JPH0684702U - Battery mounting mechanism for electric vehicles - Google Patents

Battery mounting mechanism for electric vehicles

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Publication number
JPH0684702U
JPH0684702U JP025969U JP2596993U JPH0684702U JP H0684702 U JPH0684702 U JP H0684702U JP 025969 U JP025969 U JP 025969U JP 2596993 U JP2596993 U JP 2596993U JP H0684702 U JPH0684702 U JP H0684702U
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JP
Japan
Prior art keywords
battery
battery mounting
stopper
mounting hole
vehicle body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP025969U
Other languages
Japanese (ja)
Other versions
JP2594832Y2 (en
Inventor
明彦 坂田
Original Assignee
東洋運搬機株式会社
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Publication date
Application filed by 東洋運搬機株式会社 filed Critical 東洋運搬機株式会社
Priority to JP1993025969U priority Critical patent/JP2594832Y2/en
Publication of JPH0684702U publication Critical patent/JPH0684702U/en
Application granted granted Critical
Publication of JP2594832Y2 publication Critical patent/JP2594832Y2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Abstract

(57)【要約】 【目的】 開閉切換装置の故障時にもバッテリ交換を可
能とする。 【構成】 バッテリ自動交換機M1にてバッテリ2を自
動交換する場合、開閉切換装置24の押圧手段34にて
ストッパ23を押圧し、バッテリ装着孔22を自動的に
解放姿勢P2に切換える。ここで、押圧手段34とスト
ッパ23とを互いに離接自在とし、押圧手段34が故障
して伸縮不能となった場合に、作業者がストッパ23を
手動で解放姿勢P2にすることを可能とする。
(57) [Abstract] [Purpose] The battery can be replaced even if the switching device fails. When the battery 2 is automatically replaced by the automatic battery changer M1, the stopper 23 is pressed by the pressing means 34 of the opening / closing switching device 24, and the battery mounting hole 22 is automatically switched to the releasing posture P2. Here, the pressing means 34 and the stopper 23 can freely contact and separate from each other, and when the pressing means 34 fails and cannot be expanded or contracted, the operator can manually put the stopper 23 in the release posture P2. .

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

本考案は、長時間稼働に供せられ大容量バッテリが自動交換可能とされたバッ テリ式無人搬送車等の電動車両のバッテリ搭載機構に関する。 The present invention relates to a battery mounting mechanism for an electric vehicle, such as a battery-powered automatic guided vehicle, which can be operated for a long time and a large capacity battery can be automatically replaced.

【0002】[0002]

【従来の技術】[Prior art]

近年の生産および物流をめぐる大きな環境変化の中で、各生産ラインおよび各 物流ラインでは無人化へ向けて大きな努力が払われている。その一環として、セ ンサーおよび制御部等の情報処理技術を備えた無人搬送車(オートマチック・ガ イデッド・ヴィークル:AGV)等の電動車両が使用されている。このような無 人化が達成できれば、労務管理上の点から限界となっていた稼動時間を増大させ ることができる。ここで、電動車両の電源としては、自動充電による電源を用い る方法もあるが、24時間稼動のように稼動率を高く設定したい場合、自動充電 では充電回数を増やさなければならない等の不都合がある。故に、高稼動率の場 合には大容量バッテリを自動交換する仕組みを採用している。 Amid the great changes in the environment of production and logistics in recent years, great efforts are being made toward unmanned production lines and distribution lines. As part of this, electric vehicles such as unmanned guided vehicles (AGVs) equipped with information processing technology such as sensors and control units are being used. If such unmanned operation can be achieved, it is possible to increase the operating time, which has been the limit in terms of labor management. Here, as a power supply for an electric vehicle, there is a method of using a power supply by automatic charging, but when it is desired to set a high operating rate such as 24 hours operation, there is a disadvantage that the number of times of charging must be increased by automatic charging. is there. Therefore, in the case of high operating rate, a mechanism to automatically replace the large capacity battery is adopted.

