JPH07133661A - Composite panel made of ceramic and manufacture thereof and ceramic decorative panel used therefor - Google Patents

Composite panel made of ceramic and manufacture thereof and ceramic decorative panel used therefor

Info

Publication number
JPH07133661A
JPH07133661A JP28114693A JP28114693A JPH07133661A JP H07133661 A JPH07133661 A JP H07133661A JP 28114693 A JP28114693 A JP 28114693A JP 28114693 A JP28114693 A JP 28114693A JP H07133661 A JPH07133661 A JP H07133661A
Authority
JP
Japan
Prior art keywords
plate
frame
ceramic
adhesive
decorative plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28114693A
Other languages
Japanese (ja)
Other versions
JP3076183B2 (en
Inventor
Masaji Takaoka
正次 高岡
Hiroyuki Sasaki
宏之 佐々木
Munechika Yasui
宗敬 安井
Hiroyasu Hasegawa
裕恭 長谷川
Koji Mori
耕治 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Kouatsu Electric Co
Original Assignee
Nippon Kouatsu Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kouatsu Electric Co filed Critical Nippon Kouatsu Electric Co
Priority to JP05281146A priority Critical patent/JP3076183B2/en
Publication of JPH07133661A publication Critical patent/JPH07133661A/en
Application granted granted Critical
Publication of JP3076183B2 publication Critical patent/JP3076183B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To provide a composite panel composed of a ceramic decorative board and a metal frame having an enhanced attaching strength, and to enhance the degree of parallelization between the ceramic decorative board and the frame during manufacture of the composite panel by bonding the ceramic decorative board to the outer surface of the frame so as to enhance the degree of accuracy for the product and to reduce the labor for a rigging work after the attachment thereof. CONSTITUTION:A part of a ceramic decorative board 1 incorporating metal wires 2 is exposed at the rear surface thereof so as to be used as an attaching part which is fixed to a front surface board of in a frame 3. During manufacture of a ceramic composite panel, the ceramic decorative board 1 is set on a surface plate 24, and then the front surface board 4 of the frame 3 is bonded to the ceramic decorative board 1 by means of an elastic adhesive 28. During this bonding, the frame 3 is pressed so as to obtain a high degree of parallelization between the decorative board and the frame, thereby a ceramic composite panel can be produced.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、建築物の外壁材等に使
用されるセラミックス製複合パネルとその製造方法並び
にこれらに使用されるセラミックス製化粧板に関するも
のである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ceramic composite panel used as an outer wall material of a building, a method for producing the same, and a ceramic decorative board used for these.

【0002】[0002]

【従来の技術】建物の躯体に取り付けて使用する複合パ
ネルとしては、ALC(軽量発泡コンクリート)の表面
側にセラミックス製化粧板を貼着して一体化したALC
複合パネルや型枠内にセラミックス製化粧板を設置し、
その上からコンクリ−トを打設して一体化したプレキヤ
ストコンクリ−トパネルがすでに知られている。
2. Description of the Related Art As a composite panel to be used by being attached to a building frame, an ALC (lightweight foam concrete) which is a ceramic decorative plate attached to the surface side is integrated.
Install a ceramic decorative plate in a composite panel or form,
A precast concrete panel in which concrete is placed and integrated thereupon is already known.

【0003】[0003]

【発明が解決しようとする課題】しかしながら上記の複
合パネルはいずれもが化粧面側のセラミックス製化粧板
が接着材(或いはコンクリート)にのみ依存した構造の
ため接着力不足により剥離したり衝突等の際に破損して
破片が落下したりすることがあった。
However, all of the above composite panels have a structure in which the ceramic decorative plate on the decorative surface side depends only on the adhesive material (or concrete), so that peeling or collision may occur due to insufficient adhesive force. At the same time, it was sometimes damaged and the debris dropped.

【0004】またセラミックス製化粧板の裏面側にガラ
ス繊維製のマット或いはシートを貼着して補強しこれを
ALCに接着して複合パネルにするものもあったがこれ
らも依然として経年劣化により接着不足が起こって剥離
を生じたり、さらには剥離落下したりすることがあっ
た。
[0004] Further, there is also a one in which a glass fiber mat or sheet is attached to the back surface of the ceramic decorative plate to reinforce it and adheres this to ALC to form a composite panel, but these are still insufficient in adhesion due to deterioration over time. May occur, resulting in peeling, or even peeling and dropping.

【0005】またプレキヤストコンクリートパネルは重
量が重く運搬上に問題があるほか躯体への取付作業性が
悪いと言う問題があった。また上記複合パネルは表面側
のセラミックス化粧板と裏面側のALCパネル或いはコ
ンクリ−トとの両者の平行度が出ていないため複合パネ
ルを躯体へ取り付けた際に表面(化粧面)側が面一的な
らないため取り付け時には調整作業が必要になる等の問
題があった。
Further, the precast concrete panel has a problem in that it is heavy in weight and has a problem in transportation, and in addition, the workability of mounting it on the body is poor. Further, in the above composite panel, the parallelism between the ceramic decorative plate on the front surface side and the ALC panel or concrete on the rear surface side is not obtained, so that the surface (decorative surface) side is flat when the composite panel is attached to the body. Since it does not happen, there was a problem that adjustment work was required at the time of installation.

【0006】本発明は上記従来のセラミックス製化粧板
接着方式型の複合パネルに関連して発生した諸々の問題
を一挙に解決することを目的にした新規なセラミックス
製複合パネルとその製造方法並びにこれらに使用するセ
ラミックス製化粧板を提案しようとするものである。
The present invention is directed to a novel ceramic composite panel, a method for manufacturing the same, and a method for manufacturing the same for the purpose of solving all the problems associated with the conventional ceramic decorative plate adhesive type composite panel. It is intended to propose a ceramic decorative plate for use in.

【0007】[0007]

【課題を解決するための手段】第1の発明は、枠部
(5)とその前面に溶接固着した薄い鋼板からなる前面
板(4)とで枠体(3)を形成し、その前面板(4)上
に接着剤(28)を介してセラミックス製化粧板(1)
を接着し、セラミックス製化粧板(1)の体内に金属線
(2)を埋設すると共に該金属線(2)の一部を、その
セラミックス製化粧板(1)の裏面(1b)に露出させ
て取付部(2a)とし、該取付部(2a)を止着手段と
してセラミックス製化粧板(1)を枠体(3)の前面板
(4)に固定したことを特徴とするセラミックス製複合
パネルである。
A first aspect of the present invention is to form a frame body (3) with a frame portion (5) and a front plate (4) made of a thin steel plate welded and fixed to the front surface of the frame body (3), and the front plate. (4) Ceramic decorative plate (1) with an adhesive (28) on it
The metal wire (2) is embedded in the body of the ceramic decorative plate (1), and a part of the metal wire (2) is exposed on the back surface (1b) of the ceramic decorative plate (1). As a mounting portion (2a), and the ceramic decorative plate (1) is fixed to the front plate (4) of the frame body (3) by using the mounting portion (2a) as a fastening means. Is.

