JPH06246781A - Method and apparatus for molding hollow product - Google Patents
Method and apparatus for molding hollow productInfo
- Publication number
- JPH06246781A JPH06246781A JP5061396A JP6139693A JPH06246781A JP H06246781 A JPH06246781 A JP H06246781A JP 5061396 A JP5061396 A JP 5061396A JP 6139693 A JP6139693 A JP 6139693A JP H06246781 A JPH06246781 A JP H06246781A
- Authority
- JP
- Japan
- Prior art keywords
- semi
- molding
- holder
- hollow
- hollow body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 65
- 239000011347 resin Substances 0.000 claims abstract description 65
- 238000004891 communication Methods 0.000 claims abstract description 36
- 238000005304 joining Methods 0.000 claims abstract description 19
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 238000003825 pressing Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 230000004927 fusion Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- -1 polyphenylene sulphate Polymers 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
- B29C45/0062—Joined by injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/70—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14467—Joining articles or parts of a single article
- B29C2045/14524—Joining articles or parts of a single article making hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
- B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、1次成形で一対の半中
空体を成形し、その接合部を2次成形で接合して中空体
製品を成形する成形方法および成形方法の実施に使用さ
れる成形装置に関するものである。FIELD OF THE INVENTION The present invention is used for carrying out a molding method and a molding method for molding a hollow body product by molding a pair of semi-hollow bodies by primary molding and joining the joints by secondary molding. The present invention relates to a molding device.
【0002】[0002]
【従来の技術】合成樹脂性の中空体製品の製造方法とし
ては、中空成形機による製造法と、射出成形機による製
造法とが知られている。射出成形機により中空体製品を
製造する場合は、1次形成において中空体製品を二つ割
の半中空体あるいは分割体として形成し、2次形成にお
いてその分割面を突き合わせ、そして突き合わせた部分
を加熱あるいは溶着して1個の中空体製品を製造してい
る。この射出成形機を用いた製造法によると、完全に密
封された中空体製品を作ることができると共に、均一な
肉厚の中空体製品を作ることもでき、また複雑な形状に
も対処できる等の利点もあるが、本出願人は特開昭62
ー87315号により、上記製造方法をさらに改良して
量産に適した中空体製品の製造方法を提供した。この方
法の実施には、一組の金型が使用される。その一方の金
型には分割体の1方を形成するための雄型と雌型とが設
けられ、そして他方の金型には分割体の他方を形成する
ための雌型と雄型とが設けられている。この1組の金型
を使用して一対の分割体を形成し、そしてこれらの分割
体の接合面を突き合わせた後、突き合わせ面の周縁に溶
融樹脂を射出して一体化して中空体製品を得るようにな
っている。2. Description of the Related Art As a method for producing a synthetic resin hollow body product, a production method using a blow molding machine and a production method using an injection molding machine are known. When a hollow body product is manufactured by an injection molding machine, the hollow body product is formed as a half-hollow body or a divided body in the primary formation, the divided surfaces are abutted in the secondary formation, and the abutted portions are One hollow body product is manufactured by heating or welding. According to the manufacturing method using this injection molding machine, it is possible to make a completely sealed hollow body product, a hollow body product having a uniform wall thickness, and to deal with a complicated shape. However, the present applicant has disclosed that
No. 87315 provides a method for producing a hollow body product suitable for mass production by further improving the above production method. A set of molds is used to carry out the method. One die is provided with a male die and a female die for forming one of the divided bodies, and the other die has a female die and a male die for forming the other of the divided bodies. It is provided. A pair of divided bodies is formed by using this one set of molds, and after joining surfaces of these divided bodies are abutted with each other, a molten resin is injected to the periphery of the abutted surfaces to be integrated to obtain a hollow body product. It is like this.
【0003】ところで、近年プラスチックの用途が拡大
され、その特性を生かし例えば内燃機関のインテークマ
ニホールドの一部もプラスチックから成形されるように
なっている。さわに詳しく説明すると、自動車のインテ
ークマニホールドは、キャブレータからエンジンのシリ
ンダに燃焼用の混合気を導くためのもので、管路が枝の
ように分岐しているので吸入多岐管とも呼ばれ、従来は
鋳物から一体形成されていた。しかしながら、鋳物は重
量が大きく車体重量が増し燃費が悪くなるので、アルミ
ニウムあるいはその合金から形成されるようになり、最
近になって本体部分をアルミニウムから形成し、そのカ
バーをさらに軽量なプラスチックから成形されるように
なってきている。このように、アルミニウムあるいはそ
の合金製の本体部分と、プラスチック性のカバー部分と
を分割体として成形されたインテークマニホールドは、
その周縁部においてOリングを介在してボルト・ナット
で締め付け一体化されている。By the way, in recent years, applications of plastics have been expanded, and taking advantage of the characteristics, for example, a part of an intake manifold of an internal combustion engine is also molded from plastic. To explain in detail, the intake manifold of an automobile is used to introduce a mixture for combustion from the carburetor to the cylinder of the engine.Because the pipe is branched like a branch, it is also called an intake manifold. Was integrally formed from a casting. However, castings are heavy and increase the weight of the vehicle body, resulting in poor fuel economy, so they have come to be formed from aluminum or its alloys, and recently the main body part is formed from aluminum and the cover is formed from a lighter weight plastic. Is becoming popular. In this way, the intake manifold formed by dividing the main body part made of aluminum or its alloy and the plastic cover part into a divided body,
At its peripheral edge, bolts and nuts are tightened and integrated with an O-ring interposed.
