JPH0716944A - Method and apparatus for molding hollow product - Google Patents

Method and apparatus for molding hollow product

Info

Publication number
JPH0716944A
JPH0716944A JP18346593A JP18346593A JPH0716944A JP H0716944 A JPH0716944 A JP H0716944A JP 18346593 A JP18346593 A JP 18346593A JP 18346593 A JP18346593 A JP 18346593A JP H0716944 A JPH0716944 A JP H0716944A
Authority
JP
Japan
Prior art keywords
semi
hollow body
molding
mold
molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18346593A
Other languages
Japanese (ja)
Other versions
JP2920150B2 (en
Inventor
Shozo Nishida
正三 西田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Steel Works Ltd
Original Assignee
Japan Steel Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Steel Works Ltd filed Critical Japan Steel Works Ltd
Priority to JP18346593A priority Critical patent/JP2920150B2/en
Publication of JPH0716944A publication Critical patent/JPH0716944A/en
Application granted granted Critical
Publication of JP2920150B2 publication Critical patent/JP2920150B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • B29C45/006Joining parts moulded in separate cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/022Particular heating or welding methods not otherwise provided for
    • B29C65/028Particular heating or welding methods not otherwise provided for making use of inherent heat, i.e. the heat for the joining comes from the moulding process of one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/567Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/606Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1244Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124Tongue and groove joints
    • B29C66/1246Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To provide a hollow product molding method requiring no special strength in a mold for secondary molding and obtaining the sufficient strength of a bonded part even if the area of the bonded area is small. CONSTITUTION:In primary molding, a first half hollow member A is molded by a movable mold 10 and, at the same time, a second half hollow member B is molded by a fixed mold 1. At this time, the first half hollow member A is molded so as to have revet-shaped body parts k, k... and the second half hollow member B is molded so as to have through-holes h, .... In secondary molding, the parts to be bonded of the first and second half hollow members A, B subjected to primary molding are opposed to pass the body parts k, k... through the through-holes h, h... and the tip parts of the body parts k, k... are caulked to obtain a hollow product.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、1次成形で一対の第
1、2半中空体を成形し、そして1次成形で成形された
第1、2の半中空体の接合部を2次成形で接合して中空
体製品を製造する、中空体製品の成形方法およびこの成
形方法の実施に使用される型装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention molds a pair of first and second semi-hollow bodies by primary molding, and secondarily joins the joints of the first and second semi-hollow bodies molded by primary molding. The present invention relates to a method for molding a hollow body product, which is joined by molding to produce a hollow body product, and a mold device used for carrying out the molding method.

【0002】[0002]

【従来の技術】ポリタンク、ブレーキ液タンク、スプレ
ータンク、ブイ等の合成樹脂性の中空体製品の製造方法
としては、中空成形機による成形法、射出成形機による
成形法等が知られている。射出成形機により中空体製品
を製造する場合は、1次形成において中空体製品を二つ
割の半中空体あるいは分割体として形成し、2次形成に
おいてその分割面を突き合わせ、そして突き合わせた部
分を加熱あるいは溶着して1個の中空体製品を製造して
いる。この射出成形機を用いた成形法によると、完全に
密封された中空体製品を作ることができると共に、均一
な肉厚の中空体製品を作ることもでき、また複雑な形状
にも対処できる等の利点もあるが、本出願人は特開昭6
2ー87315号により、上記成形方法をさらに改良し
て量産に適した中空体製品の成形方法を提供した。この
方法の実施には、一組の金型が使用される。その一方の
金型には1方の半中空体を形成するための雄型と雌型と
が設けられ、そして他方の金型には、他方の半中空体を
形成するための雌型と雄型とが設けられている。この1
組の金型を使用して一対の半中空体を形成し、そしてこ
れらの半中空体の接合面を突き合わせた後、突き合わせ
面の周縁に溶融樹脂を射出して一体化して中空体製品を
得るようになっている。
2. Description of the Related Art As a method of manufacturing a synthetic resin hollow body product such as a plastic tank, a brake fluid tank, a spray tank, and a buoy, a molding method using a hollow molding machine and a molding method using an injection molding machine are known. When a hollow body product is manufactured by an injection molding machine, the hollow body product is formed as a half-hollow body or a divided body in the primary formation, the divided surfaces are abutted in the secondary formation, and the abutted portions are One hollow body product is manufactured by heating or welding. According to the molding method using this injection molding machine, it is possible to make a completely sealed hollow body product, a hollow body product having a uniform wall thickness, and to deal with complicated shapes. However, the present applicant has disclosed that
No. 2-87315 further improved the above molding method to provide a method for molding a hollow body product suitable for mass production. A set of molds is used to carry out the method. One mold is provided with a male mold and a female mold for forming one semi-hollow body, and the other mold is provided with a female mold and a male mold for forming the other semi-hollow body. And a mold are provided. This one
After forming a pair of semi-hollow bodies using a pair of molds, and abutting the joint surfaces of these semi-hollow bodies, a molten resin is injected to the periphery of the abutting surfaces to be integrated to obtain a hollow body product. It is like this.

【0003】[0003]

【発明が解決しようとする課題】上記方法によると、一
方の金型を他方の金型に対してスライドあるいは回転さ
せて一対の半中空体を突き合わせ、そして溶融樹脂を射
出することにより、中空体製品を得ることができるの
で、各工程が自動化でき中空体製品を量産できるという
利点がある。また一対の半中空体が射出形成により成形
されるので、複雑な形状の中空体製品も成形できる等の
特徴も有する。このように、数々の利点を有るが、改良
すべき点が見いだされた。すなわち上記方法によると、
一対の半中空体はその接合部が突き合わされ、そして突
き合わされた部分に溶融樹脂を射出することにより、接
合しているので、得られた中空体製品の接合部の強度が
充分でない場合がある。
According to the above method, one mold is slid or rotated with respect to the other mold to abut a pair of semi-hollow bodies, and a molten resin is injected, whereby the hollow bodies are injected. Since a product can be obtained, there is an advantage that each process can be automated and a hollow body product can be mass-produced. Further, since the pair of semi-hollow bodies are molded by injection molding, the hollow body product having a complicated shape can be molded. Thus, although there are many advantages, points to be improved have been found. That is, according to the above method,
Since the pair of semi-hollow bodies are joined by joining the joints and by injecting a molten resin into the joined portions, the strength of the joint of the obtained hollow body product may not be sufficient. .

