JPH07188454A - Expandable styrene polymer particle - Google Patents

Expandable styrene polymer particle

Info

Publication number
JPH07188454A
JPH07188454A JP33377693A JP33377693A JPH07188454A JP H07188454 A JPH07188454 A JP H07188454A JP 33377693 A JP33377693 A JP 33377693A JP 33377693 A JP33377693 A JP 33377693A JP H07188454 A JPH07188454 A JP H07188454A
Authority
JP
Japan
Prior art keywords
particles
polymer particles
molecular weight
styrene
average molecular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33377693A
Other languages
Japanese (ja)
Other versions
JP3054017B2 (en
Inventor
Fumito Yamai
二三人 山井
Tomohiko Ishida
智彦 石田
Akiyoshi Higashiyama
昭義 東山
Toshiki Ikeda
敏喜 池田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP5333776A priority Critical patent/JP3054017B2/en
Publication of JPH07188454A publication Critical patent/JPH07188454A/en
Application granted granted Critical
Publication of JP3054017B2 publication Critical patent/JP3054017B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Polymerisation Methods In General (AREA)

Abstract

PURPOSE:To obtain a polymer particles which fuse well to each other on expansion molding and give a foamed molding with an excellent surface smoothness and a good appearance. CONSTITUTION:The wt.-average mol.wt. of the surface layer of this particle, which contains a volatile blowing agent, is made 3-30% higher than the wt. average mol.wt. of all the particles.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、発泡性スチレン系重合
体粒子に関する。更に詳しくは、予備発泡時に発泡粒子
の合着することがなく、しかも発泡成形性に優れ、美麗
な外観を有する発泡成形体を得ることのできる発泡性ス
チレン系重合体粒子に関するものである。
FIELD OF THE INVENTION The present invention relates to expandable styrenic polymer particles. More specifically, the present invention relates to expandable styrenic polymer particles capable of obtaining a foamed molded product which does not adhere to the foamed particles during pre-expansion, has excellent foam moldability, and has a beautiful appearance.

【0002】[0002]

【従来の技術】発泡性スチレン系重合体粒子は、一般的
にスチレン系単量体を水中に懸濁して重合し、発泡剤を
含浸して製造するか、特公昭49−2994号公報に示
されるように、スチレン系重合体粒子を水中に懸濁さ
せ、これにスチレン系単量体を連続的もしくは断続的に
供給して重合し、発泡剤を含浸させる方法(シード重合
法)等により製造されている。
2. Description of the Related Art Expandable styrenic polymer particles are generally produced by suspending a styrenic monomer in water for polymerization and impregnating a foaming agent, or disclosed in JP-B-49-2994. As shown in the figure, styrene-based polymer particles are suspended in water, and styrene-based monomers are continuously or intermittently supplied to polymerize and polymerize, and a foaming agent is impregnated (seed polymerization method). Has been done.

【0003】このようにして得られた発泡性スチレン系
重合体粒子は、発泡成形体を製造するための原料として
用いられる。かかる発泡成形体は、発泡性スチレン系重
合体粒子を水蒸気等で加熱発泡して一旦予備発泡粒子と
し、これを多数の小孔を有する閉鎖金型内に充填し、再
び加圧水蒸気等で加熱発泡させ、発泡粒子間の空隙を埋
めると共に、発泡粒子を相互に融着させた後、冷却し金
型より取り出すことにより製造される。
The expandable styrenic polymer particles thus obtained are used as a raw material for producing a foamed molded product. Such a foamed molded product is obtained by temporarily foaming expandable styrenic polymer particles with steam or the like to form pre-expanded particles, filling the particles in a closed mold having a large number of small holes, and again heat-foaming with pressurized steam or the like. Then, the voids between the foamed particles are filled, and the foamed particles are fused to each other, then cooled and taken out from the mold.

【0004】しかし従来、型内発泡成形時に、予備発泡
粒子間に存在する空隙を完全に埋めることは難しく、発
泡粒子間に間隙が全くない発泡成形体を得ることは困難
であった。特に金型内壁に接する成形体面においては、
予備発泡粒子が充分に充填されないことがあり、通常発
泡成形体の表面に粒子間隙が少し残ることとなる。この
ような発泡成形体は外観を損ねるばかりでなく、場合に
よっては成形体強度の低下を招く原因ともなった。
However, conventionally, it was difficult to completely fill the voids existing between the pre-foamed particles during the in-mold foam molding, and it was difficult to obtain a foamed molded product having no voids between the foamed particles. Especially on the surface of the molded body that contacts the inner wall of the mold,
The pre-expanded particles may not be sufficiently filled, and usually a small amount of particle gaps will remain on the surface of the foamed molded product. Such a foam-molded product not only impairs the appearance but also causes a decrease in the strength of the molded product in some cases.

【0005】そこでかかる問題点を改善するために、ス
チレン系重合体粒子に対して可塑化、溶剤効果を示すシ
クロヘキサン、可塑剤等を添加することが提案されてい
る。しかしこの可塑剤等は、スチレン系重合体粒子の耐
熱性を低下させることから、予備発泡時に発泡粒子が互
いに合着し易くなる。また型内発泡成形時に、金型が不
均一に加熱されたり、或いは加熱条件が僅かに変化する
だけで、得られる発泡成形体に粒子間隙が残ったり、粒
子相互の融着が不足したり、或いは成形体の表面が溶融
するという欠点があった。
Therefore, in order to improve such problems, it has been proposed to add cyclohexane, a plasticizer, etc., which have a plasticizing and solvent effect, to the styrene polymer particles. However, since this plasticizer reduces the heat resistance of the styrene polymer particles, the foamed particles easily adhere to each other during the pre-foaming. Further, during in-mold foam molding, the mold is heated non-uniformly, or the heating conditions are only slightly changed, the resulting foam molded article has a particle gap, or the mutual fusion of particles is insufficient, Alternatively, there is a drawback that the surface of the molded body is melted.

