JPH071103A - Gas venting device for low speed casting - Google Patents
Gas venting device for low speed castingInfo
- Publication number
- JPH071103A JPH071103A JP13418193A JP13418193A JPH071103A JP H071103 A JPH071103 A JP H071103A JP 13418193 A JP13418193 A JP 13418193A JP 13418193 A JP13418193 A JP 13418193A JP H071103 A JPH071103 A JP H071103A
- Authority
- JP
- Japan
- Prior art keywords
- valve
- piston
- cylinder
- mold
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は低速鋳造用ガス抜き装置
に関し、特に弁駆動シリンダに導入された圧縮流体によ
りピストンを移動させガス抜き弁の開閉を行う低速鋳造
用ガス抜き装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a low-speed casting degassing device, and more particularly to a low-speed casting degassing device for moving a piston by a compressed fluid introduced into a valve driving cylinder to open and close the degassing valve.
【0002】[0002]
【従来の技術】ダイカスト等の射出成形において巣のな
い製品を鋳造するため、金型内のガスを最大限に金型の
外部に排出する必要がある。そのために、金型内部に連
通してガス抜き弁が設けられ、該ガス抜き弁を所定の時
期まで開弁させて金型内のガスを排出し、また該弁の閉
弁により金型内に充填された溶湯の漏出を阻止してい
る。2. Description of the Related Art In order to cast a product without cavities in injection molding such as die casting, it is necessary to discharge the gas in the mold to the maximum outside the mold. For that purpose, a gas vent valve is provided so as to communicate with the inside of the mold, the gas vent valve is opened until a predetermined time to discharge the gas in the mold, and the valve is closed to enter the mold. Prevents leakage of the filled melt.
【0003】該ガス抜き弁を開閉するために、従来より
種々の方法が提案されている。例えば、射出溶湯の慣性
力を利用し、該溶湯をガス抜き弁の弁頭に衝突させてガ
ス抜き弁を閉弁する方法がある。他に、実公平3−44
30号公報に記載されているように、弁駆動シリンダと
その中を往復動するピストンを設け、該ピストンにガス
抜き弁の弁棒を接続し、該ピストンにより画成されたピ
ストン前室または後室に圧縮流体を充填することでガス
抜き弁の開閉を行う方法もある。Various methods have been proposed in the past for opening and closing the gas vent valve. For example, there is a method of utilizing the inertial force of the injected molten metal and causing the molten metal to collide with the valve head of the gas vent valve to close the gas vent valve. Besides, actual fairness 3-44
As described in JP-A-30, a valve drive cylinder and a piston that reciprocates therein are provided, and a valve stem of a gas vent valve is connected to the piston, and a piston front chamber or a rear chamber defined by the piston is provided. There is also a method of opening and closing the gas vent valve by filling the chamber with compressed fluid.
【0004】[0004]
【発明が解決しようとする課題】ここで 前者の慣性力
利用によるガス抜き装置を低速鋳造に用いた場合には、
低速射出のため溶湯に充分な慣性力が得られずガス抜き
弁の所望の開閉動作が実現できない。また後者の圧縮流
体を利用したガス抜き装置では、一般に低速鋳造では金
型に冷却が行われないので金型が高温となるため、弁作
動シリンダのシリンダ・ピストン間に設けられたシール
材例えば0リングは高温のために劣化しガス抜き弁が作
動しなくなる。この欠点を克服するために金型の冷却を
行うと、構造の複雑化や装置の大型化を招く。また、シ
ール材を使用せず流動抵抗を利用したシール方法(ラビ
リンスシール)が知られているが、かかるシール方法で
も構造が複雑化し、装置が大型化するという欠点があ
る。When the former degassing apparatus utilizing inertial force is used for low speed casting,
Due to the low-speed injection, sufficient inertial force cannot be obtained for the molten metal, and the desired opening / closing operation of the gas vent valve cannot be realized. Further, in the latter degassing apparatus using compressed fluid, the mold is generally not cooled in low-speed casting, so that the mold becomes hot, so that the sealing material provided between the cylinder and the piston of the valve operating cylinder, for example, 0 The ring deteriorates due to the high temperature and the degassing valve does not work. If the mold is cooled to overcome this drawback, the structure becomes complicated and the device becomes large. Further, a sealing method (labyrinth seal) utilizing flow resistance without using a sealing material is known, but such a sealing method also has a drawback that the structure becomes complicated and the apparatus becomes large in size.