【0004】[0004]
【発明が解決しようとする課題】上記方法によると、一
方の金型を他方の金型に対してスライドあるいは回転さ
せて一対の分割体を突き合わせ、そして溶融樹脂を射出
することにより、中空体製品を得ることができるので、
各工程が自動化でき中空体製品を量産できるという利点
がある。また一対の分割体が射出形成により成形される
ので、複雑な形状の中空体製品も製造できる等の特徴も
有する。このように、数々の利点を有るが、改良すべき
点が見いだされた。すなわち上記方法によると、一対の
分割体はその接合部が突き合わされ、そして突き合わさ
れた部分に溶融樹脂を射出することにより、接合してい
るので、得られた中空体製品の接合部の強度が弱いとい
う問題がある。接合部の強度は、2次成形時に溶融樹脂
を射出するときの射出圧を大きくして、分割体の接合部
と2次成形で射出した樹脂との密着性を向上させること
により、ある程度大きくすることはできる。また、2次
成形時に分割体と同じ樹脂を射出することにより融着性
を増すことはできる。しかしながら射出圧を大きくする
ためには、2次成形用の金型等を強固なものにしなけれ
ばならないし、射出圧を大きくすると分割体が変形する
ことも有り得る。また同じ樹脂を射出するようにする
と、樹脂の選択に融通がきかなくなる。以上のような次
第で、従来の中空体製品の成形方法は、比較的接合部の
強度が要求される例えば灯油タンクのような大中型タン
クの製造方法としては適当とは云えない。According to the above method, one die is slid or rotated with respect to the other die to abut a pair of divided bodies, and a molten resin is injected to produce a hollow body product. So you can get
There is an advantage that each process can be automated and a hollow body product can be mass-produced. Further, since the pair of divided bodies are molded by injection molding, it has a feature that a hollow body product having a complicated shape can be manufactured. Thus, although there are many advantages, points to be improved have been found. That is, according to the above method, the pair of split bodies are joined by joining the joints, and by injecting the molten resin into the joined portions, the strength of the joint of the obtained hollow body product is improved. There is a problem of weakness. The strength of the joint is increased to some extent by increasing the injection pressure when injecting the molten resin during the secondary molding to improve the adhesion between the joint of the divided body and the resin injected during the secondary molding. You can In addition, the fusion property can be increased by injecting the same resin as that of the divided body during the secondary molding. However, in order to increase the injection pressure, it is necessary to make a secondary molding die or the like strong, and if the injection pressure is increased, the divided body may be deformed. If the same resin is injected, the choice of resin becomes inflexible. Based on the above, the conventional method for molding a hollow body product cannot be said to be suitable as a method for manufacturing a large-medium tank such as a kerosene tank in which the strength of the joint is relatively required.
【0005】また前述したように、アルミニウム製の本
体部分と、プラスチック性のカバー部分を、Oリングを
介在してボルト・ナットで締め付けると製作費、組立費
等が嵩む欠点がある。ボルト・ナットで締め付ける代わ
りに、従来の中空体製品の成形方法を適用して接合する
と、Oリングが不要で組立も楽になりコストダウンはで
きるが、接合部の強度不足は免れない。本発明は、上記
したような問題点を改良すべく提案されたものであっ
て、具体的には接合部の強度が大きく、限定するもので
はないが例えば大中型のタンク、インテークマニホール
ドのような接合部の強度が要求される中空体製品の製造
に適した成形方法およびその成形装置を提供することを
目的としている。Further, as described above, if the aluminum main body portion and the plastic cover portion are tightened with bolts and nuts with the O-ring interposed, there is a drawback that the manufacturing cost, the assembly cost, etc. increase. If a conventional hollow body product molding method is applied instead of tightening with bolts and nuts and joining is performed, an O-ring is not required and assembly is easy and cost can be reduced, but insufficiency of strength of the joining portion cannot be avoided. The present invention has been proposed in order to improve the above-mentioned problems. Specifically, the strength of the joining portion is large, and the present invention is not limited thereto. For example, large and medium-sized tanks, intake manifolds, etc. An object of the present invention is to provide a molding method and a molding apparatus suitable for manufacturing a hollow body product in which the strength of a joint is required.
【0006】[0006]
【課題を解決するための手段】本発明は、上記目的を達
成するために、請求項1記載の発明は、1次成形で一対
の半中空体を接合部を有するように成形し、その接合部
を2次成形で接合して中空体製品を成形する方法におい
て、1次成形において一対の半中空体の接合部に、接合
端部側に開口した充填溝と、外部から前記充填溝に連通
した複数個の連通孔とを成形し、2次成形において前記
接合部の端部を互いに当接させた状態で、前記複数個の
連通孔と充填溝とに溶融樹脂を射出して、中空体製品を
得るように構成される。請求項2記載の発明は、請求項
1記載の2次成形において、複数個の連通孔と充填溝と
に溶融樹脂を射出するとき、一対の半中空体のいずれか
一方の半中空体の連通孔に射出口を対応させて射出する
ように構成され、そして請求項3記載の発明は、請求項
1または2記載の2次成形において、複数個の連通孔と
充填溝とに溶融樹脂を射出するとき、連通孔の外側に該
連通孔の径より大きい凸部あるいは凸条を成形するよう
に構成される。請求項4記載の成形装置は、その接合部
の全周にわたって充填溝が形成されていると共に、前記
接合部の外側から前記充填溝に連通した複数個の連通孔
が成形されている一対の半中空体を接合するための成形
装置であって、該装置は、一方の半中空体Aを保持する
第1ホルダと、他方の半中空体を保持する第2ホルダと
からなり、前記第1、2ホルダは、前記半中空体の接合
部を保持すると共に、前記ホルダの少なくとも一方のホ
ルダには、連通孔と充填溝に溶融樹脂を射出するための
樹脂供給口が形成されいる。請求項5記載の発明は、請
求項4記載の樹脂供給口が、連通孔の数および位置に対
応するように、そして請求項6記載の発明は、請求項4
または5記載の一方のホルダに形成されいる樹脂供給口
が、椀状に窪で連通孔の数および位置に対応していると
共に、他方のホルダの保持部も椀状に窪で連通孔の数お
よび位置に対応するように構成される。In order to achieve the above object, the present invention according to claim 1 is characterized in that a pair of semi-hollow bodies are molded by a primary molding so as to have a joint portion, and the joint portions are joined together. In a method for forming a hollow body product by joining parts by secondary molding, a filling groove opened to the joint end side is formed in the joining portion of a pair of semi-hollow bodies in the first forming and the filling groove is communicated from the outside. And a plurality of communicating holes are formed, and in the secondary molding, molten resin is injected into the plurality of communicating holes and the filling groove in a state where the ends of the joints are in contact with each other. Configured to get the product. According to a second aspect of the present invention, in the secondary molding according to the first aspect, when the molten resin is injected into the plurality of communication holes and the filling groove, one of the pair of semi-hollow bodies communicates with each other. The injection port is configured to be injected corresponding to the hole, and the invention according to claim 3 is the secondary molding according to claim 1 or 2, wherein the molten resin is injected into the plurality of communication holes and the filling groove. At this time, a protrusion or a ridge larger than the diameter of the communication hole is formed outside the communication hole. The molding apparatus according to claim 4, wherein a filling groove is formed over the entire circumference of the joint, and a plurality of communication holes are formed that communicate with the filling groove from the outside of the joint. A molding apparatus for joining hollow bodies, comprising a first holder for holding one semi-hollow body A and a second holder for holding the other semi-hollow body. The two holders hold the joint portion of the semi-hollow body, and at least one of the holders is provided with a resin supply port for injecting molten resin into the communication hole and the filling groove. The invention according to claim 5 is such that the resin supply port according to claim 4 corresponds to the number and position of the communication holes, and the invention according to claim 6 is
Alternatively, the resin supply port formed in one holder described in 5 corresponds to the number and position of the communication holes in a bowl shape, and the holding portion of the other holder also has a bowl shape in the number of communication holes. And the position.
