のpH調製剤をモノマー水
溶液中に添加しておくことも可能である。
In the present invention, for example, when a 37% by weight aqueous solution of acrylic acid (sodium) is used as the monomer component, the neutralization ratio of the monomer is about 85 mol% in order to adjust the pH value of the aqueous monomer solution to 6-8. To 99.5 mol% must be prepared in a very narrow range. pH
It is not preferable that the value deviates from this range for the above reason. In the present invention, if the pH value falls within this range, citric acid, phosphoric acid and other pH adjusting agents can be added to the aqueous monomer solution.

【0016】本発明のモノマー成分の水溶液を施す発泡
体としては、該モノマー成分の水溶液が付着可能な基材
であれば特に制限はされず、軽石等の骨材、発泡スチロ
−ルや発泡フェノ−ル等の発泡体、各種スポンジ状基材
などが挙げられる。中でも好ましくは、高いクッション
性及び広い表面積を持つ連続気泡構造を有するスポンジ
状基材である。本発明のスポンジ状基材を構成する素材
としては親水性、疎水性の何れも使用できる。例えば、
ポリウレタンスポンジ、ポリエチレンフォーム、ポリプ
ロピレンフォーム、ゴムスポンジ、ポリビニルアセター
ル系スポンジ、ビスコーススポンジが挙げられ、これら
の2種以上の複合体も用いることができる。又、着色ま
たは難燃化された上記スポンジ状基材も用いることがで
きる。
The foam to which the aqueous solution of the monomer component of the present invention is applied is not particularly limited as long as it is a substrate to which the aqueous solution of the monomer component can be adhered, and it is an aggregate such as pumice stone, expanded styrene or expanded phenol. Examples thereof include foams such as resin and various sponge-like base materials. Above all, a sponge-like base material having an open cell structure having a high cushioning property and a large surface area is preferable. As the material forming the sponge-like base material of the present invention, either hydrophilic or hydrophobic can be used. For example,
Examples thereof include polyurethane sponge, polyethylene foam, polypropylene foam, rubber sponge, polyvinyl acetal-based sponge, and viscose sponge, and a composite of two or more of these may also be used. Further, the sponge-like base material colored or flame-retarded can also be used.

【0017】本発明の発泡体にモノマー成分の水溶液を
施す方法としては特に限定はされないが、例えば水溶液
の状態で、発泡体にモノマー成分の水溶液を塗布・印刷
したり、噴霧、含浸する方法等によりモノマーを基材に
付着できる。又、必要に応じて噴霧・含浸後にローラー
等で搾り取り、モノマー付着量をコントロールすること
ができる。また発泡体に対するモノマー成分の水溶液の
付着量としては、固形分換算で発泡体100重量部に対
し、モノマー成分1〜1000重量部の範囲が好まし
い。
The method of applying the aqueous solution of the monomer component to the foam of the present invention is not particularly limited, but for example, a method of coating / printing, spraying or impregnating the aqueous solution of the monomer component on the foam in an aqueous solution state, etc. Allows the monomer to adhere to the substrate. If necessary, the amount of adhering monomer can be controlled by squeezing with a roller or the like after spraying / impregnation. Further, the amount of the aqueous solution of the monomer component attached to the foam is preferably in the range of 1 to 1000 parts by weight of the monomer component with respect to 100 parts by weight of the foam in terms of solid content.

【0018】このようにして発泡体に施されたモノマー
成分の水溶液は、公知の手段により重合し、発泡体に吸
水性ポリマーが直接固着した本発明の吸水性複合体とす
ることができる。重合させる方法としては、例えば、
熱、光、放射線、紫外線、マイクロ波等を用いる方法を
採用できる。中でも重合開始剤を用いた熱重合が、得ら
れる吸水性複合体の特性から好ましく、この場合予めモ
ノマー成分の水溶液に重合開始剤を含ませておくと重合
性を更に向上させることができる。重合後、必要によ
り、加熱、常温または減圧乾燥、高湿乾燥、再含水乾
燥、電子線、ガンマー線等の放射線照射、酸化性または
還元性物質の添加処理等の後処理を行い残存モノマー等
をより低減させ更に品質を向上させてもよい。
The aqueous solution of the monomer component applied to the foam in this manner can be polymerized by a known means to obtain the water-absorbent composite of the present invention in which the water-absorbent polymer is directly fixed to the foam. As a method of polymerizing, for example,
A method using heat, light, radiation, ultraviolet rays, microwaves or the like can be adopted. Of these, thermal polymerization using a polymerization initiator is preferable from the characteristics of the water-absorbent composite obtained, and in this case, the polymerization can be further improved by including a polymerization initiator in the aqueous solution of the monomer component in advance. After the polymerization, if necessary, post-treatment such as heating, normal temperature or reduced pressure drying, high-humidity drying, rehydration drying, irradiation with electron beams, gamma rays, etc., addition treatment of oxidizing or reducing substances to remove residual monomers, etc. The quality may be further reduced to further improve the quality.

