JPH068921A - Method and apparatus for measuring air content in air-containing hermetic package - Google Patents
Method and apparatus for measuring air content in air-containing hermetic packageInfo
- Publication number
- JPH068921A JPH068921A JP4188737A JP18873792A JPH068921A JP H068921 A JPH068921 A JP H068921A JP 4188737 A JP4188737 A JP 4188737A JP 18873792 A JP18873792 A JP 18873792A JP H068921 A JPH068921 A JP H068921A
- Authority
- JP
- Japan
- Prior art keywords
- package
- sealed package
- air
- gas
- area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、含気密封軟包装体の含
気量の測定方法及び測定装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for measuring the air content of an airtight sealed soft package.
【0002】[0002]
【従来の技術】昨今、カレー、シチュー等の液状食品を
空気、不活性ガス等の気体と共にレトルトパウチに充填
密封し、次いで、該レトルトパウチを回転させながら、
加圧加熱殺菌処理する技術(以下、回転式レトルト殺菌
技術という)が注目されている。2. Description of the Related Art Recently, liquid foods such as curry and stew are filled and sealed in a retort pouch together with air, a gas such as an inert gas, and then while rotating the retort pouch,
A technique for sterilizing under pressure (hereinafter referred to as a rotary retort sterilization technique) is drawing attention.
【0003】本発明者等は回転式レトルト殺菌技術につ
いて研究を行った結果、該技術においては、レトルトパ
ウチの含気量を、所定範囲例えば2〜50容量%にする
ことが殺菌効率等の点で重要であり、また、多くのレト
ルトパウチを一度に処理する場合には、それぞれのレト
ルトパウチの含気量を上記所定範囲にするだけでなく、
レトルトパウチ相互間の含気率のバラツキをも一定の範
囲例えば設定含気量に対して−3〜+10%になるよう
にすることが、加熱殺菌ムラや過加熱に起因する品質劣
化を有効に防止する点及び加熱殺菌時間を短くする点で
極めて重要であることを知った。As a result of research on the rotary retort sterilization technique, the inventors of the present invention have found that in the technique, it is necessary to set the air content of the retort pouch within a predetermined range, for example, 2 to 50% by volume in terms of sterilization efficiency and the like. In addition, when treating many retort pouches at once, not only is the air content of each retort pouch in the above specified range,
It is effective to make the variation of the air content between the retort pouches within a certain range, for example, -3 to + 10% with respect to the set air content, in order to effectively improve the quality due to heat sterilization unevenness and overheating. We have found that it is extremely important in terms of prevention and shortening of heat sterilization time.
【0004】ところが、レトルトパウチは、可撓性のフ
ィルムにより製造されたものであり、カップ、トレー等
の剛性或いは準剛性の容器と比較して含気量を調整する
ことが困難であるにもかかわらず、従来、レトルトパウ
チの含気量を測定する技術は見られなかったのである。
こうしたことが、上記した回転式レトルト殺菌技術が現
在に至るまであまり普及しないことの1つの大きな原因
であると思われる。本発明は、こうした現状に鑑みなさ
れたものである。However, since the retort pouch is made of a flexible film, it is difficult to adjust the air content as compared with a rigid or semi-rigid container such as a cup or tray. Nevertheless, conventionally, no technique for measuring the air content of the retort pouch has been found.
This seems to be one of the main causes of the fact that the above-mentioned rotary retort sterilization technique has not been widely used until now. The present invention has been made in view of these circumstances.
【0005】[0005]
【発明が解決しようとする課題】本発明は、含気密封包
装体の含気量を測定する方法及び装置を提供することを
目的とする。SUMMARY OF THE INVENTION It is an object of the present invention to provide a method and apparatus for measuring the air content of an airtight sealed package.
【0006】[0006]
【課題を解決するための手段】本発明の第1のものは、
充填物と気体とを有する含気密封包装体に冷却処理又は
加熱処理を施し、該処理と同時或いはその後に該含気密
封包装体表面の所定温度範囲の部分の面積を検知し、得
られた面積から含気密封包装体中の気体の容積を算出す
ることを特徴とする含気密封包装体の含気量の測定方法
にある。本発明の第2のものは、(a)充填物と気体と
を有する含気密封包装体に冷却処理又は加熱処理を施す
手段、(b)含気密封包装体表面の所定温度範囲の部分
の面積を検知する検知手段、(c)検知手段で得られた
面積から含気密封包装体中の気体の容積を算出する回
路、を有する含気密封包装体の含気量の測定装置にあ
る。The first aspect of the present invention is as follows.