【0007】[0007]
【作用】請求項4記載の発明は、次のように作用する。
すなわち接合部の全周にわたって充填溝が形成されてい
ると共に、接合部の外側から充填溝に連通した複数個の
連通孔が成形されている一対の半中空体を用意する。そ
して一方の半中空体の接合部を第1ホルダで保持し、他
方の半中空体の接合部を第2ホルダで保持し、接合部の
端部を当接させた状態に保つ。第1、2ホルダの少なく
とも一方のホルダには樹脂供給口が形成されているの
で、この樹脂供給口から複数個の連通孔と充填溝とに溶
融樹脂を射出して、半中空体を一体化する。溶融樹脂の
冷却固化を待って一体化された中空体製品を取り出す。
請求項5記載の発明は、樹脂供給口が半中空体の連通孔
の数および位置に対応しているので、一対の半中空体の
接合部を第1、2ホルダで保持するとき、樹脂供給口が
半中空体の連通孔の数および位置に一致するように保持
する。そうして樹脂供給口から溶融樹脂を射出する。そ
うすると、溶融樹脂は一対の半中空体に形成されている
複数個の連通孔と充填溝とに充填される。溶融樹脂の固
化を待って一体化された中空体製品を取り出す。請求項
6記載の発明は、請求項4、5記載の発明のように作用
すると共に、一方のホルダに形成されいる樹脂供給口
が、椀状に窪で連通孔の数および位置に対応しいると共
に、他方のホルダの保持部も連通孔の数および位置に対
応して椀状に窪でいるので、これらの窪みにも樹脂が充
填されるように射出する。The invention according to claim 4 operates as follows.
That is, a pair of semi-hollow bodies is prepared in which a filling groove is formed over the entire circumference of the joint portion and a plurality of communication holes communicating with the filling groove from the outside of the joint portion are formed. Then, the joint portion of one semi-hollow body is held by the first holder, the joint portion of the other semi-hollow body is held by the second holder, and the ends of the joint portions are kept in contact with each other. Since the resin supply port is formed in at least one of the first and second holders, the molten resin is injected from the resin supply port into the plurality of communication holes and the filling groove to integrate the semi-hollow body. To do. After the cooling and solidification of the molten resin, the integrated hollow body product is taken out.
In the invention according to claim 5, since the resin supply port corresponds to the number and position of the communication holes of the semi-hollow body, when the joint portion of the pair of semi-hollow bodies is held by the first and second holders, the resin supply is performed. Hold the mouth so that it matches the number and position of the communication holes of the semi-hollow body. Then, the molten resin is injected from the resin supply port. Then, the molten resin is filled in the plurality of communication holes and the filling groove formed in the pair of semi-hollow bodies. Wait for solidification of the molten resin, and take out the integrated hollow body product. The invention according to claim 6 acts like the inventions according to claims 4 and 5, and the resin supply port formed in one of the holders corresponds to the number and position of the communication holes in the shape of a bowl. At the same time, the holding portion of the other holder also has a bowl-shaped depression corresponding to the number and position of the communication holes, and therefore the resin is injected so that these depressions are also filled.
【0008】[0008]
【実施例】以下、本発明の実施例を説明する。本実施例
では中空体製品は、1次成形と2次成形とにより合成樹
脂から製造される。すなわち本実施例は、二つ割の一対
の半中空体あるいは分割体をそれぞれの金型で成形する
1次成形方法と、この1次成形法で得られた分割体の接
合部に溶融樹脂を射出して中空体製品を得る2次成形方
法と、この2次成形に供される成形装置とから構成され
ている。一対の分割体を形成する1次成形方法およびそ
の方法の実施に使用される金型は従来公知あるいは周知
の方法および金型が適用できるので、図には示されてい
ないし、また説明もされていない。1次成形で得られる
一対の分割体すなわち半中空体は、対称形に成形される
必要はないが、図1、2、5および6に関しては対称形
に成形されている実施例について説明する。EXAMPLES Examples of the present invention will be described below. In the present embodiment, the hollow body product is manufactured from synthetic resin by primary molding and secondary molding. That is, in this example, a primary molding method of molding a pair of half-hollow bodies or split bodies in half with respective molds, and molten resin at the joints of the split bodies obtained by this primary molding method. It is composed of a secondary molding method for injecting a hollow body product and a molding apparatus used for the secondary molding. The primary molding method for forming the pair of divided bodies and the mold used for carrying out the method are not shown in the drawings and are not explained because conventionally known or known methods and molds can be applied. Absent. Although the pair of divided bodies obtained by the primary molding, that is, the semi-hollow body does not need to be formed symmetrically, an example in which they are formed symmetrically will be described with reference to FIGS. 1, 2, 5 and 6.
【0009】一対の半中空体の樹脂の種類および2次成
形で射出される樹脂の種類は、格別限定されない。例え
ば、一対の半中空体をポリフエニレンサルフアイトPP
Sで成形し、2次成形にポリアミドPA、ナイロンPA
6、ポリフエニレンサルフアイトPPS、ポリカーボネ
イトPC、ポリブチレンテレフタレートPBT等を適用
できる。一次成形と2次成形に同じ種類の樹脂を適用す
ると、一対の半中空体と2次成形時に射出する樹脂のな
じみが良く、低温、低圧で射出しても接合部の融着性が
向上する。また、樹脂の種類が同じであるので、そのま
ま溶融してリサイクできる利点もある。The kind of resin of the pair of semi-hollow bodies and the kind of resin injected in the secondary molding are not particularly limited. For example, a pair of semi-hollow bodies are made of polyphenylene sulphate PP.
Molded with S, polyamide PA, nylon PA for secondary molding
6, polyphenylene sulphite PPS, polycarbonate PC, polybutylene terephthalate PBT and the like can be applied. When the same type of resin is applied to the primary molding and the secondary molding, the pair of semi-hollow bodies and the resin injected during the secondary molding are well compatible with each other, and the fusion property of the joint is improved even if the resin is injected at low temperature and low pressure. . Further, since the types of resin are the same, there is an advantage that the resin can be directly melted and recycled.
【0010】一方の半中空体Aは、図1の(イ)、
(ロ)に示されているように、半中空あるいは椀状の本
体部1Aを備えている。この本体部1Aは、円形の底部
2Aと筒状の胴部3Aとからなり、胴部3Aの開放端部
4Aの外周部にリング状の接続部10Aが一体的に成形
されている。接続部10Aは、胴部3Aと同じ軸方向に
所定厚さを有する。そしてこの接続部10Aに、開放端
部4Aから底部2Aの方向へ所定深さの溝11Aが全周
にわたって形成されている。このようなに溝11Aが形
成された結果、溝11Aの内径側と外径側に当接部12
A、13Aが同心円的にそれぞれ形成されている。また
接続部10Aには、外側から溝11Aに連通している複
数個の透孔14A、14A 、…が、胴部3Aと平行に
明けられている。本実施例によると、他方の半中空体B
も、上記の半中空体Aと同じ形状に形成されているの
で、図2において同じ参照数字に「B」を付けて重複説
明はしない。One of the semi-hollow bodies A is (a) in FIG.