【0008】また、第2の発明は、枠部(5)とその前
面に溶接固着した薄い鋼板からなる前面板(4)とで枠
体(3)を形成し、その前面板(4)上に接着剤(2
8)を介してセラミックス製化粧板(1)を接着し、セ
ラミックス製化粧板(1)の体内に金属線(2)を埋設
すると共に該金属線(2)の一部を、そのセラミックス
製化粧板(1)の裏面(1b)に露出させて取付部(2
a)とし、該取付部(2a)を、枠体(3)における前
面板(4)に形成した取付穴(4a)に挿通し、その取
付穴(4a)の裏側において上記取付部(2a)を止着
具(29)で固定したことを特徴とするセラミックス製
複合パネルである。
In the second invention, the frame body (3) is formed by the frame portion (5) and the front plate (4) made of a thin steel plate welded and fixed to the front surface thereof, and the front plate (4) is formed on the frame body (3). To the adhesive (2
8), the ceramic decorative plate (1) is adhered to the metal decorative plate (1), the metal wire (2) is embedded in the body of the ceramic decorative plate (1), and a part of the metal wire (2) is made of the ceramic decorative plate. It is exposed on the back surface (1b) of the plate (1) and the mounting portion (2
a), the mounting portion (2a) is inserted into a mounting hole (4a) formed in the front plate (4) of the frame body (3), and the mounting portion (2a) is located behind the mounting hole (4a). Is a composite panel made of ceramics, which is fixed by a fastener (29).

【0009】また第3の発明は、セラミックス製化粧板
(1)を、枠体(3)の前面板(4)に対して接着剤
(28)により接着し、さらにその接着した各セラミッ
クス製化粧板の下端側を、枠体(3)の前面板(4)に
止着した支持部材(36)にてそれぞれ支持したことを
特徴とするセラミックス製複合パネルである。
A third aspect of the invention is to adhere the ceramic decorative plate (1) to the front plate (4) of the frame (3) with an adhesive (28), and further adhere the ceramic decorative plates. The ceramic composite panel is characterized in that the lower ends of the plates are respectively supported by support members (36) fixed to the front plate (4) of the frame (3).

【0010】さらに第4の発明は、定盤(24)上に、
セラミックス製化粧板(1)を、その表面(1a)側を
定盤(24)側にして載置し、さらに載置した同化粧板
(1)の裏面(1b)側には弾性接着剤(28)を塗布
し、さらにその接着剤(28)の上に、枠部(5)とそ
の前面に固着した薄い鋼板からなる前面板(4)とで形
成した枠体(3)を、その前面板(4)側を接着剤(2
8)側にして載置し、さらに上記前面板(4)と定盤
(24)の載置面(24a)との間が平行になるまで枠
体(3)を定盤方向に加圧し、そして、上記接着剤(2
8)の硬化後に上記加圧を解除するようにしたことを特
徴とするセラミックス製複合パネルの製造方法である。
Furthermore, a fourth aspect of the present invention is characterized in that on the surface plate (24),
The ceramic decorative plate (1) is placed with the surface (1a) side facing the surface plate (24) side, and an elastic adhesive (on the back surface (1b) side of the placed decorative plate (1) ( 28), and further on the adhesive (28), a frame body (3) formed by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface of the frame portion (3) is placed in front of it. Face plate (4) side with adhesive (2
8) side, and further, the frame body (3) is pressed in the surface plate direction until the front plate (4) and the mounting surface (24a) of the surface plate (24) are parallel to each other, Then, the adhesive (2
8) A method for manufacturing a ceramic composite panel, characterized in that the pressure is released after curing.

【0011】さらに第5の発明は、定盤(24)上に、
セラミックス製化粧板(1)を、その表面(1a)側を
定盤(24)側にして載置し、さらに載置した同化粧板
(1)の裏面(1b)側には弾性接着剤(28)を塗布
し、さらにその接着剤(28)の上に、枠部(5)とそ
の前面に固着した薄い鋼板からなる前面板(4)とで形
成した枠体(3)を、その前面板(4)側を接着剤(2
8)側にして載置し、さらに、定盤(24)上に平行度
調整部材(32)を備えて、上記前面板(4)と平行に
形成した枠部(5)の取付面(3a)を、平行度調整部
材(32)により平行度を維持して加圧手段により加圧
し、上記接着剤(28)の硬化を待って上記加圧手段及
び平行度調整部材(32)を取外すようにしたことを特
徴とするセラミックス製複合パネルの製造方法である。
Furthermore, a fifth aspect of the present invention is characterized in that on the surface plate (24),
The ceramic decorative plate (1) is placed with the surface (1a) side facing the surface plate (24) side, and an elastic adhesive (on the back surface (1b) side of the placed decorative plate (1) ( 28), and further on the adhesive (28), a frame body (3) formed by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface of the frame portion (3) is placed in front of it. Face plate (4) side with adhesive (2
8) side, the parallelism adjusting member (32) is further provided on the surface plate (24), and the mounting surface (3a) of the frame part (5) formed parallel to the front plate (4). ) Is pressed by the pressing means while maintaining the parallelism by the parallelism adjusting member (32), and the pressing means and the parallelism adjusting member (32) are removed after the adhesive (28) is cured. The method for producing a ceramic composite panel is characterized in that

【0012】さらに第6の発明は、定盤(24)上に、
セラミックス製化粧板(1)を、その表面(1a)側を
定盤(24)側にして載置し、さらに載置した同化粧板
(1)の裏面(1b)側には弾性接着剤(28)を塗布
し、さらにその接着剤(28)の上に、枠部(5)とそ
の前面に固着した薄い鋼板からなる前面板(4)とで形
成した枠体(3)を、その前面板(4)側を接着剤(2
8)側にして載置し、更にセラミックス製化粧板(1)
の体内に金属線(2)を埋設すると共に該金属線(2)
の一部を、そのセラミックス製化粧板(1)の裏面(1
b)に露出させて取付部(2a)とし、該取付部(2
a)を、枠体(3)における前面板(4)に形成した取
付穴(4a)に挿通し、その取付穴(4a)の裏側にお
いて上記取付部(2a)を止着具(29)で固定し、更
に上記前面板(4)と定盤(24)の載置面(24a)
との間が平行になるまで枠体(3)を定盤方向に加圧
し、そして、上記接着剤(28)の硬化後に上記加圧を
解除するようにしたことを特徴とするセラミックス製複
合パネルの製造方法である。
Further, a sixth aspect of the present invention is such that on the surface plate (24),
The ceramic decorative plate (1) is placed with the surface (1a) side facing the surface plate (24) side, and an elastic adhesive (on the back surface (1b) side of the placed decorative plate (1) ( 28), and further on the adhesive (28), a frame body (3) formed by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface of the frame portion (3) is placed in front of it. Face plate (4) side with adhesive (2
8) side and place, and further, ceramic decorative plate (1)
A metal wire (2) embedded in the body of the
Part of the back surface of the ceramic decorative plate (1) (1
exposed to b) to form a mounting portion (2a), and the mounting portion (2a)
a) is inserted into a mounting hole (4a) formed in the front plate (4) of the frame body (3), and the mounting portion (2a) is attached to the back side of the mounting hole (4a) with a fastener (29). Fixed, and further the mounting surface (24a) of the front plate (4) and the surface plate (24)
The frame body (3) is pressed in the direction of the platen until it is parallel to the gap between the two, and the pressure is released after the adhesive (28) is cured. Is a manufacturing method.