【0004】接合部の強度は、2次成形時に溶融樹脂を
射出するときの射出圧を大きくして、半中空体の接合部
と2次成形で射出した樹脂との密着性を向上させること
により、ある程度大きくすることはできる。また、2次
成形時に半中空体と同じ樹脂を射出することにより融着
性を増すこともできる。しかしながら、射出圧を大きく
するためには、2次成形用の金型等を強固なものにしな
ければならないし、また射出圧を大きくすると1次成形
で得られた半中空体が変形することも有り得る。さらに
は2次成形時に同じ樹脂を射出するようにすると、樹脂
の選択に融通がきかなくなる。また従来の成形方法で
は、接合部の面積が小さい場合には、充分な接合強度が
得られないこともある。以上のような次第で、従来の中
空体製品の成形方法は、比較的接合部の強度が要求され
る例えば灯油タンクのような大、中型タンクの製造方法
あるいは成形方法としては適当とは云えない。本発明
は、上記したような問題点を改良すべく提案されたもの
であって、具体的には2次成形用の金型等に格別強度が
要求されず、また接合部の面積が例え小さくても充分な
接合部の強度が得られる中空体製品の製造に適した成形
方法およびその方法の実施に使用される型装置を提供す
ることを目的としている。
The strength of the joint is obtained by increasing the injection pressure when injecting the molten resin during the secondary molding to improve the adhesion between the joint of the semi-hollow body and the resin injected during the secondary molding. , Can be increased to some extent. Also, the fusion property can be increased by injecting the same resin as that of the semi-hollow body at the time of secondary molding. However, in order to increase the injection pressure, it is necessary to make the mold for secondary molding strong, and if the injection pressure is increased, the semi-hollow body obtained by the primary molding may be deformed. It is possible. Furthermore, if the same resin is injected during the secondary molding, the choice of resin becomes inflexible. Further, in the conventional molding method, when the area of the bonded portion is small, sufficient bonding strength may not be obtained. According to the above, the conventional method for molding a hollow body product cannot be said to be suitable as a method for manufacturing or molding a large or medium-sized tank, such as a kerosene tank, which requires relatively strong joints. . The present invention has been proposed to improve the above-mentioned problems, and specifically, a die for secondary molding does not require special strength, and the area of the joint is small. Even so, it is an object of the present invention to provide a molding method suitable for manufacturing a hollow body product which can obtain a sufficient strength of a joint and a mold apparatus used for carrying out the method.

【0005】[0005]

【課題を解決するための手段】請求項1記載の発明は、
上記目的を達成するために、1次成形において、第1、
2半中空体を1対の金型でそれぞれの接合部に係合部を
有するように成形し、そして2次成形において、1次成
形で成形された第1、2半中空体の接合部を対向させて
前記係合部を互いに係合させ、そして前記係合部を変形
させて中空体製品を得るように構成される。請求項2記
載の発明は、1次成形において、第1、2半中空体を1
対の金型でそれぞれの接合部に係合部を有するように成
形し、そして2次成形において、1次成形で成形された
第1、2半中空体の接合部を対向させ前記係合部を互い
に係合させ、そして前記係合部近傍を溶着するように、
また請求項3記載の発明は、1次成形において、第1、
2半中空体を1対の金型で、少なくとも一方の第1半中
空体の接合部には係合部を有するように成形し、そして
2次成形において、1次成形で成形された第1、2半中
空体の接合部を対向させ、前記一方の第1半中空体の係
合部を、他方の第2半中空体側に折曲げて中空体製品を
得るように構成される。型装置に関する請求項4記載の
発明は、固定金型と可動金型とからなり、これらの金型
の一方の金型には、コアと、凹部とが所定の間隔をおい
て、そして他方の金型には、前記コアと協働する凹部が
それぞれ設けられ、前記金型が型締めされると、前記コ
アと凹部とにより第1半中空体が成形される第1キャビ
ティが、また前記凹部と他方の金型との間には第2半中
空体が成形される第2キャビティがそれぞれ形成される
と共に、前記一方の金型のコアの回りには、第1半中空
体に係合部を成形するためのキャビティが、また前記凹
部の回りには、第2半中空体に係合部を成形するための
コアがそれぞれ設けられる。そして請求項5記載の発明
は、固定金型と可動金型とからなり、これらの金型の一
方の金型には、第1半中空体を形成するためのコアと、
第2半中空体を成形するための凹部とが設けられ、他方
の金型には、前記コアと協働する凹部が設けられ、前記
金型が型締めされると、前記コアと凹部とにより第1半
中空体が成形される第1キャビティが、また前記凹部と
他方の金型との間に第2半中空体が成形される第2キャ
ビティがそれぞれ形成されると共に、前記一方の金型の
コアの回りには、係合部を成形するためのキャビティが
設けられている。
The invention according to claim 1 is
In order to achieve the above object, in the primary molding,
The two semi-hollow bodies are molded by a pair of molds so that each joint has an engaging portion, and in the second molding, the joints of the first and second semi-hollow bodies molded by the first molding are formed. The engaging portions are opposed to each other and the engaging portions are deformed to obtain a hollow body product. In the second aspect of the invention, the first and second semi-hollow bodies are
Molded by a pair of molds so that each joint has an engaging portion, and in the secondary molding, the joining portions of the first and second semi-hollow bodies molded by the primary molding are opposed to each other, and the engaging portion is formed. To engage each other, and to weld the vicinity of the engaging portion,
According to the invention of claim 3, in the primary molding, the first,
The two semi-hollow bodies are molded by a pair of molds so that at least one first semi-hollow body has an engaging portion at the joint, and in the second molding, the first semi-hollow body is molded by the first molding. The joining parts of the two semi-hollow bodies are opposed to each other, and the engaging part of the first semi-hollow body is bent toward the second semi-hollow body of the other side to obtain a hollow body product. The invention as set forth in claim 4 relating to the mold device comprises a fixed mold and a movable mold, and one mold of these molds has a core and a recess at a predetermined interval, and the other mold. Each of the molds is provided with a recess that cooperates with the core, and when the mold is clamped, a first cavity is formed in which the core and the recess form a first semi-hollow body. And a second mold, a second cavity for molding a second semi-hollow body is formed between the first mold and the other mold, and the first semi-hollow body is provided with an engaging portion around the core of the first mold. And a core for molding the engaging portion in the second semi-hollow body, respectively. The invention according to claim 5 comprises a fixed mold and a movable mold, and one of these molds has a core for forming a first semi-hollow body,
A concave portion for molding the second semi-hollow body is provided, a concave portion that cooperates with the core is provided in the other mold, and when the mold is clamped, the core and the concave portion are formed. A first cavity in which the first semi-hollow body is molded and a second cavity in which the second semi-hollow body is molded are formed between the recess and the other mold, and the one mold is also formed. A cavity for molding the engaging portion is provided around the core.