【0019】本発明のモノマー成分の水溶液に含ませる
重合開始剤としては、水溶性または水と混合・分散可能
な酸化性またはアゾ系のラジカル性重合開始剤が好適で
ある。例えば、酸化性重合開始剤としては、過硫酸ナト
リウム、過硫酸カリウム、過硫酸アンモニウム等の過硫
酸塩;過酸化水素;ジ第3ブチルペルオキシド、アセチ
ルペルオキシド等の有機過酸化物等が挙げられ、アゾ系
重合開始剤としては、2,2’−アゾビス(2−アミジ
ノプロパン)2塩酸塩、2,2’−アゾビス(N,N’
ジメチレンイソブチルアミジン)2塩酸塩、4,4’−
アゾビス(4−シアノ吉草酸)等のアゾ化合物を挙げる
ことができる。
As the polymerization initiator contained in the aqueous solution of the monomer component of the present invention, a water-soluble or oxidizable or azo radical polymerization initiator which can be mixed and dispersed with water is preferable. Examples of the oxidative polymerization initiator include persulfates such as sodium persulfate, potassium persulfate and ammonium persulfate; hydrogen peroxide; organic peroxides such as ditertiary butyl peroxide and acetyl peroxide. As the system polymerization initiator, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis (N, N ′)
Dimethyleneisobutylamidine) dihydrochloride, 4,4'-
Examples thereof include azo compounds such as azobis (4-cyanovaleric acid).

【0020】特に、重合開始剤として酸化性重合開始剤
とアゾ系重合開始剤とを併用することが、得られた吸水
性複合体の残存モノマーを格段に少なくすることができ
好ましい。アゾ系重合開始剤と酸化性重合開始剤とを併
用することで、重合初期における重合を迅速に開始でき
ると共に重合後期の重合率を著しく高めることができ
る。
In particular, it is preferable to use an oxidative polymerization initiator and an azo polymerization initiator in combination as the polymerization initiator, because the residual monomers in the obtained water-absorbing complex can be significantly reduced. By using the azo-based polymerization initiator and the oxidative polymerization initiator together, the polymerization in the initial stage of the polymerization can be rapidly started and the polymerization rate in the latter stage of the polymerization can be remarkably increased.

【0021】酸化性重合開始剤およびアゾ系重合開始剤
の使用量は各々モノマーに対して0.001〜10g/
モルであり、重合性、安全性の観点から各々0.01〜
5g/モルが好ましい。重合開始剤量が各々0.001
g/モル未満であるとモノマーの重合性が低下し、各々
10g/モルを越えると重合後に重合開始剤が残存し安
全性に問題が生じる。又、酸化性重合開始剤およびアゾ
系重合開始剤を併用する場合の混合比は酸化性重合開始
剤量100重量部に対してアゾ系重合開始剤量は100
重量部〜1重量部の範囲が好ましく、これよりもアゾ系
重合開始剤の割合が多くなると得られる吸水性複合体は
吸水時にぬめりが生じ好ましくない。
The amount of the oxidative polymerization initiator and the amount of the azo polymerization initiator used is 0.001 to 10 g / mole of each monomer.
The molar ratio is 0.01 to 0.01 from the viewpoint of polymerizability and safety.
5 g / mol is preferred. The amount of polymerization initiator is 0.001 each
When it is less than g / mol, the polymerizability of the monomer is lowered, and when it exceeds 10 g / mol, the polymerization initiator remains after the polymerization, which causes a problem in safety. Further, when the oxidizing polymerization initiator and the azo polymerization initiator are used in combination, the mixing ratio is 100 parts by weight of the oxidizing polymerization initiator and 100 parts by weight of the azo polymerization initiator.
The range of 1 part by weight to 1 part by weight is preferable, and when the proportion of the azo-based polymerization initiator is higher than this range, the resulting water-absorbent composite is not preferable because it becomes slimy when absorbing water.

【0022】又、必要によりこれらの酸化性重合開始剤
とアゾ系重合開始剤の併用に加え、更に上記重合開始剤
を複数併用したり亜硫酸塩やL−アスコルビン酸等の還
元性物質を添加してレドックス重合を行っても良い。
If necessary, in addition to the combined use of these oxidative polymerization initiators and azo-based polymerization initiators, a plurality of the above-mentioned polymerization initiators may be used in combination or a reducing substance such as sulfite or L-ascorbic acid may be added. Redox polymerization may be performed.