【0005】そこで本発明は上記従来の問題点を克服す
ると共に、シール材やラビリンスシール等が不要であ
り、高温雰囲気中でも安定してガス抜き弁の開閉動作可
能であり、構造が簡単で小型の低速鋳造用ガス抜き装置
を提供することを目的とする。In view of the above, the present invention overcomes the above-mentioned conventional problems, does not require a sealing material, a labyrinth seal, etc., and can stably open and close the gas vent valve even in a high temperature atmosphere, and has a simple structure and a small size. An object is to provide a degassing device for low speed casting.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
に本発明は、金型に嵌着されたバルブ本体と、該バルブ
本体内に移動可能に設けられ、金型内部と金型外部とを
該バルブ本体を介して選択的に連通させるガス抜き弁
と、該バルブ本体と接続され圧縮流体の供給を受ける弁
作動シリンダと、該ガス抜き弁と接続され該圧縮流体に
より該弁作動シリンダ内を移動可能であり該弁作動シリ
ンダ内空間をシリンダ前部室とシリンダ後部室とに画成
するピストンとを有し、該ピストンの往復動作により該
ガス抜き弁を開閉動作する低速鋳造用ガス抜き装置にお
いて、(a)該弁作動シリンダには該シリンダ前部室と
金型外部とを連通させる排気穴が貫通形成され、(b)
該ピストンの外周と該弁作動シリンダの内周との間に
は、該排気穴の断面積より小さい断面積を有する隙間が
形成され、(c)該ピストンをガス抜き弁の閉弁方向に
付勢する耐熱性のピストン付勢手段が該弁作動シリンダ
内に設けられている低速鋳造用ガス抜き装置を提供して
いる。In order to achieve the above-mentioned object, the present invention provides a valve body fitted in a mold, and a movably provided inside the valve body. In the valve operating cylinder connected to the valve body and supplied with compressed fluid, and connected to the gas releasing valve in the valve operating cylinder by the compressed fluid. A degassing device for low-speed casting, which has a piston that defines a valve operating cylinder inner space into a cylinder front chamber and a cylinder rear chamber, and that opens and closes the gas vent valve by reciprocating motion of the piston. In (a), an exhaust hole for communicating the cylinder front chamber with the outside of the mold is formed through the valve operating cylinder, and (b)
A gap having a cross-sectional area smaller than the cross-sectional area of the exhaust hole is formed between the outer circumference of the piston and the inner circumference of the valve operating cylinder, and (c) the piston is attached in the valve closing direction of the gas vent valve. A slow casting degassing apparatus is provided in which a heat resistant piston biasing means is provided within the valve actuation cylinder.
【0007】[0007]
【作用】上記構成を有する本発明の低速鋳造用ガス抜き
装置によれば、シリンダ後部室に圧縮流体が供給される
と、該流体は該隙間を通過して、シリンダ前部室に流れ
込み、排気穴から排気される。ここで、ピストン前後に
は流れ込む圧縮流体と排出される圧縮流体の量の差であ
る所定の圧力差が維持されるので、該圧力差によりピス
トン付勢手段の付勢力に打ち勝ってピストンがガス抜き
弁の開弁方向に移動する。シリンダ後部室への圧縮流体
の供給が停止すると、該付勢手段の付勢力によりピスト
ンはガス抜き弁の閉弁方向に移動する。According to the degassing apparatus for low speed casting of the present invention having the above-mentioned structure, when the compressed fluid is supplied to the rear chamber of the cylinder, the fluid passes through the gap and flows into the front chamber of the cylinder, and the exhaust hole is formed. Exhausted from. Here, since a predetermined pressure difference, which is a difference between the amount of compressed fluid flowing in and the amount of compressed fluid discharged, is maintained before and after the piston, the pressure difference causes the piston to degas by overcoming the urging force of the piston urging means. Move in the valve opening direction. When the supply of the compressed fluid to the rear chamber of the cylinder is stopped, the piston moves in the valve closing direction of the gas vent valve by the urging force of the urging means.