【0006】[0006]

【発明が解決しようとする課題】かかる欠点を解消する
ために、シード重合法で発泡性スチレン系重合体粒子を
製造する方法において、種重合体粒子としてその重量平
均分子量が得られた重合体の重量平均分子量の2/3以
下であるものを用いることを特徴とする方法が提案され
ている(特開平4−185616号公報)。この方法に
よれば、得られた発泡性スチレン系重合体粒子が、低分
子量から高分子量までの幅広い分子量分布を有すること
となり、前述の問題点はかなり解消される。しかしなが
ら、この方法においては、所望とする発泡スチレン系重
合体粒子の粒子径によって、種重合体粒子の使用率が異
なってくることから、得られる重合体粒子の重量平均分
子量が一定にならず、その結果発泡剤の含浸処方や発泡
成形条件を対応させて変動させる必要が生じるという欠
点を抱えていた。またこの方法においては、幅広い分子
量分布の重合体粒子を得るために、通常の発泡成形に適
した200000以上の重量平均分子量よりも低分子量
の重合体種粒子を使用することが必要である(実施例で
は重量平均分子量185000以下の種粒子が使用され
ている)。しかしながら、かかる通常の重量平均分子量
よりも低分子量の重合体粒子は、発泡成形したときに、
得られる成形品の強度が低下することから、通常の発泡
成形用としては単独では使用することができない。そこ
で、上記方法では重合体種粒子として使用するために低
分子量の重合体粒子を特別に処方して製造しなければな
らず、製造効率が悪いという欠点があった。
In order to solve the above drawbacks, in a method for producing expandable styrenic polymer particles by a seed polymerization method, a polymer having a weight average molecular weight obtained as a seed polymer particle is obtained. A method has been proposed in which one having a weight average molecular weight of 2/3 or less is used (JP-A-4-185616). According to this method, the expandable styrenic polymer particles obtained have a wide molecular weight distribution from low molecular weight to high molecular weight, and the above-mentioned problems are considerably solved. However, in this method, depending on the particle size of the desired expanded styrene polymer particles, since the usage rate of the seed polymer particles is different, the weight average molecular weight of the resulting polymer particles is not constant, As a result, there is a drawback in that it is necessary to change the impregnation prescription of the foaming agent and the foam molding conditions in correspondence with each other. Further, in this method, in order to obtain polymer particles having a wide molecular weight distribution, it is necessary to use polymer seed particles having a lower molecular weight than the weight average molecular weight of 200,000 or more suitable for ordinary foam molding (implementation). In the example, seed particles having a weight average molecular weight of 185,000 or less are used). However, the polymer particles having a lower molecular weight than the usual weight average molecular weight, when foam-molded,
Since the strength of the obtained molded article decreases, it cannot be used alone for ordinary foam molding. Therefore, in the above method, low molecular weight polymer particles have to be specially formulated to be used as the polymer seed particles, and the production efficiency is poor.

【0007】本発明は、かかる従来の問題点を解消し、
予備発泡時には発泡粒子同士が互いに合着し難く、一方
発泡成形時には発泡粒子相互の融着がよく、粒子間の間
隙をよく埋め、平滑性に優れた良好な外観を有する発泡
成形体を得ることのできる発泡性スチレン系重合体粒子
を提供するものである。
The present invention solves the above-mentioned conventional problems,
It is difficult for the expanded particles to adhere to each other during pre-expansion, while the expanded particles are well fused to each other during expansion molding, and the gaps between the particles are well filled in to obtain a foamed molded product with excellent smoothness and good appearance. The present invention provides expandable styrenic polymer particles.

【0008】[0008]

【課題を解決するための手段】本発明の発泡性スチレン
系重合体粒子は、易揮発性発泡剤を含有する発泡性スチ
レン系重合体粒子において、上記スチレン系重合体粒子
表層部の重量平均分子量が重合体粒子全体の重量平均分
子量より3〜30%高くされてなることを特徴とする。
The expandable styrenic polymer particles of the present invention are the expandable styrenic polymer particles containing a volatile foaming agent, and the weight average molecular weight of the surface layer of the styrene-based polymer particles. Is 3 to 30% higher than the weight average molecular weight of the entire polymer particles.

【0009】すなわち、本発明の特徴は、発泡性スチレ
ン系重合体粒子の大半を占める内部の重量平均分子量は
通常の範囲内にあり、表層部のみが3〜30%高分子量
化されていることにより、予備発泡時には発泡粒子同士
が互いに合着し難く、一方発泡成形時には発泡粒子相互
がよく融着すると共に、粒子間隙を良く埋め、平滑性に
優れた外観の良好な発泡成形体を製造することのできる
発泡性スチレン系重合体粒子を得ることにある。
That is, the feature of the present invention is that the internal weight average molecular weight which occupies the majority of the expandable styrenic polymer particles is within a normal range, and only the surface layer portion has a high molecular weight of 3 to 30%. Thus, during pre-expansion, it is difficult for the foamed particles to adhere to each other, while during foam molding, the foamed particles are well fused to each other, and the gaps between the particles are well filled to produce a foamed molded article having excellent smoothness and good appearance. To obtain expandable styrenic polymer particles.

【0010】重合体粒子表層部の高分子量化が、重合体
粒子全体の重量平均分子量の3%に満たない場合には、
発泡成形時に発泡粒子間に存在する間隙を完全に埋め尽
くす程の効果は得られない。一方、表層部の高分子量化
が30%を越える場合には、粒子内部の重合体に比較し
て熱的性質が強くなり過ぎ、内部の発泡を表層部で抑制
する傾向がでてきて、その結果発泡性能が低下し、発泡
成形品表面に粒子間の間隙を残す傾向を示すことから好
ましくない。
In the case where the surface area of the polymer particles has a high molecular weight of less than 3% of the weight average molecular weight of the whole polymer particles,
It is not possible to obtain the effect of completely filling the gaps existing between the expanded particles during foam molding. On the other hand, when the surface layer has a high molecular weight of more than 30%, the thermal property becomes too strong as compared with the polymer inside the particles, and the foaming inside tends to be suppressed in the surface layer. As a result, the foaming performance is lowered, and a gap between particles tends to be left on the surface of the foamed molded product, which is not preferable.

【0011】本発明において、重合体粒子表層部とは、
重合体粒子の大きさにより粒子表面からの層厚みは変化
するが、重合体粒子の表面からおよそ10重量%の範囲
の外殻をいう。本発明の重合体粒子の表層部が高分子量
化された発泡性スチレン系重合体粒子は、水性媒体中に
スチレン系重合体粒子(種粒子)を分散させ、これにス
チレン系単量体を連続的又は断続的に供給して重合開始
剤の存在下で懸濁重合し、易揮発性発泡剤を含浸させ
る、いわゆるシード重合法によって得ることができる。
なお、ジビニルベンゼン、エチレングリコールジメタク
リレート等の架橋剤を用いて重合体粒子の表層部を架橋
した場合には、粒子表層部の熱的性質は強くなるが、発
泡成形時に粒子間隙を十分に埋め尽くすほどの伸びの効
果が得られない。したがって、上記のシード重合法によ
り製造することが好ましい。いう問題点があるので、上
記のシード重合法により製造するすることが好ましい。
In the present invention, the surface portion of the polymer particles means
Although the layer thickness from the surface of the polymer particles varies depending on the size of the polymer particles, it means the outer shell in the range of about 10% by weight from the surface of the polymer particles. The expandable styrene-based polymer particles in which the surface layer portion of the polymer particles of the present invention has a high molecular weight are styrene-based polymer particles (seed particles) dispersed in an aqueous medium, and styrene-based monomers are continuously added thereto. It can be obtained by a so-called seed polymerization method, in which the volatile blowing agent is impregnated by suspension polymerization in the presence of a polymerization initiator by intermittent or intermittent supply.
When the surface layer of the polymer particles is cross-linked using a cross-linking agent such as divinylbenzene or ethylene glycol dimethacrylate, the thermal properties of the particle surface layer become strong, but the gaps between the particles are sufficiently filled during foam molding. You can't get the effect of stretching out. Therefore, it is preferably produced by the above-mentioned seed polymerization method. The above-mentioned seed polymerization method is preferably used because of the problem.