【0023】発泡体は、広い表面積を持つ連続気泡構造
内に被吸収液体を迅速に吸収する吸収能及び高断熱性等
を持っているが、この発泡体に吸水性ポリマーを重合に
より直接固着させる本発明の吸水性複合体は吸水性ポリ
マーの吸水・吸湿特性と共に上記発泡体の特性も合わせ
持ったものとなる。特に、発泡体としてスポンジ状基材
を用いると、更にクッション性に優れ、柔軟性,風合い
の優れた吸水性複合体とすることが可能である。従っ
て、血液等の吸水性ポリマーのみでは吸収し難い液体で
あっても迅速に多量に吸収でき、衛生材料や食品分野の
用途に好適である。その他にもクッション性と吸水性と
を要求される液漏れ防止材や包装材としても用いられ、
断熱性の観点から窓、押入、コンテナ等の結露防止材と
しても有効である。
The foam has an absorbing ability to rapidly absorb the liquid to be absorbed and a high heat insulating property in an open cell structure having a large surface area, and the water-absorbing polymer is directly fixed to the foam by polymerization. The water-absorbent composite of the present invention has both the water-absorbing and moisture-absorbing properties of the water-absorbing polymer and the properties of the foam. In particular, when a sponge-like base material is used as the foam, it is possible to obtain a water-absorbent composite having excellent cushioning properties, flexibility and texture. Therefore, even a liquid that is difficult to be absorbed by only a water-absorbing polymer such as blood can be quickly and abundantly absorbed, and is suitable for use in the field of hygiene and food. In addition, it is also used as a liquid leakage prevention material or packaging material that requires cushioning and water absorption,
From the viewpoint of heat insulation, it is also effective as an anti-condensation material for windows, press fits, containers, etc.

【0024】以上の本発明の製造方法で得られた吸水性
複合体は接合剤や溶融接合等によって更に疎水性フィル
ムや断熱材との複合化や粘着剤層を設けることができ、
用途に応じた製品設計を行うことができる。
The water-absorbent composite obtained by the above-mentioned production method of the present invention can be further composited with a hydrophobic film or a heat insulating material or provided with a pressure-sensitive adhesive layer by a bonding agent, fusion bonding or the like,
You can design products according to your application.

【0025】[0025]

【作用】本発明の製造方法によれば、酸基含有モノマー
を必須とするモノマ−成分の水溶液のpH値を6〜8の
範囲に調整することで、重合時または製品の保存・使用
時に酸またはアルカリによる発泡体またはポリマーの劣
化を防ぐことができ経時的に、製品の寸法変化がなく、
柔軟な風合を保持し、変色のない保存安定性に優れた高
品質の吸水性複合体を得ることができる。
According to the production method of the present invention, by adjusting the pH value of the aqueous solution of the monomer component, which essentially contains the acid group-containing monomer, within the range of 6 to 8, it is possible to prevent acid generation during polymerization or during storage and use of the product. Or it can prevent the deterioration of the foam or polymer due to alkali, and there is no dimensional change of the product over time,
It is possible to obtain a high-quality water-absorbent composite which retains a soft texture and is excellent in storage stability without discoloration.

【0026】又、モノマー水溶液を施してなる発泡体
は、高いクッション性及び広い表面積を持つ連続気泡構
造内に被吸収液体を迅速に吸収する吸収性能及び高断熱
性等の特性を持っており、この発泡体と吸水性ポリマー
が直接固着し一体となった本発明の吸水性複合体は、吸
水性ポリマーの吸水・吸湿特性と共に上記発泡体の特性
を合わせ持ったものとなる。特に、発泡体としてスポン
ジ状基材を用いると、更にクッション性に優れ、柔軟性
や風合いの優れた吸水性複合体とすることが可能であ
る。従って、その断熱性と吸収性の効果により、その吸
水性複合体は結露防止や血液等の吸水性ポリマーのみで
は吸収し難い液体であっても迅速に吸収できるものとな
る。
Further, the foamed product obtained by applying the aqueous solution of the monomer has characteristics such as absorption performance and high heat insulating property for rapidly absorbing the liquid to be absorbed in the open cell structure having high cushioning property and large surface area, The water-absorbent composite of the present invention, in which the foam and the water-absorbent polymer are directly adhered and integrated, has both the water-absorbing and moisture-absorbing characteristics of the water-absorbing polymer and the characteristics of the foam. In particular, when a sponge-like base material is used as the foam, it is possible to obtain a water-absorbent composite having excellent cushioning properties, flexibility and texture. Therefore, due to its heat insulating and absorbing effects, the water-absorbent composite can prevent dew condensation and can quickly absorb even a liquid that is difficult to absorb only with water-absorbing polymers such as blood.

【0027】更に、モノマー水溶液に含ませる重合開始
剤として、酸化性重合開始剤とアゾ系重合開始剤とを併
用することで、得られた吸水性複合体の残存モノマーを
格段に少なくすることができるのみならす、優れた経時
安定性を有する吸水性複合体を提供できる。
Furthermore, the combined use of an oxidative polymerization initiator and an azo polymerization initiator as the polymerization initiator contained in the aqueous monomer solution can significantly reduce the residual monomers in the obtained water-absorbing complex. It is possible to provide a water absorbent composite having excellent stability over time.