【0003】 図8、図9および図10は一般的なバッテリ式電動車両のバッテリ自動交換機 M1を示すものである。図8、図9および図10中、1は電動車両、2はバッテ リ、3はバッテリ充電用台車、4はバッテリ充電機、5はバッテリ充電用電極、 6はバッテリ充電用台車3を案内するレール、7はバッテリ2を電動車両1に対 して装脱するシリンダである。該シリンダ7のロッド8の先端には、図8および 図10の如く、電気的制御にてON/OFF切換えする磁石9が固設されている 。また、前記バッテリ充電用台車3は、複数のバッテリ収納室を有し、また前記 レール6上を往復移動するもので、内部の充電済バッテリ2がシリンダ7および 電動車両1に対応する位置に位置決めされる。なお、前記バッテリ2は、例えば 540mm×265mm×459mmの単純な矩形に形成され、その重量は10 5kgとされている。FIG. 8, FIG. 9 and FIG. 10 show a battery automatic exchange M1 of a general battery type electric vehicle. In FIGS. 8, 9 and 10, 1 is an electric vehicle, 2 is a battery, 3 is a battery charging carriage, 4 is a battery charger, 5 is a battery charging electrode, and 6 is a battery charging carriage 3. Rails 7 are cylinders for loading and unloading the battery 2 with respect to the electric vehicle 1. As shown in FIGS. 8 and 10, a magnet 9 that is ON / OFF switched by electrical control is fixedly provided at the tip of the rod 8 of the cylinder 7. Further, the battery charging trolley 3 has a plurality of battery storage chambers and reciprocates on the rail 6, and the charged battery 2 inside is positioned at a position corresponding to the cylinder 7 and the electric vehicle 1. To be done. The battery 2 is formed in a simple rectangle of 540 mm × 265 mm × 459 mm, for example, and has a weight of 105 kg.

【0004】 該バッテリ自動交換機M1を用いたバッテリの一般的な自動交換手順を簡単に 説明する。放電済バッテリの引込み時には、図11の如く、まず、バッテリ充電 用台車3をレール6上で移動させ、バッテリ2の収納されていない空き収納室を シリンダ7に対応する位置に位置決めする。また、電動車両1を、バッテリ充電 用台車3に隣接しかつシリンダ7と逆側の所定位置に停止させておく。次に、図 8,10中のAnのようにシリンダ7のロッド8を伸長させ、ロッド8の先端の 磁石9をONにし、ロッド8を電動車両1内の放電済バッテリ2の周面に吸着さ せる。そして、図8中のBnのようにロッド8を短縮させ、放電済バッテリ2を バッテリ充電用台車3の空き収納室まで移動させる。しかる後、ロッド8の先端 の磁石9をOFFにし、シリンダ7を放電済バッテリ2から引き離す。A general automatic battery exchange procedure using the automatic battery exchange M1 will be briefly described. At the time of drawing in the discharged battery, first, as shown in FIG. 11, the battery charging cart 3 is moved on the rail 6, and the empty storage chamber in which the battery 2 is not stored is positioned at a position corresponding to the cylinder 7. In addition, the electric vehicle 1 is stopped at a predetermined position adjacent to the battery charging cart 3 and on the opposite side of the cylinder 7. Next, as indicated by An in FIGS. 8 and 10, the rod 8 of the cylinder 7 is extended, the magnet 9 at the tip of the rod 8 is turned on, and the rod 8 is attracted to the peripheral surface of the discharged battery 2 in the electric vehicle 1. Let me Then, the rod 8 is shortened like Bn in FIG. 8, and the discharged battery 2 is moved to the empty storage chamber of the battery charging cart 3. After that, the magnet 9 at the tip of the rod 8 is turned off, and the cylinder 7 is separated from the discharged battery 2.

【0005】 一方、充電済バッテリの積み込み時には、まず、バッテリ充電用台車3をレー ル6上で移動させ、図12の如く、充電済バッテリ2の収納された収納室をシリ ンダ7に対応する位置に位置決めする。次に、図8中のBnのようにシリンダ7 のロッド8を伸長させ、ロッド8をバッテリ充電用台車3内の充電済バッテリ2 の周面に当接させる。さらに図8,10中のAnのようにロッド8を伸長させ、 充電済バッテリ2を電動車両1のバッテリ搭載部1aまで移動させる。そして、 ロッド8を充電済バッテリ2から引き離す。以上の動作を一定時間ごとに行えば 、一日24時間のフル稼働が可能になる。On the other hand, when loading the charged battery, first, the battery charging cart 3 is moved on the rail 6, and the storage chamber storing the charged battery 2 corresponds to the cylinder 7 as shown in FIG. Position in position. Next, as indicated by Bn in FIG. 8, the rod 8 of the cylinder 7 is extended and the rod 8 is brought into contact with the peripheral surface of the charged battery 2 in the battery charging cart 3. Further, the rod 8 is extended like An in FIGS. 8 and 10, and the charged battery 2 is moved to the battery mounting portion 1 a of the electric vehicle 1. Then, the rod 8 is separated from the charged battery 2. If the above operation is performed at regular intervals, full operation for 24 hours a day becomes possible.