【0013】さらに第7の発明は、セラミックス製化粧
板(1)の体内に、連続波形状の金属線(2)がその全
面にわたって多数配設されており、さらにこの金属線
(2)にはその一部を連続波の進行方向に対し直角方向
に突出させた突出部が形成され而もこの突出部が化粧板
の裏面側に露出して取付部(2a)を構成していること
を特徴とするセラミックス製化粧板である。
Further, a seventh aspect of the present invention is that a large number of continuous wave-shaped metal wires (2) are arranged over the entire surface of the ceramic decorative plate (1), and the metal wires (2) further include the metal wires (2). A protruding portion is formed by protruding a part of the protruding portion in a direction perpendicular to the traveling direction of the continuous wave, and the protruding portion is exposed on the back surface side of the decorative plate to form the mounting portion (2a). It is a ceramic decorative plate.

【0014】[0014]

【実施例】次に図に示す本発明の実施例について説明す
る。先ず、図1乃至図6に示す本発明に使用するセラミ
ックス製化粧板1について説明する。
Embodiments of the present invention shown in the drawings will be described below. First, the ceramic decorative plate 1 used in the present invention shown in FIGS. 1 to 6 will be described.

【0015】このセラミックス製化粧板1は、プレス成
形機の金型内にガラスカレット,酸化アルミニウム,ベ
ントナイト,着色剤(金属酸化物)からなる顆粒状の無
機質成形材料をまず半層分充填し、そしてその上に金属
線2を図1のようにセットした後、仮加圧して金属線2
に折曲形成した取付部2aを裏面(下)側に押し下げ、
さらにその上から残り分の上記と同質の成形材料を金型
内に充填し、200〜500kg/cm2 で加圧して板
状に成形する(図2参照)。この成形後、これをローラ
ハースキルン等の焼成炉で800℃の温度で、2〜5時
間焼成する。そして焼成後、必要により化粧面となる表
面1a側を研磨し或いはそのままにし、最後に化粧板1
の裏面1b側に露出した金属線2の取付部2aを図4の
ように裏面1bに引っ張り起こして化粧板1を完成す
る。また、該化粧板1は縦横を所定の長さの1枚板とす
る。
In this ceramic decorative plate 1, first, a half layer of a granular inorganic molding material composed of glass cullet, aluminum oxide, bentonite and a coloring agent (metal oxide) is filled in a mold of a press molding machine, Then, after setting the metal wire 2 on the metal wire 2 as shown in FIG.
Push down the mounting part 2a formed by bending to the back (lower) side,
Further, the remaining molding material of the same quality as above is filled in the mold and pressed at 200 to 500 kg / cm 2 to form a plate (see FIG. 2). After this molding, this is baked in a baking furnace such as a roller hearth kiln at a temperature of 800 ° C. for 2 to 5 hours. Then, after baking, the surface 1a side which is the decorative surface is polished or left as it is, and finally the decorative plate 1
The mounting portion 2a of the metal wire 2 exposed on the back surface 1b side is pulled up to the back surface 1b as shown in FIG. 4 to complete the decorative plate 1. The decorative plate 1 is a single plate having a predetermined length and width.

【0016】なお、上記のステンレス線からなる金属線
2は、図1に示すようにその金属線2を格子状に配置し
てその交点を点付けして組み付けたものが使用される。
また、この金属線2は化粧板1の破損時における破片の
落下防止と化粧板2を後述する枠体等の他部材に一体化
させる場合の連結用の取付部として使用されるもので、
線径が0.3mm〜1.6mmの低炭素含有量の例えば
SUS304L等のステンレス線が使用され、特に板厚
が5mm〜20mmの化粧板を作る場合には、無機質成
形材料の焼成時の収縮作用(収縮率)或いは焼成後のカ
ッターによる切断作業などを考慮して、線径が0.3m
m〜0.9mmの範囲の比較的細径のものが使用され
る。
As the metal wire 2 made of the stainless wire described above, the metal wire 2 is arranged in a grid pattern as shown in FIG.
Further, the metal wire 2 is used as a mounting portion for preventing falling of fragments when the decorative plate 1 is broken and for connecting when the decorative plate 2 is integrated with other members such as a frame body described later,
When a stainless steel wire having a low carbon content of 0.3 mm to 1.6 mm and having a low carbon content, such as SUS304L, is used, and particularly when a decorative plate having a plate thickness of 5 mm to 20 mm is made, shrinkage during firing of the inorganic molding material is performed. The wire diameter is 0.3m in consideration of the action (shrinkage rate) or cutting work with a cutter after firing.
Those having a relatively small diameter in the range of m to 0.9 mm are used.

【0017】なお、上記金属線2は図5に示すように連
続の正弦波の形状になっており、波の高さhと周期tの
関係は線径0.6mmの場合において、h=2.7m
m、t=5.2mmになっている。さらに該金属線2の
取付部2aは図6に示すように予め折曲形成されてい
る。そして、この取付部2aの突出寸法dの程度は化粧
板1を成形する際の板厚に伴って変化させるのである
が、一応成形材料の充填厚み(カサ)の半分程度、つま
り加圧成型時に成形体の裏面側に一部が露出するように
設定されている。なお、取付部2aを構成する金属線2
は成形材料に比べて小さい熱収縮のステンレス線を使用
しているため、焼成後に取付部2aがさらに化粧板1の
裏面2b側に露出することになって引っ張り起こしやす
くなっている。
The metal wire 2 has a continuous sine wave shape as shown in FIG. 5, and the relationship between the wave height h and the period t is h = 2 when the wire diameter is 0.6 mm. .7 m
m and t = 5.2 mm. Further, the mounting portion 2a of the metal wire 2 is bent in advance as shown in FIG. The degree of protrusion d of the mounting portion 2a is changed according to the plate thickness when the decorative plate 1 is molded. However, it is about half of the filling thickness (roughness) of the molding material, that is, at the time of pressure molding. It is set so that a part is exposed on the back surface side of the molded body. The metal wire 2 that constitutes the mounting portion 2a
Since a stainless wire that has a smaller heat shrinkage than the molding material is used, the mounting portion 2a is further exposed to the back surface 2b side of the decorative plate 1 after firing, and is easily pulled.

【0018】次に上記のセラミックス製化粧板1を組み
付ける枠体について図7乃至図13により説明する。枠
体3は、上記所定の縦幅と横幅に形成された化粧板1
を、縦方向に3枚、横方向に3枚、計9枚配列できる平
鋼板からなる前面板4とその外周縁の後面に固着した枠
部5とから大略構成されている。
Next, a frame body to which the above-mentioned ceramic decorative plate 1 is assembled will be described with reference to FIGS. 7 to 13. The frame 3 is a decorative plate 1 having the above-described predetermined vertical width and horizontal width.
Is roughly composed of a front plate 4 made of a flat steel plate capable of arranging three in the vertical direction and three in the horizontal direction, and a frame portion 5 fixed to the rear surface of the outer peripheral edge thereof.