【0008】[0008]
【実施例】本発明の1実施例による低速鋳造用ガス抜き
装置について図1に基づき説明する。バルブ本体1の一
端には開口の形成されたフランジ部1Aが設けられ該開
口は、ガス抜き弁2の弁頭2Aが着座可能な弁座1aを
なす。また該バルブ本体1の筒状部にはガス抜き路をな
す貫通孔1cが形成され、他端部外周面には雄ネジ1b
が螺設されている。バルブ本体1の内周面に嵌合してガ
ス抜き弁2の往復動を案内する筒状のバルブガイド3が
該バルブ本体1と同軸的に設けられている。該バルブガ
イド3には圧縮流体例えば圧縮空気を排出するための排
気穴3aが貫通形成されている。DESCRIPTION OF THE PREFERRED EMBODIMENTS A degassing apparatus for low speed casting according to an embodiment of the present invention will be described with reference to FIG. A flange portion 1A having an opening is provided at one end of the valve body 1, and the opening forms a valve seat 1a on which the valve head 2A of the gas vent valve 2 can be seated. Further, a through hole 1c forming a gas vent passage is formed in the tubular portion of the valve body 1, and a male screw 1b is formed on the outer peripheral surface of the other end.
Is screwed. A cylindrical valve guide 3 which is fitted to the inner peripheral surface of the valve body 1 and guides the reciprocating movement of the gas vent valve 2 is provided coaxially with the valve body 1. The valve guide 3 has an exhaust hole 3a formed therethrough for discharging a compressed fluid such as compressed air.
【0009】該バルブガイド3の外周側には、略カップ
状の弁作動シリンダ本体4が固定されている。該シリン
ダ本体4の一端部内周側には該雄ネジ1bと螺合する雌
ネジ4bが螺設されているとともに、該排気穴3aと同
位置に排気穴4aが形成されている。更に該シリンダ本
体4の底部には図示せぬ圧縮空気供給源と接続された圧
縮空気供給口4cが貫通形成されている。該バルブガイ
ド3とシリンダ本体4の内周面にて画成される空間が弁
駆動シリンダ空間となる。On the outer peripheral side of the valve guide 3, a substantially cup-shaped valve operating cylinder body 4 is fixed. A female screw 4b which is screwed into the male screw 1b is screwed on the inner peripheral side of one end of the cylinder body 4, and an exhaust hole 4a is formed at the same position as the exhaust hole 3a. Further, a compressed air supply port 4c connected to a compressed air supply source (not shown) is formed through the bottom of the cylinder body 4. A space defined by the valve guide 3 and the inner peripheral surface of the cylinder body 4 becomes a valve drive cylinder space.
【0010】ガス抜き弁2の弁棒2Bは該弁駆動シリン
ダ空間内に延び、弁棒2Bの先端にはピストン5が取付
ネジ6により固定されている。該ピストン5により弁駆
動シリンダ空間はシリンダ前部室7とシリンダ後部室8
とに画成され、該排気穴3a,4aはシリンダ前部室7
に連通し、該圧縮空気供給口4cはシリンダ後部室8に
連通している。更にシリンダ前部室7内には、該ピスト
ン5をシリンダ後部室8方向(ガス抜き弁2の閉弁方
向)に付勢するための耐熱性圧縮バネ10が該弁棒2B
を取り囲んで設置されている。The valve rod 2B of the gas vent valve 2 extends into the valve drive cylinder space, and a piston 5 is fixed to the tip of the valve rod 2B by a mounting screw 6. The piston 5 allows the valve drive cylinder space to be a cylinder front chamber 7 and a cylinder rear chamber 8.