【0006】[0006]

【考案が解決しようとする課題】[Problems to be solved by the device]

AGV等のバッテリ式電動車両において、その使用時等にバッテリ2の抜け出 しを防止する必要があるため、図13の如く、バッテリ搭載部1aにストッパ1 bを取り付ける必要がある。この場合、バッテリは自動交換されるため、ストッ パ1bは自動開閉切換装置にて自動的に開閉される必要がある。ここで、図13 はストッパ1bがバッテリ搭載部1aの底壁1cから内側に出没自在とされた例 を示すもので、ストッパ1bは図示しない自動開閉切換装置にて実線で示す突出 姿勢Paと二点鎖線で示す没入姿勢Pbに切換えられる。しかし、例えばバッテ リ2の使用時にストッパ1bの自動開閉切換装置が故障すると、ストッパ1bは 突出姿勢Paのまま没入姿勢Pbに切換不能となる。この場合、バッテリ交換が 不可能となり、電動車両1を稼働させられなくなる事態が生じてしまい、多大な 作業ロスが生じる。本考案は、上記課題に鑑み、バッテリ抜け防止用ストッパの 自動開閉切換装置が故障した場合でも、手動によってバッテリ交換を可能とする 電動車両1のバッテリ搭載機構の提供を目的とする。 In a battery-powered electric vehicle such as an AGV, it is necessary to prevent the battery 2 from coming out when the vehicle is used, and therefore, it is necessary to attach a stopper 1b to the battery mounting portion 1a as shown in FIG. In this case, since the battery is automatically replaced, the stopper 1b needs to be automatically opened / closed by the automatic opening / closing switching device. Here, FIG. 13 shows an example in which the stopper 1b can be retracted inwardly from the bottom wall 1c of the battery mounting portion 1a. It is switched to the immersion posture Pb shown by the dashed line. However, if the automatic opening / closing switching device of the stopper 1b fails during use of the battery 2, for example, the stopper 1b cannot be switched to the retracted posture Pb while being in the projecting posture Pa. In this case, the battery cannot be replaced, and the electric vehicle 1 cannot be operated, resulting in a great loss of work. The present invention has been made in view of the above problems, and an object of the present invention is to provide a battery mounting mechanism for an electric vehicle 1 that allows manual battery replacement even if the automatic open / close switching device for the battery removal prevention stopper fails.

【0007】 また、図14の如く、バッテリ充電用台車3において、バッテリ2に電極を接 続する必要があるため、バッテリ2を案内するガイド3aのガイド幅W1は、バ ッテリ幅W2(=459mm)に対して高い精度が必要となる。また、電動車両 1においてもの電極をバッテリ2に確実に接続する必要があるため、バッテリ2 の電動車両1内での位置精度が重要である。したがって、電動車両1の孔幅W2 aに対して高い精度が必要となる。故に、図15の如く、ガイド3aのガイド幅 W1および電動車両1の孔幅W2aと、バッテリ幅W2との間に0mm〜2mm の余裕tしか持たせることができない。このような場合、よほど電動車両1の停 止位置精度を向上させないと、バッテリ2が進行方向に対して傾いてしまい、そ の隅部が電動車両1およびバッテリ充電用台車3の間で引っ掛かってしまい、バ ッテリ2の自動交換が停止してしまう。本考案は、バッテリの引っ掛かりによる 自動交換の停止を防止し得る電動車両のバッテリ搭載機構の提供をも目的とする 。Further, as shown in FIG. 14, in the battery charging cart 3, since the electrodes need to be connected to the battery 2, the guide width W1 of the guide 3a for guiding the battery 2 is the battery width W2 (= 459 mm). ) Requires high accuracy. Further, since it is necessary to reliably connect the electrodes of the battery 2 to the battery 2 in the electric vehicle 1, the positional accuracy of the battery 2 in the electric vehicle 1 is important. Therefore, high accuracy is required for the hole width W2 a of the electric vehicle 1. Therefore, as shown in FIG. 15, only a margin t of 0 mm to 2 mm can be provided between the battery width W2 and the guide width W1 of the guide 3a and the hole width W2a of the electric vehicle 1. In such a case, unless the stop position accuracy of the electric vehicle 1 is improved so much, the battery 2 is inclined with respect to the traveling direction, and its corner is caught between the electric vehicle 1 and the battery charging carriage 3. As a result, automatic replacement of battery 2 will stop. Another object of the present invention is to provide a battery mounting mechanism for an electric vehicle that can prevent the automatic replacement from being stopped due to the battery being caught.