【0019】前面板4は、これに図18に示すように化
粧板1を9枚配列した場合に、各化粧板1に設けた上記
金属線2の取付部2aが存在する部分に位置して取付穴
4aが形成されている。
When the nine decorative plates 1 are arranged on the front plate 4 as shown in FIG. 18, the front plate 4 is located at a portion where the mounting portion 2a of the metal wire 2 provided on each decorative plate 1 exists. A mounting hole 4a is formed.

【0020】枠部5は、コ字形の軽量溝鋼からなる上枠
6と下枠7と左枠8と右枠9とを所定の大きさの横長の
長方形になるようにして連結して組立て、この枠部5の
前面側に上記の前面板4を溶接固着して一体化されてい
る。また、上下枠6と7間には等辺山形鋼からなる補強
枠10が架設固着され、左右枠8と9間には等辺山形鋼
からなる補強枠11が架設固着され、これら両補強枠1
0,11は上記前面板4と固着されている。
The frame portion 5 is assembled by connecting an upper frame 6, a lower frame 7, a left frame 8 and a right frame 9 made of U-shaped lightweight grooved steel so as to form a horizontally long rectangle of a predetermined size. The front plate 4 is welded and fixed to the front side of the frame portion 5 to be integrated. Further, a reinforcing frame 10 made of equilateral angle steel is erected and fixed between the upper and lower frames 6 and 7, and a reinforcing frame 11 made of equilateral angle steel is erected and fixed between the left and right frames 8 and 9, and both of these reinforcing frames 1
0 and 11 are fixed to the front plate 4.

【0021】また、上記前面板4の4方の端縁は夫々裏
面方向に折曲されて側カバー部12を形成している。ま
た、図7に示す枠体においては、その上枠6と左枠8部
における上記側カバー部12には、その先端を更に外方
へ折曲延長してバックアップ部12aが形成されてい
る。
The four edges of the front plate 4 are bent toward the rear surface to form the side cover portion 12. Further, in the frame body shown in FIG. 7, a backup portion 12a is formed by bending the tip of the side cover portion 12 in the upper frame 6 and the left frame portion 8 further outward.

【0022】上記前面板4の表面4bは平面状になって
おり、該表面4bと上下、左右の枠6,7,8,9の後
面、すなわち取付面3aとは平行になっている。13,
14,15,16は鋼板からなる取付片で、上記枠部5
における後側の4隅に位置して上枠6と左右枠8,9及
び下枠7と左右枠8,9間に溶接固着されている。ま
た、これらは、図23に示すように、下部の取付片1
5,16の後面が枠部5の後面である取付面3aと面一
状態になるように設置され、上部の取付片13,14の
後面が取付面3aより若干内側になるように設置されて
いる。
The front surface 4b of the front plate 4 is flat, and the front surface 4b and the rear surfaces of the upper, lower, left and right frames 6, 7, 8, 9 are parallel to the mounting surface 3a. 13,
Reference numerals 14, 15 and 16 are mounting pieces made of steel plate, and are used for the frame portion 5
Are welded and fixed between the upper frame 6 and the left and right frames 8 and 9 and the lower frame 7 and the left and right frames 8 and 9 at the four corners on the rear side. In addition, as shown in FIG. 23, these are the lower mounting pieces 1
The rear surfaces 5 and 16 are installed so as to be flush with the mounting surface 3a, which is the rear surface of the frame portion 5, and the rear surfaces of the upper mounting pieces 13 and 14 are disposed slightly inside the mounting surface 3a. There is.

【0023】18は上記取付片13〜16に形成した取
付穴で、該取付穴を通じてボルト等により枠部5を躯体
に取付けるものである。尚、該取付片13〜16には、
図21に示すように、別の位置調整穴19を形成して躯
体に対する枠部5の取付位置を調整できるようにしても
よい。
Reference numeral 18 denotes a mounting hole formed in each of the mounting pieces 13 to 16 for mounting the frame portion 5 on the frame through a bolt or the like through the mounting hole. In addition, the mounting pieces 13 to 16,
As shown in FIG. 21, another position adjusting hole 19 may be formed so that the mounting position of the frame portion 5 with respect to the body can be adjusted.

【0024】図12において、20は上枠6の上面に固
着したナットで、そのナットのねじ穴20aと同一位置
の上枠6には穴21がねじ穴と連通して形成されてい
る。22は下枠7下面に固着したナットで、下枠7には
上記と同様にねじ穴22aと連通する穴23が形成され
ている。これらは、枠部5を躯体に取付けた場合に、上
下に位置する枠部5,5間を、これらねじ穴20a,2
2aにボルトを挿通して連結するものであり、また、枠
部5を吊り上げる場合に、吊り上げ用のフックを取付け
るねじ穴としても兼用される。
In FIG. 12, 20 is a nut fixed to the upper surface of the upper frame 6, and a hole 21 is formed in the upper frame 6 at the same position as the screw hole 20a of the nut so as to communicate with the screw hole. Reference numeral 22 denotes a nut fixed to the lower surface of the lower frame 7, and the lower frame 7 is formed with a hole 23 communicating with the screw hole 22a as described above. These are the screw holes 20a, 2 between the frame portions 5 and 5 located above and below when the frame portion 5 is attached to the body.
A bolt is inserted into 2a for connection, and when the frame portion 5 is lifted, it is also used as a screw hole for attaching a lifting hook.

【0025】尚、枠体3は、その各部材の露出部の全面
を塗装しておく。次に上記枠体3上に上記セラミックス
製化粧板1を接着作業する定盤について図14(a)
(b)により説明する。
The frame 3 is coated on the entire exposed surface of each member. Next, FIG. 14A shows a surface plate for bonding the ceramic decorative plate 1 onto the frame body 3.
This will be described with reference to (b).

【0026】定盤24は、その上面の載置面24aが上
記枠体3を載置するに十分な面積と機械的強度を有した
鋼鉄で形成されており、かつその載置面24aは水平に
削り出されて設置面(作業床面)25と平行になってい
る。更に、載置面24aには、上記枠体3を載置する部
分の外周に位置して当て板26を嵌合設置するためのガ
イド溝24bが縦方向と横方向に直角に形成されてい
る。
The surface 24 of the surface plate 24 has a mounting surface 24a on the upper surface made of steel having a sufficient area and mechanical strength for mounting the frame 3, and the mounting surface 24a is horizontal. It is carved out and is parallel to the installation surface (work floor surface) 25. Further, on the mounting surface 24a, guide grooves 24b for fitting and installing the contact plate 26 are formed at the outer periphery of the portion on which the frame 3 is mounted and are formed at right angles to the vertical and horizontal directions. .

【0027】次に、上記の定盤24上において、上記枠
体3にセラミックス製化粧板1を接着してセラミックス
製複合パネルを製造する方法について、図14により説
明する。 先ず、図14(a)に示すように定盤24を
用意する。この定盤24は床面等の設置面25に対し、
その上部の載置面24aが水平によるように設置されて
おり、この載置面24a上に、その全体を覆うようにし
て汚れ防止用の透明のビニールシート27を被す。
Next, a method of manufacturing the ceramic composite panel by adhering the ceramic decorative plate 1 to the frame 3 on the surface plate 24 will be described with reference to FIG. First, a surface plate 24 is prepared as shown in FIG. This surface plate 24 is installed on the floor 25 or other installation surface 25,
The upper mounting surface 24a is installed horizontally, and the mounting surface 24a is covered with a stain-proof transparent vinyl sheet 27 so as to cover the entire surface.