And the exhaust holes 3a, 4a are defined in the cylinder front chamber 7
The compressed air supply port 4c communicates with the cylinder rear chamber 8. Further, in the cylinder front chamber 7, a heat resistant compression spring 10 for urging the piston 5 toward the cylinder rear chamber 8 (the closing direction of the gas vent valve 2) is provided with the valve rod 2B.
It is installed around.
【0011】ここで、ピストン5の外径は、シリンダ本
体4の内径より僅かに小さく設定されており、そのため
ピストン5外周面とシリンダ本体4内周面との間に微小
の環状隙間(圧縮空気排気用隙間)9が形成される。そ
してこの環状隙間9の断面積は該排気穴3a,4aの断
面積より小さく形成されている。該圧縮空気排気用隙間
9の大きさは、シリンダ後部室8に流入する圧縮空気の
量と排気穴3a,4aから排出される量との関係から、
流入する圧縮空気量が排出される圧縮空気量より大きく
なるように適宜決定される。また耐熱性圧縮バネ10の
弾揆力に抗してガス抜き弁2を確実に開弁するために、
半径方向の隙間長は0.03mm程度が好ましい。Here, the outer diameter of the piston 5 is set to be slightly smaller than the inner diameter of the cylinder body 4, so that a small annular gap (compressed air) is formed between the outer peripheral surface of the piston 5 and the inner peripheral surface of the cylinder body 4. An exhaust gas gap 9 is formed. The cross-sectional area of the annular gap 9 is smaller than the cross-sectional area of the exhaust holes 3a and 4a. The size of the compressed air exhaust gap 9 is determined by the relationship between the amount of compressed air flowing into the cylinder rear chamber 8 and the amount discharged from the exhaust holes 3a and 4a.
It is appropriately determined so that the amount of compressed air that flows in is larger than the amount of compressed air that is discharged. Further, in order to reliably open the gas vent valve 2 against the elastic force of the heat resistant compression spring 10,
The gap length in the radial direction is preferably about 0.03 mm.
【0012】以上の構成において、圧縮空気供給口4c
を通してシリンダ後部室8に圧縮空気を供給すると、圧
縮空気がピストン5に作用する。また圧縮空気はシリン
ダ本体4とピストン5との間の環状隙間9を通過して、
シリンダ前部室7に流れ込み、排気穴3a,4aから排
気される。ここで、ピストン5前後に所定の圧力差(流
れ込む圧縮空気と排出される圧縮空気の量の差)が維持
される。該圧力差は圧縮バネ10の付勢力に打ち勝っ
て、ピストン5がシリンダ前部室7方向に移動すること
により、ガス抜き弁1の弁頭2Aが弁座1aから離間し
て開弁状態となる。またシリンダ後部室8への圧縮空気
の供給を停止すると、耐熱性圧縮バネ10の付勢力によ
りピストン5はシリンダ後部室8方向へ移動し、ガス抜
き弁1が閉弁状態となる。尚、本発明は上記実施例に何
等限定されること無く、特許請求の範囲に記載された技
術的事項の範囲内で種々の変更・改良が可能である。In the above structure, the compressed air supply port 4c
When compressed air is supplied to the cylinder rear chamber 8 through the compressed air, the compressed air acts on the piston 5. Further, the compressed air passes through the annular gap 9 between the cylinder body 4 and the piston 5,
It flows into the cylinder front chamber 7 and is exhausted from the exhaust holes 3a and 4a. Here, a predetermined pressure difference (difference between the amount of compressed air flowing in and the amount of compressed air discharged) is maintained before and after the piston 5. The pressure difference overcomes the urging force of the compression spring 10 and the piston 5 moves toward the cylinder front chamber 7, so that the valve head 2A of the gas vent valve 1 separates from the valve seat 1a and is in the valve open state. When the supply of compressed air to the cylinder rear chamber 8 is stopped, the piston 5 moves toward the cylinder rear chamber 8 by the urging force of the heat resistant compression spring 10, and the gas vent valve 1 is closed. The present invention is not limited to the above-described embodiments, and various modifications and improvements can be made within the scope of the technical matters described in the claims.