【0008】[0008]

【課題を解決するための手段】[Means for Solving the Problems]

本考案請求項1による課題解決手段は、図1(A)〜(C)の如く、バッテリ 装着孔22を有する車体10のバッテリ搭載部10aと、前記バッテリ装着孔2 2の開口部で装着されたバッテリ2の抜け出しを防止するストッパ23と、該ス トッパ23をバッテリ抜け防止姿勢P1とバッテリ解放姿勢P2とに切換える開 閉切換装置24とを備え、バッテリ自動交換機M1にてバッテリ2が自動交換可 能とされる電動車両のバッテリ搭載機構において、前記開閉切換装置24は、前 記ストッパ23を前記バッテリ抜け防止姿勢P1側に付勢する付勢手段33と、 該付勢手段33に抗して前記ストッパ23を前記バッテリ解放姿勢P2になるま で押圧する押圧手段34とから構成され、前記ストッパ23は前記押圧手段34 に対して離接自在とされたものである。 As shown in FIGS. 1A to 1C, the problem solving means according to claim 1 of the present invention is mounted at a battery mounting portion 10a of a vehicle body 10 having a battery mounting hole 22 and an opening of the battery mounting hole 22. A stopper 23 for preventing the battery 2 from coming off and an open / close switching device 24 for switching the stopper 23 between a battery removal preventing posture P1 and a battery releasing posture P2 are provided. In the battery mounting mechanism of an electric vehicle that is enabled, the opening / closing switching device 24 includes a biasing unit 33 that biases the stopper 23 toward the battery removal prevention posture P1 and a biasing unit 33 that resists the biasing unit 33. And a pressing means 34 for pressing the stopper 23 until the battery releasing posture P2 is reached. It is one that is a.

【0009】 本考案請求項2による課題解決手段は、図2,7の如く、前記車体10のバッ テリ装着孔22をバッテリ自動交換機M1に対応する位置に位置決めする位置決 め手段12が設けられ、該位置決め手段12は、前記車体10が停止する床面の 停止位置および車体10のうちいずれか一方に形成された凹部14と、前記床面 の停止位置および車体10のうち他方から前記凹部14に向けて進退自在に突出 される凸部15と、該凸部15を前記凹部14に向けて付勢する付勢部材16と から構成され、前記凹部14および(または)前記凸部15の当接面17,18 は傾斜して形成されたものである。The problem solving means according to claim 2 of the present invention, as shown in FIGS. 2 and 7, is provided with a positioning means 12 for positioning the battery mounting hole 22 of the vehicle body 10 at a position corresponding to the automatic battery exchange M1. The positioning means 12 includes a recess 14 formed on either one of the stop position of the floor surface where the vehicle body 10 stops and the vehicle body 10, and the recess position 14 from the other stop position of the floor surface and the vehicle body 10. And a biasing member 16 that biases the convex portion 15 toward the concave portion 14. The convex portion 15 and the convex portion 15 contact the concave portion 14 and / or the convex portion 15, respectively. The contact surfaces 17 and 18 are formed to be inclined.

【0010】 本考案請求項3による課題解決手段は、図4の如く、前記バッテリ2を収納す る収納ケース41が設けられ、該収納ケース41のバッテリ装着孔22へ向けた 進行方向に対する前後端部42,43の幅W4は車体10のバッテリ装着孔22 の孔幅W3とほぼ同寸法とされ、前記収納ケース41の中央部44の幅W5は車 体10のバッテリ装着孔22の孔幅W3より小とされたものである。The problem solving means according to claim 3 of the present invention is, as shown in FIG. 4, provided with a storage case 41 for storing the battery 2, and front and rear ends of the storage case 41 toward the battery mounting hole 22 in the traveling direction. The width W4 of the portions 42 and 43 is substantially the same as the hole width W3 of the battery mounting hole 22 of the vehicle body 10, and the width W5 of the central portion 44 of the storage case 41 is the hole width W3 of the battery mounting hole 22 of the vehicle body 10. It was made smaller.

【0011】 本考案請求項4による課題解決手段は、前記バッテリ装着孔22の開口部45 およびバッテリ自動交換機M1の開口部46にテーパ47,48が形成されたも のである。According to a fourth aspect of the present invention, the taper 47, 48 is formed in the opening 45 of the battery mounting hole 22 and the opening 46 of the automatic battery exchange M1.