The air-containing hermetically-sealed package having a filling and a gas is subjected to a cooling treatment or a heating treatment, and at the same time as or after the treatment, the area of a predetermined temperature range portion of the surface of the air-sealed hermetically-sealed package is detected and obtained. A method for measuring the air content of an airtight sealed package, comprising calculating the volume of gas in the airtight sealed package from the area. A second aspect of the present invention is: (a) a means for subjecting an airtight sealed package having a filling and a gas to a cooling treatment or a heat treatment, and (b) a portion of the surface of the airtight sealed package in a predetermined temperature range. An apparatus for measuring an air content of an airtight sealed package, comprising: a detection unit that detects an area; and (c) a circuit that calculates the volume of gas in the airtight sealed package from the area obtained by the detection unit.
【0007】[0007]
【発明の効果】本発明によれば、充填物と気体とを有す
る含気密封包装体表面の所定温度範囲の部分の面積を検
知し、得られた面積から含気密封包装体中の気体の容積
を算出することができる。According to the present invention, the area of a portion of the surface of an airtight hermetically sealed package containing a filler and gas in a predetermined temperature range is detected, and the gas in the airtight hermetically sealed package is detected from the obtained area. The volume can be calculated.
【0008】以下、本発明の一実施例を図に基づいて詳
細に説明する。図1に示すように、含気密封包装体の含
気量の測定装置1は、例えばカレー、シチュー等の充填
物を空気、不活性ガス等の気体と共にレトルトパウチに
充填密封して得られた含気密封包装体を寝かせた状態で
搬送するコンベアー(搬送路)101を有する。コンベ
アー101は、含気密封包装体としてスタンディングパ
ウチのような上端部分と下端部分とで厚さの異なるもの
を搬送する場合には、寝かせた状態のスタンディングパ
ウチの上面がほぼ水平になるように、傾斜させることが
望ましい。また、スタンディングパウチ等が常に一定の
形状を保持させるようにすることが、各含気密封包装体
中の気体の位置をバラツキなく安定させ、含気密封包装
体中の気体の体積をより確実に測定し得る点で望まし
い。そうした手段としては、コンベアー101上に、理
想とするスタンディングパウチの底面の形状、側面の形
状を象った型枠(図示せず)を配置することが望まし
い。また、同様の理由から第1コンベアーの後述する検
出器までの任意の位置に、上方に加圧ローラ(図示せ
ず)を設けることもできる。該加圧ローラは回転軸が垂
直方向に移動可能に支持されていることが、加圧ローラ
の加圧によるレトルトパウチの破袋を有効に防止する上
で望ましい。また、上記加圧ローラに代えて、平板を上
下動させることにより寝かせた状態のレトルトパウチを
加圧する手段、あるいは凹状の加圧面を上下動させるこ
とにより寝かせた状態のレトルトパウチの外周部分を加
圧する手段を採用しても良いが、最後の手段がレトルト
パウチ中の気体を所定の位置に安定的に保持させる点で
最も望ましい。An embodiment of the present invention will be described in detail below with reference to the drawings. As shown in FIG. 1, a device 1 for measuring the air content of an airtight sealed package is obtained by filling a retort pouch with a filling such as curry or stew together with a gas such as air or an inert gas. It has a conveyor (conveyance path) 101 for conveying the airtight sealed package in a lying state. When the conveyor 101 conveys a standing pouch such as a standing pouch having different thicknesses at the upper end portion and the lower end portion as an airtight sealed package, the upper surface of the standing pouch in a lying state is substantially horizontal, Inclination is desirable. In addition, it is possible to make the standing pouch and the like always hold a constant shape, to stabilize the position of the gas in each air-sealed sealed package without variation, and to ensure the volume of gas in the air-sealed sealed package more reliably. It is desirable because it can be measured. As such a means, it is desirable to arrange a form (not shown) on the conveyor 101, which has an ideal bottom surface shape and side surface shape of the standing pouch. Further, for the same reason, a pressure roller (not shown) may be provided above any position of the first conveyor up to a detector described later. It is desirable that the pressure roller has a rotation shaft supported so as to be movable in the vertical direction in order to effectively prevent the retort pouch from being broken by the pressure of the pressure roller. Further, instead of the pressure roller, a means for pressurizing the retort pouch in a laid state by vertically moving a flat plate or an outer peripheral portion of the retort pouch in a laid state by vertically moving a concave pressure surface is added. A means for pressurizing may be adopted, but the last means is most preferable in that the gas in the retort pouch is stably held at a predetermined position.