As shown in (b), it has a semi-hollow or bowl-shaped main body 1A. The main body portion 1A is composed of a circular bottom portion 2A and a tubular body portion 3A, and a ring-shaped connecting portion 10A is integrally formed on the outer peripheral portion of the open end portion 4A of the body portion 3A. The connecting portion 10A has a predetermined thickness in the same axial direction as the body portion 3A. A groove 11A having a predetermined depth is formed in the connecting portion 10A from the open end 4A to the bottom 2A over the entire circumference. As a result of forming the groove 11A in this way, the contact portion 12 is formed on the inner diameter side and the outer diameter side of the groove 11A.
A and 13A are formed concentrically. Further, in the connecting portion 10A, a plurality of through holes 14A, 14A, ... Communicating from the outside to the groove 11A are opened in parallel with the body portion 3A. According to this embodiment, the other semi-hollow body B
However, since it is formed in the same shape as the above-mentioned semi-hollow body A, the same reference numeral as in FIG.
【0011】2次成形に使用される成形装置20は、図
3に示されているように、第1ホルダ21と、第2ホル
ダ30とから構成されている。第1ホルダ21は、2次
成形時に前述した図2に示されている半中空体Bの接合
部10Bを保持し、第2ホルダ30は、半中空体Aの接
合部10Aを保持するようになっている。第1ホルダ2
1は、半中空体Bの接合部10Bと略同径の筒部22を
備えている。そしてこの筒部22の先端の受け部23
に、図4の(ロ)にも示されているように椀状に窪んだ
複数個の凹部28、28、…が設けられている。これら
の凹部28、28、…の開放端部における径は、透孔1
4B、14B、…の径より大きい。そして凹部28、2
8、…の底部に射出口24、24、…が臨んでいる。こ
のように、凹部28、28、…の底部に射出口24、2
4、…が臨んでいるので、後述するようにこれらの射出
口24、24、…から溶融樹脂を射出すると、接合部1
0Bの外側にリベットの頭の形状をした凸部が成形され
ることになる。凹部28、28、…すなわち射出口2
4、24、…は、半中空体Bの接合部10Bに明けられ
ている透孔14B、14B、…の数および位置に一致
し、樹脂分岐通路25、25、…を介して樹脂供給路2
6に連通している。なお、図3中の符号27は、射出機
のノズルを示している。The molding apparatus 20 used for the secondary molding is composed of a first holder 21 and a second holder 30, as shown in FIG. The first holder 21 holds the joint 10B of the semi-hollow body B shown in FIG. 2 described above during the secondary molding, and the second holder 30 holds the joint 10A of the semi-hollow body A. Has become. First holder 2
1 includes a cylindrical portion 22 having substantially the same diameter as the joint portion 10B of the semi-hollow body B. The receiving portion 23 at the tip of the tubular portion 22
In addition, as shown in FIG. 4B, a plurality of concave portions 28, 28, ... The diameter of the open ends of these recesses 28, 28, ...
It is larger than the diameter of 4B, 14B, .... And the recesses 28, 2
The ejection ports 24, 24, ... In this way, the injection ports 24, 2 are provided at the bottoms of the recesses 28, 28 ,.
.. face each other. Therefore, when the molten resin is injected from these injection ports 24, 24 ,.
A convex portion having the shape of a rivet head is formed outside 0B. Recesses 28, 28, ...
4, 24, ... accord with the number and position of the through holes 14B, 14B, ... Opened in the joint portion 10B of the semi-hollow body B, and the resin supply passage 2 through the resin branch passages 25, 25.
It communicates with 6. Reference numeral 27 in FIG. 3 indicates a nozzle of the injection machine.
【0012】第2ホルダ30も、第1ホルダ21と同様
に、半中空体Aの接合部10Aと略同径の筒部31を備
えている。そしてこの筒部31の先端の押圧部32に、
椀状に窪んだ複数個の凹部33、33、…が形成されて
いる。そしてこれらの凹部33、33、…も半中空体A
の接合部10Aに明けられている透孔14A、14A、
…の数および位置に一致している。凹部33、33、…
の配置状態は図4の(イ)に示されている。なお、2次
成形時に第1、2ホルダ21、30を締め付ける機構例
えば油圧ピストンシリンダは図には示されていない。Similarly to the first holder 21, the second holder 30 also has a cylindrical portion 31 having a diameter substantially the same as that of the joint portion 10A of the semi-hollow body A. Then, in the pressing portion 32 at the tip of the tubular portion 31,
A plurality of concave portions 33, 33, ... And these recesses 33, 33, ... Are also semi-hollow bodies A
Through holes 14A, 14A formed in the joint portion 10A of
Matches the number and position of. Recesses 33, 33, ...
The arrangement state of is shown in FIG. A mechanism for tightening the first and second holders 21 and 30 during the secondary molding, for example, a hydraulic piston cylinder is not shown in the figure.
【0013】次に、2次成形の例について説明する。図
2に示されているように、半中空体A、Bの当接部12
A、13A、12B、13Bが互いに当接するようにし
て、半中空体Bの接続部10Bの外側を第1ホルダ21
の受け部23で受ける。そして半中空体Aの接続部10
Aの外側を、油圧ピストンシリンダ等を利用して第2ホ
ルダ30の押圧部32で押す。そうすると、型締め状態
になる。このとき、第1ホルダ21の射出口24、2
4、…、半中空体B、Aの透孔14B、14B、…14
A、14A、…および第2ホルダ30の押圧部32部の
凹部33、33、…は、互いに整合している。次いで、
射出機のノズル27から溶融樹脂を射出する。そうする
と、溶融樹脂は樹脂供給路26から樹脂分岐通路25、
25、…を経て、射出口24、24、…から半中空体B
の透孔14B、14B、…、半中空体B、Aの溝11
B、11Aで形成されている空間および半中空体Aの透
孔14A、14A、…に充填される。このとき凹部2
8、28、…、33、33、…にも充填される。射出充
填が終わった状態は、図5においてJ、J、Jで示され
ている。冷却固化を待って、第2ホルダ30を図6にお
いて矢印方向に移動して、製品を取り出す。Next, an example of secondary molding will be described. As shown in FIG. 2, the contact portions 12 of the semi-hollow bodies A and B are
A, 13A, 12B, 13B are brought into contact with each other so that the outside of the connecting portion 10B of the semi-hollow body B is placed in the first holder 21.