【0012】以下、シード重合法により本発明の発泡性
ポリスチレン系重合体粒子を製造する方法について、具
体的に説明する。上記シード重合法で用いるスチレン系
重合体種粒子としては、スチレンの単独重合体、50重
量%以上、好ましくは80%以上のスチレン成分と他の
重合可能な単量体との共重合体等が用いられる。上記共
重合可能な単量体としては、α−メチルスチレン、アク
リロニトリル、アクリルまたはメタクリル酸と1〜8個
の炭素数を有するアルコールとのエステル、無水マレイ
ン酸、N−ビニルカルバゾール等が挙げられる。
The method for producing the expandable polystyrene polymer particles of the present invention by the seed polymerization method will be specifically described below. Examples of the styrene-based polymer seed particles used in the seed polymerization method include styrene homopolymers, copolymers of 50% by weight or more, preferably 80% or more of a styrene component and another polymerizable monomer. Used. Examples of the copolymerizable monomer include α-methylstyrene, acrylonitrile, an ester of acrylic or methacrylic acid and an alcohol having 1 to 8 carbon atoms, maleic anhydride, N-vinylcarbazole and the like.

【0013】スチレン系重合体種粒子の粒子径が、ある
狭い範囲内にあれば得られる発泡性スチレン系重合体粒
子径も良く揃ったものとなる。そこで、通常この種粒子
として懸濁重合法によって得られた重合体粒子を一旦ふ
るい分級し、粒径が平均粒径の±20%の範囲になるよ
うに調整した重合体粒子が使用される。塊状重合法によ
り得る場合には、所望の粒径にペレタイズしたものを使
用する。したがって、シード重合法によれば、用途に応
じた所望の粒径範囲の発泡性スチレン系重合体粒子をほ
ぼ100%の収率で製造することができる。例えば、
0.3〜0.5mm、0.5〜0.7mm、0.7〜
1.2mm、1.2〜1.5mm、1.5〜2.5mm
のように区分されて発泡性スチレン系重合体粒子が得ら
れる。
If the particle size of the styrene-based polymer seed particles is within a certain narrow range, the resulting expandable styrene-based polymer particle size will be well aligned. Therefore, as the seed particles, polymer particles obtained by a suspension polymerization method are usually classified by sieving and adjusted so that the particle diameter is within a range of ± 20% of the average particle diameter. When obtained by a bulk polymerization method, pelletized to a desired particle size is used. Therefore, according to the seed polymerization method, the expandable styrenic polymer particles having a desired particle size range depending on the application can be produced at a yield of almost 100%. For example,
0.3-0.5 mm, 0.5-0.7 mm, 0.7-
1.2mm, 1.2-1.5mm, 1.5-2.5mm
The expandable styrenic polymer particles are obtained by being divided as follows.

【0014】上記重合体種粒子の使用量は、重合終了時
の重合体全量に対して、10〜90重量%、好ましくは
15〜50重量%である。種粒子の使用量が10重量%
未満ではスチレン系単量体を供給する際に、重合体粒子
の重合率を適正範囲に制御することが困難となり、得ら
れる重合体が高分子量化したり、微粉末状重合体を多量
に発生させて製造効率を低下させる等工業的に不利とな
る。また90重量%を越えると優れた発泡成形性が得難
くなる。
The amount of the polymer seed particles used is 10 to 90% by weight, preferably 15 to 50% by weight, based on the total amount of the polymer at the end of the polymerization. Use amount of seed particles is 10% by weight
When the amount is less than the above, it becomes difficult to control the polymerization rate of the polymer particles within an appropriate range when supplying the styrene-based monomer, and the resulting polymer has a high molecular weight or generates a large amount of fine powdery polymer. It is industrially disadvantageous such as lowering manufacturing efficiency. If it exceeds 90% by weight, it is difficult to obtain excellent foam moldability.

【0015】上記スチレン系単量体としては、スチレン
をはじめとして、α−メチルスチレン、パラメチルスチ
レン等のスチレン誘導体を単独もしくは混合して用いる
ことができる。またジビニルベンゼン、アルキレングリ
コールジメタクリレート等の2官能性単量体を併用して
もよい。更にアクリルまたはメタクリル酸と1〜8個の
炭素数を有するアルコールとのエステル、アクリロニト
リル、ジメチルフマレート等のスチレンと共重合可能な
各種単量体を併用することもできる。
As the styrene-based monomer, styrene and styrene derivatives such as α-methylstyrene and paramethylstyrene can be used alone or in combination. Further, difunctional monomers such as divinylbenzene and alkylene glycol dimethacrylate may be used in combination. Further, various monomers copolymerizable with styrene such as an ester of acrylic or methacrylic acid and an alcohol having 1 to 8 carbon atoms, acrylonitrile, and dimethyl fumarate can be used in combination.

【0016】上記重合開始剤としては、一般にスチレン
の懸濁重合において用いられるラジカル発生型重合開始
剤を用いることができ、例えばベンゾイルパーオキサイ
ド、ラウリルパーオキサイド、t−ブチルパーオキシベ
ンゾエート、t−ブチルパーオキシピバレート、t−ブ
チルパーオキシイソプロピルカーボネート、t−ブチル
パーオキシアセテート、2、2−t−ブチルパーオキシ
ブタン、t−ブチルパーオキシ3、3、5トリメチルヘ
キサノエート、ジ−t−ブチルパーオキシヘキサハイド
ロテレフタレート等の有機過酸化物やアゾビスイソブチ
ロニトリル、アゾビスジメチルバレロニトリル等のアゾ
化合物が挙げられる。これらの重合開始剤は、単独で又
は2種以上併用して用いることができるが、分子量を調
整し、残存単量体を減少させるために、10時間の半減
期を得るための分解温度が50〜80℃の範囲にある重
合開始剤と、分解温度が80〜120℃の範囲にある異
なる重合開始剤を併用することが望ましい。
As the above-mentioned polymerization initiator, a radical-generating type polymerization initiator generally used in suspension polymerization of styrene can be used. For example, benzoyl peroxide, lauryl peroxide, t-butyl peroxybenzoate, t-butyl. Peroxypivalate, t-butylperoxyisopropyl carbonate, t-butylperoxyacetate, 2,2-t-butylperoxybutane, t-butylperoxy 3,3,5 trimethylhexanoate, di-t- Examples thereof include organic peroxides such as butylperoxyhexahydroterephthalate and azo compounds such as azobisisobutyronitrile and azobisdimethylvaleronitrile. These polymerization initiators may be used alone or in combination of two or more, but the decomposition temperature for obtaining a half-life of 10 hours is 50 in order to adjust the molecular weight and reduce the residual monomer. It is desirable to use together a polymerization initiator in the range of -80 ° C and a different polymerization initiator in which the decomposition temperature is in the range of 80-120 ° C.