【0009】上記コンベアー101の搬送路の途中に
は、冷風供給装置(冷却手段)103が配設されてい
る。これにより、含気密封包装体表面の該含気密封包装
体中の気体に接する部分(以下、含気密封包装体表面の
気体に接する部分という)と含気密封包装体表面の該含
気密封包装体中の充填物に接する部分(以下、含気密封
包装体表面の充填物に接する部分という)との温度差を
明瞭にすることができる。上記冷却手段の採用は、充填
物が炊き上げ直後のカレー、シチュー等の高温のもので
ある場合に、特に有効である。尚、冷却手段としては、
冷風供給装置の代わりに、冷水を含気密封包装体にシャ
ワー状又はスプレー状に振り注ぐ冷水供給装置、或い
は、含気密封包装体を冷水に浸漬する冷水槽等を採用す
ることもできる。また、冷却手段に代えて、加熱手段を
採用することもできる。加熱手段の採用は、充填物が低
温のものである場合に、特に有効である。該加熱手段と
しては、熱風を含気密封包装体に吹きつける熱風供給装
置、熱水を含気密封包装体にシャワー状又はスプレー状
に振り注ぐ熱水供給装置、或いは、含気密封包装体を熱
水に浸漬する熱水槽等がある。A cold air supply device (cooling means) 103 is arranged in the middle of the convey path of the conveyor 101. As a result, a portion of the surface of the airtight hermetically sealed package which is in contact with the gas in the airtight hermetically sealed package (hereinafter referred to as a portion of the surface of the airtight hermetically sealed package which is in contact with the gas) and the airtight seal of the surface of the airtight hermetically sealed package. It is possible to make clear the temperature difference between the part in contact with the filling in the package (hereinafter referred to as the part in contact with the filling on the surface of the airtight sealed package). The use of the cooling means is particularly effective when the filling is a high temperature one such as curry or stew immediately after being cooked. As a cooling means,
Instead of the cold air supply device, a cold water supply device that sprays cold water into the air-containing sealed package in a shower or spray form, or a cold water tank in which the air-containing sealed package is immersed in cold water can be adopted. Further, instead of the cooling means, a heating means can be adopted. The adoption of heating means is particularly effective when the filling material has a low temperature. As the heating means, a hot air supply device for blowing hot air onto the air-containing sealed package, a hot water supply device for pouring hot water into the air-containing sealed package in a shower or spray form, or an air-containing sealed package There is a hot water tank etc. that is immersed in hot water.
【0010】上記コンベアー(搬送路)101の搬送路
途中の冷風供給装置103の近傍には、上方に、コンベ
アー101上の含気密封包装体Aから放射される赤外線
により含気密封包装体A表面の温度を検出する検出器2
11が配置されている。該検出器211は、得られた温
度情報を熱像データに変換する回路20、熱像データを
記憶する記憶部30、記憶部30の熱像データより含気
密封包装体表面の所定温度範囲の部分の面積を検知する
検知手段40、上記検知手段40により得た面積から含
気密封包装体内の気体の容積を算出する算出回路50及
び上記算出回路50により得られた値を表示する表示部
60に連接されている。In the vicinity of the cold air supply device 103 on the way of the conveyor (conveying path) 101, upwardly, the surface of the airtight sealed package A by infrared rays emitted from the airtight sealed package A on the conveyor 101. 2 to detect the temperature of
11 are arranged. The detector 211 includes a circuit 20 for converting the obtained temperature information into thermal image data, a storage unit 30 for storing the thermal image data, and a predetermined temperature range on the surface of the airtight sealed package from the thermal image data in the storage unit 30. Detecting means 40 for detecting the area of the portion, calculating circuit 50 for calculating the volume of gas in the air-sealed sealed package from the area obtained by the detecting means 40, and display section 60 for displaying the value obtained by the calculating circuit 50. Are connected to.