It is received by the receiving portion 23 of. And the connecting portion 10 of the semi-hollow body A
The outside of A is pressed by the pressing portion 32 of the second holder 30 using a hydraulic piston cylinder or the like. Then, the mold is clamped. At this time, the ejection openings 24, 2 of the first holder 21
4, ..., Through holes 14B, 14B, ... 14 of semi-hollow bodies B, A
The recesses 33, 33, ... Of the pressing portion 32 of the second holder 30 are aligned with each other. Then
Molten resin is injected from the nozzle 27 of the injection machine. Then, the molten resin flows from the resin supply passage 26 to the resin branch passage 25,
25, ..., From the injection ports 24, 24 ,.
Through holes 14B, 14B, ..., Grooves 11 of semi-hollow bodies B, A
The spaces formed by B and 11A and the through holes 14A, 14A, ... Of the semi-hollow body A are filled. At this time, the recess 2
8, 28, ..., 33, 33 ,. The state after the injection filling is indicated by J, J, and J in FIG. After cooling and solidification, the second holder 30 is moved in the direction of the arrow in FIG. 6 to take out the product.
【0014】本実施例によると、色々な効果が得られ
る。例えば、受け部23に設けられている複数個の射出
口24、24、…は、椀状に窪んでいる凹部28、2
8、…に臨んでいるので、半中空体Bの透孔14B、1
4B、…の外側には、図6に示されているようなリベッ
トの頭の形状をした凸部RB、RB、…が成形される。
同様に半中空体Aの透孔14A、14A、…の外側にも
リベットの頭の形状をした凸部RA、RA、…が成形さ
れる。したがって、半中空体A、Bに軸方向に離間する
大きな力が作用しても、その力は凸部RA、RA、…、
RB、RB、…により受けられ、半中空体A、Bが分離
するようなことはない。なお、図には示されていない
が、凸部RA、RA、…、RB、RB、…が成形されな
いように実施することもできる。すなわち凹部28、3
3、…の無い第1、2ホルダ21、30を使用すると、
凸部RA、RA、…、RB、RB、…は成形されない。
これらの凸部がなくても、透孔14B、14B、…、1
4A、14A、…に樹脂が充填されているので、融着距
離あるいは面積は従来のものに比較して大きい。したが
って接合力の大きい中空体製品を得ることができる。ま
た、本実施例によると、第1ホルダ21の射出口24、
24、…、半中空体A、Bの透孔14A、14A、…1
4B、14B、…および第2ホルダ30の押圧部32部
の凹部33、33、…は、互いに整合しているので、比
較的低い射出圧で射出することができる。さらには、第
1、2ホルダ21、30は、半中空体A、Bの接続部1
0A、10Bのみを保持するようになっているので、成
形装置の構造が従来の金型に比較して簡単になる効果も
ある。According to this embodiment, various effects can be obtained. For example, the plurality of ejection openings 24, 24, ... Provided in the receiving portion 23 are concave portions 28, 2 that are depressed like a bowl.
8 ..., so that the through holes 14B of the semi-hollow body B, 1
Outside the 4B, ..., Protrusions RB, RB, ... In the shape of the head of the rivet as shown in FIG. 6 are formed.
Similarly, convex portions RA, RA, ... In the shape of the rivet head are also formed outside the through holes 14A, 14A, ... Of the semi-hollow body A. Therefore, even if a large force that separates the semi-hollow bodies A and B in the axial direction acts, the force is the same as the convex portions RA, RA, ...
The semi-hollow bodies A and B are not separated by being received by RB, RB, .... Although not shown in the drawing, the convex portions RA, RA, ..., RB, RB ,. That is, the recesses 28, 3
When using the first and second holders 21 and 30 without 3, ...
The convex portions RA, RA, ..., RB, RB, ... Are not molded.
Even without these protrusions, the through holes 14B, 14B, ..., 1
Since 4A, 14A, ... Are filled with resin, the fusion distance or area is larger than that of the conventional one. Therefore, it is possible to obtain a hollow body product having a large bonding force. Further, according to the present embodiment, the injection port 24 of the first holder 21,
24, ..., Through holes 14A, 14A, ...
.. and the recesses 33, 33, ... Of the pressing portion 32 of the second holder 30 are aligned with each other, so that injection can be performed with a relatively low injection pressure. Furthermore, the first and second holders 21 and 30 are connected to the connecting portion 1 of the semi-hollow bodies A and B.
Since only 0A and 10B are held, there is also an effect that the structure of the molding apparatus is simpler than that of the conventional mold.
【0015】次に図7、8により、成形装置20’の他
の実施例を説明する。なお、図3、4に示されいる実施
例と同様な部材には同じ参照数字にダッシュ「’」を付
けて重複説明はしない。本実施例によると、図7の
(イ)、(ロ)に示されているように、第1ホルダ2
1’の筒部22’の先端の受け部23’には、その全周
にわたって断面が椀状に窪んだリング状の溝40が設け
られている。そしてこの溝40に複数個の射出口41、
41が開口している。射出口41、41は、任意の位置
に設けられ、半中空体A、Bの透孔14A、14A、…
14B、14B、…と整合はしていない。第2ホルダ3
0’の筒部31’の先端の押圧部32’には、図8の
(イ)、(ロ)に示されているように、椀状に窪んだリ
ング状の溝50が形成されている。Next, another embodiment of the molding apparatus 20 'will be described with reference to FIGS. It should be noted that members similar to those in the embodiment shown in FIGS. 3 and 4 are denoted by the same reference numerals with a dash “′” and will not be repeatedly described. According to this embodiment, as shown in FIGS. 7A and 7B, the first holder 2
A ring-shaped groove 40 having a bowl-shaped cross section is provided on the receiving portion 23 'at the tip of the tubular portion 22' of 1 ', over the entire circumference. A plurality of injection ports 41 are provided in the groove 40,
41 is open. The injection ports 41, 41 are provided at arbitrary positions, and the through holes 14A, 14A of the semi-hollow bodies A, B, ...
It is not matched with 14B, 14B, ... Second holder 3
As shown in FIGS. 8A and 8B, a ring-shaped groove 50 recessed in a bowl shape is formed in the pressing portion 32 ′ at the tip of the cylindrical portion 31 ′ of 0 ′. .