【0017】これらの重合開始剤は、重合中もしくは重
合初期に添加し、重合体粒子に均一に吸収させる必要が
あるので液状物として添加することが好ましい。重合開
始剤を直接水性懸濁液中に添加すると、重合体粒子に均
一に吸収されにくくなるので、重合開始剤は、水性媒体
中に懸濁又は乳化させた状態で添加するか、或いは少量
のスチレン単量体に溶解し、無機系懸濁安定剤とアニオ
ン界面活性剤とを加え水系懸濁液として添加することが
望ましい。
These polymerization initiators are preferably added as a liquid because they need to be added during the polymerization or at the initial stage of the polymerization so that the polymer particles can uniformly absorb them. When the polymerization initiator is added directly to the aqueous suspension, it is difficult to be uniformly absorbed by the polymer particles, so the polymerization initiator is added in a state of being suspended or emulsified in an aqueous medium, or a small amount of It is desirable to dissolve in a styrene monomer, add an inorganic suspension stabilizer and an anionic surfactant, and add as an aqueous suspension.

【0018】スチレン系重合体粒子を水性媒体中に分散
させるために用いられる懸濁安定剤としては、従来より
懸濁重合において一般に使用されている公知の、ポリビ
ニルアルコール、メチルセルローズ、ポリアクリルアミ
ド、ポリビニルピロリドン等の水溶性高分子や、第三リ
ン酸カルシウム、ピロリン酸マグネシウム等の難溶性無
機化合物等が挙げられる。難溶性無機化合物を用いる場
合には、通常ドデシルベンゼンスルホン酸ソーダ等のア
ニオン界面活性剤が併用される。
As the suspension stabilizer used for dispersing the styrenic polymer particles in the aqueous medium, there are known polyvinyl alcohol, methyl cellulose, polyacrylamide and polyvinyl which have been generally used in suspension polymerization. Examples thereof include water-soluble polymers such as pyrrolidone and sparingly soluble inorganic compounds such as tricalcium phosphate and magnesium pyrophosphate. When using a sparingly soluble inorganic compound, an anionic surfactant such as sodium dodecylbenzene sulfonate is usually used together.

【0019】上記の易揮発性発泡剤としては、沸点が重
合体の軟化点以下である易揮発性を有する、例えばプロ
パン、ブタン、ペンタン、シクロペンタン、ヘキサン、
HCFC−141b、HCFC−142b、HCFC−
124、HFC−134a、HFC−152a等が挙げ
られ、これらの発泡剤は、単独もしくは2種以上を併用
して用いることができる。易揮発性発泡剤の使用量は、
得られる重合体粒子100重量部に対して、1〜10重
量%、好ましくは2〜7重量%である。また上記発泡剤
は、シード重合法において、通常重合後期あるいは重合
後に圧入して添加し、重合体粒子に含浸させる。
Examples of the above-mentioned volatile foaming agents have volatile properties such as propane, butane, pentane, cyclopentane, hexane having a boiling point not higher than the softening point of the polymer.
HCFC-141b, HCFC-142b, HCFC-
124, HFC-134a, HFC-152a, and the like. These foaming agents can be used alone or in combination of two or more kinds. The amount of easily volatile foaming agent used is
It is 1 to 10% by weight, preferably 2 to 7% by weight, based on 100 parts by weight of the polymer particles obtained. Further, in the seed polymerization method, the above-mentioned foaming agent is usually added by press-fitting after the polymerization or after the polymerization to impregnate the polymer particles.

【0020】上記のシード重合法において、溶剤、可塑
剤、発泡セル造核剤、充填剤、難燃剤、難燃助剤、滑
剤、着色剤等、発泡性スチレン系重合体粒子を製造する
際に用いられる添加剤を、必要に応じて適宜使用しても
よい。得られる重合体粒子全体の重量平均分子量は、通
常の発泡成形に適した200000〜350000、好
ましくは220000〜300000の範囲に調整する
することが望ましい。重量平均分子量が200000よ
り小さいと発泡成形体の強度が低下し、350000よ
り大きいと発泡性能が低下する。また、シード重合法に
おいて使用する重合体種粒子についても、重量平均分子
量を上記の発泡成形に適合した範囲に調整したものを使
用することが好ましい。
In the above seed polymerization method, when the expandable styrenic polymer particles such as a solvent, a plasticizer, a foam cell nucleating agent, a filler, a flame retardant, a flame retardant aid, a lubricant and a coloring agent are produced. The additives used may be appropriately used if necessary. It is desirable to adjust the weight average molecular weight of the entire polymer particles to be adjusted within the range of 200,000 to 350,000, preferably 220000 to 300,000, which is suitable for ordinary foam molding. When the weight average molecular weight is less than 200,000, the strength of the foamed molded product is reduced, and when it is more than 350,000, the foaming performance is reduced. Also, as the polymer seed particles used in the seed polymerization method, it is preferable to use those whose weight average molecular weight is adjusted to a range suitable for the above foam molding.

【0021】重合体粒子の重量平均分子量を、通常の発
泡成形に適合した範囲に調整するには、重合開始剤を効
率よく働かせることが重要であり、無駄な分解を防ぎ重
合工程全域でラジカル発生するよう、重合開始剤の配
分、重合温度プログラム、単量体の供給速度、重合時の
重合率等を調整し制御する必要がある。重合開始剤を効
率よく働かせるためには、重合時に重合開始剤を重合体
粒子の表層部だけでなく、内部にまで拡散させておくこ
とが重要である。そのためには重合体種粒子を、スチレ
ン系単量体で適度に軟化させておく必要があり、重合体
粒子中における単量体の割合が35重量%を越えないよ
うに制御しながら単量体を供給し、反応を進めることが
有効である。単量体の割合が10重量%以下になると、
重合開始剤が無駄に消費され、得られる重合体が高分子
量化して好ましくない。
In order to adjust the weight average molecular weight of the polymer particles to a range suitable for ordinary foam molding, it is important to make the polymerization initiator work efficiently, prevent unnecessary decomposition and generate radicals throughout the polymerization process. Therefore, it is necessary to adjust and control the distribution of the polymerization initiator, the polymerization temperature program, the feeding rate of the monomer, the polymerization rate during the polymerization and the like. In order for the polymerization initiator to work efficiently, it is important to diffuse the polymerization initiator not only at the surface layer portion of the polymer particles but also inside thereof during the polymerization. For that purpose, the polymer seed particles need to be appropriately softened with a styrene-based monomer, and the monomer content should be controlled so that the ratio of the monomer in the polymer particles does not exceed 35% by weight. It is effective to supply and to advance the reaction. When the proportion of the monomer is 10% by weight or less,
The polymerization initiator is wastefully consumed, and the resulting polymer has a high molecular weight, which is not preferable.

