JPH07145505A - Wadded kimono and its production - Google Patents

Abstract

PURPOSE:To more surely carry out the sewing up of a wadding in producing a wadded KIMONO (Japanese clothes), reduce the number of pieces to be sewn, enable the integrated production in a factory and suppress the cost to a low one. CONSTITUTION:This wadded KIMONO such as a short coat is obtained by superposing back fabric 2 prepared by integrally forming the back body part, front body parts and sleeve parts on a wadding layer material 3, superposing and sewing front fabric 1 obtained by integrally forming the back body part, front body parts and sleeve parts with the back surface (1b) outside on the side of the back fabric 2, isolating parts of the front fabric 1 which are not yet sewn, back fabric 2 and wadding layer material 3, turning over the back body part, folding the back body part into the interior, dividing parts from the side parts to the lower ends of the sleeves into the front fabric 1, back fabric 2 and wadding layer material 3, sewing the respective edge parts, turning over the front body parts and sleeve parts, wrapping the part of the wadding layer material 3 along the front body parts corresponding thereto in the part the back fabric 2, sewing the outer edge part and attaching a collar cloth 4 and binding strings 5 to the opened collar of the front body parts.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cotton garment such as a blanket and a method for producing the same.

[0002]

2. Description of the Related Art For example, a cotton garment, which is a kimono, can be easily put on and taken off and is warm, so that it is widely used in the cold season. Conventionally, when making this cover, the front body part of the front fabric, the back body part, the sleeve part and the front body part of the back fabric,
Each piece of the back body part and the sleeve part was combined and sewn into a bag shape, a cotton layer body was packed therein, and a cotton binding was performed so that the cotton layer body did not move, and each part was finish-sewn. Most of the sewing was done by hand.

[0003]

However, the conventional method as described above has the following problems. That is, it is difficult to assemble a sewing line in a factory because many pieces have to be sewn. Further, since the work efficiency is low in the hand-sewn work, the work takes too much time, and considering the number of manufactured products and the labor cost, the integrated production in the factory is difficult at present from this point as well. Therefore, the manufacturing cost becomes high. In addition, the cotton binding portion, the cuff portion, and the neckline portion are easy to be frayed and easily broken due to rough seams when hand-sewn. In addition, there are many irregularities in the product's quality, such as the appearance of the cotton layer outside. Furthermore, when used for a long time, the cotton may come off and become uneven.

[0004]

Means for Solving the Problems The means of the present invention taken to solve the above problems are as follows. According to the first means, it has a front cloth, a back cloth, and a cotton layer body packed between the front cloth and the back cloth, and the cotton layer body is sewn at the edges together with the front cloth and the back cloth. By this, cotton is bound,
It is a cotton kimono.

The second means is a method of manufacturing a cotton garment, which comprises a back body part, a front body part, and sleeve parts, and the front body part is divided into left and right sides. The step of sewing or adhering required parts by stacking the cloth and the cotton layer body, and the back cloth side is provided with the back body part, the front body part and the sleeve part, and the front body part is divided into left and right. The table cloth
Layering with the back side outside and sewing the required parts, separating the non-sewn parts of the front cloth, the back cloth and the cotton layered body, turning over the back body part and folding it inside, and the sleeves from the side part. The step up to the bottom part is divided into a front cloth, a back cloth and a cotton layer body, and a step of sewing each edge portion,
Flip the front body and sleeves and wrap the cotton layer body part that corresponds to the front body, sew the required parts of the outer edge, and hem cloth on the open edge of the front body. A method of manufacturing a cotton garment including the step of attaching a knot.

In the third means, the step of attaching the hem cloth and the knotting cord to the opening edge of the front body portion is performed by passing the hem-shaped hem cloth through the four-fold assist tool attached to the vertical feed sewing machine. It is a method for manufacturing a cotton garment according to the second means, wherein sewing is performed.

[0007]

The cotton layer is bound by sewn the edges together with the front cloth or the back cloth. That is, since the cotton binding is performed simultaneously with the sewing, the number of steps can be reduced as compared with the conventional method in which the front and rear body portions are bag-sewn and the cotton layer body is packed and the cotton binding is performed. Also, the cotton binding effect is good, and the cotton layer body does not shift.

