JPH0693500A - Pre-treatment device for coating car body - Google Patents

Pre-treatment device for coating car body

Info

Publication number
JPH0693500A
JPH0693500A JP24344592A JP24344592A JPH0693500A JP H0693500 A JPH0693500 A JP H0693500A JP 24344592 A JP24344592 A JP 24344592A JP 24344592 A JP24344592 A JP 24344592A JP H0693500 A JPH0693500 A JP H0693500A
Authority
JP
Japan
Prior art keywords
vehicle body
floor surface
dip tank
chemical conversion
car body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP24344592A
Other languages
Japanese (ja)
Other versions
JP2830642B2 (en
Inventor
Mitsuo Hashimoto
光雄 橋本
Masahiko Sakamoto
雅彦 坂本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP4243445A priority Critical patent/JP2830642B2/en
Publication of JPH0693500A publication Critical patent/JPH0693500A/en
Application granted granted Critical
Publication of JP2830642B2 publication Critical patent/JP2830642B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

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  • Cleaning By Liquid Or Steam (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

PURPOSE:To surely remove iron powders, etc., sticking to the floor surface of a car body when the car body is cleaned after chemical conversion-treated. CONSTITUTION:At an outlet part of a dipping bath 15 for cleaning the chemical conversion-treated car body B, a cleaning liquid is discharged toward the floor surface through a nozzle 23 when the car is kept inclined. The cleaning liquid flows together with the iron powders, etc., along the inclined floor surface and is discharged to the outside. Consequently, the iron powders, etc., are surely removed from the floor surface of the car body B passing through the dipping bath 15.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、脱脂工程及び化成処理
工程を有し、電着塗装がなされる被塗物としての自動車
車体に対する前処理装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pretreatment device for an automobile body as an article to be coated, which has a degreasing step and a chemical conversion treatment step and is electrodeposited.

【0002】[0002]

【従来の技術】自動車車体の塗装工程は、通常、電着塗
装による下塗り塗装工程と、それぞれ主として静電塗装
による中塗り及び上塗り塗装工程とを有しており、これ
らの塗装がなされる自動車車体は、塗装工程に搬入され
る前に、予め前処理工程において所定の処理がなされ
る。この前処理工程は、車体に付着している油類を除去
すると共に鋼板面に化学的に安定な無機質膜を形成させ
ることにより、鋼板面を不活性化し防錆力を与えると共
に鋼板と塗膜との付着性を助けるための工程であって、
車体に付着した油分を除去するための脱脂工程と、被塗
物に化成処理膜を形成する化成処理工程とを有してい
る。そして、化成処理工程は、リン酸ソーダ等の化成剤
が収容された化成処理槽と、この化成処理槽を通過した
後の車体を洗浄するディップ槽とを有している。このこ
とは、自動車工学全書第19巻自動車製造法(昭和55
年4月20日山海堂発行)の第193頁〜第198頁の
項目8.2「塗装工程」に紹介されている。
2. Description of the Related Art An automobile body coating process usually has an undercoating process by electrodeposition coating, and an intermediate coating and a topcoating process mainly by electrostatic coating, respectively. Is carried out in advance in a pretreatment process before being carried into the coating process. This pre-treatment process removes oils adhering to the vehicle body and forms a chemically stable inorganic film on the steel plate surface, inactivates the steel plate surface and imparts rust prevention power, and at the same time Is a process for helping adhesion with
It has a degreasing process for removing oil adhering to the vehicle body and a chemical conversion treatment process for forming a chemical conversion treatment film on the article to be coated. The chemical conversion treatment step has a chemical conversion treatment tank containing a chemical conversion agent such as sodium phosphate and a dip tank for cleaning the vehicle body after passing through the chemical conversion treatment tank. This is due to the fact that the entire volume of Automotive Engineering Vol. 19
Pp. 193 to 198, published by Sankaido on April 20, 2014, item 8.2 "Coating process".