【0022】重合開始剤を、連続的に供給する単量体の
供給量に比例して添加し、80〜90℃の一定温度で反
応させると、重合開始剤は初期には少なく、進行に伴い
蓄積されて後期には多くなるため、低分子量重合体が粒
子表層部に形成されることとなる。粒子内部に比して粒
子表層部に低分子量重合体が形成されると、発泡粒子表
層部の熱的性質が低下することになり、予備発泡時に発
泡粒子同士が合着し易く、また発泡成形時には発泡粒子
相互の融着を阻害し、発泡粒子間隙を十分に埋めること
ができない。更には、発泡成形体の表面が溶融して成形
体の外観を悪化し、発泡成形体強度も低下させることに
もなる。
When the polymerization initiator is added in proportion to the amount of the monomer continuously supplied and the reaction is carried out at a constant temperature of 80 to 90 ° C., the polymerization initiator is scarce in the initial stage, and the polymerization progresses. Since it is accumulated and increased in the latter stage, the low molecular weight polymer is formed on the surface layer of the particle. When a low molecular weight polymer is formed in the surface layer of the particle as compared with the inside of the particle, the thermal properties of the surface layer of the expanded particle deteriorate, and the expanded particles are likely to coalesce with each other during pre-expansion, and foam molding is also performed. At times, the fusion of the expanded particles is hindered, and the expanded particles cannot be sufficiently filled. Furthermore, the surface of the foamed molded product is melted, the appearance of the molded product is deteriorated, and the strength of the foamed molded product is also reduced.

【0023】重合体粒子の表層部のみを重合体粒子全体
の平均分子量よりも高分子量化する具体的方法として
は、例えば次のような方法があげられる。すなわち、1
0時間の半減期を得るための分解温度が50〜80℃の
重合開始剤が、スチレン系単量体の供給終了時に殆ど無
くなるように設定し、重合温度を高温にして重合体粒子
表層部の重量平均分子量を高くするのである。例えば、
重合開始剤を最初に全量添加して重合を行う場合、重合
開始剤の分解が効率的に働くように重合初期温度を比較
的低温に設定し、単量体の供給時に重合ラジカルが遂次
適度に発生していくように昇温し温度勾配を与える方法
が有効である。
Specific examples of the method for increasing only the surface layer of the polymer particles to have a higher molecular weight than the average molecular weight of the polymer particles include the following methods. Ie 1
The polymerization initiator having a decomposition temperature of 50 to 80 ° C. for obtaining a half-life of 0 hours is set so as to almost disappear at the end of the supply of the styrene-based monomer, and the polymerization temperature is raised to a high temperature to obtain a surface layer of the polymer particles. The weight average molecular weight is increased. For example,
When performing the polymerization by adding the entire amount of the polymerization initiator first, set the polymerization initial temperature to a relatively low temperature so that the decomposition of the polymerization initiator works efficiently, and the polymerization radicals will be appropriately moderated when the monomer is supplied. It is effective to raise the temperature so as to generate a temperature gradient.

【0024】このようにして得られる本発明の重合体粒
子表層部の重量平均分子量が粒子全体の重量平均分子量
より3〜30%高くされた発泡性ポリスチレン系重合体
粒子は、予備発泡時には発泡粒子同士が互いに合着する
ことがなく、型内発泡成形を行うと、発泡粒子相互の融
着がよく、粒子間の間隙がよく埋められ、平滑性に優れ
た外観の良好な発泡成形体が得られる。
The expandable polystyrene-based polymer particles obtained in the above-mentioned manner in which the weight average molecular weight of the surface layer portion of the polymer particles of the present invention is 3 to 30% higher than the weight average molecular weight of the whole particles are the expanded particles at the time of pre-expansion. When the in-mold foam molding is performed without mutual adhesion of the foamed particles, the foamed particles are well fused to each other, the gaps between the particles are well filled, and a foamed molded article having excellent smoothness and good appearance is obtained. To be

【0025】[0025]

【実施例】次に、本発明を実施例により更に具体的に説
明する。ただし、本発明の技術的範囲はこれらの実施例
に限定されるものではない。以下の実施例において、発
泡成形体の表面状態は、粒子間の間隙の度合いにより、
次のように評価した。
EXAMPLES Next, the present invention will be described more specifically by way of examples. However, the technical scope of the present invention is not limited to these examples. In the following examples, the surface condition of the foamed molded article depends on the degree of the gap between the particles,
It evaluated as follows.

【0026】1:間隙あり大、2:隙間あり中、3:間
隙あり小(現行普通市販品程度)、4:隙間あり極小、
5:間隙なし 発泡成形体の内部融着率は、発泡成形品を破断したとき
に、発泡粒子が破断した面の割合を%で示したものであ
る。また、重合体粒子の重量平均分子量は、ゲルパーミ
エーションクロマトグラフィー(GPC)によって、次
のように測定した。 測定装置:東ソ社製 ゲルパーメーションクロマトグラ
フHLC−8020、 カラム:TSKgelGMHーXL−L 7.8mm×
30cm×2、 溶離液:THF、流速:1ml/min、温度:40
℃、検出:RI。
1: Large with a gap, 2: Medium with a gap, 3: Small with a gap (currently ordinary commercial product), 4: Very small with a gap,
5: No gap The internal fusion bonding rate of the foamed molded product is the percentage of the surface where the foamed particles were broken when the foamed molded product was broken, in%. The weight average molecular weight of the polymer particles was measured by gel permeation chromatography (GPC) as follows. Measuring device: Toso Gel Permeation Chromatograph HLC-8020, Column: TSKgel GMH-XL-L 7.8 mm x
30 cm × 2, eluent: THF, flow rate: 1 ml / min, temperature: 40
° C, detection: RI.