According to the method according to the second means, since the front body portion, the back body portion and the sleeve portion of the front cloth and the back cloth are integrated, the number of pieces that need to be sewn is small, and the front cloth and the back cloth are small. Easy to assemble sewing line. Moreover, since most of the sewing can be performed by the sewing machine, it is possible to consistently produce in the factory, and the quality control is easy. In addition, this improves work efficiency, reduces labor costs, and reduces manufacturing costs.

According to the method according to the third means, since the edge cloth can be fed to the vertical feed sewing machine while being folded in four through the four-fold assist tool, the neckline portion can be easily and neatly sewn.

[0010]

The present invention will be described in more detail based on the embodiments shown in the drawings. FIG. 1 is an explanatory view showing a method of cutting a table cloth,
FIG. 2 is an explanatory view showing a method of cutting the backing material. Outer fabric 1
Is a single piece consisting of the back body part, the left and right front body parts, and the left and right sleeve parts. Five pieces are molded into the front cloth C1 having a required length. The length of the table cloth C1 in this example is 125.
The width is set to 5 cm and the width is set to 155 cm.

[0011] And, for the table cloth cloth C1, there are five pieces of table cloth 1
In addition, in the remaining portion, two pieces each of which is divided into a back body portion 7, a right front body portion 8, a left front body portion 9, a right sleeve portion 16, and a left sleeve portion 17 are molded. Note that this is a measure to prevent waste of fabric. Further, reference numeral 4 is a hem cloth sewn to the opening edge of the front body portion, 5 is a knot cord, and 6 is a pocket cloth.

As shown in FIG. 1, the front cloth 1 is a front body 1
0 and 11 are provided. The front body parts 10 and 11 are separated by a separating line 15 which serves as an opening edge. Front body part 10,
A back body 12 is provided on the opposite side of 11. Sleeve portions 13 and 14 are provided on both sides of a boundary portion between the front body portions 10 and 11 and the rear body portion 12. Although not shown, the surface 1a of the outer cloth 1 is provided with various patterns.

The back cloth 2 is a piece of the back body part, the left and right front body parts, and the left and right sleeve parts. Five pieces are put in a back cloth cloth C2 having a required length. The length of the backing cloth C2 in this embodiment is set to 905 cm and the width is set to 141 cm. Then, in addition to the five backing cloths 2 for the backing cloth C2, the back body portion 26, the right front body portion 27, the left front body portion 28, the right sleeve portion 29, and the left sleeve portion 30 are respectively provided on the remaining portions. Two pieces are put in the mold. Note that this is a measure to prevent waste of fabric. Also, reference numeral 31
Is a pocket cloth.

As shown in FIG. 2, the lining material 2 is a front body portion 2
0 and 21 are provided. The front body parts 20, 21 are separated by a separating line 25 serving as an opening edge. Front body part 20,
A rear body portion 22 is provided on the opposite side of 21. Sleeves 23 and 24 are provided on both sides of the boundary between the front body portions 20 and 21 and the rear body portion 22.

FIG. 3 is a perspective view showing a state in which the cotton layer body and the back cloth are stacked, FIG. 4 is a perspective view showing a state in which the cotton layer body is cut and sewn to the back cloth, and FIG. 5 is a front cloth on the back cloth. FIG. 6 is a perspective view showing a state in which they are sewn on top of each other, FIG. 6 is a perspective view showing a state in which the non-sewn portions of the front cloth, the back cloth and the cotton layer body are separated from each other, and FIG. FIG. 8 is a perspective view showing a state of FIG.
-B is a cutaway view.

FIG. 10 is a perspective view showing a state in which the back body is turned upside down and folded inside and folded, FIG. 11 is a back view of FIG. 10, and FIG. 12 is a cotton layer in which one side of the front body and the sleeve are turned upside down. FIG. 13 is a front view showing a state in which the body portion is wrapped, FIG. 13 is a C-C end view in FIG. 12, and FIG. 14 is an explanatory end face showing a state in which the cotton layer body portion is wrapped by turning over both sides of the front body portion and the sleeve portion. Figure,
FIG. 15 is an explanatory end view showing a state in which the opening edge of the front body portion is sewn, FIG. 16 is a perspective view showing a state in which the opening edge of the front body portion is sewn, and FIG. 17 is a hem cloth on the opening edge of the front body portion. 18 is a perspective view showing a state in which a knot is attached, FIG. 18 is an explanatory diagram showing a method of attaching a hem cloth, and FIG. 19 is an explanatory diagram showing a processed state of a neckline portion.