【0028】[0028]

【実施例】以下、本発明を実施例により更に詳しく説明
するが本発明がこれらの実施例に限定されるものではな
い。
EXAMPLES The present invention will now be described in more detail with reference to examples, but the present invention is not limited to these examples.

【0029】尚、実施例記載の吸水量、残存モノマー
量、寸法変化率を下記の方法で測定した。
The water absorption amount, residual monomer amount and dimensional change rate described in the examples were measured by the following methods.

【0030】(吸水量)5*5cmに切り取った吸水性
複合体の乾燥試料をイオン交換水100mlが入った1
20mlビーカー内に入れ1時間浸漬した。その後、濾
紙上で20秒間吸引し余分な水を取り除き試料重量を測
定した。下記の式に従い吸水量を算出した。
(Water absorption amount) A dry sample of the water-absorbent composite cut into 5 * 5 cm was added to 100 ml of ion-exchanged water.
It was placed in a 20 ml beaker and immersed for 1 hour. Then, suction was carried out for 20 seconds on the filter paper to remove excess water, and the sample weight was measured. The amount of water absorption was calculated according to the following formula.

【0031】吸水量(g/m2)=(吸水後の重量−初
期乾燥重量)/試料サイズ (残存モノマー量)乾燥ポリマー量が0.5gとなる吸
水性複合体の試料を細かく細断し1Lのイオン交換水中
に分散・攪拌せしめ2時間後分散液をワットマン濾紙で
濾過し濾液中の残存モノマー量をHPLCを用い測定し
た。その測定値により吸水性ポリマー中の残存モノマー
量を求めた。
Water absorption (g / m 2 ) = (weight after water absorption−initial dry weight) / sample size (amount of residual monomer) A sample of the water-absorbing composite having a dry polymer amount of 0.5 g was finely chopped. After dispersing and stirring in 1 L of ion-exchanged water for 2 hours, the dispersion was filtered through Whatman filter paper, and the amount of residual monomer in the filtrate was measured by HPLC. The amount of residual monomer in the water-absorbent polymer was determined from the measured value.

【0032】(寸法変化率)100mm*100mmの
吸水性複合体の試料の4辺の寸法を正確に測定し室内で
2ヶ月放置した。その後、試料の4辺を測定し下記の式
に従って寸法変化を算出した。尚、記載した測定値は4
辺各々の寸法変化率を百分率で表した値の平均値であ
る。
(Dimensional change rate) The dimensions of four sides of a 100 mm * 100 mm sample of the water-absorbent composite were measured accurately and left for 2 months in the room. Then, the four sides of the sample were measured and the dimensional change was calculated according to the following formula. The measured value is 4
It is an average value of the dimensional change rate of each side expressed as a percentage.

【0033】寸法変化率=(初期の寸法−2ヶ月後の寸
法)/初期の寸法 (実施例1)99モル%が水酸化ナトリウムにより中和
された部分中和アクリル酸ナトリウム水溶液にN,N’
−メチレンビスアクリルアミド1.0モル%(対アクリ
ル酸ナトリウムモノマー)および過硫酸ナトリウム1.
5g/モル(対アクリル酸ナトリウムモノマー)を溶解
し36重量%のモノマー水溶液を調製した。このモノマ
ー水溶液のpH値は7.0であった。次にこのモノマー
水溶液に、坪量が80g/m2のポリウレタンスポンジ
を浸漬し、該水溶液を含浸させた後、余分なモノマー水
溶液をローラーで絞り取った。この含浸物を加熱しラジ
カル重合を行って、92g/m2の吸水性ポリマーが基
材に直接固着した吸水性複合体(1)を得た。 得られ
た吸水性複合体の吸水量は3900g/m2で残存モノ
マー量は900ppmであった。又、吸水性複合体
(1)は厚みのある連続気泡構造となっておりその断熱
性と吸収効果により結露防止効果に優れ、水溶液、体
液、血液等を迅速に吸収できうるものであった。
Dimensional change rate = (initial size-size after 2 months) / initial size (Example 1) N, N in a partially neutralized sodium acrylate aqueous solution in which 99 mol% was neutralized with sodium hydroxide. '
1.0 mol% methylenebisacrylamide (vs. sodium acrylate monomer) and sodium persulfate 1.
5 g / mol (to sodium acrylate monomer) was dissolved to prepare a 36 wt% monomer aqueous solution. The pH value of this monomer aqueous solution was 7.0. Next, a polyurethane sponge having a basis weight of 80 g / m 2 was dipped in the aqueous monomer solution to impregnate the aqueous solution, and then the excess aqueous monomer solution was squeezed with a roller. The impregnated material was heated to carry out radical polymerization to obtain a water absorbent composite (1) in which 92 g / m 2 of the water absorbent polymer was directly adhered to the substrate. The water absorption capacity of the obtained water absorbent composite was 3900 g / m 2 , and the amount of residual monomer was 900 ppm. Further, the water-absorbent composite (1) had a thick open-cell structure and was excellent in the dew condensation preventing effect due to its heat insulating property and absorbing effect, and was able to rapidly absorb an aqueous solution, body fluid, blood and the like.