【0006】[0006]

【作用】請求項4、5記載の発明は、次のように作用す
る。すなわち可動金型を固定金型に対して型締めする。
そうすると、コアと凹部とにより第1半中空体が成形さ
れる第1キャビティが、また凹部と他方の金型との間に
は第2半中空体が成形される第2キャビティがそれぞれ
形成される。そこで、第1、2キャビティに溶融樹脂を
射出する。そうすると、第1キャビティにより第1半中
空体が成形され、第2キャビティにより第2半中空体が
成形される。このとき請求項4記載の発明においては第
1半中空体Aには係合部が、また第2半中空体Bにも係
合部が成形される。型を開いて、例えば第2半中空体を
取り出して、第1半中空体に合わせる。すなわち、第
1、2半中空体の係合部を係合させる。係合させた状態
で係合部を変形する、あるいは変形融着する。これによ
り第1、2半中空体を一体化する。中空体製品を取り出
す。以下同様な操作を繰り返して中空体製品を得る。請
求項5記載の発明においては、例えば第1半中空体に係
合部が成形されるので、型を開いて、第2半中空体を取
り出して、第1半中空体に合わせる。そうして合わせた
状態で係合部を第2半中空体側に折曲げる。これにより
第1、2半中空体を一体化して中空体製品を得る。
The invention according to claims 4 and 5 operates as follows. That is, the movable mold is clamped to the fixed mold.
Then, a first cavity in which the first semi-hollow body is molded is formed by the core and the concave portion, and a second cavity in which the second semi-hollow body is molded is formed between the concave portion and the other mold. . Therefore, the molten resin is injected into the first and second cavities. Then, the first semi-hollow body is molded by the first cavity and the second semi-hollow body is molded by the second cavity. At this time, in the invention according to claim 4, an engaging portion is formed in the first semi-hollow body A, and an engaging portion is also formed in the second semi-hollow body B. The mold is opened and, for example, the second semi-hollow body is taken out and fitted to the first semi-hollow body. That is, the engaging portions of the first and second semi-hollow bodies are engaged. The engaging portion is deformed or deformed and fused in the engaged state. Thereby, the first and second semi-hollow bodies are integrated. Take out the hollow body product. Thereafter, the same operation is repeated to obtain a hollow body product. In the invention according to claim 5, since the engaging portion is formed in the first semi-hollow body, for example, the mold is opened, the second semi-hollow body is taken out, and the first semi-hollow body is fitted. Then, the engaging portion is bent toward the second semi-hollow body in the state of being aligned. Thereby, the first and second semi-hollow bodies are integrated to obtain a hollow body product.

【0007】[0007]

【実施例】本実施例に係わる成形方法は、二つ割り形状
の一対の第1、2半中空体をそれぞれの金型で成形する
1次成形方法と、この1次成形法で得られた一対の第
1、2半中空体の接合部の係合部を変形、あるいは折曲
げて中空体製品を製造する2次成形方法とから構成され
ている。あるいは係合部を変形し、そして係合部近傍を
融着または溶着して、中空体製品を製造する2次成形方
法とから構成されている。一対の第1、2半中空体を成
形するための樹脂の種類および2次成形で融着される樹
脂の種類は、格別限定されない。例えば、一対の第1、
2半中空体をポリフエニレンサルフアイトPPSで成形
し、2次成形にポリアミドPA、ナイロンPA6、ポリ
フエニレンサルフアイトPPS、ポリカーボネイトP
C、ポリブチレンテレフタレートPBT等を適用でき
る。1次成形と2次成形に同じ種類の樹脂を適用する
と、樹脂のなじみが良く、低温、低圧で射出しても接合
部の融着性が向上する。また、樹脂の種類が同じである
ので、そのまま溶融してリサイクできる利点もある。上
記の成形方法の実施に供される型装置は、本実施例では
図1に示されているように、固定金型、可動金型、カシ
メ装置、ロボット等から構成されている。
EXAMPLE A molding method according to this example is a primary molding method in which a pair of first and second semi-hollow bodies having a split shape are molded by respective molds, and a pair of primary molding methods obtained by this primary molding method. The secondary molding method comprises manufacturing the hollow body product by deforming or bending the engaging portion of the joint portion of the first and second semi-hollow bodies. Alternatively, the secondary molding method comprises manufacturing the hollow body product by deforming the engaging portion and fusing or welding the vicinity of the engaging portion. The type of resin for molding the pair of first and second semi-hollow bodies and the type of resin fused in the secondary molding are not particularly limited. For example, a pair of first,
2 Semi-hollow body is molded with polyphenylene sulphate PPS, and secondary molding is with polyamide PA, nylon PA6, polyphenylene sulphate PPS, polycarbonate P
C, polybutylene terephthalate PBT, etc. can be applied. When the same type of resin is applied to the primary molding and the secondary molding, the resin is well compatible and the fusion bondability of the joint is improved even if the resin is injected at low temperature and low pressure. Further, since the types of resin are the same, there is an advantage that the resin can be directly melted and recycled. In this embodiment, as shown in FIG. 1, the mold device used for carrying out the above-described molding method is composed of a fixed mold, a movable mold, a caulking device, a robot and the like.

【0008】最初に型装置の実施例について説明する。
型装置は、図1に示されているように、固定盤側の固定
金型1、この固定金型1と対をなす可動盤側の可動金型
10、半中空体あるいは中空体製品を取り出すロボット
20、2次成形に使用されるカシメ装置30等から構成
されている。
First, an embodiment of the die unit will be described.
As shown in FIG. 1, the mold device takes out a fixed mold 1 on the fixed plate side, a movable mold 10 on the movable plate side that makes a pair with the fixed mold 1, a semi-hollow body or a hollow body product. The robot 20 includes a caulking device 30 used for secondary molding and the like.

【0009】固定金型1の図において上方には、後述す
る可動金型10のキャビティと協働して合成樹脂製の中
空体製品Sの第1半中空体Aを成形するコア2が設けら
れている。このコア2は、略直方体状に形成され、そし
て固定金型1のパーティングラインから突出した形で設
けられている。したがって、このコア2で成形される第
1半中空体Aは、箱状を呈することになる。コア2の周
囲には、所定の間隔をおいて複数個の小さな径の、リベ
ット状の胴部成形用のキャビティ3、3、…が設けられ
ている。これらのキャビティ3、3、…は、後述する第
2キャビティ9よりも深い。コア2の下方には、浅い第
2凹部4が設けられている。この第2凹部4は、可動金
型10のコアあるいはパーティング面と協働して第2キ
ャビティ9を形成する。この第2キャビティ9により中
空体製品Sの第2半中空体Bが成形される。第2凹部4
は、浅い単なる窪みとして形成されているので、この第
2キャビティ9で成形される第2半中空体Bも、板状あ
るいは蓋状を呈する。
A core 2 for forming a first semi-hollow body A of a hollow body product S made of synthetic resin in cooperation with a cavity of a movable mold 10 to be described later is provided above the fixed mold 1 in the figure. ing. The core 2 is formed in a substantially rectangular parallelepiped shape, and is provided so as to protrude from the parting line of the fixed mold 1. Therefore, the first semi-hollow body A molded by the core 2 has a box shape. Around the core 2, a plurality of small-diameter rivet-shaped body-forming cavities 3, 3, ... Are provided at predetermined intervals. These cavities 3, 3, ... Are deeper than the second cavity 9 described later. A shallow second recess 4 is provided below the core 2. The second recess 4 cooperates with the core or the parting surface of the movable mold 10 to form the second cavity 9. A second semi-hollow body B of the hollow body product S is molded by the second cavity 9. Second recess 4
Is formed as a shallow dent, the second semi-hollow body B molded in the second cavity 9 also has a plate shape or a lid shape.