【0013】[0013]
【発明の効果】以上詳述した本発明の低速鋳造用ガス抜
き装置によれば、弁作動シリンダのシリンダ・ピストン
間にシール材を使用せず、ピストン前後の圧力差を維持
する構成を用い、その圧力差と耐熱性圧縮バネによりガ
ス抜き弁が作動するようにしたので、高温雰囲気中でも
安定した弁作動が可能である。そしてシール材を設けず
また特別なシール方法の構造を用いないので、その冷却
が不要となり、構造が簡素化され装置の小型化を図るこ
とができる。According to the degassing apparatus for low speed casting of the present invention described in detail above, a structure is used in which a seal material is not used between the cylinder and the piston of the valve actuating cylinder, and the pressure difference before and after the piston is maintained. Since the gas release valve is operated by the pressure difference and the heat-resistant compression spring, stable valve operation is possible even in a high temperature atmosphere. Since no sealing material is provided and no special sealing method structure is used, cooling is not required, the structure is simplified, and the device can be downsized.
【図1】本発明の第1実施例による低速鋳造用ガス抜き
装置を示す断面図。FIG. 1 is a sectional view showing a degassing device for low speed casting according to a first embodiment of the present invention.
1 バルブ本体 2 ガス抜き弁 3a,4a 排気穴 4 弁駆動シリンダたるシリンダ本体 5 ピストン 9 環状隙間 10 耐熱性圧縮バネ 1 Valve body 2 Gas vent valve 3a, 4a Exhaust hole 4 Valve drive cylinder cylinder body 5 Piston 9 Annular gap 10 Heat resistant compression spring
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成6年8月3日[Submission date] August 3, 1994
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0012[Correction target item name] 0012
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0012】以上の構成において、圧縮空気供給口4c
を通してシリンダ後部室8に圧縮空気を供給すると、圧
縮空気がピストン5に作用する。また圧縮空気はシリン
ダ本体4とピストン5との間の環状隙間9を通過して、
シリンダ前部室7に流れ込み、排気穴3a,4aから排
気される。ここで、ピストン5前後に所定の圧力差(流
れ込む圧縮空気と排出される圧縮空気の量の差によって
生じる)が維持される。該圧力差は圧縮バネ10の付勢
力に打ち勝って、ピストン5がシリンダ前部室7方向に
移動することにより、ガス抜き弁1の弁頭2Aが弁座1
aから離間して開弁状態となる。またシリンダ後部室8
への圧縮空気の供給を停止すると、耐熱性圧縮バネ10
の付勢力によりピストン5はシリンダ後部室8方向へ移
動し、ガス抜き弁1が閉弁状態となる。尚、本発明は上
記実施例に何等限定されること無く、特許請求の範囲に
記載された技術的事項の範囲内で種々の変更・改良が可
能である。In the above structure, the compressed air supply port 4c
When compressed air is supplied to the cylinder rear chamber 8 through the compressed air, the compressed air acts on the piston 5. Further, the compressed air passes through the annular gap 9 between the cylinder body 4 and the piston 5,
It flows into the cylinder front chamber 7 and is exhausted from the exhaust holes 3a and 4a. Here, a predetermined pressure difference before and after the piston 5 ( depending on the difference between the amount of compressed air flowing in and the amount of compressed air discharged)
Occurs ) is maintained. The pressure difference overcomes the urging force of the compression spring 10 and the piston 5 moves toward the cylinder front chamber 7 so that the valve head 2A of the gas vent valve 1 is moved to the valve seat 1
The valve is opened apart from a. In addition, the cylinder rear chamber 8
When the supply of compressed air to the
The piston 5 moves toward the cylinder rear chamber 8 by the urging force of, and the gas vent valve 1 is closed. The present invention is not limited to the above-described embodiments, and various modifications and improvements can be made within the scope of the technical matters described in the claims.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 石田 人志 広島県府中市目崎町762番地リョービ株式 会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Hitoshi Ishida Ryobi Co., Ltd. 762, Mezaki-cho, Fuchu-shi, Hiroshima