【0034】次にこの吸水性複合体(1)の寸法変化を
調べたところ寸法変化率は0%で全く収縮は起こらなか
った。又、風合いについては寸法変化試験前と同じく柔
軟な風合い及びクッション性を保持し、色目についても
ポリウレタンスポンジ基材自体の変色と同程度の僅かな
変色にとどまった。
Next, when the dimensional change of the water-absorbent composite (1) was examined, the dimensional change rate was 0% and no shrinkage occurred. As for the texture, the same soft texture and cushioning property as before the dimensional change test were maintained, and the color tone was only slightly changed to that of the polyurethane sponge base material itself.

【0035】(実施例2)実施例1の重合開始剤である
過硫酸ナトリウム1.5g/モルを過硫酸ナトリウム
1.0g/モル及び2,2’−アゾビス(N,N’ジメ
チレンイソブチルアミジン)2塩酸塩0.5g/モルに
変更して、酸化性重合開始剤とアゾ系重合開始剤とを併
用した他は実施例1と同じ条件でモノマー水溶液を調製
した(pH値7.0)。次にこのモノマー水溶液に、坪
量が80g/m2のポリウレタンスポンジを浸漬し、該
水溶液を含浸させた後、余分なモノマー水溶液をローラ
ーで絞り取った。この含浸物を加熱しラジカル重合を行
って、95g/m2の吸水性ポリマーが基材に直接固着
した吸水性複合体(2)を得た。
Example 2 1.5 g / mol of sodium persulfate, which is the polymerization initiator of Example 1, was added with 1.0 g / mol of sodium persulfate and 2,2'-azobis (N, N'dimethyleneisobutylamidine). ) An aqueous monomer solution was prepared under the same conditions as in Example 1 except that the dihydrochloride was changed to 0.5 g / mol and an oxidizing polymerization initiator and an azo polymerization initiator were used in combination (pH value 7.0). . Next, a polyurethane sponge having a basis weight of 80 g / m 2 was dipped in the aqueous monomer solution to impregnate the aqueous solution, and then the excess aqueous monomer solution was squeezed with a roller. The impregnated material was heated to carry out radical polymerization to obtain a water-absorbent composite (2) in which 95 g / m 2 of the water-absorbent polymer was directly adhered to the substrate.

【0036】得られた吸水性複合体の吸水量は4000
g/m2で残存モノマー量は200ppmであった。重
合開始剤として酸化性重合開始剤のみを用いた場合、実
施例1と比べアゾ系重合開始剤を併用することにより残
存モノマー量の低減が見られた。又、吸水性複合体
(2)は厚みのある連続気泡構造となっておりその断熱
性と吸収効果により結露防止効果に優れ、水溶液、体
液、血液等を迅速に吸収できうるものであった。
The water absorption capacity of the resulting water-absorbent composite was 4000.
The amount of residual monomer was 200 ppm in g / m 2 . When only the oxidative polymerization initiator was used as the polymerization initiator, the amount of the residual monomer was reduced by using the azo polymerization initiator together as compared with Example 1. Further, the water-absorbent composite (2) had a thick open-cell structure and was excellent in dew condensation preventing effect due to its heat insulating property and absorbing effect, and was capable of rapidly absorbing aqueous solution, body fluid, blood and the like.

【0037】次にこの吸水性複合体(2)の寸法変化を
調べたところ寸法変化率は0%で全く収縮は起こらなか
った。又、風合いについては寸法変化試験前と同じく柔
軟な風合い及びクッション性を保持し、色目についても
ポリウレタンスポンジ基材自体の変色と同程度の僅かな
変色にとどまった。
Next, when the dimensional change of the water-absorbent composite (2) was examined, the dimensional change rate was 0% and no shrinkage occurred. As for the texture, the same soft texture and cushioning property as before the dimensional change test were maintained, and the color tone was only slightly changed to that of the polyurethane sponge base material itself.