【0010】第2凹部4の周縁部には、透孔成形用のコ
ア5、5、…が設けられている。透孔成形用コア5、
5、…は、リベット状の胴部成形用のキャビティ3、
3、…と対をなすもので、キャビティ3、3、…と同じ
ピッチで設けられている。そして透孔成形用コア5、
5、…の外径は、キャビティ3、3、…の内径より大き
い。なお、固定金型1には、エジェクタピン6、6が進
退自在に設けられ、第2キャビティ4で成形される第2
半中空体Bは、これらのエジェクタピン6、6で取り出
されるようになっている。また固定金型1の略中央部に
は、3〜6度程度の勾配を持ったスプルー7が設けら
れ、射出機のノズル8から射出される樹脂はこのスプル
ー7を通して第2キャビティ4、後述する第1キャビテ
ィ13等に充填される。
At the periphery of the second recess 4, there are provided cores 5, 5, ... For forming through holes. Through-hole molding core 5,
5, ... are cavities 3 for forming a rivet-shaped body,
, Which form a pair, and are provided at the same pitch as the cavities 3, 3 ,. And the through-hole molding core 5,
The outer diameter of 5, ... Is larger than the inner diameter of the cavities 3, 3 ,. It should be noted that the fixed mold 1 is provided with ejector pins 6 and 6 that can move back and forth, and a second cavity formed in the second cavity 4.
The semi-hollow body B is taken out by these ejector pins 6, 6. Further, a sprue 7 having a gradient of about 3 to 6 degrees is provided in the substantially central portion of the fixed mold 1, and the resin injected from the nozzle 8 of the injection machine passes through the sprue 7 and the second cavity 4, which will be described later. The first cavity 13 and the like are filled.

【0011】可動金型10には、固定金型1のコア2と
対をなす凹部11が設けられている。この凹部11の径
は、コア2の径よりも所定量だけ大きく、またコア2の
突出量より深い。したがって、可動金型10を固定金型
1に対して型締めすると、凹部11の内周面とコア2の
外周面との間に所定間隔の第1キャビティ12が形成さ
れ、この第1キャビティ12により所定厚さの第1半中
空体Aが成形される。可動金型10にもエジェクタピン
13、13、…、14が進退自在に設けられ、第1半中
空体Aすなわち中空体製品Sはこれらのエジェクタピン
13、13、…、14で取り出されるようになってい
る。
The movable mold 10 is provided with a recess 11 which makes a pair with the core 2 of the fixed mold 1. The diameter of the recess 11 is larger than the diameter of the core 2 by a predetermined amount and is deeper than the protruding amount of the core 2. Therefore, when the movable mold 10 is clamped to the fixed mold 1, the first cavity 12 is formed between the inner peripheral surface of the recess 11 and the outer peripheral surface of the core 2 at a predetermined interval. Thus, the first semi-hollow body A having a predetermined thickness is molded. Ejector pins 13, 13, ..., 14 are provided on the movable mold 10 so as to be movable back and forth, and the first semi-hollow body A, that is, the hollow body product S is taken out by these ejector pins 13, 13 ,. Has become.

【0012】型装置は、本実施例では第1、2半中空体
A、Bおよび中空体製品Sを取出すためのロボット20
も備えている。また、2次成形に使用されるカシメ機3
0も備えている。ロボット20は、本体は示されていな
いが、本体から第1アーム21が延び、この第1アーム
21に第2アーム22が枢着されている。そして第2ア
ーム22の先端部に例えば真空吸着盤23が設けられて
いる。カシメ機30も、例えばロボットにより操作され
る腕31を備えている。そして腕31の先端部に枠体3
2が取り付けられ、この枠体32にヒータにより加熱さ
れる複数個のカシメ具33、33、…が取り付けられて
いる。カシメ具33、33、…は、固定金型1に設けら
れているリベット状の胴部成形用のキャビティ3、3、
…の数および間隔に対応している。そしてカシメ具3
3、33、…の先端部には、キャビティ3、3、…の径
より大きい半球状の凹部34が形成されている。
In this embodiment, the mold device is a robot 20 for taking out the first and second semi-hollow bodies A and B and the hollow body product S.
Is also equipped. In addition, the caulking machine 3 used for secondary molding
It also has 0. A main body of the robot 20 is not shown, but a first arm 21 extends from the main body, and a second arm 22 is pivotally attached to the first arm 21. A vacuum suction disk 23 is provided at the tip of the second arm 22, for example. The caulking machine 30 also includes an arm 31 operated by a robot, for example. The frame 3 is attached to the tip of the arm 31.
2 is attached, and a plurality of caulking tools 33, 33, ... Which are heated by a heater are attached to the frame 32. The caulking tools 33, 33, ... Are cavities 3 and 3 for forming a rivet-shaped body provided in the fixed mold 1.
Corresponds to the number and interval of. And caulking tool 3
A hemispherical recess 34 larger than the diameter of the cavities 3, 3, ... Is formed at the tip of each of the 3, 33 ,.

【0013】次に、上記型装置を用いて、合成樹脂製の
中空体製品Sを製造する成形方法を説明する。可動金型
10を固定金型1に突き合わせて、従来周知の手段によ
り型締をする。そうすると、図2の状態になる。すなわ
ち、固定金型1のコア2は、可動金型10の凹部11内
に位置し、コア2と凹部11とにより第1キャビティ1
2が形成される。このとき第1キャビティ12とリベッ
ト状の胴部成形用のキャビティ3、3、…は連通する。
また、固定金型1の第2凹部4は、可動金型10のパー
ティング面により封鎖され、第2キャビティ9が形成さ
れる。そして図には正確には示されていないが、これら
の第1、2キャビティ12、9等はゲートを介してスプ
ルー7と連通する。
Next, a molding method for manufacturing a hollow body product S made of synthetic resin by using the above mold device will be described. The movable mold 10 is butted against the fixed mold 1, and the mold is clamped by a conventionally known means. Then, the state shown in FIG. 2 is obtained. That is, the core 2 of the fixed mold 1 is located in the recess 11 of the movable mold 10, and the core 2 and the recess 11 allow the first cavity 1 to move.
2 is formed. At this time, the first cavity 12 and the rivet-shaped cavity forming cavities 3, 3, ...
The second recess 4 of the fixed mold 1 is closed by the parting surface of the movable mold 10 to form the second cavity 9. And although not shown accurately in the figure, these first and second cavities 12, 9 etc. communicate with the sprue 7 via a gate.

【0014】射出機のノズル8から、可塑化された溶融
樹脂Jをスプルー7に射出する。溶融樹脂Jは、スプル
ー7からランナー、ゲート等を介して第1キャビティ1
2、リベット状の胴部成形用のキャビティ3、3、…お
よび第2キャビティ9に充填される。射出充填が終わっ
た状態は、図3に示されている。これで1次成形は終了
する。溶融樹脂Jが冷却固定すると、図4に示されてい
るように、第1キャビティ12により第1半中空体Aが
成形されるが、その開放端すなわち接合部の周囲には複
数個の係合用のリベット状胴部k、k、…が同時に成形
される。また第2キャビティ9で第2半中空体Bが成形
され、その周囲には係合用の透孔h,h、…が同時に形
成される。
From the nozzle 8 of the injection machine, the plasticized molten resin J is injected into the sprue 7. Molten resin J flows from the sprue 7 through the runner and gate to the first cavity 1
2, the rivet-shaped body forming cavities 3, 3, ... And the second cavity 9 are filled. The state where the injection filling is completed is shown in FIG. This completes the primary molding. When the molten resin J is cooled and fixed, as shown in FIG. 4, the first cavity 12 forms the first semi-hollow body A. The rivet-shaped bodies k, k, ... Are simultaneously molded. Further, the second semi-hollow body B is molded in the second cavity 9, and through holes h, h, ... For engagement are simultaneously formed in the periphery thereof.

