JPH0723844A - Mat - Google Patents

Abstract

PURPOSE:To make boundaries of colors distinct at the time of dying even if there are various lengths of piles. CONSTITUTION:This mat 1 is composed of a primary base fabric 7, high cut piles 2 and low cut piles 3 implanted in this base fabric 7 and a secondary base fabric 8 lined on the rear surface of the base fabric 7. The outer periphery of the mat 1 overlock finishing. The piles 2, 3 are formed as a cut piles. A dyeing liquid is penetrated into the piles by capillarity from the cut parts of the piles 2, 3 and the piles are dyed at the time of dyeing the front surface of the mat 1 by a computer jet dyeing machine. The outer periphery subjected to the overlock finishing is dyed as well in the same manner as for the cut piles 2, 3.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rug having piles having different pile lengths.

[0002]

2. Description of the Related Art Conventionally, there is a carpet 31 having a high cut low loop pile as shown in FIG. That is, the high-cut pile 32 has a long pile length and the pile is cut. Also, the low loop pile 33
Has a short pile length and the pile is configured in a loop shape.

[0003]

However, when the carpet 31 is dyed with a computer jet dyeing machine, the dye liquor is scattered at the apex of the low loop pile 33, so that the low loop pile 33 is not dyed well. there were. Further, there is a problem in that the boundary between colors is not clearly defined due to the scattered dyeing solution, and the entire design is not clearly visible.

Therefore, in view of the above problems, it is an object of the present invention to provide a rug which can clearly demarcate color boundaries when dyed, even if the pile length is long or short.

[0005]

In order to solve the above problems, the present invention provides a rug in which piles having different lengths are planted in a base cloth, wherein the piles having different lengths are cut piles and further cut. The point is that the pile is dyed.

[0006]

In the mat of the present invention thus constructed, each pile is formed into a cut pile. Therefore, for example, even if the cut pile is dyed by a computer jet dyeing machine, the dye liquor is cut. It penetrates into the pile by capillarity and does not scatter.
Further, when dyeing is performed with a difference in pile length as a color boundary, dyeing is performed with the difference in pile length as a boundary.

[0007]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which the present invention is embodied in a mat 1 will be described below with reference to FIGS.

As shown in FIG. 1, a high cut pile 2 having a long pile and a low cut pile 3 having a short pile are planted on a primary base cloth 7. An uneven shape as shown in FIG. 2 is three-dimensionally formed on the surface of the primary base cloth 7 by the high and low cut piles 2 and 3 by utilizing the difference in length thereof. That is, by the high cut pile 2 having the long pile, the bulging portion 4 is provided in a convex shape in the peripheral edge 5 having the mat-shaped rectangular shape. Further, in the peripheral edge 5 other than the bulging portion 4, a low surface 6 is provided in a concave shape as compared with the peripheral edge 5 and the bulging portion 4 by a low cut pile 3 having a short pile. A plurality of mat-sized peripheral edges 5 surrounding the bulging portion 4 and the bulging portion 4 are provided on the surface of the primary base cloth 7.

The primary base cloth 7 in which the high and low cut piles 2 and 3 are planted is dyed plain by Winsbatch dyeing. After dyeing, a latex compound 9 is applied to the back of the base cloth 7 and a secondary base cloth 8 is attached. The primary base cloth 7 lined with the secondary base cloth 8 is cut into each mat 1 along the peripheral edge 5 having a rectangular shape of the mat size, and the outer periphery 1a of each mat 1 is the Wins batch dyed high mat And the thread of the same color as the low cut piles 2 and 3 is overlocked.