【0028】そして定盤24の所定位置(コーナー部)
に形成されたガイド溝24bに所定の高さと長さを有す
る当て板26を嵌めて上記のセラミックス製化粧板1の
載置位置を設定する(図14(b)参照)。
A predetermined position (corner portion) of the surface plate 24
A mounting plate 26 having a predetermined height and length is fitted in the guide groove 24b formed in the above to set the mounting position of the ceramic decorative plate 1 (see FIG. 14B).

【0029】次にこの当て板26の内側面に沿って上記
のセラミックス製化粧板1を化粧面となる表面1a側を
定盤24側にした状態で載置する。本実施例において
は、セラミックス製化粧板1を、図18に示すような配
列で9枚順次並べて載置し、全体で横長の長方形となる
ように定盤24上に載せる。なお、セラミックス製化粧
板1の載置に際しては、隣接する各セラミックス製化粧
板1の端面間で所定寸法の目地gが形成されるように目
地調整部材27を適宜付設していく。なお、上記目地g
は後述の接着剤塗布作業時に接着剤などが入り込まない
ようにテープにより塞ぐ。 テープで目地gを塞いだ
後、上記載置された各セラミックス製化粧板1の裏面1
b(上側を向いた面)側にエポキシーシリコン樹脂系の
弾性ある接着剤28を全面にわたって厚めに塗布する。
次で、上記テープを剥がした後、接着剤28の上から上
記の枠体3を、その前面板4を下にして載せて、そのセ
ラミックス製化粧板1と枠体3とを接着剤28により接
着する(図14(c))。
Next, the ceramic decorative plate 1 is placed along the inner surface of the contact plate 26 with the surface 1a side which is the decorative surface facing the surface plate 24 side. In this embodiment, nine ceramic decorative plates 1 are sequentially arranged in an arrangement as shown in FIG. 18 and placed on the surface plate 24 so as to form a horizontally long rectangle. When the ceramic decorative plate 1 is placed, the joint adjusting member 27 is appropriately attached so that the joint g having a predetermined size is formed between the end faces of the adjacent ceramic decorative plates 1. In addition, the joint g
Is covered with tape so that the adhesive or the like does not enter during the adhesive application work described later. After covering the joint g with tape, the back surface 1 of each ceramic decorative plate 1 placed above
Epoxy-silicone resin elastic adhesive 28 is applied thickly on the entire surface b (the surface facing upward).
Next, after the tape is peeled off, the frame 3 is placed on the adhesive 28 with the front plate 4 facing down, and the ceramic decorative plate 1 and the frame 3 are bonded by the adhesive 28. It adheres (FIG.14 (c)).

【0030】すなわち、枠部5の前面側に溶接固着した
薄板の鋼板からなる前面板4に対しセラミックス製化粧
板1を接着する。次で、接着した各セラミックス製化粧
板1は次にその裏面側(図の上面側)に露出した金属線
2の取付部2aを前面板4に形成した取付穴4aを通じ
て上方へ引っ張り出し、前面板4の裏面側(図の上面
側)に露出させる。次で、この各露出した取付部2aに
夫々、図16,17に示すように、クリップ形の止着具
29を差し込んで各セラミックス製化粧板1を前面板4
に機械的に連結する。この場合、止着具29が抜け落ち
ないようにさらに金属線2の取付部2aと止着具29と
前面板4の裏面とに亘って接着剤30を塗着して接着止
めする(図14の(d)の状態)。
That is, the ceramic decorative plate 1 is bonded to the front plate 4 made of a thin steel plate welded and fixed to the front side of the frame 5. Next, each of the bonded ceramics decorative plates 1 is pulled out upward through the mounting hole 4a formed in the front plate 4 of the mounting portion 2a of the metal wire 2 exposed on the back surface side (upper surface side in the figure) of the front surface. It is exposed on the back surface side (top surface side in the figure) of the face plate 4. Next, as shown in FIGS. 16 and 17, clip-type fasteners 29 are inserted into the exposed mounting portions 2a to attach the ceramic decorative plates 1 to the front plate 4.
Mechanically connect to. In this case, an adhesive agent 30 is applied to the attachment portion 2a of the metal wire 2, the fastening member 29, and the back surface of the front plate 4 to prevent the fastening device 29 from coming off (see FIG. 14). (State of (d)).

【0031】上記の接着止めが済むと次に枠体3の取付
面3a上に枠体3の両端(図14(e),図15におい
て紙面の手前と奥側)に位置して重量のある長尺のH形
鋼からなる押圧具31を2本平行して夫々橋渡し状に載
せる。この場合、定盤24の載置面24aと押圧具31
の下端面31a間に一定寸法の平行度調整32を少なく
とも1つの押圧具31に対し両端(図の左右側)に1つ
ずつ(したがって実施例では4個)介在させる。そし
て、締付具33により締め付けてセラミックス製化粧板
1の表面1aへ枠体3の前面板4を加圧する。押圧具3
1が平行度調整部材32に当るとセラミックス製化粧板
1の表面と枠体3の取付面3aとが平行状態になる(図
14(e))。この状態で、定温(室温)で接着剤28
を養生し、硬化させる。この平行度の調整はセラミック
ス製化粧板1の裏面側に塗布した弾性のある接着剤28
の厚みと弾力特性を利用して行われる。
After the above-mentioned adhesion is finished, the frame 3 is positioned on the mounting surface 3a of the frame 3 at both ends of the frame 3 (FIG. 14 (e), front and back sides of the paper in FIG. 15) and is heavy. Two pressing members 31 made of long H-shaped steel are placed in parallel in parallel with each other. In this case, the mounting surface 24a of the surface plate 24 and the pressing tool 31
Between the lower end surfaces 31a of the above, parallelism adjustments 32 of a certain size are provided at least one at one end (on the left and right sides in the drawing) of the pressing tool 31 (hence four in the embodiment). Then, the front plate 4 of the frame 3 is pressed against the front surface 1 a of the ceramic decorative plate 1 by tightening with the fastener 33. Pressing tool 3
When 1 collides with the parallelism adjusting member 32, the surface of the ceramic decorative plate 1 and the mounting surface 3a of the frame 3 become parallel (FIG. 14 (e)). In this state, adhesive 28 at a constant temperature (room temperature)
Cure and cure. This parallelism is adjusted by using an elastic adhesive 28 applied to the back surface of the ceramic decorative plate 1.
It is performed by utilizing the thickness and elasticity characteristics of.

【0032】そして最後に締付具33、押圧具32、当
て板26及び目地調整部材27を取り外し、そしてクレ
ーン等34で枠体付のセラミックス化粧板を定盤24か
ら吊り上げて(図14(f)(g))、裏返しにし、再
度定盤24上に載置する(図14(h))。そして、図
21、図25に示すようにセラミックス製化粧板1の横
目地g間に支持部材35を、セラミックス製化粧板の下
端に支持部材36を夫々リベット止めしてセラミックス
製化粧板1のスベリ止め或いは落下防止を行い、セラミ
ックス製複合パネルAを完成する。
Finally, the tightening tool 33, the pressing tool 32, the contact plate 26 and the joint adjusting member 27 are removed, and the ceramics decorative plate with a frame is lifted from the surface plate 24 by the crane 34 (see FIG. ) (G)), turn it over, and place it again on the surface plate 24 (FIG. 14 (h)). Then, as shown in FIGS. 21 and 25, the support member 35 is riveted between the lateral joints g of the ceramic decorative plate 1 and the supporting member 36 is fixed to the lower end of the ceramic decorative plate by riveting, and the sliding of the ceramic decorative plate 1 is prevented. The ceramic composite panel A is completed by stopping or preventing it from falling.