【0015】次いで、型開工程に入り、可動金型10を
固定金型1から分離する。そうして図4に示されている
ように、ロボット20の吸着盤23で第2半中空体Bを
吸着し、第1アーム21を駆動して第1半中空体Aに位
置合わせをする。すなわち第1半中空体Aのリベット状
胴部k、k、…に、第2半中空体Bの透孔h,h、…を
通し、第1半中空体Aの接合部に第2半中空体Bの面す
なわち接合部を突き合わせる。そうすると、リベット状
胴部k、k、…の先端部が、第2半中空体Bの外表面に
出た状態になる。この状態は図5に示されている。そこ
で、図6に示めされているように、カシメ機30を固定
金型1と可動金型10との間に進出させ、ヒータで加熱
されたカシメ具33、33、…の凹部34、34、…を
リベット状胴部k、k、…の先端部に押し当てる。先端
部はリベットの頭のように径が大きく変形してカシメ部
r、r、…が形成される。これで第1、2半中空体A、
Bは1体となる。次いで、図7に示されているように、
エジェクタピン13、13、14が突出して合成樹脂製
の中空体製品Sが可動金型10から取り出される。そし
て、スプルー7で成形された成形体Pを切断排除して、
図9に示されている合成樹脂製の中空体製品Sが製造さ
れる。
Next, in the mold opening step, the movable mold 10 is separated from the fixed mold 1. Then, as shown in FIG. 4, the suction plate 23 of the robot 20 sucks the second semi-hollow body B and drives the first arm 21 to align the first semi-hollow body A. That is, the rivet-shaped body parts k, k, ... Of the first semi-hollow body A are passed through the through holes h, h, ... of the second semi-hollow body B, and the second semi-hollow body is joined to the first semi-hollow body A. The faces of the body B, that is, the joints are butted. Then, the tips of the rivet-shaped body parts k, k, ... Are exposed to the outer surface of the second semi-hollow body B. This state is shown in FIG. Therefore, as shown in FIG. 6, the caulking machine 30 is advanced between the fixed mold 1 and the movable mold 10, and the concave parts 34, 34 of the caulking tools 33, 33, ... , Are pressed against the tips of the rivet-shaped bodies k, k ,. The tip has a large diameter like a rivet head and is deformed to form caulked portions r, r, .... With this, the first and second semi-hollow bodies A,
B becomes one body. Then, as shown in FIG.
The ejector pins 13, 13 and 14 project and the hollow body product S made of synthetic resin is taken out from the movable mold 10. Then, the molded body P molded by the sprue 7 is cut and removed,
The hollow body product S made of synthetic resin shown in FIG. 9 is manufactured.

【0016】本実施例によると、第1、2半中空体A、
Bは、リベット状胴部k、k、…の先端部をリベットの
頭のように変形することにより一体化されるので、接合
部の強度は大きい。したがって、大型のタンク等の成形
方法として優れている。また、1次成形において第1、
2半中空体A、Bを同時に同じ金型1、10で成形する
ので、効率がよく、量産も可能である。さらには同じ金
型1、10で2次成形もするので、金型が安価で低コス
トで中空体製品Sを製造することができる効果も得られ
る。
According to this embodiment, the first and second semi-hollow bodies A,
Since B is integrated by deforming the tips of the rivet-shaped bodies k, k, ... Like a rivet head, the strength of the joint is large. Therefore, it is excellent as a molding method for a large tank or the like. In the primary molding,
Since the two semi-hollow bodies A and B are molded at the same time by the same molds 1 and 10, the efficiency is good and mass production is possible. Further, since secondary molding is performed using the same molds 1 and 10, the effect that the mold is inexpensive and the hollow body product S can be manufactured at low cost can be obtained.

【0017】本実施例では、第1半中空体Aにリベット
状胴部k、k、…が形成され、第2半中空体Bに透孔
h、h、…が成形されているが、この逆に第1半中空体
Aに透孔h、h、…を、そして第2半中空体Bにリベッ
ト状胴部突起k、kを形成しても同様に実施できること
は明らかである。また、本実施例では、第1半中空体A
は半球状に成形され、第2半中空体Bは板状に成形され
ているが、第2半中空体Bも半球状に成形できることも
明らかである。このときは、2次成形では、第2半中空
体Bを第1半中空体Aの方へ移動させることもできる。
さらには、2次成形では、別の金型あるいは保持具を使
用することもできる。さらには上記実施例においては、
リベット状胴部k、k、…を加熱されたカシメ具で変形
させたが、超音波振動子を利用したカシメ具で、第2半
中空体Bを振動させて、透孔h、h、…に係合したリベ
ット状胴部k、k、…に生じる摩擦熱によりカシメるこ
とも可能である。なお、図には示されていないが、第1
半中空体Aの接合部に第2半中空体Bの接合部を突き合
わせるとき、Oリングを介在させ、気密性の高い中空体
製品Sを製造することもできる。
In this embodiment, the first semi-hollow body A is formed with rivet-shaped bodies k, k, ... And the second semi-hollow body B is formed with through holes h, h ,. On the contrary, it is apparent that the same can be done by forming the through holes h, h, ... In the first semi-hollow body A and forming the rivet-shaped body protrusions k, k in the second semi-hollow body B. Further, in this embodiment, the first semi-hollow body A
Is formed into a hemispherical shape, and the second semi-hollow body B is formed into a plate shape, but it is clear that the second semi-hollow body B can also be formed into a hemispherical shape. At this time, in the secondary molding, the second semi-hollow body B can be moved toward the first semi-hollow body A.
Further, in the secondary molding, another mold or holder can be used. Furthermore, in the above embodiment,
The rivet-shaped body parts k, k, ... Are deformed by a heated caulking tool, but the second semi-hollow body B is vibrated by a caulking tool using an ultrasonic transducer to form the through holes h, h ,. It is also possible to crimp by the frictional heat generated in the rivet-shaped bodies k, k, ... Although not shown in the figure,
When the joint portion of the second semi-hollow body B is abutted against the joint portion of the semi-hollow body A, an O-ring may be interposed to manufacture a hollow body product S having high airtightness.