【0038】(比較例1)80モル%が水酸化ナトリウ
ムにより中和された部分中和アクリル酸ナトリウム水溶
液にN,N’−メチレンビスアクリルアミド1.0モル
%(対アクリル酸ナトリウムモノマー)及び過硫酸ナト
リウム1.5g/モル(対アクリル酸ナトリウムモノマ
ー)を溶解し37重量%のモノマー水溶液を調製した。
このモノマー水溶液のPH値は5.6であった。次にこ
のモノマー水溶液に、坪量が80g/m2のポリウレタ
ンスポンジを浸漬し、該水溶液を含浸させた後、余分な
モノマー水溶液をローラーで絞り取った。この含浸物を
加熱しラジカル重合を行って、85g/m2の吸水性ポ
リマーが基材に直接固着した比較吸水性複合体(1)を
得た。得られた比較吸水性複合体(1)の吸水量は34
00g/m2で残存モノマー量は1100ppmであっ
た。
(Comparative Example 1) 1.0 mol% of N, N'-methylenebisacrylamide (to a sodium acrylate monomer) and a peroxide were added to a partially neutralized sodium acrylate aqueous solution in which 80 mol% was neutralized with sodium hydroxide. Sodium sulfate (1.5 g / mol (versus sodium acrylate monomer)) was dissolved to prepare a 37% by weight aqueous monomer solution.
The PH value of this monomer aqueous solution was 5.6. Next, a polyurethane sponge having a basis weight of 80 g / m 2 was dipped in the aqueous monomer solution to impregnate the aqueous solution, and then the excess aqueous monomer solution was squeezed with a roller. This impregnated product was heated to carry out radical polymerization to obtain a comparative water-absorbent composite (1) in which 85 g / m 2 of the water-absorbent polymer was directly adhered to the substrate. The comparative water absorbent composite (1) thus obtained had a water absorption of 34.
The amount of residual monomer was 1100 ppm at 00 g / m 2 .

【0039】次にこの比較吸水性複合体(1)の寸法変
化を調べたところ寸法変化率は3%でかなりの寸法収縮
が明らかに認められた。又、風合いについても寸法変化
試験前と比べてかなり脆堅くなっており、色目について
もポリウレタンスポンジ自体の変色と比べて黄変の度合
が著しかった。又、モノマー取り扱い時に鼻をつく酸臭
が認められた。
Next, when the dimensional change of this comparative water-absorbent composite (1) was examined, the dimensional change rate was 3%, and considerable dimensional shrinkage was clearly recognized. Also, the texture was considerably brittle and tougher than that before the dimensional change test, and the degree of yellowing was remarkable as compared with the discoloration of the polyurethane sponge itself. Also, an odor of nasal smell was observed when handling the monomer.

【0040】(比較例2)60モル%が水酸化ナトリウ
ムにより中和された部分中和アクリル酸ナトリウム水溶
液にN,N’−メチレンビスアクリルアミド1.0モル
%(対アクリル酸ナトリウムモノマー)及び過硫酸ナト
リウム1.5g/モル(対アクリル酸ナトリウムモノマ
ー)を溶解し46重量%のモノマー水溶液を調製した。
このモノマー水溶液のpH値は5.1であった。次にこ
のモノマー水溶液に、坪量が80g/m2のポリウレタ
ンスポンジを浸漬し、該水溶液を含浸させた後、余分な
モノマー水溶液をローラーで絞り取った。この含浸物を
加熱しラジカル重合を行って、110g/m2の吸水性
ポリマーが基材に直接固着した比較吸水性複合体(2)
を得た。得られた比較吸水性複合体(2)の吸水量は4
500g/m2で残存モノマー量は950ppmであっ
た。
(Comparative Example 2) 1.0 mol% of N, N'-methylenebisacrylamide (based on sodium acrylate monomer) and peroxide were added to a partially neutralized sodium acrylate aqueous solution in which 60 mol% was neutralized with sodium hydroxide. Sodium sulfate (1.5 g / mol (based on sodium acrylate monomer)) was dissolved to prepare a 46% by weight aqueous monomer solution.
The pH value of this aqueous monomer solution was 5.1. Next, a polyurethane sponge having a basis weight of 80 g / m 2 was dipped in the aqueous monomer solution to impregnate the aqueous solution, and then the excess aqueous monomer solution was squeezed with a roller. This impregnated product was heated to carry out radical polymerization, and 110 g / m 2 of the water-absorbent polymer was directly adhered to the substrate. Comparative water-absorbent composite (2)
Got The water absorption of the obtained comparative water-absorbing composite (2) was 4
At 500 g / m 2 , the amount of residual monomer was 950 ppm.

【0041】次にこの比較吸水性複合体(2)の寸法変
化を調べたところ寸法変化率は4%でかなりの寸法収縮
が明らかに認められた。又、風合いについても寸法変化
試験前と比べてかなり脆堅くなっており、色目について
もポリウレタンスポンジ基材自体の変色と比べて黄変の
度合が著しかった。又、モノマー取り扱い時に鼻をつく
酸臭が認められた。
Next, when the dimensional change of the comparative water-absorbent composite (2) was examined, the dimensional change rate was 4%, and considerable dimensional shrinkage was clearly recognized. Further, the texture was considerably brittle and tougher than before the dimensional change test, and the degree of yellowing was remarkable as compared with the discoloration of the polyurethane sponge base material itself. Also, an odor of nasal smell was observed when handling the monomer.