【0012】 本考案請求項5による課題解決手段は、図5の如く、前記車体10のバッテリ 装着孔22をバッテリ自動交換機M1に対応する位置に位置決めする位置決め手 段12が設けられ、該位置決め手段12は、電動車両の車輪37が停止する床面 の停止位置が凹状に形成されたものである。As shown in FIG. 5, the problem solving means according to claim 5 of the present invention is provided with a positioning means 12 for positioning the battery mounting hole 22 of the vehicle body 10 at a position corresponding to the automatic battery exchange M1. Reference numeral 12 is a recessed position on the floor where the wheels 37 of the electric vehicle stop.

【0013】[0013]

【作用】[Action]

上記請求項1による課題解決手段において、バッテリ自動交換機M1にてバッ テリ2を自動交換する場合、開閉切換装置24の押圧手段34にてストッパ23 をバッテリ解放姿勢P2になるまで押圧し、バッテリ装着孔22を自動的に開状 態に切換えて行う。ところで、押圧手段34が故障して伸縮不能となった場合に 、バッテリ2を交換したいとき、押圧手段34とストッパ23とを互いに離接自 在としているので、作業者がストッパ23を手動で付勢手段33に抗してバッテ リ解放姿勢P2にすることができる。したがって、開閉切換装置24の故障時で も、手動によってバッテリ交換が可能となる。 In the problem solving means according to claim 1, when the battery 2 is automatically replaced by the automatic battery changer M1, the pressing means 34 of the open / close switching device 24 presses the stopper 23 until the battery release posture P2 is reached, and the battery is mounted. The hole 22 is automatically switched to the open state. By the way, when the pressing means 34 breaks down and cannot be expanded or contracted, when the battery 2 is to be replaced, the pressing means 34 and the stopper 23 are separated from each other, so that the operator manually attaches the stopper 23. The battery releasing posture P2 can be set against the biasing means 33. Therefore, even if the switching device 24 fails, the battery can be manually replaced.

【0014】 請求項2では、付勢部材16で凸部15を凹部14に向けて突出させ、凸部1 5を凹部14に嵌合させることにより、車体10のバッテリ装着孔22をバッテ リ自動交換機M1に対応する位置に精度よく位置決めできる。そうすると、従来 において、バッテリ自動交換機M1のガイドとバッテリ装着孔22とが位置ずれ した場合に、バッテリ2がガイドとバッテリ装着孔22に当接することで進行方 向に対して傾いてしまい、その隅部がバッテリ自動交換機M1のガイドとバッテ リ装着孔22に引っ掛かることがあったが、位置決め精度を向上することで上記 引っ掛かりを防止できる。また、凹部14および凸部15のうち少なくとも一方 の当接面17,18を傾斜させているので、凹部14および凸部15の嵌脱をス ムーズに行い得る。According to the second aspect, the biasing member 16 causes the convex portion 15 to project toward the concave portion 14, and the convex portion 15 is fitted into the concave portion 14, so that the battery mounting hole 22 of the vehicle body 10 is automatically inserted into the battery. Positioning can be performed accurately at a position corresponding to the exchange M1. Then, in the conventional case, when the guide of the automatic battery changer M1 and the battery mounting hole 22 are misaligned, the battery 2 comes into contact with the guide and the battery mounting hole 22 so that the battery 2 tilts with respect to the traveling direction, and its corners. Although the part may be caught in the guide of the automatic battery changer M1 and the battery mounting hole 22, the above-mentioned catching can be prevented by improving the positioning accuracy. Moreover, since the contact surfaces 17 and 18 of at least one of the concave portion 14 and the convex portion 15 are inclined, the concave portion 14 and the convex portion 15 can be smoothly inserted and removed.

【0015】 請求項3ではバッテリ2が収納された収納ケース41を、バッテリ装着孔22 とバッテリ自動交換機M1との間で受け渡す場合、収納ケース41は、その前端 部42、中央部44、後端部43の順に順次進行する。ここで、収納ケース41 の中央部44の幅W5を、車体10のバッテリ装着孔22の孔幅W3より小とし ているので、収納ケース41が進行方向に対して傾いても、収納ケース41の中 央部44がバッテリ装着孔22の開口部の壁面およびバッテリ自動交換機M1の 開口部に当接するのを防止できる。したがって、車体10の停止位置がずれてい る場合にも、収納ケース41をバッテリ装着孔22とバッテリ自動交換機M1と の間で効率よく受け渡しすることができる。In the third aspect, when the storage case 41 storing the battery 2 is transferred between the battery mounting hole 22 and the automatic battery changer M1, the storage case 41 has a front end portion 42, a central portion 44, and a rear portion. The process proceeds in order of the end portion 43. Here, since the width W5 of the central portion 44 of the storage case 41 is smaller than the hole width W3 of the battery mounting hole 22 of the vehicle body 10, even if the storage case 41 is inclined with respect to the traveling direction, It is possible to prevent the central portion 44 from coming into contact with the wall surface of the opening of the battery mounting hole 22 and the opening of the automatic battery changer M1. Therefore, even when the stop position of the vehicle body 10 is displaced, the storage case 41 can be efficiently transferred between the battery mounting hole 22 and the automatic battery exchange M1.

