JPH07119022A - Automatic device for dyeing and washing fiber product - Google Patents

Abstract

PURPOSE:To contrive labor saving and the quick delivery of the processed fiber product to a customer in the dyeing and washing processing of the fiber product and eliminate conventional injurious environments against workers. CONSTITUTION:An automatic fiber product-dyeing and washing device comprises plural dyeing and washing machines 1, a subsidiary material-supplying device 2 moving in the whole region of the arranged plural dyeing and washing machines 1 to supply dyeing and washing subsidiary materials, a supply means 3 for supplying non-processed fiber products to the dyeing and washing machine 1, a transfer conveyer 5 moving in the whole region of the plural dyeing and washing machines 1 to transfer the processed fiber products and the subsidiary materials to a carrying conveyer 4, and a classifying machine 6 for classifying the products and the subsidiary materials carried to the carrying end of the carrying conveyer 4.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for dyeing and washing textile products, mainly denim cloth, sewn products such as jeans, and other various textile materials and sewn products.

[0002]

2. Description of the Prior Art Used-style processing of jeans products, or processing to reduce the color dyed with indigo dye by 10 to 50%,
The sewn product is treated with a rotary washing machine for used wind processing in the same bath as solids such as pumice, and for color removal processing with decolorizing agents such as hypochlorite soda. Has been done in the bath. These various processes can produce 50 to 50 products at a time.
150 points, 50kg-100kg per batch.

[0003]

DISCLOSURE OF THE INVENTION In this processing,
Putting it in the rotary washing machine, taking it out after processing, etc. are all done by hand, and a considerable amount of labor is required along with putting in and out of auxiliary materials (pumice, other solid matter, etc.). Moreover, it has been carried out in combination with the use of a large amount of toxic gases. The present invention intends to reduce the labor and quick delivery to the customer, and to eliminate the harmful environment for workers in the past.

[0004]

SUMMARY OF THE INVENTION An automatic textile product dyeing and processing apparatus according to the present invention comprises a plurality of dyeing and processing machines 1 and a plurality of dyeing and processing machines 1 arranged to move over the entire area. An auxiliary material supply device 2 for supplying materials, a supply means 3 for supplying an unprocessed textile product to a dyeing / washing machine 1, and a plurality of dyeing / washing machines 1 are moved over the entire area to obtain a processed textile product and an auxiliary material. It comprises a moving conveyor 5 for transferring to the conveyor 4, and a product / sub-material sorting machine 6 provided at the destination of the conveyor 4.

The dye-washing machine 1 referred to here can be a conventionally known rotary dye-washing machine. The means 3 for supplying the unprocessed textile product to the dyeing and washing machine 1 may be carried by a carrier or by a device such as a carrying conveyor. The sub-material supply device 2 is preferably a bucket that is moved by a rail provided with a length that covers the entire area of the plurality of dye washing machines 1. Further, the movable conveyor 5 for transferring the processed textile product and the auxiliary material is a movable conveyor which has a predetermined length and can be reciprocated between the dyeing and washing machine 1 and the transport conveyor 4 by a carriage that moves on a rail. preferable. Further, the sorting machine 6 preferably has a structure in which a rotating mesh having a size in which a sub-material passes and a fiber product does not pass into the casing.

[0006]

In the apparatus of the present invention, the raw material is supplied to the dyeing and washing machine 1 by the supplying means 3 and the auxiliary material supplying device 2
Depending on the supply of pumice, other solid matter and decolorizing agent,
The dyeing and washing machine 1 is rotated to perform second-hand processing or decoloring processing by polishing. When the textile products and the auxiliary materials are processed, the moving conveyor 5 conveys them from the dyeing and washing machine 1 to the conveyor 4. The conveyor 4 conveys and feeds the textile products and the auxiliary materials to the sorting machine 6. By the sorting machine 6,
Textile products that have been used or decolorized and sub-materials are sorted. Secondary materials that can be reused are reused. These operations can be performed automatically with almost no human intervention.

[0007]

EXAMPLE FIG. 1 is a plan view of the first floor of a building where the automatic textile dyeing and washing apparatus of the present invention is arranged, FIG. 2 is a plan view of the second floor, FIG. 3 is a front view, and FIG. 4 is a right side surface. It is a figure. Figure 5
4 is an enlarged view of P part in FIG. 4.

As is clear from these figures, a large number of dye washing machines 1 are arranged on the left and right of the first floor of the building. Although not shown, the internal structure of the dyeing and washing machine 1 is a conventionally known structure having a rotary drum inside. This dyeing and washing machine 1 has a charging / discharging port 1a which is opened obliquely upward as clearly shown in FIG. Input / output port 1a
Accepts pre-processed or post-processed textile products and auxiliary materials,
Alternatively, as shown in FIG. 5, the lower part of the dye washing machine 1 is tilted back and forth by a hydraulic cylinder, or a central hydraulic jack and left and right hinges so that it can be discharged. Explaining the latter structure in more detail, both ends of the base supporting the dyeing / washing machine 1 are pinned on columns, respectively. When you want to raise the rear of the washing machine 1 high and lower the input / discharge port 1a side, pull out the pin on the rear side of the dyeing / washing machine 1 and raise the hydraulic jack to add the pin on the input / output port 1a. The dyeing and washing machine 1 is inclined around the axis.

As the means 3 for supplying the unprocessed textile products to be fed to the dyeing and washing machine 1, there is an elevator 12 for moving up and down the first and second floors shown in FIG. 2 in this example. There is a transporting vehicle for carrying the above textile products to the vicinity of the dyeing and washing machine 1 and a loading conveyor 3a for loading the unprocessed textile products into the loading / unloading port 1a.