【0018】前述の実施例では、リベット状胴部k、
k、…の先端部をリベットの頭のように変形することに
より第1、2半中空体A、Bは一体化されているが、リ
ベット状胴部k、k、…の形状は、他の形状でも実施で
きることは明らかである。またリベット状胴部k、k、
…の先端部を加熱して変形するとき、加熱温度および加
熱時間を長くして、リベット状胴部k、k、…と透孔
h、h、…の一部を溶着することもできる。またリベッ
ト状胴部k、k、…と透孔h、h、…とが係合している
部分に樹脂を射出して融着することもできる。このとき
接合部の一部も同時に溶着することもできる。前述の実
施例では、第1半中空体Aにリベット状胴部k、k、…
が成形され、これらのリベット状胴部k、k、…がカシ
メ変形られたが、カシメる代わりに接合部の一部を変形
する実施例が図8に示されている。図8には第1、2半
中空体A’、B’を成形する金型、変形するための器具
等の実施例は示されていないが、本実施例によると、第
1半中空体A’の開放端部すなわち接合部には、半径外
方向に延びた鍔Tbが成形され、鍔Tbの外周側面から
上方に向かって2点鎖線で示す係合部Keが成形されて
いる。係合部Keは、複数個に分割した形状で成形さ
れ、その内側には図8の(イ)、(ロ)に示されている
ように凸部Tあるいは凹凸部Toが形成されている。第
1半中空体A’と対をなす第2半中空体B’は、本実施
例でも板状に成形され、その接合部の上面には凹部Wあ
るいは凸凹部Wjが成形されている。本実施例において
も、1次成形において第1、2半中空体A’、B’は、
それぞれの金型において同時に成形される。そして前述
したように一方の第2半中空体B’を他方の第1半中空
体A’に、OリングR等を介在して図示されているよう
に重ね合わせる。そうして係合部Keを、例えばヒータ
付きの器具で加熱しながら第2半中空体B’の上に折り
曲げ、一体化して中空体製品S’を得る。本実施例によ
ると、第1半中空体A’に形成されている係合部Keの
凸部Tあるいは凹凸部Toが、第2半中空体B’の凹部
Wあるいは凸凹部Wjにそれぞれ係合するので、接合部
の強度が要求される中空体製品の成形方法として優れて
いる。本実施例によっても、全体として前述した実施例
と同様な効果が得られることは明らかである。
In the embodiment described above, the rivet-shaped body k,
The first and second semi-hollow bodies A and B are integrated by deforming the tip portions of k, ... Like a rivet head, but the shape of the rivet-shaped body portions k, k ,. Obviously, the shape can also be used. In addition, the rivet-shaped body parts k, k,
When the tip end portion of ... Is deformed by heating, the heating temperature and the heating time may be increased to weld the rivet-shaped body portions k, k, ... And part of the through holes h, h ,. Further, it is also possible to inject and fuse the resin to the portion where the rivet-shaped body portions k, k, ... And the through holes h, h ,. At this time, a part of the joint portion can be welded at the same time. In the above-described embodiment, the first semi-hollow body A has rivet-shaped body portions k, k, ...
8 is molded, and these rivet-shaped bodies k, k, ... Are caulked and deformed, but an example in which a part of the joint is deformed instead of caulking is shown in FIG. Although FIG. 8 does not show an embodiment such as a mold for molding the first and second semi-hollow bodies A ′ and B ′ and a tool for deforming the first and second semi-hollow bodies A ′ and B ′, according to the present embodiment, the first semi-hollow body A is formed. A flange Tb extending outward in the radial direction is formed at the open end, that is, the joint, and an engaging portion Ke indicated by a two-dot chain line is formed upward from the outer peripheral side surface of the flange Tb. The engaging portion Ke is formed in a plurality of divided shapes, and a convex portion T or a concave-convex portion To is formed inside the engaging portion Ke as shown in (a) and (b) of FIG. The second semi-hollow body B ′ forming a pair with the first semi-hollow body A ′ is also formed in a plate shape in this embodiment, and the concave portion W or the convex concave portion Wj is formed on the upper surface of the joint portion. Also in this example, the first and second semi-hollow bodies A ′ and B ′ in the primary molding are
Molded simultaneously in each mold. Then, as described above, the one second semi-hollow body B ′ is superposed on the other first semi-hollow body A ′ with the O-ring R or the like interposed therebetween as shown in the drawing. Then, the engaging portion Ke is bent on the second semi-hollow body B ′ while being heated by, for example, a device with a heater, and integrated to obtain a hollow body product S ′. According to this embodiment, the convex portion T or the concave-convex portion To of the engaging portion Ke formed on the first semi-hollow body A ′ is engaged with the concave portion W or the convex concave portion Wj of the second semi-hollow body B ′, respectively. Therefore, it is excellent as a method for molding a hollow body product in which the strength of the joint is required. It is apparent that the same effects as those of the above-described embodiments can be obtained as a whole by this embodiment as well.

【0019】[0019]

【発明の効果】以上ように、本発明によると、1次成形
において、第1、2半中空体を1対の金型でそれぞれの
接合部に係合部を有するように成形し、そして2次成形
において、1次成形で成形された第1、2半中空体の接
合部を対向させて係合部を互いに係合させ、そして係合
部を変形、変形溶着、あるいは折曲げて第1、2半中空
体を一体化して、中空体製品を製造するので、接合部を
単に溶着あるいは融着して得られる中空体製品に比較し
て、接合部の強度の大きな中空体製品を製造することが
できる。したがって、2次成形用の金型、保持具等に格
別強度が要求されず、また接合部の面積が例え小さくて
も充分な接合部の強度の大きい中空体製品を製造するこ
とができる。また、型装置の発明によると、一方の金型
には、第1半中空体を形成するためのコアと、第2半中
空体を成形するための凹部とが設けられ、他方の金型に
は、前記コアと協働する凹部が設けられ、そして係合部
を成形するためのキャビティも設けられているので、一
対の金型で、第1、2半中空体を、係合部を有するよう
に同時に成形することができる。しかも、第1、2半中
空体は、それぞれ別の第1、2キャビティで成形される
ので、例えば第2キャビティで成形された第2半中空体
を、第1キャビティに残っている第1半中空体に合わせ
て、係合部を変形、変形溶着等をする2次成形も同じ金
型で容易に実施できる効果もある。
As described above, according to the present invention, in the primary molding, the first and second semi-hollow bodies are molded by a pair of molds so that each joint has an engaging portion, and In the second molding, the first and second semi-hollow bodies formed by the first molding are made to face each other and the engaging portions are engaged with each other, and the engaging portions are deformed, deformed and welded or bent to form the first portion. 2. Since a hollow body product is manufactured by integrating two semi-hollow bodies, a hollow body product having a large strength at the joint portion is manufactured as compared with a hollow body product obtained by simply welding or fusing the joint portion. be able to. Therefore, it is possible to manufacture a hollow body product in which the strength of the joining portion is sufficiently high even if the area of the joining portion is small, even if the die for secondary molding, the holder, etc. are not required. Further, according to the invention of the mold apparatus, one mold is provided with a core for forming the first semi-hollow body and a recess for molding the second semi-hollow body, and the other mold is provided. Has a recess for cooperating with the core, and a cavity for molding the engaging portion, so that the pair of molds has the first and second semi-hollow bodies and the engaging portion. So that they can be molded simultaneously. Moreover, since the first and second semi-hollow bodies are molded in the respective first and second cavities, for example, the second semi-hollow body molded in the second cavity is replaced by the first semi-hollow body remaining in the first cavity. According to the hollow body, there is also an effect that the secondary molding for deforming, deforming and welding the engaging portion can be easily performed with the same mold.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の型装置の1実施例を分解して示す、一
部切欠断面図である。
FIG. 1 is a partially cutaway sectional view showing an exploded view of an embodiment of a mold apparatus of the present invention.