【0033】次に上記構成の複合パネルAを建築物の躯
体Bに対し取付ける場合を図22乃至図24に基づき説
明する。Bは躯体であり、これに支柱37が垂直方向に
溶接固着されている。38はこの支柱37に対し水平方
向に張り出して固着した角鋼管からなる支持腕金具であ
る。該支持腕金具38には溝形鋼からなる支持受け金具
39が溶接固着され、また該支持受け金具39の上辺部
には不等辺山形鋼からなる支持止め金具40がネジ着さ
れている。そして、支持受け金具39の縦辺部に下段の
パネルAの上部の取付片13又は14をネジ着して取り
付け、また支持止め金具40には上段に位置する別パネ
ルAの下部側の取付片15又は16をネジ着して取り付
ける。41はボルト、42はナット、43,43′は平
板座金を示す。
Next, the case where the composite panel A having the above-mentioned structure is attached to the building frame B of a building will be described with reference to FIGS. B is a skeleton to which columns 37 are vertically welded and fixed. Reference numeral 38 denotes a support arm metal fitting made of a square steel tube which is horizontally projected and fixed to the support pillar 37. A support receiving metal fitting 39 made of grooved steel is welded and fixed to the support arm metal fitting 38, and a support stopper metal fitting 40 made of unequal angle chevron steel is screwed to the upper side of the support receiving metal fitting 39. Then, the upper mounting piece 13 or 14 of the lower panel A is attached to the vertical side portion of the support receiving metal fitting 39 by screwing, and the lower side mounting piece of another panel A positioned on the upper side is attached to the support retaining metal fitting 40. Attach 15 or 16 by screwing. 41 is a bolt, 42 is a nut, and 43 and 43 'are flat plate washers.

【0034】なお、複合パネルAの躯体Bへの取付けに
際しては、表面側にシール材44やバックアップ材45
を付設し、また裏面側には環状ガスケット46を付設し
て隣接パネル間の防水性を高めるようにしている。上記
ネジ連結に関連した部材は取付後に溶接されて複合パネ
ルAが躯体Bに対し完全に固定される。
When the composite panel A is attached to the skeleton B, the sealing material 44 and the backup material 45 are provided on the front surface side.
Is attached, and an annular gasket 46 is attached on the back surface side to enhance waterproofness between adjacent panels. The members related to the above-mentioned screw connection are welded after mounting so that the composite panel A is completely fixed to the skeleton B.

【0035】また、各セラミックス製複合パネルは、そ
の下部側は支持止め金具40に不動に固定されている
が、上部側は支持腕金具38に所定以上の横荷重が作用
した場合には横スベリできるように支持されている。す
なわち、図24に示すように、ボルト41が挿通する支
持受け金具39の連結穴47を、ボルト41の直径より
も大径にしたルーズ穴(バカ穴)に形成し、平板座金4
8と支持受け金具39間にフッ素樹脂板を介在したり、
平板座金48に同樹脂をコーテングしたりして、ボルト
41と支持受け金具39間のスベリを良くしている。
The lower part of each ceramic composite panel is fixedly fixed to the support metal fitting 40, but the upper part of the composite panel is laterally slid when a lateral load of a predetermined amount or more is applied to the support arm metal fitting 38. Being supported so that you can. That is, as shown in FIG. 24, the connecting hole 47 of the support receiving fitting 39 through which the bolt 41 is inserted is formed as a loose hole (dumb hole) having a diameter larger than the diameter of the bolt 41, and the flat plate washer 4
8, a fluororesin plate is interposed between the support receiving bracket 39 and
The flat plate washer 48 is coated with the same resin to improve the slip between the bolt 41 and the support receiving fitting 39.

【0036】尚、支持止め金具40に形成した連結穴4
7′も、ボルト41の直径より大径に形成されている。
これは、複合パネルAを取付ける際に若干の位置調整が
できるようにしたものである。
The connecting hole 4 formed in the support stopper 40
7'is also formed with a diameter larger than the diameter of the bolt 41.
This is to allow a slight position adjustment when the composite panel A is mounted.

【0037】[0037]

【発明の効果】以上のようであるから、請求項1乃至請
求項3の発明においては、セラミックス製化粧板と枠体
の前面板との結合が、接着剤と機械的な連結の2重の取
り付け構造となってより高い接着(取付)強度が期待で
き、剥離落下する危険を少なくすることができる。
As described above, according to the first to third aspects of the present invention, the ceramic decorative plate and the front plate of the frame are connected by a double bond of adhesive and mechanical connection. With the attachment structure, higher adhesion (attachment) strength can be expected, and the risk of peeling and falling can be reduced.

【0038】更に、請求項4の発明においては、セラミ
ックス製化粧板と枠体との接着固定作業が容易かつ確実
に行える。更に請求項5及び請求項6の発明において
は、枠体の前面板に接着したセラミックス製化粧板と枠
体における枠部の取付面との平行度が簡単にでるため、
この複合パネルを躯体に取り付ける場合にも簡単に面一
的に取付けができ作業性が向上し、かつ、平行度調整部
材の介在により、加圧するだけで枠体のセラミックス製
化粧板と枠体における枠部の取付面との間の平行度が正
確に出る。
Further, in the invention of claim 4, the work of adhering and fixing the ceramic decorative plate and the frame can be performed easily and surely. Further, in the inventions of claims 5 and 6, since the parallelism between the ceramic decorative plate adhered to the front plate of the frame and the mounting surface of the frame portion of the frame is simple,
Even when this composite panel is attached to the frame, it can be easily and flushly attached to improve the workability, and the interposition of the parallelism adjusting member makes it possible to apply the pressure to the ceramic decorative plate of the frame and the frame. The parallelism between the frame and the mounting surface is accurate.

【0039】更に請求項7の発明においては、焼成時に
成形材料の収縮があってもこれを金属線が吸収してセラ
ミックスの残留応力による破損を防止することは勿論の
こと、万が一化粧板が壊れてもその破片の落下が金属線
により防止でき、また化粧板の裏面側に金属線の取付部
を露出しているため上記のように枠体に限らずどのよう
な取付部材に対しても取付けが可能になる。
Further, according to the invention of claim 7, even if the molding material shrinks during firing, the metal wire absorbs the shrinkage to prevent the ceramics from being damaged by residual stress. However, the falling of the fragments can be prevented by the metal wire, and since the mounting part of the metal wire is exposed on the back side of the decorative plate, it can be mounted on any mounting member not limited to the frame body as described above. Will be possible.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明のセラミックス製化粧板の前面図。FIG. 1 is a front view of a ceramic decorative plate of the present invention.

【図2】 同平断面図。FIG. 2 is a plan sectional view of the same.