【0016】したがって、半中空体Bの接続部10Bの
外側を第1ホルダ21’の受け部23’で受け、第2ホ
ルダ30’の押圧部32で半中空体Aの接続部10A押
し、そして射出口41、41から溶融樹脂を射出する
と、溶融樹脂はリング状の溝40から半中空体Bの透孔
14B、14B、…を通って半中空体A、Bの溝11
A、11Bで形成されている空間および半中空体Aの透
孔14A、14A、…に充填される。そして押圧部3
2’のリング状の溝50にも充填される。したがって、
半中空体Bの透孔14B、14B、…の外側および半中
空体Aの透孔14A、14A、…の外側には凸条が全周
に成形され、前述した凸部RA、RB、…と同様な効果
が得られる。Therefore, the outside of the connecting portion 10B of the semi-hollow body B is received by the receiving portion 23 'of the first holder 21', the pressing portion 32 of the second holder 30 'pushes the connecting portion 10A of the semi-hollow body A, and When the molten resin is injected from the injection ports 41, 41, the molten resin passes through the through holes 14B, 14B, ... Of the semi-hollow body B from the ring-shaped groove 40 and the groove 11 of the semi-hollow bodies A, B.
The spaces formed by A and 11B and the through holes 14A, 14A, ... Of the semi-hollow body A are filled. And the pressing portion 3
The 2 ′ ring-shaped groove 50 is also filled. Therefore,
A ridge is formed around the entire circumference of the through holes 14B, 14B, ... Of the semi-hollow body B and the outside of the through holes 14A, 14A ,. Similar effects are obtained.
【0017】本実施例によると、溶融樹脂のまわりは良
くないが、第1ホルダ21’の樹脂分岐通路25’、2
5’等の構造が簡単になり、また第1、2ホルダ2
1’、30’と半中空体A、Bとの位置合わせが楽にな
る。上記説明からも明らかなように、図3に示されてい
る第1ホルダ21と、図8に示されている第2ホルダ3
0’とを組み合わせて使用することも、またこれとは逆
に図3に示されている第2ホルダ30と、図7に示され
ている第1ホルダ21’とを組み合わせて使用すること
もできる。According to the present embodiment, the area around the molten resin is not good, but the resin branch passages 25 ', 2'of the first holder 21',
The structure such as 5'is simplified, and the first and second holders 2 are
Positioning of the 1'and 30 'and the semi-hollow bodies A and B becomes easy. As is clear from the above description, the first holder 21 shown in FIG. 3 and the second holder 3 shown in FIG.
0'can be used in combination, or conversely, the second holder 30 shown in FIG. 3 and the first holder 21 'shown in FIG. 7 can be used in combination. it can.
【0018】1次成形で成形される半中空体A、Bも色
々な形で実施できるが、その代表的な他の例が図9に示
されている。本実施例においても前述した例と同様な部
材には同じ参照数字にダッシュ「’」を付けて重複説明
はしないが、図9の(イ)に示されている例では、溝1
1A’、11B’はその側断面形がアリ形に形成されて
いる。したがって、半中空体A’、B’と2次成形で射
出した樹脂との接着状態が悪く、接合部に離間する方向
に大きな引っ張り力が作用しても、半中空体A’、B’
と2次成形で射出した樹脂が圧縮あるいは伸び変形をし
ないかぎり、半中空体A’、B’が分離するようなこと
はない。(ロ)に示されている例では、溝11A’、1
1B’の外周側が切り落とされている。したがって、第
1ホルダ21あるいは第2ホルダ30の少なくとも一方
のホルダは、図3、4、7および8に示されているホル
ダは適用できないが、適当なホルダを使用して円周方向
から射出できる効果が得られる。また、図9の(ハ)に
示されている例では、半中空体Bにのみ溝11B’が形
成されている。本実施例は半中空体A’、B’の形状が
異なり同じ金型で半中空体A’、B’を成形できないと
き好都合である。(ニ)に示されている例では、透孔1
4A’、14A’、…、14B’、14B’、…が側面
的にみて斜めに広がり、その開口端部は胴部3A’、3
B’から離間している。したがって、本実施例による
と、第1、2ホルダ21、30の受け部23および押圧
部32が胴部3A’、3B’に干渉されることなく2次
成形できる効果が得られる。(ホ)に示されている実施
例では、溝11A’、11B’はその側断面形がアリ形
に形成され、そして透孔14A’、14B’、…は接合
部に向かって縮径されている。したがって、(イ)に示
されている実施例と同様に、半中空体A’、B’と2次
成形で射出した樹脂が圧縮あるいは伸び変形をしないか
ぎり、半中空体A’、B’が分離するようなことはな
い。The semi-hollow bodies A and B molded by the primary molding can also be carried out in various shapes, and other typical examples thereof are shown in FIG. In this embodiment as well, members similar to those in the above-mentioned example are designated by the same reference numerals with a dash "'" to avoid duplicate description, but in the example shown in FIG.
1A 'and 11B' are formed in a dovetail shape in side cross section. Therefore, even if the semi-hollow bodies A ′ and B ′ are poorly adhered to the resin injected in the secondary molding, and even if a large pulling force acts in the direction of separating the joints, the semi-hollow bodies A ′ and B ′.
And the semi-hollow bodies A'and B'will not separate unless the resin injected in the secondary molding is compressed or expanded and deformed. In the example shown in (b), the grooves 11A ′, 1
The outer peripheral side of 1B 'is cut off. Therefore, at least one of the first holder 21 and the second holder 30 cannot be the holder shown in FIGS. 3, 4, 7 and 8, but can be ejected from the circumferential direction by using an appropriate holder. The effect is obtained. In the example shown in FIG. 9C, the groove 11B ′ is formed only in the semi-hollow body B. This embodiment is convenient when the shapes of the semi-hollow bodies A ′ and B ′ are different and the semi-hollow bodies A ′ and B ′ cannot be molded with the same mold. In the example shown in (d), the through hole 1
4A ′, 14A ′, ..., 14B ′, 14B ′, ... Spread obliquely when viewed from the side, and the open ends thereof are the body portions 3A ′, 3
It is separated from B '. Therefore, according to this embodiment, the effect that the receiving portion 23 and the pressing portion 32 of the first and second holders 21 and 30 can be secondarily molded without being interfered by the body portions 3A ′ and 3B ′ is obtained. In the embodiment shown in (e), the grooves 11A ', 11B' are formed in a dovetail shape in side cross section, and the through holes 14A ', 14B', ... are reduced in diameter toward the joint. There is. Therefore, as in the example shown in (a), unless the semi-hollow bodies A ′ and B ′ and the resin injected in the secondary molding are compressed or stretch-deformed, the semi-hollow bodies A ′ and B ′ are There is no separation.
【0019】本実施例も色々組み合わせが可能である。
例えば図9の(イ)に示されている半中空体A’と、
(ホ)に示されている半中空体B’と組み合わせること
もできる。以下同様に色々組み合わせが可能である。ま
た成形装置20も、図3、4あるいは図7、8に示され
ているホルダ21、30、21’、30’をそのままあ
るいは多少変形して適用できるし、組み合わせても使用
できる。Various combinations can be made in this embodiment as well.