【図2】型装置の金型が型締めされている状態を示す、
一部切欠断面図である。
FIG. 2 shows a state in which the mold of the mold device is clamped,
It is a partially cutaway sectional view.

【図3】型装置の金型に溶融樹脂を射出した状態を示
す、一部切欠断面図である。
FIG. 3 is a partially cutaway cross-sectional view showing a state where molten resin is injected into a mold of a mold device.

【図4】金型を開いて、第2半中空体をロボットにより
取り出している状態を示す、断面図である。
FIG. 4 is a cross-sectional view showing a state where the mold is opened and the second semi-hollow body is taken out by a robot.

【図5】金型を開いて、第2半中空体を第1半中空体に
合わせている状態を示す、断面図である。
FIG. 5 is a cross-sectional view showing a state where the second semi-hollow body is aligned with the first semi-hollow body by opening the mold.

【図6】第2半中空体を第1半中空体に合わせて、リベ
ット状胴部の先端部にカシメ具を押し当て、カシメてい
る状態を示す、断面図である。
FIG. 6 is a cross-sectional view showing a state in which the second semi-hollow body is aligned with the first semi-hollow body, and a caulking tool is pressed against the tip end portion of the rivet-shaped body to perform caulking.

【図7】中空体製品を取り出している状態を示す、面図
である。。
FIG. 7 is a side view showing a state where a hollow body product is taken out. .

【図8】係合部の他の実施例を示す断面図である。FIG. 8 is a cross-sectional view showing another embodiment of the engaging portion.

【図9】本実施例により製造された中空体製品の一部を
示す斜視図である。
FIG. 9 is a perspective view showing a part of the hollow body product manufactured according to the present embodiment.

【符号の説明】[Explanation of symbols]

1 固定金型 2 リベット状胴部成形用のキャビ
ティ 9 第2キャビティ 10 可動金型 12 第1キャビティ A 第1半中空体 B 第2半中空体 S 中空体製品 k リベット状胴部(係合部) h 透孔(係合部)
DESCRIPTION OF SYMBOLS 1 Fixed die 2 Cavity for forming a rivet-like body 9 Second cavity 10 Movable die 12 First cavity A First semi-hollow body B Second semi-hollow body S Hollow body product k Rivet-like body (engagement part ) H Through hole (engagement part)

【手続補正書】[Procedure amendment]

【提出日】平成5年8月5日[Submission date] August 5, 1993

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0007[Correction target item name] 0007

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0007】[0007]