【図3】 同要部の拡大平断面図。FIG. 3 is an enlarged plan sectional view of the main part.

【図4】 化粧板の裏面側に露出した金属線の取付部を
引き起こした状態の拡大平断面図。
FIG. 4 is an enlarged plan cross-sectional view of a state in which a mounting portion of a metal wire exposed on the back surface side of the decorative plate is raised.

【図5】 金属線の平面図。FIG. 5 is a plan view of a metal wire.

【図6】 図5の金属線を横から見た図。6 is a side view of the metal wire of FIG.

【図7】 枠体の前面図。FIG. 7 is a front view of the frame body.

【図8】 同右側面図。FIG. 8 is a right side view of the same.

【図9】 同左側面図。FIG. 9 is a left side view of the same.

【図10】 同上面図。FIG. 10 is a top view of the same.

【図11】 同下面図。FIG. 11 is a bottom view of the same.

【図12】 図9における上部の断面図。FIG. 12 is a sectional view of the upper portion of FIG.

【図13】 図9における下部の断面図。FIG. 13 is a sectional view of the lower portion of FIG.

【図14】 (a)〜(h)は本発明のセラミックス製
複合パネルの製造方法を示す工程図。
14A to 14H are process diagrams showing a method for manufacturing a ceramic composite panel of the present invention.

【図15】 養生状態を示す拡大図。FIG. 15 is an enlarged view showing a curing state.

【図16】 セラミックス製化粧板と枠体との取付部を
示す拡大断面図。
FIG. 16 is an enlarged cross-sectional view showing an attachment portion between the ceramic decorative plate and the frame body.

【図17】 同後面図。FIG. 17 is a rear view of the same.

【図18】 枠体にセラミックス製化粧板を取付けた複
合パネルの前面図。
FIG. 18 is a front view of a composite panel in which a ceramic decorative plate is attached to a frame body.

【図19】 同複合パネルの前部分を示す拡大側面図。FIG. 19 is an enlarged side view showing a front portion of the composite panel.

【図20】 セラミックス製化粧板と前面板との接着部
を示す拡大断面図。
FIG. 20 is an enlarged cross-sectional view showing a bonded portion between a ceramic decorative plate and a front plate.

【図21】 取付片部近傍の拡大前面図。FIG. 21 is an enlarged front view of the vicinity of the mounting piece.

【図22】 複合パネルと躯体との取付部を後側から見
た図。
FIG. 22 is a view of the attachment portion between the composite panel and the body as seen from the rear side.

【図23】 図22を右側から見た図。FIG. 23 is a diagram of FIG. 22 viewed from the right side.

【図24】 図22を上側から見た図であり、その左側
の一部は図22におけるイ−イ線断面を表している。
FIG. 24 is a view of FIG. 22 seen from the upper side, and a part of the left side thereof shows a cross section taken along the line EE in FIG. 22.

【図25】 目地に付設した支持部材の取付状態図。FIG. 25 is a view showing a mounting state of a support member attached to a joint.

【符号の説明】[Explanation of symbols]

1…セラミックス製化粧板 1a…表面 1b…裏面
2…金属線 2a…取付部 3…枠体 3a…取付面
4…前面板 4a…取付穴 5…枠部 24…定盤 2
8…接着剤 32…平行度調整部材 33…加圧手段
35…支持部材
1 ... Ceramic decorative plate 1a ... Front surface 1b ... Back surface
2 ... Metal wire 2a ... Mounting portion 3 ... Frame 3a ... Mounting surface
4 ... Front plate 4a ... Mounting hole 5 ... Frame part 24 ... Surface plate 2
8 ... Adhesive 32 ... Parallelism adjusting member 33 ... Pressurizing means
35 ... Support member