【0011】上述した構成の含気密封包装体の含気量の
測定装置1は、先ず、コンベアー101により含気密封
包装体Aを搬送する。該含気密封包装体Aが冷風供給装
置103の位置までくると、該含気密封包装体が冷風供
給装置103により冷却処理される。これにより、図2
に示す、含気密封包装体表面の気体aに接する部分Bと
含気密封包装体表面の充填物bに接する部分Cとの温度
差を明瞭にすることができる。上記冷風の条件として
は、−30〜30°Cが例示できる。上記冷却処理と同
時に又は直後に、上記検出器211がコンベアー101
上の含気密封包装体Aから放射される赤外線により含気
密封包装体A表面の温度を検出する。得られた温度情報
は、熱像データに変換する回路20により熱像データに
変換され、記憶部30に格納される。続いて、上記検知
手段40によって、上記熱像データを基に、上記含気密
封包装体表面の所定温度範囲の部分すなわち含気密封包
装体表面の気体に接する部分Bの面積が検知される
(尚、上記所定温度範囲は、具体的には、例えば充填物
の温度が70°Cの場合、30〜50°Cである)。続
いて、算出回路50により上記面積から含気密封包装体
中の気体の体積が算出される。含気密封包装体において
は、含気密封包装体表面の気体に接する部分の面積は、
含気密封包装体中の気体の体積と相関関係にある。従っ
て、上記相関関係を基づいて、上記含気密封包装体表面
の気体に接する部分の面積から上記含気密封包装体中の
気体の体積を算出することができる。尚、上記含気密封
包装体表面の気体に接する部分の面積と含気密封包装体
中の気体の体積とが具体的にどのような相関関係にある
かは、予め含気密封包装体中の気体の体積のみを種々変
化させ、含気密封包装体表面の気体に接する部分の面積
がどのように変化するかを調べることにより、容易に知
ることができる。次に、上記算出回路50により算出さ
れた値は、表示部60において表示される。In the apparatus 1 for measuring the air content of an airtight sealed package having the above structure, first, the airtight sealed package A is conveyed by the conveyor 101. When the air-containing sealed package A reaches the position of the cold air supply device 103, the air-containing sealed package is cooled by the cold air supply device 103. As a result, FIG.
It is possible to clarify the temperature difference between the portion B on the surface of the airtight hermetically sealed package body in contact with the gas a and the portion C on the surface of the airtight hermetically sealed package body in contact with the filling b shown in FIG. An example of the cold air condition is −30 to 30 ° C. Simultaneously with or immediately after the cooling process, the detector 211 is connected to the conveyor 101.
The temperature of the surface of the airtight sealed package A is detected by the infrared rays emitted from the above airtight sealed package A. The obtained temperature information is converted into thermal image data by the circuit 20 for converting into thermal image data, and stored in the storage unit 30. Then, the detection unit 40 detects the area of the portion of the surface of the airtight sealed package in the predetermined temperature range, that is, the area of the portion B in contact with the gas on the surface of the airtight sealed package, based on the thermal image data ( Note that the above-mentioned predetermined temperature range is specifically 30 to 50 ° C when the temperature of the filling material is 70 ° C, for example). Subsequently, the calculation circuit 50 calculates the volume of gas in the airtight sealed package from the above area. In the airtight sealed package, the area of the portion of the surface of the airtight sealed package that is in contact with gas is
It has a correlation with the volume of gas in the airtight sealed package. Therefore, based on the above correlation, the volume of gas in the airtight sealed package can be calculated from the area of the portion of the surface of the airtight sealed package that is in contact with gas. The specific correlation between the area of the gas-containing hermetically sealed package surface in contact with the gas and the volume of gas in the gas-containing hermetically sealed package is determined in advance in the gas-containing hermetically sealed package. This can be easily known by changing only the volume of gas variously and examining how the area of the surface of the airtight sealed package which is in contact with gas changes. Next, the value calculated by the calculation circuit 50 is displayed on the display unit 60.