An auxiliary material supply device 2 for moving the entire area of a plurality of dyeing and washing machines 1 to supply an auxiliary material for dyeing and washing is provided with a metering and supply device 13 provided on the left side of the building shown in FIGS. It is composed of a bucket 8 that can be moved over the entire area of the plurality of dyeing and washing machines 1 by a rail 7 provided near the second floor above the dyeing and washing machine 1. The weighing and feeding machine 13 includes a weighing machine 13a provided at the same level as the floor surface and an auxiliary material lifting elevator 13c capable of moving up and down in the lifting support frame 13b.
Pumice stones and the like weighed on 3a are placed on the auxiliary material lifting elevator 13c to raise the support pillars to the upper part, and are inverted at the bent portion of the support pillars to transfer the pumice stones and the like into the bucket 15.

As shown in FIG. 5, the bucket 8 that has received pumice, etc., moves to the dyeing and washing machine 1 used for processing, opens the opening / closing shutter 8a below, and inserts and discharges port 1a of the dyeing and washing machine 1 A pumice stone or the like is dropped on a feeding conveyor 16 provided between the moving rails 14 of the bucket 8 and the bucket 8 and is thrown into the dyeing and washing machine 1 by the feeding conveyor 16. At this time, the charging / discharging port 1a of the dyeing / washing machine 1 is in a position that is easily received upward.

After a predetermined time of operation, dyeing and rinsing treatments are performed, and after these operations, the dyeing and washing machine 1 is stopped and the textile products and auxiliary materials are placed on the conveyor 4. A moving conveyor 5 that moves the entire area of the plurality of dye washing machines 1 to transfer the processed textile products and auxiliary materials to the conveyor 4. The moving conveyor 5 is mounted on a carriage on a rail 9 that reaches all of the plurality of dye-washing machines 1 provided below the input / output port 1a of the dye-washing machine 1. It moves to the front of the dyeing and washing machine 1 that has finished processing, receives the processed textile products and auxiliary materials, and moves them together with the trolley to the transport conveyor for transfer.

The conveyor 4 is an obliquely rising conveyor 4a, 4b.
And a feeding conveyor 4c for the sorting machine 6. There is a sorting machine 6 at the end of these conveyors. This sorting machine 6 has a mesh of a size that allows secondary materials to pass into the casing 6a and does not allow fiber products to pass through, and is provided with a rotatable rotary mesh 6b. Only the secondary materials such as pumice stone are casing by the rotation of the rotary mesh. The structure is such that it pops out inside and is discharged onto the conveyor 18 from the bottom of the casing, and the textile product after processing and the auxiliary material are separated. Sub-materials such as pumice discharged below the sorting machine 6 are sent to the collection bucket 19 by the conveyor 18. The used wind-processed or decolorized fiber product remaining in the rotating mesh 6b is tilted together with the casing and placed on the product discharge conveyor 20, and sent to a process such as drying or ironing. The flow sheet for this series of operations is shown in Fig. 6. However, until the operation of the sorting machine 6 that divides the processed textile products and sub-materials, the number of processing times per day, processing conditions, etc. can be set in the device. Sequential unmanned operations are carried out by the built-in automatic control device.

[0014]

Industrial Applicability The automatic textile product dyeing / washing apparatus of the present invention performs dyeing / washing on a large amount of denim cloth, sewn products such as jeans, and other various textile materials and sewn products with almost no human labor. It has become possible. As a result, it is possible to reduce the labor and quick delivery to the customer, and at the same time, it is possible to eliminate the harmful environment for the conventional worker at the same time.

[Brief description of drawings]

FIG. 1 is a plan view of a first floor portion of a building in which an automatic textile product dyeing / washing apparatus of the present invention is arranged.

FIG. 2 is a plan view of the second floor portion.

FIG. 3 is a front view of a building in which the automatic textile product dyeing and washing apparatus of the present invention is arranged.

FIG. 4 is a right side view of the same.

FIG. 5 is an enlarged view of a P portion in FIG.

FIG. 6 is a flow sheet in the case of dyeing and washing a textile product using the automatic textile product dyeing and washing device of the present invention.

[Explanation of symbols]

 1 Dyeing and washing machine 2 Secondary material supply device 3 Supply means 4 Conveyor 5 Transfer conveyor 6 Sorting machine 7 Rail 8 Bucket 9 Rail 10 truck

Claims (2)

[Claims] 1. A plurality of dye-washing machines 1, a sub-material supply device 2 that moves the entire area of the arranged dye-washing machines 1 to supply dye-washing auxiliary materials, and an unprocessed textile product. Supplying means 3 to the dyeing / washing machine 1, a moving conveyor 5 that moves the entire area of the plurality of dyeing / washing machines 1 to transfer the processed textile products and auxiliary materials to the transport conveyor 4, and the transport of the transport conveyor 4. An automatic textile product dyeing and washing processing device comprising a product and sub-material sorting machine 6 provided in advance. 2. The auxiliary material supply device 2 is a bucket 8 which is moved by a rail 7 provided with a length that covers the entire area of a plurality of dye washing machines 1, and transfers the processed textile products and auxiliary materials. The moving conveyor 5 is capable of reciprocating between the dyeing and washing machine 1 and the conveying conveyor 4 by a carriage 10 having a conveyor of a predetermined length moving on a rail 9. The automatic textile product dyeing and washing apparatus according to claim 1, comprising a rotating mesh of a size that does not allow the product to pass through.