【実施例】本実施例に係わる成形方法は、二つ割り形状
の一対の第1、2半中空体をそれぞれの金型で成形する
1次成形方法と、この1次成形法で得られた一対の第
1、2半中空体の接合部の係合部を変形、あるいは折曲
げて中空体製品を製造する2次成形方法とから構成され
ている。あるいは係合部を変形し、そして係合部近傍を
融着または溶着して、中空体製品を製造する2次成形方
法とから構成されている。一対の第1、2半中空体を成
形するための樹脂の種類および2次成形で融着される樹
脂の種類は、格別限定されない。例えば、一対の第1、
2半中空体をポリフエニレンサルファイトPPSで成形
し、2次成形にポリアミドPA、ナイロンPA6、ポリ
フエニレンサルファイトPPS、ポリカーボネイトP
C、ポリブチレンテレフタレートPBT等を適用でき
る。1次成形と2次成形に同じ種類の樹脂を適用する
と、樹脂のなじみが良く、低温、低圧で射出しても接合
部の融着性が向上する。また、樹脂の種類が同じである
ので、そのまま溶融してリサイクルできる利点もある。
上記の成形方法の実施に供される型装置は、本実施例で
は図1に示されているように、固定金型、可動金型、カ
シメ装置、ロボット等から構成されている。
EXAMPLE A molding method according to this example is a primary molding method in which a pair of first and second semi-hollow bodies having a split shape are molded by respective molds, and a pair of primary molding methods obtained by this primary molding method. The secondary molding method comprises manufacturing the hollow body product by deforming or bending the engaging portion of the joint portion of the first and second semi-hollow bodies. Alternatively, the secondary molding method comprises manufacturing the hollow body product by deforming the engaging portion and fusing or welding the vicinity of the engaging portion. The type of resin for molding the pair of first and second semi-hollow bodies and the type of resin fused in the secondary molding are not particularly limited. For example, a pair of first,
2 Semi-hollow body is molded with polyphenylene sulphite PPS, and secondary molding is with polyamide PA, nylon PA6, polyphenylene sulphite PPS, polycarbonate P
C, polybutylene terephthalate PBT, etc. can be applied. When the same type of resin is applied to the primary molding and the secondary molding, the resin is well compatible and the fusion bondability of the joint is improved even if the resin is injected at low temperature and low pressure. Further, since the types of resins are the same, there is an advantage that they can be directly melted and recycled .
In this embodiment, as shown in FIG. 1, the mold device used for carrying out the above-described molding method is composed of a fixed mold, a movable mold, a caulking device, a robot and the like.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0010】第2凹部4の周縁部には、透孔成形用のコ
ア5、5、…が設けられている。透孔成形用コア5、
5、…は、リベット状の胴部成形用のキャビティ3、
3、…と対をなすもので、キャビティ3、3、…と同じ
ピッチで設けられている。そして透孔成形用コア5、
5、…の外径は、キャビティ3、3、…の内径より大き
い。なお、固定金型1には、エジェクタピン6、6が進
退自在に設けられ、第2キャビティで成形される第2
半中空体Bは、これらのエジェクタピン6、6で取り出
されるようになっている。また固定金型1の略中央部に
は、3〜6度程度の勾配を持ったスプルー7が設けら
れ、射出機のノズル8から射出される樹脂はこのスプル
ー7を通して第2キャビティ、後述する第1キャビテ
12等に充填される。
At the periphery of the second recess 4, there are provided cores 5, 5, ... For forming through holes. Through-hole molding core 5,
5, ... are cavities 3 for forming a rivet-shaped body,
, Which form a pair, and are provided at the same pitch as the cavities 3, 3 ,. And the through-hole molding core 5,
The outer diameter of 5, ... Is larger than the inner diameter of the cavities 3, 3 ,. In addition, the fixed mold 1 is provided with ejector pins 6 and 6 so as to be movable back and forth, and a second cavity 9 is molded in the second cavity 9 .
The semi-hollow body B is taken out by these ejector pins 6, 6. In addition, a sprue 7 having a gradient of about 3 to 6 degrees is provided at a substantially central portion of the fixed mold 1, and the resin injected from the nozzle 8 of the injection machine passes through the sprue 7 into the second cavity 9 , which will be described later. The first cavities 12 and the like are filled.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 1次成形において、第1、2半中空体
A、Bを1対の金型1、10でそれぞれの接合部に係合
部k、k…、h、h、…を有するように成形し、 そして2次成形において、1次成形で成形された第1、
2半中空体A、Bの接合部を対向させて前記係合部k、
k…を互いに係合させ、そして前記係合部k、k…を変
形させて中空体製品Sを得る中空体製品の成形方法。
1. In the primary molding, the first and second semi-hollow bodies A and B are provided with engaging portions k, k ..., H, h ,. And in the secondary molding, the first molded by the primary molding,
(2) The engaging portions k, with the joint portions of the semi-hollow bodies A and B facing each other,
A method for molding a hollow body product, in which k ... Is engaged with each other and the engaging portions k, k ... Are deformed to obtain a hollow body product S.
【請求項2】 1次成形において、第1、2半中空体
A、Bを1対の金型1、10でそれぞれの接合部に係合
部k、k…、h、h、…を有するように成形し、 そして2次成形において、1次成形で成形された第1、
2半中空体A、Bの接合部を対向させ前記係合部k、k
…を互いに係合させ、そして前記係合部k、k…を変形
させると共に、前記係合部k、k…、h、h、…近傍を
溶着あるいは融着して中空体製品Sを得る中空体製品の
成形方法。
2. In the primary molding, the first and second semi-hollow bodies A and B are provided with engaging portions k, k ..., H, h ,. And in the secondary molding, the first molded by the primary molding,
2 The engaging portions k, k are made such that the joint portions of the semi-hollow bodies A, B face each other.
Are engaged with each other and the engaging parts k, k are deformed, and the vicinity of the engaging parts k, k ..., h, h, ... Are welded or fused to obtain a hollow product S. Body product molding method.
【請求項3】 1次成形において、第1、2半中空体
A’、B’を1対の金型1、10で、少なくとも一方の
第1半中空体A’の接合部には係合部ke、ke…を有
するように成形し、 そして2次成形において、1次成形で成形された第1、
2半中空体A’、B’の接合部を対向させ、前記一方の
第1半中空体A’の係合部ke、ke…を、他方の第2
半中空体B’側に折曲げて中空体製品Sを得る中空体製
品の成形方法。
3. In the primary molding, the first and second semi-hollow bodies A ′ and B ′ are engaged with a pair of molds 1 and 10 at at least one of the joint portions of the first semi-hollow body A ′. Molded so as to have the parts ke, ke ... And in the secondary molding, the first molded by the primary molding,
The two semi-hollow bodies A'and B'are made to face each other so that the engaging portions ke, ke ...
A method for molding a hollow body product, which comprises bending the semi-hollow body B'to obtain a hollow body product S.
【請求項4】 固定金型1と可動金型10とからなり、
これらの金型1、10の一方の金型1には、コア2と、
凹部4とが所定の間隔をおいて、そして他方の金型10
には、前記コア2と協働する凹部11がそれぞれ設けら
れ、 前記金型1、10が型締めされると、前記コア2と凹部
11とにより第1半中空体Aが成形される第1キャビテ
ィ12が、また前記凹部4と他方の金型10との間には
第2半中空体Bが成形される第2キャビティ9がそれぞ
れ形成されると共に、 前記一方の金型1のコア2の回りには、第1半中空体A
に係合部k、k…を成形するためのキャビティ3、3…
が、また前記凹部4の回りには、第2半中空体Bに係合
部h、h、…を成形するためのコア5、5、…がそれぞ
れ設けられていることを特徴とする型装置。
4. A fixed mold 1 and a movable mold 10,
One of the molds 1 and 10 has a core 2 and
A predetermined space is provided between the recess 4 and the other mold 10.
Recesses 11 that cooperate with the core 2 are provided in each of the cores, and when the molds 1 and 10 are clamped, the first semi-hollow body A is molded by the core 2 and the recesses 11. A cavity 12 and a second cavity 9 for molding a second semi-hollow body B are respectively formed between the recess 4 and the other mold 10, and the core 2 of the one mold 1 is formed. Around the first semi-hollow body A
The cavities 3, 3 ... for molding the engaging portions k, k ...
However, around the concave portion 4, cores 5, 5, ... For molding the engaging portions h, h, ... In the second semi-hollow body B are respectively provided. .
【請求項5】 固定金型と可動金型とからなり、これら
の金型の一方の金型には、第1半中空体A’を形成する
ためのコアと、第2半中空体B’を成形するための凹部
とが設けられ、他方の金型には、前記コアと協働する凹
部が設けられ、 前記金型が型締めされると、前記コアと凹部とにより第
1半中空体A’が成形される第1キャビティが、また前
記凹部と他方の金型との間に第2半中空体B’が成形さ
れる第2キャビティがそれぞれ形成されると共に、 前記一方の金型のコアの回りには、係合部ke、ke…
を成形するためのキャビティが設けられていることを特
徴とする型装置。
5. A fixed mold and a movable mold, one of these molds having a core for forming a first semi-hollow body A ′ and a second semi-hollow body B ′. And a recess for cooperating with the core is provided in the other mold, and when the mold is clamped, the first semi-hollow body is formed by the core and the recess. A first cavity in which A ′ is molded and a second cavity in which a second semi-hollow body B ′ is molded are formed between the recess and the other mold, and Around the core, engaging portions ke, ke ...
A mold apparatus, which is provided with a cavity for molding.
JP18346593A 1993-06-30 1993-06-30 Method for forming hollow body product and mold device used for carrying out the method Expired - Fee Related JP2920150B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1166999A1 (en) * 2000-06-21 2002-01-02 Ask Industries S.p.A. Process for the automatic and centered assembly of molded parts to be coupled
JP2018083351A (en) * 2016-11-24 2018-05-31 キヤノン株式会社 Method for manufacturing liquid supply unit and method for manufacturing liquid discharge head

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5850006U (en) * 1981-10-02 1983-04-05 井上エムテ−ピ−株式会社 automotive air duct
JPH03230924A (en) * 1990-02-03 1991-10-14 Japan Steel Works Ltd:The Mold structure for molding synthetic resin tube
JPH04246518A (en) * 1991-01-31 1992-09-02 Daikyo Inc Manufacture of tubular body having filter part

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5850006U (en) * 1981-10-02 1983-04-05 井上エムテ−ピ−株式会社 automotive air duct
JPH03230924A (en) * 1990-02-03 1991-10-14 Japan Steel Works Ltd:The Mold structure for molding synthetic resin tube
JPH04246518A (en) * 1991-01-31 1992-09-02 Daikyo Inc Manufacture of tubular body having filter part

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1166999A1 (en) * 2000-06-21 2002-01-02 Ask Industries S.p.A. Process for the automatic and centered assembly of molded parts to be coupled
JP2018083351A (en) * 2016-11-24 2018-05-31 キヤノン株式会社 Method for manufacturing liquid supply unit and method for manufacturing liquid discharge head

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