【図1】本発明の実施例の含気密封包装体の含気量の測
定装置の説明図である。FIG. 1 is an explanatory diagram of an apparatus for measuring an air content of an airtight sealed package according to an embodiment of the present invention.
【図2】含気密封包装体の断面図である。FIG. 2 is a cross-sectional view of an airtight sealed package.
1 含気密封包装体の含気量の測定装置 20 温度情報を熱像データに変換する回路 30 熱像データを記憶する記憶部 40 検知手段 50 算出回路 60 表示部 101 コンベアー 211 検出器 DESCRIPTION OF SYMBOLS 1 Measuring device for air content of airtight sealed package 20 Circuit for converting temperature information into thermal image data 30 Storage section for storing thermal image data 40 Detecting means 50 Calculation circuit 60 Display section 101 Conveyor 211 Detector
Claims (2)
冷却処理又は加熱処理を施し、該処理と同時或いはその
後に該含気密封包装体表面の所定温度範囲の部分の面積
を検知し、得られた面積から含気密封包装体中の気体の
容積を算出することを特徴とする含気密封包装体の含気
量の測定方法。1. An airtight sealed package having a filling and a gas is subjected to a cooling treatment or a heating treatment, and at the same time as or after the treatment, the area of a portion of the surface of the airtight sealed package in a predetermined temperature range is detected. Then, the volume of gas in the airtight sealed package is calculated from the obtained area, and the method for measuring the air content of the airtight sealed package.
装体に冷却処理又は加熱処理を施す手段、 (b)含気密封包装体表面の所定温度範囲の部分の面積
を検知する検知手段、 (c)検知手段で得られた面積から含気密封包装体の気
体中の容積を算出する回路、を有する含気密封包装体の
含気量の測定装置。2. A means for subjecting an airtight sealed package having a filling and a gas to a cooling treatment or a heat treatment, and (b) detecting the area of a portion of the surface of the airtight sealed package in a predetermined temperature range. A device for measuring an air content of an airtight sealed package, comprising: a detection unit; and (c) a circuit for calculating the volume of the airtight sealed package in gas from the area obtained by the detection unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4188737A JP2772199B2 (en) | 1992-06-22 | 1992-06-22 | Method and apparatus for measuring air content of air-sealed package |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4188737A JP2772199B2 (en) | 1992-06-22 | 1992-06-22 | Method and apparatus for measuring air content of air-sealed package |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH068921A true JPH068921A (en) | 1994-01-18 |
JP2772199B2 JP2772199B2 (en) | 1998-07-02 |
Family
ID=16228894
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4188737A Expired - Fee Related JP2772199B2 (en) | 1992-06-22 | 1992-06-22 | Method and apparatus for measuring air content of air-sealed package |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2772199B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0663340A1 (en) * | 1993-12-21 | 1995-07-19 | House Foods Corporation | Method of determining the amount of the fluid content with a smaller specific gravity in airtightly sealed flexible containers on a continuous basis |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02138115U (en) * | 1989-04-20 | 1990-11-19 | ||
JPH0420276A (en) * | 1990-05-11 | 1992-01-23 | Hisaka Works Ltd | Pressure control in heat-sterilizing of liquid treated material packed in air-containing vessel |
-
1992
- 1992-06-22 JP JP4188737A patent/JP2772199B2/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02138115U (en) * | 1989-04-20 | 1990-11-19 | ||
JPH0420276A (en) * | 1990-05-11 | 1992-01-23 | Hisaka Works Ltd | Pressure control in heat-sterilizing of liquid treated material packed in air-containing vessel |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0663340A1 (en) * | 1993-12-21 | 1995-07-19 | House Foods Corporation | Method of determining the amount of the fluid content with a smaller specific gravity in airtightly sealed flexible containers on a continuous basis |
US5537859A (en) * | 1993-12-21 | 1996-07-23 | House Foods Corporation | Method of determining the amount of the fluid content with a smaller specific gravity in airtightly sealed flexible containers on a continuous basis |
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JP2772199B2 (en) | 1998-07-02 |
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