【0003】[0003]

【発明が解決しようとする課題】この化成処理工程にお
けるディップ槽では、表面にスラッジが浮游することが
あり、ディップ槽を通過する際に車体の床面にスラッジ
が残留することがある。また、化成処理工程に至るまで
には車体は脱脂工程を通過しているが、化成処理工程ま
での間に車体の床面に鉄粉が残留したままとなっている
場合がある。スラッジや鉄粉等が床面に残留したままの
状態の車体を塗装工程に搬入すると、塗装品質が良好と
ならなくなるという問題点がある。そこで、本発明は上
記従来技術の問題点に鑑みてなされたものであり、化成
処理槽を通過した後に車体をディップ槽においてスラッ
ジや鉄粉等を確実に除去し得るようにすることを目的と
する。
In the dip tank in this chemical conversion treatment step, sludge may float on the surface, and sludge may remain on the floor surface of the vehicle body when passing through the dip tank. Although the car body has passed through the degreasing process before the chemical conversion treatment process, iron powder may remain on the floor surface of the car body before the chemical conversion treatment process. If a vehicle body in which sludge, iron powder, etc. remain on the floor is carried into the coating process, there is a problem that the coating quality will not be good. Therefore, the present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to enable to reliably remove sludge, iron powder and the like in the dip tank of the vehicle body after passing through the chemical conversion treatment tank. To do.

【0004】[0004]

【課題を解決するための手段】上記目的を達成するため
の本発明は、塗装装置に搬入される車体に対して油類の
除去等の前処理を行なう自動車車体塗装用の前処理装置
において、化成処理後スプレーノズルによりスプレーさ
れる洗浄液による洗浄をした後の車体を洗浄する洗浄液
が収容されたディップ槽と、前記車体を吊り下げて搬送
すると共に前記ディップ槽内に前記車体を浸漬させた後
に前記車体を前記ディップ槽の出口部で傾斜させる搬送
手段と、前記出口部において傾斜した状態の前記車体の
床面に直接噴流が当たるように設けられ、前記スプレー
ノズルよりも大きな流量にて液体を噴出する噴射ノズル
とを有する自動車車体塗装用の前処理装置である。
SUMMARY OF THE INVENTION To achieve the above object, the present invention provides a pretreatment device for painting an automobile body for performing a pretreatment such as oil removal on a vehicle body carried into a painting device. After the chemical conversion treatment, the dip tank containing the cleaning liquid for cleaning the vehicle body after cleaning with the cleaning liquid sprayed by the spray nozzle, and after the vehicle body is suspended and conveyed and the vehicle body is immersed in the dip tank Conveyance means for inclining the vehicle body at the outlet of the dip tank, and a jet flow are provided so as to directly hit the floor surface of the vehicle body in the inclined state at the outlet, and the liquid is supplied at a flow rate larger than that of the spray nozzle. A pretreatment device for coating an automobile body having a jet nozzle for jetting.

【0005】[0005]

【作用】車体はディップ槽内に浸漬され、この槽の出口
部においては上向きに傾斜した状態となる。この状態の
もとでノズルから車体の床面に向けて洗浄液が吹き付け
られる。吹き付けられた洗浄液は傾斜した状態の床面に
沿って下方に向けて流れると同時に床面に残留された鉄
粉等を外部に排出することになる。これにより、ディッ
プ槽を通過した車体には鉄粉等が残留することなく、後
の塗装工程における塗装品質が向上する。
The vehicle body is immersed in the dip tank, and is inclined upward at the outlet of this tank. Under this condition, the cleaning liquid is sprayed from the nozzle toward the floor surface of the vehicle body. The sprayed cleaning liquid flows downward along the inclined floor surface, and at the same time, iron powder and the like remaining on the floor surface are discharged to the outside. As a result, iron powder or the like does not remain on the vehicle body that has passed through the dip tank, and the coating quality in the subsequent coating process is improved.

【0006】[0006]

【実施例】図1は本発明の前処理装置の一実施例を示す
図である。図1及び図2に示されるように、本発明の前
処理装置は、被塗物である車体Bを吊り下げた状態で搬
送するコンベア10に沿って、化成処理工程11と、ス
プレー式の洗浄工程12、13と、ディップ式の洗浄工
程14が配置されており、車体組立てラインにおいて組
立てが完了した後の車体Bは、コンベア10によってこ
の順に各工程に搬送され、それぞれの処理がなされる。
尚、化成処理工程11の上流側には図示しない脱脂工程
が配置されている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a diagram showing an embodiment of the pretreatment apparatus of the present invention. As shown in FIG. 1 and FIG. 2, the pretreatment apparatus of the present invention includes a chemical conversion treatment step 11 and a spray-type cleaning along a conveyor 10 that conveys a vehicle body B, which is an object to be coated, in a suspended state. Steps 12 and 13 and a dip-type washing step 14 are arranged, and the vehicle body B after the assembly is completed in the vehicle body assembly line is conveyed to each step by the conveyor 10 in this order and processed.
A degreasing process (not shown) is arranged on the upstream side of the chemical conversion treatment process 11.