A method of manufacturing a garment which is a cotton garment according to the present invention will be described with reference to FIGS. 3 to 19. The lining material 2 is overlaid on the cotton layer body 3. Front body part 20,
The cotton layer body 3 is cut along the edges of the backing material 2, leaving the outer portions of the outer body 21 and the rear body portion 22 and the sleeve portions 23 and 24, and the cut portions are removed. Then, the cotton layer body 3 and the lining fabric 2 are sewn at the edges of the lining fabric 2. In addition, cotton layer 3
The backing material 2 and the backing material 2 can also be bonded with an adhesive such as a spray bond. (See FIGS. 3 and 4)

The front cloth 1 is laid on the back cloth 2 side with the back surface 1b facing upward. At this time, the front body part 2 of the lining fabric 2
0, 21 and the outer edge of the back body portion 22 and the sleeve portions 23, 24, and the outer edge of the front body portion 10, 11 of the front cloth 1 and the rear body portion 12 and the sleeve portions 13, 14 are combined, Sew this part. Thereby, each part of the outer cloth 1 is slackened.
(See Figure 5)

The unsewn portions of the front cloth 1, the back cloth 2 and the cotton layer body 3 are separated (see FIG. 6), and the rear body parts 12 of the front cloth 1, the back cloth 2 and the cotton layer body 3 are separated from each other. , 22 are turned over and folded inside (see FIGS. 7, 8 and 9) to adjust the shape. Then, the part from the side part to the lower part of the sleeve is divided into the front cloth 1 and the back cloth 2 and the cotton layer body 3, and the respective edges are sewn. (See FIGS. 10 and 11)

The front body parts 10 and 11 and the sleeve parts 13 and 14 of the front cloth 1 are turned over, and correspondingly, the front body parts 10 and 1 are
Wrap the cotton layered body 3 along with 1 with the backing material 2 portion (see FIGS. 12, 13, and 14). Incidentally, reference numeral 101,
102 is a cuff. The front open edge 103 is sewn with the front cloth 1, the back cloth 2 and the cotton layer body 3 stacked on each other. The process of sewing the hem cloth 4 and the knotting string 5 to the sewn open edge 103 to form the dress H is completed. In this embodiment, the edge cloth is attached by the method shown in FIG.

First, as shown in FIG. 19, the neckline portion is provided with cutout portions 108 and 109 by cutting out a curved portion. The vertical feed sewing machine 32 has a four-fold assist tool (Kano-korappa) 3
Install 3. Then, the bias-shaped hem cloth 4 is passed through the four-fold assisting tool 33, and the hem cloth 4 is folded in four and sewn to the neckline portion by the vertical feed sewing machine 32. This allows
The collar can be finished neatly. Note that reference numeral 34
Is for inserting the hem cloth 4 while supporting it vertically,
It is a threading tool made of wire. The present invention is not limited to the illustrated embodiment, but various modifications can be made within the scope of the claims.

[0022]

The present invention having the above-mentioned structure has the following effects. (A) The cotton layer body is bound with cotton by sewing the edges together with the front and back fabrics. That is, since the cotton binding is performed simultaneously with the sewing, the number of steps can be reduced as compared with the conventional method in which the front and rear body portions are bag-sewn and the cotton layer body is packed and the cotton binding is performed. Also, the cotton binding effect is good, and the cotton layer body does not shift.

(B) Since the front body portion, the back body portion and the sleeve portion of the front cloth and the back cloth are integrated, the number of pieces to be sewn is small and it is easy to assemble a sewing line in a factory. Therefore, most of the sewing can be performed by the sewing machine, which enables consistent production at the factory, and quality control is easy. In addition, work efficiency is improved, labor costs, etc. can be reduced, and manufacturing costs can be kept low.

(C) According to the manufacturing method using the four-fold assisting tool and the vertical feed sewing machine, the neckline portion is sewn for a long time by hand sewing, but the edge cloth is folded in four through the four-fold assisting tool. By feeding to the vertical feed sewing machine while doing, sewing of the neckline can be done easily and neatly.

[Brief description of drawings]

FIG. 1 is an explanatory view showing a method of cutting a table cloth.

FIG. 2 is an explanatory view showing a method of cutting a backing material.