【0016】 請求項4では、バッテリ装着孔22の開口部45および自動交換機M1の開口 部46にテーパ47,48を形成しているので、両開口部45,46の幅を広げ ることができる。そうすると、車体10の停止位置が不正確で、バッテリ装着孔 22の開口部45とバッテリ自動交換機M1の開口部46とが互いにずれていて も、これらの境界面で幅が狭くなるのを緩和でき、収納ケース41を効率よく受 け渡しすることができる。In the fourth aspect, since the taper 47, 48 is formed in the opening 45 of the battery mounting hole 22 and the opening 46 of the automatic exchange M1, it is possible to widen the width of both the opening 45, 46. . Then, even if the stop position of the vehicle body 10 is inaccurate and the opening 45 of the battery mounting hole 22 and the opening 46 of the automatic battery changer M1 are displaced from each other, the width at the boundary surface between them can be reduced. The storage case 41 can be efficiently delivered.

【0017】 請求項5では、車輪37を凹部51に嵌入するだけで、車体10のバッテリ装 着孔22をバッテリ自動交換機M1に対応する位置に精度よく位置決めできる。According to the fifth aspect, the battery mounting hole 22 of the vehicle body 10 can be accurately positioned at a position corresponding to the automatic battery exchange M1 simply by fitting the wheel 37 into the recess 51.

【0018】[0018]

【実施例】【Example】

(第一実施例) 本考案第一実施例の電動車両は、光学誘導方式または磁気誘導方式の無人搬送 車(AGV)であって、制御部等の情報処理技術を備え、床上に設置された光学 的誘導テープまたは発磁体を光学センサまたは磁気センサで検知しながら自動走 行する。該AGVとしては、充電方式とバッテリ交換方式があるが、本実施例の AGVは、例えば24時間等の長時間稼働を可能とするようバッテリ交換方式を 採用している。すなわち、該AGVの車体10はバッテリ搭載機構を内装してお り、該バッテリ搭載機構に、大容量のバッテリ2が図3のように従来と同様のバ ッテリ自動交換機M1を用いて装着および自動交換される。このため、バッテリ 自動交換機M1を構成する各装置および部品は従来例と同一符号を用いて説明し ている。 (First Embodiment) An electric vehicle according to a first embodiment of the present invention is an optically guided or magnetically guided vehicle (AGV) equipped with information processing technology such as a control unit and installed on the floor. Automatically runs while detecting the optical guiding tape or magnetism with an optical sensor or magnetic sensor. As the AGV, there are a charging system and a battery replacement system, but the AGV of the present embodiment employs a battery replacement system so that it can operate for a long time such as 24 hours. That is, the body 10 of the AGV has a battery mounting mechanism built-in, and a large capacity battery 2 is mounted and automatically mounted in the battery mounting mechanism using a battery automatic exchange M1 similar to the conventional one as shown in FIG. Will be exchanged. Therefore, each device and parts constituting the automatic battery exchange M1 are described using the same reference numerals as those in the conventional example.