フロントページの続き (72)発明者 長谷川 裕恭 愛知県大府市長草町深廻間35番地 日本高 圧電気株式会社技術開発部内 (72)発明者 森 耕治 愛知県大府市長草町深廻間35番地 日本高 圧電気株式会社技術開発部内Front Page Continuation (72) Inventor Hiroyasu Hasegawa 35 Fukama, Nagakusa-cho, Obu-shi, Aichi Japan High Voltage Electric Co., Ltd. Electric Technology Co., Ltd.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 枠部(5)とその前面に溶接固着した薄
い鋼板からなる前面板(4)とで枠体(3)を形成し、
その前面板(4)上に接着剤(28)を介してセラミッ
クス製化粧板(1)を接着し、セラミックス製化粧板
(1)の体内に金属線(2)を埋設すると共に該金属線
(2)の一部を、そのセラミックス製化粧板(1)の裏
面(1b)に露出させて取付部(2a)とし、該取付部
(2a)を止着手段としてセラミックス製化粧板(1)
を枠体(3)の前面板(4)に固定したことを特徴とす
るセラミックス製複合パネル。
1. A frame body (3) is formed by a frame portion (5) and a front plate (4) made of a thin steel plate welded and fixed to the front surface thereof,
A ceramic decorative plate (1) is adhered to the front plate (4) via an adhesive agent (28), a metal wire (2) is embedded in the body of the ceramic decorative plate (1), and the metal wire ( Part of 2) is exposed on the back surface (1b) of the ceramic decorative plate (1) to form a mounting portion (2a), and the mounting portion (2a) is used as a fastening means for the ceramic decorative plate (1).
Is fixed to the front plate (4) of the frame (3), which is a composite panel made of ceramics.
【請求項2】 枠部(5)とその前面に溶接固着した薄
い鋼板からなる前面板(4)とで枠体(3)を形成し、
その前面板(4)上に接着剤(28)を介してセラミッ
クス製化粧板(1)を接着し、セラミックス製化粧板
(1)の体内に金属線(2)を埋設すると共に該金属線
(2)の一部を、そのセラミックス製化粧板(1)の裏
面(1b)に露出させて取付部(2a)とし、該取付部
(2a)を、枠体(3)における前面板(4)に形成し
た取付穴(4a)に挿通し、その取付穴(4a)の裏側
において上記取付部(2a)を止着具(29)で固定し
たことを特徴とするセラミックス製複合パネル。
2. A frame body (3) is formed by a frame part (5) and a front plate (4) made of a thin steel plate welded and fixed to the front surface thereof,
A ceramic decorative plate (1) is adhered to the front plate (4) via an adhesive agent (28), a metal wire (2) is embedded in the body of the ceramic decorative plate (1), and the metal wire ( Part of 2) is exposed on the back surface (1b) of the ceramic decorative plate (1) to form a mounting portion (2a), and the mounting portion (2a) is used as a front plate (4) of the frame body (3). A ceramic composite panel, which is inserted through the mounting hole (4a) formed in the above, and the mounting portion (2a) is fixed by a fastener (29) on the back side of the mounting hole (4a).
【請求項3】 セラミックス製化粧板(1)を、枠体
(3)の前面板(4)に対して接着剤(28)により接
着し、さらにその接着した各セラミックス製化粧板の下
端側を、枠体(3)の前面板(4)に止着した支持部材
(36)にてそれぞれ支持したことを特徴とするセラミ
ックス製複合パネル。
3. A ceramic decorative plate (1) is adhered to a front plate (4) of a frame (3) with an adhesive (28), and the lower end side of each adhered ceramic decorative plate is attached. A ceramic composite panel, each of which is supported by a supporting member (36) fixed to the front plate (4) of the frame (3).
【請求項4】 定盤(24)上に、セラミックス製化粧
板(1)を、その表面(1a)側を定盤(24)側にし
て載置し、さらに載置した同化粧板(1)の裏面(1
b)側には弾性接着剤(28)を塗布し、さらにその接
着剤(28)の上に、枠部(5)とその前面に固着した
薄い鋼板からなる前面板(4)とで形成した枠体(3)
を、その前面板(4)側を接着剤(28)側にして載置
し、さらに上記前面板(4)と定盤(24)の載置面
(24a)との間が平行になるまで枠体(3)を定盤方
向に加圧し、そして、上記接着剤(28)の硬化後に上
記加圧を解除するようにしたことを特徴とするセラミッ
クス製複合パネルの製造方法。
4. A ceramic decorative plate (1) is placed on a surface plate (24) with its surface (1a) side being the surface plate (24) side, and is further placed. ) Back side (1
An elastic adhesive (28) was applied to the b) side, and further formed on the adhesive (28) by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface thereof. Frame (3)
On the front plate (4) side with the adhesive (28) side until the front plate (4) and the mounting surface (24a) of the surface plate (24) are parallel. A method for producing a ceramic composite panel, characterized in that the frame (3) is pressed in the direction of the platen, and the pressure is released after the adhesive (28) is cured.
【請求項5】 定盤(24)上に、セラミックス製化粧
板(1)を、その表面(1a)側を定盤(24)側にし
て載置し、さらに載置した同化粧板(1)の裏面(1
b)側には弾性接着剤(28)を塗布し、さらにその接
着剤(28)の上に、枠部(5)とその前面に固着した
薄い鋼板からなる前面板(4)とで形成した枠体(3)
を、その前面板(4)側を接着剤(28)側にして載置
し、さらに、定盤(24)上に平行度調整部材(32)
を備えて、上記前面板(4)と平行に形成した枠部
(5)の取付面(3a)を、平行度調整部材(32)に
より平行度を維持して加圧手段により加圧し、上記接着
剤(28)の硬化を待って上記加圧手段及び平行度調整
部材(32)を取外すようにしたことを特徴とするセラ
ミックス製複合パネルの製造方法。
5. A ceramic decorative plate (1) is placed on a surface plate (24) with its surface (1a) side facing the surface plate (24) side, and further placed. ) Back side (1
An elastic adhesive (28) was applied to the b) side, and further formed on the adhesive (28) by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface thereof. Frame (3)
Is placed with the front plate (4) side facing the adhesive (28) side, and further, the parallelism adjusting member (32) is placed on the surface plate (24).
The mounting surface (3a) of the frame (5) formed in parallel with the front plate (4) is pressed by the pressing means while maintaining the parallelism by the parallelism adjusting member (32), A method of manufacturing a ceramic composite panel, characterized in that the pressure means and the parallelism adjusting member (32) are removed after the adhesive (28) has hardened.
【請求項6】 定盤(24)上に、セラミックス製化粧
板(1)を、その表面(1a)側を定盤(24)側にし
て載置し、さらに載置した同化粧板(1)の裏面(1
b)側には弾性接着剤(28)を塗布し、さらにその接
着剤(28)の上に、枠部(5)とその前面に固着した
薄い鋼板からなる前面板(4)とで形成した枠体(3)
を、その前面板(4)側を接着剤(28)側にして載置
し、更に、セラミックス製化粧板(1)の体内に金属線
(2)を埋設すると共に該金属線(2)の一部を、その
セラミックス製化粧板(1)の裏面(1b)に露出させ
て取付部(2a)とし、該取付部(2a)を、枠体
(3)における前面板(4)に形成した取付穴(4a)
に挿通し、その取付穴(4a)の裏側において上記取付
部(2a)を止着具(29)で固定し、更に上記前面板
(4)と定盤(24)の載置面(24a)との間が平行
になるまで枠体(3)を定盤方向に加圧し、そして、上
記接着剤(28)の硬化後に上記加圧を解除するように
したことを特徴とするセラミックス製複合パネルの製造
方法。
6. A ceramic decorative plate (1) is placed on a surface plate (24) with its surface (1a) side facing the surface plate (24) side, and further placed. ) Back side (1
An elastic adhesive (28) was applied to the b) side, and further formed on the adhesive (28) by a frame portion (5) and a front plate (4) made of a thin steel plate fixed to the front surface thereof. Frame (3)
Is placed with the front plate (4) side facing the adhesive (28) side, and the metal wire (2) is embedded in the body of the ceramic decorative plate (1) and the metal wire (2) is attached. A part is exposed on the back surface (1b) of the ceramic decorative plate (1) to form a mounting portion (2a), and the mounting portion (2a) is formed on the front plate (4) of the frame (3). Mounting hole (4a)
To the mounting surface (24a) of the front plate (4) and the surface plate (24) by fixing the mounting portion (2a) to the back side of the mounting hole (4a) with a fastener (29). The frame body (3) is pressed in the direction of the platen until it is parallel to the gap between the two, and the pressure is released after the adhesive (28) is cured. Manufacturing method.
【請求項7】 セラミックス製化粧板(1)の体内に、
連続波形状の金属線(2)がその全面にわたって多数配
設されており、さらにこの金属線(2)にはその一部を
連続波の進行方向に対し直角方向に突出させた突出部が
形成され而もこの突出部が化粧板の裏面側に露出して取
付部(2a)を構成していることを特徴とするセラミッ
クス製化粧板。
7. A ceramic decorative plate (1) in the body,
A large number of continuous wave-shaped metal wires (2) are arranged over the entire surface thereof, and further, a protruding portion is formed on the metal wire (2) by projecting a part of the metal wire (2) at a right angle to the traveling direction of the continuous wave. The decorative plate made of ceramics is characterized in that the protruding portion is exposed on the back surface side of the decorative plate to form the mounting portion (2a).
JP05281146A 1993-11-10 1993-11-10 Ceramic composite panel and manufacturing method thereof Expired - Lifetime JP3076183B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05281146A JP3076183B2 (en) 1993-11-10 1993-11-10 Ceramic composite panel and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP05281146A JP3076183B2 (en) 1993-11-10 1993-11-10 Ceramic composite panel and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH07133661A true JPH07133661A (en) 1995-05-23
JP3076183B2 JP3076183B2 (en) 2000-08-14

Family

ID=17635008

Family Applications (1)

Application Number Title Priority Date Filing Date
JP05281146A Expired - Lifetime JP3076183B2 (en) 1993-11-10 1993-11-10 Ceramic composite panel and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP3076183B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117141093A (en) * 2023-10-31 2023-12-01 佛山市蓝之鲸科技有限公司 Automatic paving production line and production method for adding composite boards on back of ceramic plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117141093A (en) * 2023-10-31 2023-12-01 佛山市蓝之鲸科技有限公司 Automatic paving production line and production method for adding composite boards on back of ceramic plate
CN117141093B (en) * 2023-10-31 2023-12-29 佛山市蓝之鲸科技有限公司 Automatic paving production line and production method for adding composite boards on back of ceramic plate

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