FIG. 3 is a perspective view showing a state in which a cotton layer body and a backing material are stacked.

FIG. 4 is a perspective view showing a state in which a cotton layer body is cut and sewn to a back cloth.

FIG. 5 is a perspective view showing a state in which a front cloth is laid on a back cloth and sewn.

FIG. 6 is a perspective view showing a state in which the non-sewn portions of the front cloth, the back cloth and the cotton layer body are separated from each other.

FIG. 7 is a perspective view showing a state in which the rear body is turned over and folded inside.

8 is an end view taken along the line AA in FIG.

9 is a sectional view taken along line BB in FIG. 7.

FIG. 10 is a perspective view showing a state in which the rear body portion is turned over, folded inside, and folded.

11 is a rear view of FIG.

FIG. 12 is a front view showing a state in which one side of the front body portion and the sleeve portion are turned over and the cotton layer body portion is wrapped.

13 is an end view taken along the line CC of FIG.

FIG. 14 is an explanatory end view showing a state in which both sides of the front body portion and the sleeve portion are turned over and the cotton layer body portion is wrapped.

FIG. 15 is an explanatory end view showing a state in which the opening edge of the front body portion is sewn.

FIG. 16 is a perspective view showing a state in which the opening edge of the front body portion is sewn.

FIG. 17 is a perspective view showing a state in which a hem cloth and a knotting cord are attached to the opening edge of the front body portion.

FIG. 18 is an explanatory diagram showing a method of attaching the edge cloth.

FIG. 19 is an explanatory diagram showing a processed state of the neckline portion.

[Explanation of symbols]

 H Furoshiki 1 Front fabric 10, 11 Front body part 12 Back body part 13, 14 Sleeve part 15 Opening edge 2 Back fabric 20,21 Front body part 22 Back body part 23, 24 Sleeve part 3 Cotton layer body 4 Edge cloth 5 Knot string

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[Procedure amendment]

[Submission date] July 14, 1994

[Procedure Amendment 1]

[Document name to be corrected] Drawing

[Correction target item name] All drawings

[Correction method] Change

[Correction content]

[Figure 1]

[Fig. 2]

[Figure 3]

[Figure 4]

[Figure 8]

[Figure 9]

FIG. 19

[Figure 5]

[Figure 6]

[Figure 7]

[Figure 10]

FIG. 11

[Fig. 12]

[Fig. 13]

FIG. 14

FIG. 15

FIG. 16

FIG. 17

FIG. 18

Claims (3)

[Claims] 1. A front fabric (1), a back fabric (2), and a front fabric
It has a cotton layered body (3) packed between (1) and the backing fabric (2), and this cotton layered body (3) is sewn at the edges together with the front fabric (1) and the backing fabric (2). A cotton wrapping kimono that is bound by cotton. 2. A method for manufacturing a cotton garment, comprising a back body part (22), front body parts (20) (21) and sleeve parts (23) (24). (20) (21) are lining materials divided into left and right
(2) and the cotton layer body (3) are overlapped and sewn or glued at required places, and the back body part (12) and the front body part (10) (11) are provided on the back fabric (2) side. And the front body parts (10) and (11) are divided into left and right, and the front fabric parts (10) and (11) are overlapped with the back surface (1b) on the outside.
Separate the non-sewn parts of the front cloth (1), the back cloth (2) and the cotton layer body (3) from the step of sewing the required parts, and turn the back body parts (12) (22) inside out. For the folding step and the part from the side part to the lower sleeve, use the front cloth (1) and the back cloth.
(2) and the cotton layer body (3), and the step of sewing each edge part, and the front body part (10) (11) and sleeve part (13) (14) of the table cloth (1) A cotton layer body that is turned inside out and corresponds to it and is attached to the front body part (10) (11)
(3) The step of wrapping the part, the step of sewing the required part of the outer edge part, and the hem cloth (4) and the knotting string (5) at the opening edge (15) of the front body parts (10) and (11).
And a step of mounting the cotton garment. 3. An edge cloth (4) is provided on the opening edge (15) of the front body part (10) (11).
The step of attaching the knotting cord (5) and the knotting string (5) is a four-fold assisting tool in which the bias edge cloth (4) is attached to the vertical feed sewing machine.
The method for producing a cotton garment according to claim 2, wherein sewing is performed through the (33).