【0019】 ここで、該AGVにおいてバッテリ2の自動交換を行なう場合、AGV内の電 極をバッテリ2に確実に接続する必要がある。このような場合、よほどAGVの 停止位置精度を向上させないと、図15のようにバッテリ2が傾いてAGVおよ びバッテリ充電用台車3の間で引っ掛かってしまい、バッテリ2の自動交換が停 止してしまう。そこで、本実施例では、AGVの停止位置誤差を、例えば図2に 示すような位置決め手段12によって±1mm程度にまで縮減している。該位置 決め手段12は、図2の如く、車体10が走行する床面13のうち前記車体10 が停止する床面の停止位置に形成された円錐台(コーン)形の凹部14と、前記 車体10から前記凹部14に向けて進退自在に突出された略円柱形の凸部15と 、該凸部15を前記凹部14に向けて付勢する付勢部材16とから構成されてい る。前記凹部14は、車体10の走行や作業車の歩行を阻害しない程度に浅く形 成されており、その凸部15に当接する当接面(側壁)17は前記凸部15の嵌 入および離脱が円滑になるよう傾斜して形成されている。前記凸部15は、車体 10の底面から下方に突出され、その凹部14に当接する当接面(側壁)18は 前記凹部14への嵌入および離脱が円滑になるよう傾斜して形成されている。前 記付勢部材16は一般的なコイル状の圧縮ばねが用いられる。なお、凸部15を 車体10の底面に取り付けると、凸部15が凹部14に嵌入していないときにも 凸部15にて床面13を擦り付けながら走行することになり、実使用上好ましく ない。そこで、車体10の位置決めが不要のときには、凸部15を付勢部材16 の付勢力に抗して上昇させる上昇装置16aが設けられている。該上昇装置16 aとしては、一般的なアクチュエータ等が用いられ、上昇時以外は凸部15を上 下動自在とする。Here, when the battery 2 is automatically replaced in the AGV, it is necessary to reliably connect the electrode in the AGV to the battery 2. In such a case, unless the accuracy of the stop position of the AGV is improved so much, the battery 2 tilts and is caught between the AGV and the battery charging cart 3 as shown in FIG. 15, and the automatic replacement of the battery 2 is stopped. Resulting in. Therefore, in this embodiment, the AGV stop position error is reduced to about ± 1 mm by the positioning means 12 as shown in FIG. 2, for example. As shown in FIG. 2, the position determining means 12 includes a truncated cone-shaped recess 14 formed at a stop position of a floor surface 13 on which the vehicle body 10 travels, on which the vehicle body 10 stops, and the vehicle body 10. It is composed of a substantially columnar convex portion 15 protruding from the concave portion 14 toward the concave portion 14, and a biasing member 16 for biasing the convex portion 15 toward the concave portion 14. The concave portion 14 is formed so as not to hinder the traveling of the vehicle body 10 and the walking of the work vehicle, and the contact surface (side wall) 17 that abuts the convex portion 15 has the convex portion 15 inserted and removed. Is formed so as to be smooth. The convex portion 15 projects downward from the bottom surface of the vehicle body 10, and the contact surface (side wall) 18 that abuts against the concave portion 14 is formed so as to be smoothly inserted into and removed from the concave portion 14. . A general coiled compression spring is used for the biasing member 16. If the convex portion 15 is attached to the bottom surface of the vehicle body 10, the convex portion 15 will run while rubbing the floor surface 13 even when the convex portion 15 is not fitted in the concave portion 14, which is not preferable in actual use. . Therefore, when the vehicle body 10 is not required to be positioned, a raising device 16a is provided for raising the convex portion 15 against the urging force of the urging member 16. A general actuator or the like is used as the raising device 16a, and the convex portion 15 can be moved up and down except when it is raised.

【0020】 そして、前記AGVのバッテリ搭載機構は、図1(A)〜(C)の如く、バッ テリ装着孔22を有するAGVの車体10のバッテリ搭載部10aと、該バッテ リ装着孔22の開口部で装着されたバッテリ2の抜け出しを防止するストッパ2 3と、該ストッパ23をバッテリ抜け防止姿勢(閉状態)P1とバッテリ解放姿 勢(開状態)P2とに切換える開閉切換装置24とを備えている。As shown in FIGS. 1A to 1C, the AGV battery mounting mechanism includes a battery mounting portion 10 a of the AGV vehicle body 10 having a battery mounting hole 22, and the battery mounting hole 22. A stopper 23 for preventing the battery 2 attached at the opening from coming off and an opening / closing switching device 24 for switching the stopper 23 between a battery removal preventing posture (closed state) P1 and a battery releasing state (open state) P2. I have it.

【0021】 前記バッテリ搭載部10aは車体10の中央部に配置され、前記バッテリ装着 孔22はバッテリ搭載部10aにおいて左右方向に貫通形成され、該バッテリ装 着孔22の孔壁には図示しない電極を内蔵している。該バッテリ装着孔22の孔 幅W3は、図3に示すバッテリ充電用台車3のバッテリガイド3aのガイド幅W 1に対して±1mm程度の誤差を有して、かつバッテリ幅W2(=459mm) に対して0mm〜2mmの余裕を有して設定されている。また、図1(A)〜( C)の如く、該バッテリ装着孔22の底面には、バッテリ2を載置しかつバッテ リ2の装脱を円滑にすべく、横軸25周りに回転自在とされた複数個のローラ2 6が取り付けられている。The battery mounting portion 10 a is disposed in the center of the vehicle body 10, the battery mounting hole 22 is formed in the battery mounting portion 10 a in the left-right direction, and an electrode (not shown) is formed on the wall of the battery mounting hole 22. Built in. The hole width W3 of the battery mounting hole 22 has an error of about ± 1 mm with respect to the guide width W1 of the battery guide 3a of the battery charging cart 3 shown in FIG. 3, and the battery width W2 (= 459 mm). Is set with a margin of 0 mm to 2 mm. Further, as shown in FIGS. 1 (A) to 1 (C), the battery 2 is placed on the bottom surface of the battery mounting hole 22 and is freely rotatable around the horizontal axis 25 in order to facilitate the loading / unloading of the battery 2. A plurality of rollers 26 are attached.