For example, a semi-hollow body A ′ shown in FIG.
It can also be combined with the semi-hollow body B ′ shown in (e). Similarly, various combinations are possible. Also, the molding apparatus 20 can be applied to the holders 21, 30, 21 'and 30' shown in FIGS. 3, 4 or 7 and 8 as they are or with some modifications, or can be used in combination.
【0020】[0020]
【発明の効果】以上のように、請求項1記載の発明によ
ると、1次成形において一対の半中空体の接合部に、接
合端部側に開口した充填溝と、外部から前記充填溝に連
通した複数個の連通孔とを成形し、2次成形において接
合部端部を互いに当接させた状態で、複数個の連通孔と
充填溝とに溶融樹脂を射出して、中空体製品を得るの
で、すなわち複数個の連通孔にも樹脂が充填されている
ので、接合部の強度の大きい中空体製品を得ることがで
きる。したがって、本発明により例えば大中型のタン
ク、インテークマニホールドのような、比較的高い接合
強度が要求される中空体製品を製造することができる。
請求項2記載の発明によると、請求項1記載の効果が得
られると共に、2次成形において一対の半中空体のいず
れか一方の半中空体の連通孔に射出口を対応させて射出
するので、射出圧を低くすることができる。請求項3記
載の発明によると、請求項1または2記載の発明の奏す
る効果に加えて、複数個の連通孔と充填溝とに溶融樹脂
を射出するとき、連通孔の外側に該連通孔の径より大き
い凸部あるいは凸条を成形するので、凸部あるいは凸条
により、さらに接合強度の大きい中空体製品を得ること
ができる。請求項4記載の成形装置は、一方の半中空体
を保持する第1ホルダと、他方の半中空体を保持する第
2ホルダとからなり、これらの第1、2ホルダは、半中
空体の接合部を保持するように構成されているので、従
来の2次成形用の金型に比較して構造が簡単で、安価で
ある。そしてこれらのホルダの少なくとも一方のホルダ
には、連通孔と充填溝に溶融樹脂を射出するための樹脂
供給口が形成されいるので、構造が簡単で安価であるに
も拘らず接合強度の大きい中空体製品を成形することが
できる。請求項5記載の発明によると、請求項4記載の
効果に加えて、樹脂供給口は連通孔の数および位置に対
応しているので、低い2次射出圧で中空体製品を成形す
ることができ、請求項6記載の発明によると、請求項4
または5記載の発明が奏する効果が得られると共に、一
方のホルダに形成されいる樹脂供給口は、椀状に窪んで
連通孔の数および位置に対応し、他方のホルダの保持部
も椀状に窪んで連通孔の数および位置に対応しているの
で、接合部の外側に凸部あるいは凸条を成形することが
できる。As described above, according to the first aspect of the present invention, in the primary molding, at the joint portion of the pair of semi-hollow bodies, the filling groove opened to the joint end side and the filling groove from the outside are formed. A plurality of communicating holes that communicate with each other are molded, and molten resin is injected into the plurality of communicating holes and the filling groove in a state where the end portions of the joints are brought into contact with each other in the secondary molding to obtain a hollow body product. Therefore, since the plurality of communication holes are also filled with the resin, it is possible to obtain a hollow body product having a strong joint portion. Therefore, the present invention makes it possible to manufacture hollow body products, such as large and medium-sized tanks and intake manifolds, which require relatively high joint strength.
According to the second aspect of the invention, the effect of the first aspect is obtained, and in the secondary molding, the injection hole is made to correspond to the communication hole of one of the semi-hollow bodies of the pair of semi-hollow bodies. , The injection pressure can be lowered. According to the invention of claim 3, in addition to the effect of the invention of claim 1 or 2, when the molten resin is injected into the plurality of communication holes and the filling groove, the communication holes are formed outside the communication holes. Since the protrusions or ridges having a larger diameter are formed, the protrusions or ridges can provide a hollow body product having even greater bonding strength. The molding apparatus according to claim 4 comprises a first holder that holds one semi-hollow body and a second holder that holds the other semi-hollow body, and these first and second holders are semi-hollow bodies. Since it is configured to hold the joint portion, it has a simpler structure and is less expensive than a conventional die for secondary molding. At least one of these holders is provided with a communication hole and a resin supply port for injecting molten resin into the filling groove. Body products can be molded. According to the invention of claim 5, in addition to the effect of claim 4, since the resin supply port corresponds to the number and position of the communication holes, it is possible to mold the hollow body product with a low secondary injection pressure. According to the invention of claim 6, claim 4
Alternatively, the effect of the invention described in 5 is obtained, and the resin supply port formed in one holder is recessed in a bowl shape corresponding to the number and position of the communication holes, and the holding portion of the other holder is also bowl-shaped. Since the depressions correspond to the number and positions of the communication holes, it is possible to form a convex portion or a convex strip on the outer side of the joint portion.
【図1】本発明の実施に供される半中空体の例を示す図
で、(イ)はその断面図、(ロ)は側面図である。FIG. 1 is a view showing an example of a semi-hollow body used for carrying out the present invention, (a) is a sectional view thereof, and (b) is a side view thereof.
【図2】本発明の実施に供される一対の半中空体を組み
合わせて示す断面図である。FIG. 2 is a cross-sectional view showing a combination of a pair of semi-hollow bodies used for implementing the present invention.
【図3】成形装置の実施例を示す図で、(イ)はその第
2ホルダの、そして(ロ)は第1ホルダの実施例を示す
断面図である。FIG. 3 is a view showing an embodiment of a molding apparatus, (a) is a sectional view showing an embodiment of a second holder thereof, and (b) is a sectional view showing an embodiment of a first holder.
【図4】図3に示されている第1、2ホルダの平面図
で、その(イ)は第2ホルダの、そして(ロ)は第1ホ
ルダの平面図である。4 is a plan view of the first and second holders shown in FIG. 3, in which (a) is a second holder and (b) is a first holder.
【図5】図2に示されている一対の半中空体を、図3、
4に示されている第1、2ホルダを使用して2次成形を
終わった状態を示す断面図である。FIG. 5 shows a pair of semi-hollow bodies shown in FIG.
FIG. 6 is a cross-sectional view showing a state in which secondary molding has been completed using the first and second holders shown in FIG.
【図6】2次成形を終わって、中空体製品を得て取り出
している状態を示す断面図である。FIG. 6 is a cross-sectional view showing a state where the hollow body product is obtained and taken out after the secondary molding is completed.