【0007】前記洗浄工程14は、ディップ槽15を有
しており、スプレー式の洗浄工程13、14を通過した
後の車体Bは、車体Bの先端部が下向きとなるように傾
斜した姿勢でディップ槽15内に搬入され、逆向きに傾
斜した姿勢となって搬出されることになる。図1におい
ては車体Bがディップ槽15の出口部において先端部を
上向きの姿勢として傾斜した状態が示されている。洗浄
工程14には、ポンプPを有する洗浄水供給管20の先
端にスプレーノズル21が設けられており、このスプレ
ーノズル21から車体Bの左右両側面に洗浄液が吹き付
けられるようになっている。このようなノスプレーズル
21は従来も用いられており、例えば、毎分2リットル
程度の洗浄液が車体の側面に吹き付けられるようになっ
ている。更に、本発明にあっては、図2及び図3に示さ
れるように、車体Bの左右両側に対応して、噴射ノズル
23が設けられており、噴射ノズル23によって図2に
示されるように車体Bの床面には洗浄液が噴出されるよ
うになっている。これらの噴射ノズル23は、図3に示
されるように、車体Bの両側から、車体の左右のドアが
取付けられる部分の開口部を通って車体Bの床面に噴出
されるようになっている。
The washing step 14 has a dip tank 15, and the vehicle body B after passing through the spray type washing steps 13 and 14 is tilted so that the tip of the vehicle body B faces downward. It is carried into the dip tank 15 and is carried out in a posture inclined in the opposite direction. FIG. 1 shows a state in which the vehicle body B is inclined at the outlet of the dip tank 15 with its tip end facing upward. In the cleaning process 14, a spray nozzle 21 is provided at the tip of a cleaning water supply pipe 20 having a pump P, and the cleaning liquid is sprayed from the spray nozzle 21 to the left and right side surfaces of the vehicle body B. Such nose spray slur 21 has been used conventionally, and for example, about 2 liters of cleaning liquid per minute is sprayed onto the side surface of the vehicle body. Further, in the present invention, as shown in FIG. 2 and FIG. 3, injection nozzles 23 are provided corresponding to the left and right sides of the vehicle body B. As shown in FIG. The cleaning liquid is spouted on the floor surface of the vehicle body B. As shown in FIG. 3, these injection nozzles 23 are adapted to be ejected from both sides of the vehicle body B to the floor surface of the vehicle body B through the openings of the portions to which the left and right doors of the vehicle body are attached. .