Claims (1)
外部とを該バルブ本体を介して選択的に連通させるガス
抜き弁と、 該バルブ本体と接続され圧縮流体の供給を受ける弁作動
シリンダと、 該ガス抜き弁と接続され該圧縮流体により該弁作動シリ
ンダ内を移動可能であり該弁作動シリンダ内空間をシリ
ンダ前部室とシリンダ後部室とに画成するピストンとを
有し、該ピストンの往復動作により該ガス抜き弁を開閉
動作する低速鋳造用ガス抜き装置において、 該弁作動シリンダには該シリンダ前部室と金型外部とを
連通させる排気穴が貫通形成され、 該ピストンの外周と該弁作動シリンダの内周との間に
は、該排気穴の断面積より小さい断面積を有する隙間が
形成され、 該ピストンをガス抜き弁の閉弁方向に付勢する耐熱性の
ピストン付勢手段が該弁作動シリンダ内に設けられてい
ることを特徴とする低速鋳造用ガス抜き装置。1. A valve body fitted into a mold, and a degassing valve movably provided in the valve body for selectively communicating the inside of the mold with the outside of the mold through the valve body. A valve operating cylinder connected to the valve body and supplied with a compressed fluid; and a valve operating cylinder connected to the degassing valve and movable in the valve operating cylinder by the compressed fluid. And a piston defining a rear chamber of the cylinder, and a reciprocating motion of the piston opens and closes the gas vent valve for low-speed casting. In the valve operating cylinder, the cylinder front chamber and the mold An exhaust hole communicating with the outside is formed through, and a gap having a cross-sectional area smaller than the cross-sectional area of the exhaust hole is formed between the outer circumference of the piston and the inner circumference of the valve operating cylinder. Degassing A low-speed casting degassing device, characterized in that heat-resistant piston urging means for urging the valve in the valve closing direction is provided in the valve operating cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5134181A JP2596886B2 (en) | 1993-05-13 | 1993-05-13 | Degassing equipment for low speed casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5134181A JP2596886B2 (en) | 1993-05-13 | 1993-05-13 | Degassing equipment for low speed casting |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH071103A true JPH071103A (en) | 1995-01-06 |
JP2596886B2 JP2596886B2 (en) | 1997-04-02 |
Family
ID=15122339
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5134181A Expired - Lifetime JP2596886B2 (en) | 1993-05-13 | 1993-05-13 | Degassing equipment for low speed casting |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2596886B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006070411A1 (en) * | 2004-12-28 | 2006-07-06 | Pirelli Tyre S.P.A. | Method and apparatus for manufacturing tyres for vehicle wheels |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0238063A (en) * | 1988-07-28 | 1990-02-07 | Mitsubishi Electric Corp | Thermal head |
-
1993
- 1993-05-13 JP JP5134181A patent/JP2596886B2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0238063A (en) * | 1988-07-28 | 1990-02-07 | Mitsubishi Electric Corp | Thermal head |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006070411A1 (en) * | 2004-12-28 | 2006-07-06 | Pirelli Tyre S.P.A. | Method and apparatus for manufacturing tyres for vehicle wheels |
Also Published As
Publication number | Publication date |
---|---|
JP2596886B2 (en) | 1997-04-02 |
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