【0042】(比較例3)100モル%が水酸化ナトリ
ウムにより中和された部分中和アクリル酸ナトリウム水
溶液にN,N’−メチレンビスアクリルアミド1.0モ
ル%(対アクリル酸ナトリウムモノマー)及び過硫酸ナ
トリウム1.5g/モル(対アクリル酸ナトリウムモノ
マー)を溶解し36重量%のモノマー水溶液を調製し
た。このモノマー水溶液のpH値は9.1であった。次
にこのモノマー水溶液に、坪量が80g/m2のポリウ
レタンスポンジを浸漬し、該水溶液を含浸させた後、余
分なモノマー水溶液をローラーで絞り取った。この含浸
物を加熱しラジカル重合を行って、80g/m2の吸水
性ポリマーが基材に直接固着した比較吸水性複合体
(3)を得た。得られた比較吸水性複合体(3)の吸水
量は3200g/m2で残存モノマー量は960ppm
であった。
Comparative Example 3 1.0 mol% of N, N'-methylenebisacrylamide (relative to sodium acrylate monomer) and a peroxide were added to a partially neutralized sodium acrylate aqueous solution in which 100 mol% was neutralized with sodium hydroxide. Sodium sulfate (1.5 g / mol (versus sodium acrylate monomer)) was dissolved to prepare a 36 wt% monomer aqueous solution. The pH value of this monomer aqueous solution was 9.1. Next, a polyurethane sponge having a basis weight of 80 g / m 2 was dipped in the aqueous monomer solution to impregnate the aqueous solution, and then the excess aqueous monomer solution was squeezed with a roller. This impregnated product was heated to carry out radical polymerization to obtain a comparative water-absorbing composite (3) in which 80 g / m 2 of the water-absorbing polymer was directly adhered to the substrate. The comparative water absorbent composite (3) thus obtained had a water absorption of 3200 g / m 2 and a residual monomer content of 960 ppm.
Met.

【0043】次にこの比較吸水性複合体(3)の寸法変
化を調べたところ寸法変化率は2%でかなりの寸法収縮
が明らかに認められた。又、風合いについても寸法変化
試験前と比べてかなり脆堅くなっており、色目について
もポリウレタンスポンジ基材自体の変色と比べて黄変の
度合が著しかった。
Next, when the dimensional change of this comparative water-absorbent composite (3) was examined, the dimensional change rate was 2%, and considerable dimensional shrinkage was clearly observed. Further, the texture was considerably brittle and tougher than before the dimensional change test, and the degree of yellowing was remarkable as compared with the discoloration of the polyurethane sponge base material itself.

【0044】(実施例3)実施例1の重合開始剤である
過硫酸ナトリウム1.5g/モルをアゾ系重合開始剤で
ある2,2’−アゾビス(N,N’ジメチレンイソブチ
ルアミジン)2塩酸塩1.5g/モルに変更した他は実
施例1と同じ条件でモノマー水溶液を調製した。次にこ
のモノマー水溶液(pH値7.0)に、坪量が80g/
2のポリウレタンスポンジを浸漬し、該水溶液を含浸
させた後、余分なモノマー水溶液をローラーで絞り取っ
た。この含浸物を加熱しラジカル重合を行って、91g
/m2の吸水性ポリマーが基材に直接固着した吸水性複
合体(3)を得た。得られた吸水性複合体(3)の吸水
量は3800g/m2であり、残存モノマー量は850
ppmであった。吸水性複合体(3)の寸法変化率は0
%であり、風合いについても寸法変化試験前と同じく柔
軟な風合い及びクッション性を保持し、色目についても
ポリウレタンスポンジ基材自体の変色と同程度の僅かな
変色にとどまった。
Example 3 1.5 g / mol of sodium persulfate, which is the polymerization initiator of Example 1, was added to 2,2′-azobis (N, N′-dimethyleneisobutylamidine) 2 which was an azo-based polymerization initiator. An aqueous monomer solution was prepared under the same conditions as in Example 1 except that the hydrochloride was changed to 1.5 g / mol. Next, in this monomer aqueous solution (pH value 7.0), the basis weight is 80 g /
The polyurethane sponge of m 2 was dipped and impregnated with the aqueous solution, and then the excess monomer aqueous solution was squeezed with a roller. This impregnated material is heated to carry out radical polymerization to give 91 g.
A water-absorbent composite (3) in which the water-absorbent polymer of / m 2 was directly adhered to the substrate was obtained. The water absorption capacity of the obtained water absorbent composite (3) was 3800 g / m 2 , and the amount of residual monomers was 850.
It was ppm. The dimensional change rate of the water absorbent composite (3) is 0.
%, The soft texture and cushioning property were maintained as in the case before the dimensional change test, and the color tone was slightly discolored to the same extent as the discoloration of the polyurethane sponge base material itself.