【0008】例えば、図4及び図5は車体Bの床面の一
部を示す図であり、ディップ槽15に搬送されるまでの
間に、図4において点Aで示すように鉄粉が付着してい
たと仮定すると、本発明にあってはディップ槽15の出
口部において図1、図2に示されるように、車体Bは傾
斜した状態となるので、床面に直接向けて噴射ノズル2
3から吹き付けられる洗浄液によって鉄粉等が確実に排
除される。鉄粉等は傾斜した床面を流れる洗浄液と共に
外部に排出される。それぞれの噴射ノズル23に対して
は、ポンプPaを有する液体循環路24からディップ槽
15内の液体が供給される。また、図5に示されるよう
に、車体Bの床面に形成された凹み部分(例えばフロア
補強用のビードやスペアタイヤハウス等)Cに噴射ノズ
ル23からの噴流が作用するように用いると、鉄粉、ス
ラッジ、スパッタ等が効果的に除去される。太い1本の
ノズル23を用いた場合には、この部分を狙って噴流を
吐出しにくくなる。実験によれば、一台の車体Bに対し
て2つの噴射ノズル23からノズル1本当り、毎分約3
00リットルの流量の洗浄液を床面上に直接吹き付けた
ところ、従来、1本当り500cc/分しか用いなかっ
た状来に比べて、約90%の床面に残留していた鉄粉が
除去された。
For example, FIGS. 4 and 5 are views showing a part of the floor surface of the vehicle body B, and iron powder adheres as indicated by a point A in FIG. Assuming that the vehicle body B is inclined at the outlet of the dip tank 15 in the present invention as shown in FIGS. 1 and 2, the injection nozzle 2 is directed directly toward the floor surface.
Iron powder and the like are reliably removed by the cleaning liquid sprayed from 3. The iron powder and the like are discharged outside together with the cleaning liquid flowing on the inclined floor surface. The liquid in the dip tank 15 is supplied to each of the injection nozzles 23 from a liquid circulation path 24 having a pump Pa. Further, as shown in FIG. 5, when it is used so that the jet flow from the injection nozzle 23 acts on a recessed portion (for example, a bead for floor reinforcement or a spare tire house) C formed on the floor surface of the vehicle body B, Iron powder, sludge, spatter, etc. are effectively removed. When one thick nozzle 23 is used, it becomes difficult to eject the jet stream aiming at this portion. According to the experiment, for one vehicle body B, about 2 nozzles from each of the two injection nozzles 23 and about 3 nozzles per minute
When a cleaning liquid with a flow rate of 00 liters was directly sprayed onto the floor surface, about 90% of the iron powder remaining on the floor surface was removed as compared with the conventional case where only 500 cc / min was used per bottle. It was

【0009】[0009]

【発明の効果】以上のように、本発明によれば、化成処
理工程を通過した後の洗浄用のディップ槽の出口部にお
いては、車体が傾斜した状態となり、この状態のもとで
ノズルから洗浄液を噴出するようにした結果、車体の床
面に残留された鉄粉等が確実に洗い流されることにな
る。これにより、後の塗装工程における塗装品質が向上
した。
As described above, according to the present invention, the vehicle body is tilted at the outlet of the dip tank for cleaning after passing through the chemical conversion treatment step. As a result of spraying the cleaning liquid, iron powder and the like remaining on the floor surface of the vehicle body will be reliably washed away. This has improved the coating quality in the subsequent coating process.

【図面の簡単な説明】[Brief description of drawings]

【図1】は本発明の一実施例に係る塗装の前処理装置を
示す概略図、
FIG. 1 is a schematic view showing a pretreatment apparatus for coating according to an embodiment of the present invention,

【図2】は車体がディップ槽の出口部に達した状態を示
す概略側面図、
FIG. 2 is a schematic side view showing a state in which the vehicle body has reached the outlet of the dip tank,

【図3】は図2の正面概略図、3 is a schematic front view of FIG. 2,

【図4】は車体の床面に鉄粉が残留した状態を示す平面
図、
FIG. 4 is a plan view showing a state where iron powder remains on the floor surface of the vehicle body,

【図5】は図4における5−5線に沿う断面図である。5 is a sectional view taken along line 5-5 in FIG.

【符号の説明】[Explanation of symbols]

10…コンベア(搬送手段)、11…化成処理工程、1
4…洗浄工程、15…ディップ槽、21…スプレーノズ
ル、23…噴射ノズル、B…車体。
10 ... Conveyor (conveying means), 11 ... Chemical conversion treatment step, 1
4 ... Washing process, 15 ... Dip tank, 21 ... Spray nozzle, 23 ... Injection nozzle, B ... Car body.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年10月14日[Submission date] October 14, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0008[Correction target item name] 0008