【0027】GPC測定用の粒子表層部(粒子表面から
約10重量%の範囲)の試料採取は次のように行った。
まず得られた発泡性スチレン重合体粒子を飽和蒸気中
で、カサ倍数80倍に発泡させ、その発泡粒子の表層部
を剃刀刃で、およそ粒子の10重量%になるように薄皮
状に剥き試料とした。GPCは、20〜30粒子より採
取した試料の溶解液で測定した。
The sampling of the surface layer of the particles for GPC measurement (in the range of about 10% by weight from the surface of the particles) was performed as follows.
First, the expandable styrene polymer particles obtained were expanded in saturated steam to a ratio of 80 times, and the surface layer of the expanded particles was peeled off with a razor blade into about 10% by weight of the particles in a thin skin sample. And GPC was measured with a solution of a sample collected from 20 to 30 particles.

【0028】〔実施例1〕5.6lの反応器に、純水1
550g、ドデシルベンゼンスルホン酸ソーダ0.7
g、ピロリン酸マグネシウム5gを入れ、粒子径が0.
45〜0.65mmで重量平均分子量が280000の
ポリスチレン(スチレンを、ピロリン酸マグネシウム、
ドデシルベンゼンスルホン酸ソーダを使用した水性媒体
中で、通常の懸濁重合を行って得たもの)550gを加
えて撹拌し懸濁させた。
Example 1 In a 5.6 l reactor, 1 part of pure water was added.
550 g, sodium dodecylbenzene sulfonate 0.7
g and 5 g of magnesium pyrophosphate were added, and the particle diameter was 0.
Polystyrene with 45 to 0.65 mm and a weight average molecular weight of 280000 (styrene is magnesium pyrophosphate,
In an aqueous medium using sodium dodecylbenzene sulfonate, 550 g of a product obtained by performing ordinary suspension polymerization) was added and stirred to suspend.

【0029】次いで予め用意した純水280g、ドデシ
ルベンゼンスルホン酸ソーダ0.2g、ピロリン酸マグ
ネシウム0.5gの分散液に、ベンゾイルパーオキサイ
ド4.5g及びt−ブチルパーオキシベンゾエート0.
65gをスチレン240gに溶解して添加し、ホモミキ
サーで攪拌して懸濁液を作り、この懸濁液を70℃に保
持した反応器に加えた。
Then, in a previously prepared dispersion liquid of 280 g of pure water, 0.2 g of sodium dodecylbenzenesulfonate and 0.5 g of magnesium pyrophosphate, 4.5 g of benzoyl peroxide and 0.1 g of t-butylperoxybenzoate were added.
65 g was dissolved in 240 g of styrene and added, stirred with a homomixer to prepare a suspension, and this suspension was added to a reactor kept at 70 ° C.

【0030】ポリスチレン粒子中に、スチレンと重合開
始剤とが吸収されるよう、1時間保持した後に、スチレ
ンを連続的に480g/hrの速度で3時間供給しなが
ら、スチレンの供給終了時に105℃になるように反応
器を昇温した。引き続き120℃に昇温し30分間保持
した後、シクロヘキサン40gを純水120g、ドデシ
ルベンゼンスルホン酸ソーダ0.1g、ピロリン酸マグ
ネシウム0.5gの溶液に加え、ホモミキサーで攪拌し
懸濁液として反応器に添加し、100℃としてブタン2
10gを圧入し、2時間保持した後、常まで冷却して、
粒子径0.65〜0.95mmの発泡性ポリスチレン粒
子を得た。
After being kept for 1 hour so that the styrene and the polymerization initiator are absorbed in the polystyrene particles, styrene is continuously fed at a rate of 480 g / hr for 3 hours, and at the end of the styrene feeding, 105 ° C. The reactor was heated so that After heating to 120 ° C. and holding for 30 minutes, 40 g of cyclohexane was added to a solution of 120 g of pure water, 0.1 g of sodium dodecylbenzenesulfonate and 0.5 g of magnesium pyrophosphate, and stirred with a homomixer to react as a suspension. Butane 2 at 100 ℃
After press-fitting 10 g and holding for 2 hours, cool to normal
Expandable polystyrene particles having a particle diameter of 0.65 to 0.95 mm were obtained.

【0031】この発泡性ポリスチレン粒子を洗浄、脱
水、乾燥した後、通常使用される表面処理剤であるジン
クステアレート2.2g、ヒドロキシステアリン酸トリ
グリセライド1.1gを被覆し、予備発泡機で水蒸気を
用いて加熱発泡し、カサ倍数55倍の予備発泡粒子を得
た。予備発泡時に発泡粒子の合着塊発生の有無を確認し
たが、合着は認められなかった。次いでこの予備発泡粒
子を、内寸300×400×100mm型窩を有する金
型を備えた発泡ビーズ自動成形機(積水工機製作所製
エース3型)を用いて発泡成形を行い、得られた発泡成
形体について表面状態(粒子間の間隙状態)、粒子間の
融着度合い(内部融着率)等を評価した。その結果を表
1に示す。
After washing, dehydrating and drying the expandable polystyrene particles, 2.2 g of zinc stearate, which is a commonly used surface treating agent, and 1.1 g of hydroxystearic acid triglyceride, are coated and steamed with a preliminary foaming machine. It was heat-expanded to obtain pre-expanded particles having a bulk ratio of 55 times. It was confirmed whether or not a coalesced mass of expanded particles was generated during the pre-expansion, but no coalescence was observed. Next, the pre-expanded beads were subjected to automatic foaming bead molding machine (manufactured by Sekisui Koki Mfg. Co., Ltd.) equipped with a mold having internal cavities of 300 × 400 × 100 mm.
Ace 3 type) was used for foam molding, and the obtained foam molded article was evaluated for surface condition (gap condition between particles), fusion degree between particles (internal fusion rate), and the like. The results are shown in Table 1.

【0032】〔実施例2〕5.6lの反応器に、純水1
400g、ドデシルベンゼンスルホン酸ソーダ0.7
g、ピロリン酸マグネシウム5gを入れ、粒子径が0.
6〜0.7mmで重量平均分子量が280000のポリ
スチレン1100gを加えて撹拌し懸濁させた。 次い
で予め用意した純水400g、ドデシルベンゼンスルホ
ン酸ソーダ0.3g、ピロリン酸マグネシウム1.5g
の分散液に、ベンゾイルパーオキサイド3g及びt−ブ
チルパーオキシベンゾエート0.4gをスチレン530
gに溶解して添加し、ホモミキサーで攪拌して懸濁液作
り、この懸濁液を76℃に保持した反応器に加えた。
Example 2 In a 5.6 l reactor, 1 part of pure water was added.
400 g, sodium dodecylbenzene sulfonate 0.7
g and 5 g of magnesium pyrophosphate were added, and the particle diameter was 0.
1100 g of polystyrene having a weight average molecular weight of 280000 and a size of 6 to 0.7 mm was added and stirred to suspend. Next, 400 g of pure water prepared in advance, 0.3 g of sodium dodecylbenzenesulfonate, and 1.5 g of magnesium pyrophosphate.
3 g of benzoyl peroxide and 0.4 g of t-butyl peroxybenzoate were added to styrene 530
It was dissolved in g and added, and stirred with a homomixer to prepare a suspension, and this suspension was added to a reactor kept at 76 ° C.