【0045】[0045]

【発明の効果】本発明の吸水性複合体の製造方法によれ
ば、経時的な寸法・色目の変化が少なく、柔軟性を保持
した、残存モノマーも少ない吸水性複合体を得ることが
できる。
EFFECTS OF THE INVENTION According to the method for producing a water-absorbent composite of the present invention, it is possible to obtain a water-absorbent composite that has little change in size and color with time, retains flexibility, and has less residual monomer.

【0046】従って、極めて品質及び安全性の高い吸水
性複合体が得られることから本発明の吸水性複合体は衛
生用品の紙オムツ、生理用ナプキン等や食品用の肉・魚
介類のドリップ吸収体等の吸水剤として用いることがで
きる。その他にも液漏れ防止材や包装材としても好適で
あり、空調機、窓、押入、コンテナ、建材等の結露防止
材や油中水分除去材料、杭引き抜き用潤滑材、蒸発体と
しても使用できる。
Therefore, since the water-absorbent composite having extremely high quality and safety can be obtained, the water-absorbent composite of the present invention is used for absorbing drip of paper diapers for sanitary products, sanitary napkins, etc. and meat / seafood for food. It can be used as a water absorbing agent for the body and the like. Besides, it is also suitable as a liquid leakage prevention material and packaging material, and can also be used as a dew condensation prevention material for air conditioners, windows, push-ins, containers, building materials, etc., a water content removing material in oil, a lubricant for extracting piles, and an evaporator. .

【0047】[0047]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 原田 信幸 兵庫県姫路市網干区興浜字西沖992番地の 1 株式会社日本触媒高分子研究所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Nobuyuki Harada 1 992 Nishikioki, Kamahama, Aboshi-ku, Himeji-shi, Hyogo Japan Catalytic Polymer Research Institute Co., Ltd.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 酸基含有モノマーを必須とするモノマ−
成分の水溶液を、pH値が6〜8となる様に調整し、こ
れを発泡体に施した後、該モノマー成分を重合すること
を特徴とする吸水性複合体の製造方法。
1. A monomer in which an acid group-containing monomer is essential.
A method for producing a water-absorbing complex, which comprises adjusting an aqueous solution of components to a pH value of 6 to 8, applying this to a foam, and then polymerizing the monomer component.
【請求項2】 酸基含有モノマーがアクリル酸である請
求項1記載の吸水性複合体の製造方法。
2. The method for producing a water absorbent composite according to claim 1, wherein the acid group-containing monomer is acrylic acid.
【請求項3】 酸基含有モノマーを必須とするモノマ−
成分の水溶液に重合開始剤を含ませてなる請求項1また
は2記載の吸水性複合体の製造方法。
3. A monomer in which an acid group-containing monomer is essential.
The method for producing a water absorbent composite according to claim 1, wherein the aqueous solution of the components contains a polymerization initiator.
【請求項4】 重合開始剤として酸化性重合開始剤とア
ゾ系重合開始剤とを併用する請求項3記載の吸水性複合
体の製造方法。
4. The method for producing a water-absorbing composite according to claim 3, wherein an oxidative polymerization initiator and an azo polymerization initiator are used together as the polymerization initiator.
【請求項5】 酸化性重合開始剤100重量部に対する
アゾ系重合開始剤の量が1〜100重量部の範囲である
請求項4記載の吸水性複合体の製造方法。
5. The method for producing a water absorbent composite according to claim 4, wherein the amount of the azo-based polymerization initiator is in the range of 1 to 100 parts by weight relative to 100 parts by weight of the oxidizing polymerization initiator.
JP07330594A 1994-04-12 1994-04-12 Method for producing water-absorbing composite Expired - Fee Related JP3436791B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006043582A (en) * 2004-08-04 2006-02-16 Matsushita Electric Ind Co Ltd Hygroscopic filter, its production method, recycle method, wetting apparatus and dehumidification apparatus
JP2013505310A (en) * 2009-09-18 2013-02-14 ビーエーエスエフ ソシエタス・ヨーロピア Open-cell foam with superabsorbent

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006043582A (en) * 2004-08-04 2006-02-16 Matsushita Electric Ind Co Ltd Hygroscopic filter, its production method, recycle method, wetting apparatus and dehumidification apparatus
JP2013505310A (en) * 2009-09-18 2013-02-14 ビーエーエスエフ ソシエタス・ヨーロピア Open-cell foam with superabsorbent

Also Published As

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