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0008】例えば、図4及び図5は車体Bの床面の一
部を示す図であり、ディップ槽15に搬送されるまでの
間に、図4において点Aで示すように鉄粉が付着してい
たと仮定すると、本発明にあってはディップ槽15の出
口部において図1、図2に示されるように、車体Bは傾
斜した状態となるので、床面に直接向けて噴射ノズル2
3から吹き付けられる洗浄液によって鉄粉等が確実に排
除される。鉄粉等は傾斜した床面を流れる洗浄液と共に
外部に排出される。それぞれの噴射ノズル23に対して
は、ポンプPaを有する液体循環路24からディップ槽
15内の液体が供給される。また、図5に示されるよう
に、車体Bの床面に形成された凹み部分(例えばフロア
補強用のビードやスペアタイヤハウス等)Cに噴射ノズ
ル23からの噴流が作用するように用いると、鉄粉、ス
ラッジ、スパッタ等が効果的に除去される。太い1本の
ノズル23を用いた場合には、この部分を狙って噴流を
吐出しやすくなる。
For example, FIGS. 4 and 5 are views showing a part of the floor surface of the vehicle body B, and iron powder adheres as indicated by a point A in FIG. Assuming that the vehicle body B is inclined at the outlet of the dip tank 15 in the present invention as shown in FIGS. 1 and 2, the injection nozzle 2 is directed directly toward the floor surface.
Iron powder and the like are reliably removed by the cleaning liquid sprayed from 3. The iron powder and the like are discharged outside together with the cleaning liquid flowing on the inclined floor surface. The liquid in the dip tank 15 is supplied to each of the injection nozzles 23 from a liquid circulation path 24 having a pump Pa. Further, as shown in FIG. 5, when it is used so that the jet flow from the injection nozzle 23 acts on a recessed portion (for example, a bead for floor reinforcement or a spare tire house) C formed on the floor surface of the vehicle body B, Iron powder, sludge, spatter, etc. are effectively removed. In the case of using a thick one nozzle 23, ease ejecting jets aimed at this part Kunar.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 塗装装置に搬入される車体に対して油類
の除去等の前処理を行なう自動車車体塗装用の前処理装
置において、 化成処理後スプレーノズルによりスプレーされる洗浄液
による洗浄をした後の車体を洗浄する洗浄液が収容され
たディップ槽と、 前記車体を吊り下げて搬送すると共に前記ディップ槽内
に前記車体を浸漬させた後に前記車体を前記ディップ槽
の出口部で傾斜させる搬送手段と、 前記出口部において傾斜した状態の前記車体の床面に直
接噴流が当たるように設けられ、前記スプレーノズルよ
りも大きな流量にて液体を噴出する噴射ノズルとを有す
る自動車車体塗装用の前処理装置。
1. A pretreatment apparatus for painting an automobile body, which performs pretreatment such as oil removal on a vehicle body carried into a painting apparatus, after washing with a washing liquid sprayed by a spray nozzle after chemical conversion treatment. A dip tank containing a cleaning liquid for cleaning the vehicle body, and a transportation means for suspending and transporting the vehicle body and dipping the vehicle body in the dip tank and then inclining the vehicle body at an outlet of the dip tank. A pretreatment device for painting an automobile body, comprising: a jet nozzle that is provided so that a jet flow directly impinges on a floor surface of the vehicle body that is inclined at the outlet portion, and jets a liquid at a flow rate larger than that of the spray nozzle. .
JP4243445A 1992-09-11 1992-09-11 Pretreatment equipment for automotive body painting Expired - Lifetime JP2830642B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4243445A JP2830642B2 (en) 1992-09-11 1992-09-11 Pretreatment equipment for automotive body painting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4243445A JP2830642B2 (en) 1992-09-11 1992-09-11 Pretreatment equipment for automotive body painting

Publications (2)

Publication Number Publication Date
JPH0693500A true JPH0693500A (en) 1994-04-05
JP2830642B2 JP2830642B2 (en) 1998-12-02

Family

ID=17103987

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4243445A Expired - Lifetime JP2830642B2 (en) 1992-09-11 1992-09-11 Pretreatment equipment for automotive body painting

Country Status (1)

Country Link
JP (1) JP2830642B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100428357B1 (en) * 2001-11-07 2004-04-28 현대자동차주식회사 Pre-washing system for body painting process

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS632773U (en) * 1986-06-24 1988-01-09
JP3059369U (en) * 1998-11-26 1999-07-09 建準電機工業股▲分▼有限公司 Structure of heat dissipation fan

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS632773U (en) * 1986-06-24 1988-01-09
JP3059369U (en) * 1998-11-26 1999-07-09 建準電機工業股▲分▼有限公司 Structure of heat dissipation fan

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100428357B1 (en) * 2001-11-07 2004-04-28 현대자동차주식회사 Pre-washing system for body painting process

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