【0033】ポリスチレン粒子中に、スチレンと重合開
始剤とが吸収されるよう、1時間保持した後に、スチレ
ンを連続的に620g/hrの速度で1時間供給しなが
ら、スチレンの供給終了時に108℃になるように反応
器を昇温した。引き続き121℃に昇温し15分間保持
した後、トルエン35gを純水100g、ドデシルベン
ゼンスルホン酸ソーダ0.1g、ピロリン酸マグネシウ
ム0.5gの溶液に加え、ホモミキサーで攪拌し懸濁液
として反応器に添加し、100℃としてブタン145g
を圧入し、2時間保持した後、常温まで冷却して粒子径
0.65〜0.95mmの発泡性ポリスチレン粒子を得
た。後はこの発泡性ポリスチレン粒子を、実施例1と同
様して予備発泡し、発泡成形して発泡成形体を製造し
た。粒子の重量平均分子量、予備発泡時の発泡粒子合着
の度合い、発泡成形体の表面状態、及び内部融着率の測
定、評価結果を表1に示す。
After being kept for 1 hour so that the styrene and the polymerization initiator are absorbed in the polystyrene particles, styrene is continuously fed at a rate of 620 g / hr for 1 hour, and at the end of the styrene feeding, 108 ° C. The reactor was heated so that After heating to 121 ° C. and holding for 15 minutes, 35 g of toluene is added to a solution of 100 g of pure water, 0.1 g of sodium dodecylbenzenesulfonate and 0.5 g of magnesium pyrophosphate, and stirred with a homomixer to react as a suspension. 145g of butane
After press-fitting and holding for 2 hours, it was cooled to room temperature to obtain expandable polystyrene particles having a particle diameter of 0.65 to 0.95 mm. Thereafter, the expandable polystyrene particles were pre-expanded in the same manner as in Example 1 and foam-molded to produce a foam-molded body. Table 1 shows the weight-average molecular weight of the particles, the degree of coalescence of the expanded particles during pre-expansion, the surface condition of the foamed molded product, and the measurement and evaluation results of the internal fusion rate.

【0034】〔比較例1〕5.6lの反応器に、純水1
800g、ドデシルベンゼンスルホン酸ソーダ0.7
g、ピロリン酸マグネシウム5gを入れ、粒子径が0.
6〜0.7mmで重量平均分子量が280000のポリ
スチレン1300gを加えて撹拌し懸濁させた。 次い
で予め用意した純水500g、ドデシルベンゼンスルホ
ン酸ソーダ0.4g、ピロリン酸マグネシウム1.5g
の分散液に、ベンゾイルパーオキサイド3g、t−ブチ
ルパーオキシベンゾエート0.4g、トルエン32gを
スチレン530gに溶解して添加し、ホモミキサーで攪
拌して懸濁液作り、この懸濁液を78℃に保持した反応
器に加えた。
Comparative Example 1 Pure water 1 was added to a 5.6 l reactor.
800 g, sodium dodecylbenzene sulfonate 0.7
g and 5 g of magnesium pyrophosphate were added, and the particle diameter was 0.
1300 g of polystyrene having a weight average molecular weight of 280000 and a weight average molecular weight of 6 to 0.7 mm was added and stirred to suspend. Next, 500 g of pure water prepared in advance, 0.4 g of sodium dodecylbenzene sulfonate, and 1.5 g of magnesium pyrophosphate.
3 g of benzoyl peroxide, 0.4 g of t-butylperoxybenzoate, and 32 g of toluene were dissolved in 530 g of styrene and added to the dispersion liquid of, and stirred with a homomixer to prepare a suspension liquid. Was added to the reactor held at.

【0035】スチレン、トルエン、及び重合開始剤がポ
リスチレンに吸収されるまで時間保持した後、スチレン
を連続的に730g/hrの速度で30分間供給した。
次いでブタン220gを圧入し、100℃に昇温した
後、4時間保持し、常温まで冷却して粒子径0.6〜
0.9mmの発泡性ポリスチレン粒子を得た。後はこの
発泡性ポリスチレン粒子を、実施例1と同様して予備発
泡し、発泡成形して発泡成形体を製造した。粒子の重量
平均分子量、予備発泡時の発泡粒子合着の度合い、発泡
成形体の表面状態、及び内部融着率の測定、評価結果を
表1に示す。
After the styrene, toluene, and the polymerization initiator were held for a time until they were absorbed by the polystyrene, styrene was continuously fed at a rate of 730 g / hr for 30 minutes.
Next, 220 g of butane was press-fitted, the temperature was raised to 100 ° C., the temperature was maintained for 4 hours, the temperature was cooled to room temperature, and the particle size was 0.6
Expandable polystyrene particles of 0.9 mm were obtained. Thereafter, the expandable polystyrene particles were pre-expanded in the same manner as in Example 1 and foam-molded to produce a foam-molded body. Table 1 shows the weight-average molecular weight of the particles, the degree of coalescence of the expanded particles during pre-expansion, the surface condition of the foamed molded product, and the measurement and evaluation results of the internal fusion rate.

【0036】〔比較例2〕5.6lの反応器に、純水1
550g、ドデシルベンゼンスルホン酸ソーダ0.7
g、ピロリン酸マグネシウム5gを入れ、粒子径が0.
45〜0.65mmで重量平均分子量が280000の
ポリスチレン550gを加えて撹拌し懸濁させた。
[Comparative Example 2] Pure water 1 was added to a 5.6 l reactor.
550 g, sodium dodecylbenzene sulfonate 0.7
g and 5 g of magnesium pyrophosphate were added, and the particle diameter was 0.
550 g of polystyrene having a weight average molecular weight of 280,000 and a weight of 45 to 0.65 mm was added and stirred to suspend.

【0037】次いで予め用意した純水280g、ドデシ
ルベンゼンスルホン酸ソーダ0.2g、ピロリン酸マグ
ネシウム0.5gの分散液に、ベンゾイルパーオキサイ
ド3.7g、t−ブチルパーオキシベンゾエート0.6
5gをスチレン240gに溶解し添加してホモミキサー
で攪拌して懸濁液を作り、この懸濁液を72℃に保持し
た反応器に加えた。
Next, in a previously prepared dispersion liquid of 280 g of pure water, 0.2 g of sodium dodecylbenzenesulfonate and 0.5 g of magnesium pyrophosphate, 3.7 g of benzoyl peroxide and 0.6 g of t-butylperoxybenzoate.
5 g was dissolved in 240 g of styrene, added and stirred with a homomixer to prepare a suspension, and this suspension was added to a reactor kept at 72 ° C.