【図7】第1ホルダの他の実施例を示す図で、(イ)は
その平面図、(ロ)は部分的に断面にして示す側面図で
ある。7A and 7B are views showing another embodiment of the first holder, in which FIG. 7A is a plan view thereof, and FIG. 7B is a side view partially shown in section.
【図8】第2ホルダの他の実施例を示す図で、(イ)は
部分的に断面して示す側面図で、(ロ)は平面図であ
る。8A and 8B are views showing another embodiment of the second holder, FIG. 8A is a side view showing a partial cross section, and FIG. 8B is a plan view.
【図9】一対の半中空体の例を示す図で、(イ)〜
(ホ)はそれぞれ異なる例を部分的に示す側面図であ
る。FIG. 9 is a diagram showing an example of a pair of semi-hollow bodies, in which (a)-
(E) is a side view partially showing different examples.
A、B 半中空体(分割体) 1A、1
B 本体部 10A、10B 接続部 11A、
11B 溝 14A、14B 透孔 20
成形装置 21 第1ホルダ 24 射出口 30
第2ホルダ 28、33 凹部A, B Semi-hollow body (divided body) 1A, 1
B body part 10A, 10B connection part 11A,
11B groove 14A, 14B through hole 20
Molding device 21 First holder 24 Injection port 30
Second holder 28, 33 Recess
Claims (6)
するように成形し、その接合部を2次成形で接合して中
空体製品を成形する方法において、 1次成形において一対の半中空体A、Bの接合部10
A、10Bに、接合端部4A、4B側に開口した充填溝
11A、11Bと、外部から前記充填溝11A、11B
に連通した複数個の連通孔14A、…、14B、…とを
成形し、 2次成形において前記接合部10A、10Bの接合端部
4A、4Bを互いに当接させた状態で、前記複数個の連
通孔14A、…、14B、…と充填溝11A、11Bと
に溶融樹脂を射出して、中空体製品を得ることを特徴と
する中空体製品の成形方法。1. A method for molding a hollow body product by molding a pair of semi-hollow bodies so as to have a joint by primary molding, and joining the joint by means of secondary molding, wherein a pair of semi-hollow bodies are molded in the primary molding. Joint part 10 of semi-hollow bodies A and B
A and 10B, filling grooves 11A and 11B opened to the joining end portions 4A and 4B, and the filling grooves 11A and 11B from the outside.
, 14B, ..., and a plurality of communication holes 14A, ..., 14B, which are communicated with each other, and in the secondary molding, the joint ends 4A, 4B of the joints 10A, 10B are brought into contact with each other. , 14B, ... and the filling grooves 11A, 11B by injecting a molten resin to obtain a hollow body product.
個の連通孔14A、…、14B、…と充填溝11A、1
1Bとに溶融樹脂を射出するとき、一対の半中空体A、
Bのいずれか一方の半中空体A、Bの連通孔14A、
…、14B、…に射出口24、24、…を対応させて射
出する、中空体製品の成形方法。2. The secondary molding according to claim 1, wherein a plurality of communication holes 14A, ..., 14B ,.
When the molten resin is injected into 1B and 1B, a pair of semi-hollow bodies A,
One of B semi-hollow bodies A, B communicating holes 14A,
, 14B, ..., Corresponding injection ports 24, 24 ,.
て、複数個の連通孔14A、…、14B、…と充填溝1
1A、11Bとに溶融樹脂を射出するとき、連通孔14
A、…、14B、…の外側に該連通孔の径より大きい凸
部RA、…、RB、…あるいは凸条を成形する、中空体
製品の成形方法。3. The secondary molding according to claim 1 or 2, wherein a plurality of communication holes 14A, ..., 14B ,.
When the molten resin is injected into 1A and 11B, the communication hole 14
, 14B, ..., A convex portion RA, ..., RB, ...
って充填溝11A、11Bが形成されていると共に、前
記接合部10A、10Bの外側から前記充填溝11A、
11Bに連通した複数個の連通孔14A、…、14B、
…が成形されている一対の半中空体A、Bを接合するた
めの成形装置20であって、 該装置20は、一方の半中空体Aを保持する第1ホルダ
21と、他方の半中空体Bを保持する第2ホルダ30と
からなり、 前記第1、2ホルダ21、30は、前記半中空体A、B
の接合部10A、10Bを保持すると共に、前記ホルダ
の少なくとも一方のホルダ21には、連通孔14A、
…、14B、…と充填溝11A、11Bに溶融樹脂を射
出するための樹脂供給口24、24、…が形成されい
る、中空体製品の成形装置。4. Filling grooves 11A, 11B are formed along the entire circumference of the joints 10A, 10B, and the filling grooves 11A, 11B are formed from the outside of the joints 10A, 10B.
11B, a plurality of communication holes 14A, ..., 14B,
A molding device 20 for joining a pair of semi-hollow bodies A and B, which are molded, wherein the device 20 includes a first holder 21 for holding one semi-hollow body A and another semi-hollow body. A second holder 30 for holding a body B, wherein the first and second holders 21, 30 are the semi-hollow bodies A, B
While holding the joint portions 10A and 10B, the holder 21 of at least one of the holders has a communication hole 14A,
, 14B, ... And filling grooves 11A, 11B are provided with resin supply ports 24, 24 for injecting molten resin.
…が、連通孔14B、14B、…の数および位置に対応
している中空体製品の成形装置。5. The resin supply ports 24, 24 according to claim 4,
Are corresponding to the numbers and positions of the communication holes 14B, 14B ,.
1に形成されいる樹脂供給口24、24、…は、椀状に
窪んで連通孔14B、14B、…の数および位置に対応
していると共に、他方のホルダ30の保持部も椀状に窪
んで連通孔14A、14A、…の数および位置に対応し
ている中空体製品の成形装置。6. The holder 2 according to claim 4 or 5.
The resin supply ports 24, 24 formed in 1 correspond to the number and positions of the communication holes 14B, 14B, ... In a bowl shape, and the holding portion of the other holder 30 also has a bowl shape. A molding apparatus for hollow products corresponding to the number and positions of the communication holes 14A, 14A ,.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06139693A JP3263167B2 (en) | 1993-02-26 | 1993-02-26 | Method and apparatus for molding hollow article |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06139693A JP3263167B2 (en) | 1993-02-26 | 1993-02-26 | Method and apparatus for molding hollow article |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06246781A true JPH06246781A (en) | 1994-09-06 |
JP3263167B2 JP3263167B2 (en) | 2002-03-04 |
Family
ID=13169958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06139693A Expired - Fee Related JP3263167B2 (en) | 1993-02-26 | 1993-02-26 | Method and apparatus for molding hollow article |
Country Status (1)
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JP (1) | JP3263167B2 (en) |
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