This overlocked mat 1 is dyed by a known computer jet dyeing machine 12 shown in FIG. In this computer jet dyeing machine 12, the dye solution is fed from the dye solution storage portion 15 to the head 1.
3 is sent to the jet nozzle 14 and jetted from the jet nozzle 14 to the mat 1 to dye the mat 1. The pair of rollers 10 has a non-stretchable conveyor belt 1
1 is wound and configured to rotate in the direction of arrow C. The jet nozzle 14 is provided so as to move together with the head 13 in the direction of arrow A in FIG. The mat 1 is placed on the conveyor belt 11 so as to move in the direction of arrow B with the movement of the conveyor belt 11. Mat 1 is jet nozzle 14
Is reciprocated once in the direction of arrow A, the required amount of dyeing liquid is jetted onto the mat 1 and dyed. While the jet nozzle 14 reciprocates once in the direction of arrow A, the mat 1 is stopped. The dyeing solution is repeatedly sprayed and stopped while the jet nozzle 14 is moving in the arrow A direction by computer control, and a pattern is drawn on the mat 1 in the arrow A direction. Since the head 13 is provided with a plurality of jet nozzles 14, the mat 1 can be dyed with a width of 15 cm in the length direction. The jet nozzle 14 reciprocates once in the direction of arrow A to dye the mat 1 for 15 cm, and then the pair of rollers 10 rotate to move the conveyor belt 11 to 15 cm for arrow C.
Rotate in the direction. At the same time, the mat 1 moves by the same amount. A pattern is drawn on the mat 1 by repeating the one-way movement of the jet nozzle 14 in the direction of arrow A, the jetting of the dye, and the movement of the mat 1 in the direction of arrow B. Areas D, E, F, G and H on the mat 1 shown in FIG. 2 are dyed with different colors by the computer jet dyeing machine 12. As a result, the outer periphery 1a of the overlocked mat 1 is also dyed in the same manner as the peripheral edge portion 5 and the bottom surface 6.

Next, the operation of the mat 1 having the above structure will be described. Since the low cut pile 3 portion of the mat 1 is a cut pile, when dyeing with the computer jet dyeing machine 12, the dyeing solution penetrates into the pile from the cut part by a capillary phenomenon, and the dyeing solution does not scatter. Further, a pattern is drawn by the computer jet dyeing machine 12 so that the high-cut pile 2 and the low-cut pile 3 having different pile lengths can be used to make a three-dimensional appearance in accordance with the surface formed three-dimensionally.

Therefore, according to the mat 1 of the present embodiment, the high and low cut piles 2 and 3 having different pile lengths form an uneven three-dimensional shape on the surface of the mat 1 so that a shadow of light is produced. Feeling can be emphasized and excellent visual aesthetics can be obtained.

Further, the high and low cut piles 2 and 3 are cut piles, so that the tactile feel is good. Also, unlike conventional low loop piles, low cut pile 3
Even if the part is dyed, the dye liquor does not scatter, so the paste of the dye liquor is good. Furthermore, since the dyeing liquid does not scatter, the boundary part of the dyeing is clear.

Also, the overlocked portion, that is, the outer periphery 1a of the mat 1 is dyed similarly to the peripheral portion 5 to form a pattern, so that the mat 1 as a whole has a high-quality finish.

Further, the computer jet dyeing machine 12
Since it is used for dyeing, it is possible to accurately and easily draw multiple same patterns. It should be noted that the present invention is not limited to the above embodiment, and may have any other three-dimensional shape.

Further, in this embodiment, the piles having the two types of lengths, the high cut pile 2 and the low cut pile 3, are used, but the piles having a plurality of lengths may be used. Also,
In this embodiment, the jet nozzle 14 is moved back and forth in the direction of arrow A so that the mat 1 is dyed with a width of 15 cm in the length direction. However, the length is not limited to this, and any other length may be used. It may be possible to dye in the same direction.

Other changes may be made without departing from the spirit of the present invention.

[0018]

As described above in detail, according to the present invention, it is possible to obtain a rug which can clearly show the boundary of colors when dyed even if the pile has a long length or a short length. effective.

[Brief description of drawings]

FIG. 1 is a cross-sectional view of a mat according to an embodiment of the present invention.

FIG. 2 is a perspective view of the mat.

FIG. 3 is a schematic view of the same computer jet dyeing machine.

FIG. 4 is a sectional view of a conventional example.

[Explanation of symbols]

2 ... High-cut pile, 3 ... Low-cut pile, 7 ... Primary base cloth as base cloth.

Claims (1)

[Claims] 1. A base cloth (7) having piles (2,
A rug in which 3) is planted, wherein the piles having different lengths are cut piles (2, 3), and the cut piles (2, 3) are dyed.