【0038】ポリスチレン粒子中に、スチレンと重合開
始剤とが吸収されるよう、1時間保持した後に、スチレ
ンを360g/hrの速度で4時間供給しながら、スチ
レン供給終了時に102℃になるように反応器を昇温し
た。引き続き120℃に昇温し30分間保持した後、シ
クロヘキサン40gを純水120g、ドデシルベンゼン
スルホン酸ソーダ0.1g、ピロリン酸マグネシウム
0.5gの溶液に加え、ホモミキサーで攪拌して懸濁液
として反応器に添加し、100℃としてブタン210g
を圧入し、2時間保持した後、常温まで冷却して粒子径
0.65〜0.95mmの発泡性ポリスチレン粒子を得
た。後は得られた発泡性ポリスチレン粒子を、実施例1
と同様して予備発泡し、発泡成形して発泡成形体を製造
した。粒子の重量平均分子量、予備発泡時の発泡粒子合
着の度合い、発泡成形体の表面状態、及び内部融着率の
測定、評価結果を表1に示す。
The polystyrene particles were held for 1 hour so that the styrene and the polymerization initiator were absorbed, and then styrene was fed at a rate of 360 g / hr for 4 hours, and the temperature was adjusted to 102 ° C. at the end of styrene feeding. The reactor was heated. After the temperature was raised to 120 ° C. and kept for 30 minutes, 40 g of cyclohexane was added to a solution of 120 g of pure water, 0.1 g of sodium dodecylbenzenesulfonate and 0.5 g of magnesium pyrophosphate, and stirred with a homomixer to form a suspension. Add to reactor and bring to 100 ° C butane 210g
After press-fitting and holding for 2 hours, it was cooled to room temperature to obtain expandable polystyrene particles having a particle diameter of 0.65 to 0.95 mm. Then, the obtained expandable polystyrene particles were used in Example 1
In the same manner as above, pre-foaming was performed and foam molding was carried out to produce a foam molded body. Table 1 shows the weight-average molecular weight of the particles, the degree of coalescence of the expanded particles during pre-expansion, the surface condition of the foamed molded product, and the measurement and evaluation results of the internal fusion rate.

【0039】〔比較例3〕上記実施例1のシード重合法
において種粒子として使用したポリスチレン粒子を、粒
子径0.65〜0.95mmにふるい分級し、同じピロ
リン酸マグネシウム、ドデシルベンゼンスルホン酸ソー
ダを用いた水性媒体を使用し、実施例2に準じて、ブタ
ン、トルエンを含浸し、発泡性ポリスチレン粒子を得
た。
[Comparative Example 3] The polystyrene particles used as seed particles in the seed polymerization method of Example 1 were sieved and classified to a particle size of 0.65 to 0.95 mm, and the same magnesium pyrophosphate and sodium dodecylbenzene sulfonate were used. According to Example 2, butane and toluene were impregnated using the aqueous medium prepared by using, to obtain expandable polystyrene particles.

【0040】得られた発泡性ポリスチレン粒子を、実施
例1と同様して予備発泡し、発泡成形して発泡成形体を
製造した。粒子の重量平均分子量、予備発泡時の発泡粒
子合着の度合い、発泡成形体の表面状態、及び内部融着
率の測定、評価結果を表1に示す。
The expandable polystyrene particles obtained were prefoamed in the same manner as in Example 1 and foam-molded to produce a foam-molded article. Table 1 shows the weight-average molecular weight of the particles, the degree of coalescence of the expanded particles during pre-expansion, the surface condition of the foamed molded product, and the measurement and evaluation results of the internal fusion rate.

【0041】[0041]

【表1】 [Table 1]

【0042】[0042]

【発明の効果】本発明の粒子表層部の重量平均分子量が
粒子全体の重量平均分子量より3〜30%高くされた発
泡性ポリスチレン系重合体粒子は、予備発泡時に発泡粒
子同士が互いに合着することがなく、また発泡成形時に
は、発泡粒子相互の融着がよく、粒子間の間隙がよく埋
められ、平滑性に優れた外観の良好な発泡成形体が得ら
れる。本発明の発泡性ポリスチレン系重合体粒子は、特
に肉厚が薄く複雑な形状を有する型物発泡成形体を成形
する場合においても、成形体の表面が溶融することな
く、平滑性に優れた美麗な外観を有する発泡成形体を得
ることができる。
The expandable polystyrene polymer particles of the present invention, in which the weight average molecular weight of the surface layer of the particles is 3 to 30% higher than the weight average molecular weight of the entire particles, the foamed particles are coalesced with each other during pre-expansion. In addition, during foam molding, the foam particles are well fused to each other, the gaps between the particles are filled well, and a foam molded article having excellent smoothness and good appearance can be obtained. The expandable polystyrene polymer particles of the present invention are excellent in smoothness without melting the surface of the molded product, especially when molding a molded product foam molded product having a thin wall and a complicated shape. It is possible to obtain a foamed molded product having a unique appearance.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 易揮発性発泡剤を含有する発泡性スチレ
ン系重合体粒子において、上記スチレン系重合体粒子表
層部の重量平均分子量が、重合体粒子全体の重量平均分
子量より3〜30%高くされていることを特徴とする発
泡性スチレン系重合体粒子。
1. In the expandable styrene polymer particles containing a volatile foaming agent, the weight average molecular weight of the surface layer of the styrene polymer particles is 3 to 30% higher than the weight average molecular weight of the entire polymer particles. Expandable styrenic polymer particles characterized by being contained.
【請求項2】 発泡性スチレン系重合体樹脂粒子が、ス
チレン系重合体粒子を水性媒体中に懸濁させ、これにス
チレン系単量体を供給して重合し、発泡剤を含浸するこ
とにより得られたものである請求項1記載の発泡性ポリ
スチレン系重合体粒子。
2. The expandable styrenic polymer resin particles are obtained by suspending styrenic polymer particles in an aqueous medium, supplying a styrenic monomer thereto to polymerize, and impregnating a foaming agent. The expandable polystyrene polymer particles according to claim 1, which are obtained.
JP5333776A 1993-12-27 1993-12-27 Expandable styrene polymer particles Expired - Lifetime JP3054017B2 (en)

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Application Number Priority Date Filing Date Title
JP5333776A JP3054017B2 (en) 1993-12-27 1993-12-27 Expandable styrene polymer particles

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JPH07188454A true JPH07188454A (en) 1995-07-25
JP3054017B2 JP3054017B2 (en) 2000-06-19

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US6797733B2 (en) 2002-05-08 2004-09-28 Hitachi Chemical Co., Ltd. Expandable styrene resin particles, expandable beads, and foamed article
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