【0022】 前記ストッパ23は、図1(A)〜(C)の如く、側面視略楔形に形成された 金属板または硬質樹脂板であり、その上部の外側隅部に横軸27が取り付けられ 、該横軸27がバッテリ装着孔22の開口部底面に軸受28を介して回動自在に 支持される。また、該ストッパ23の上部の内側側辺は、搭載されたバッテリ2 に当接してその移動を規制する規制部29として機能する。また、該ストッパ2 3の下部には、後述の押圧手段34が当接する当接板32がストッパ23の板面 に対して直交する方向に一体成形されている。そして、該ストッパ23は、図1 (A)のように横軸27周りに時計方向R1に回動したときに、バッテリ2の抜 けを防止するバッテリ抜け防止姿勢P1となり、図1(B)(C)のように横軸 27周りに反時計方向R2に回動したときに、バッテリ2を装脱可能とするバッ テリ解放姿勢P2となる。As shown in FIGS. 1A to 1C, the stopper 23 is a metal plate or a hard resin plate formed in a substantially wedge shape in a side view, and a horizontal shaft 27 is attached to an outer corner of the upper portion thereof. The horizontal shaft 27 is rotatably supported on the bottom surface of the opening of the battery mounting hole 22 via a bearing 28. Further, the inner side edge of the upper portion of the stopper 23 functions as a regulating portion 29 that abuts the mounted battery 2 and regulates its movement. Further, a contact plate 32 with which a pressing means 34, which will be described later, contacts is integrally formed in the lower portion of the stopper 23 in a direction orthogonal to the plate surface of the stopper 23. When the stopper 23 rotates clockwise about the horizontal axis 27 in the clockwise direction R1 as shown in FIG. 1 (A), the stopper 23 assumes a battery removal prevention posture P1 for preventing the battery 2 from being removed, and FIG. When the battery 2 is rotated in the counterclockwise direction R2 around the horizontal axis 27 as shown in (C), the battery 2 is placed in the battery releasing posture P2 in which the battery 2 can be attached and detached.

【0023】 前記開閉切換装置24は、前記ストッパ23を前記バッテリ抜け防止姿勢P1 側に付勢する付勢手段33と、該付勢手段33に抗して前記ストッパ23を前記 バッテリ解放姿勢P2になるまで押圧する押圧手段34とから構成されている。The open / close switching device 24 biases the stopper 23 toward the battery removal prevention posture P1 side, and the stopper 23 in the battery release posture P2 against the biasing means 33. It is composed of a pressing means 34 which presses until

【0024】 前記付勢手段33は、前記バッテリ搭載部10aの前記押圧手段34の取付位 置付近と、前記ストッパ23の下端部との間に介装された巻ばねである。The urging means 33 is a coil spring interposed between the vicinity of the mounting position of the pressing means 34 of the battery mounting portion 10 a and the lower end of the stopper 23.

【0025】 前記押圧手段34は一般的な電磁駆動シリンダが用いられ、制御装置34aか らの信号に基づいてロッド35が伸長することで、ロッド35の先端部36が前 記ストッパ23の当接板32を外側に押圧する。なお、該ロッド35の先端部3 6は、前記ストッパ23の下端部が前記付勢手段33にて内側に付勢されるため 、ロッド35の短縮時にもストッパ23の当接板32に当接することになるが、 該ロッド35の先端部36と前記ストッパ23の当接板32とは、互いに離接自 在とされている。これにより、押圧手段34が故障して伸縮不能となったときに 、作業者が手動でストッパ23をバッテリ解放姿勢P2とするのが可能となる。 なお、図2中の37は電動車両の車輪、図3中の38は球形ローラである。A general electromagnetic drive cylinder is used as the pressing means 34, and the rod 35 extends based on a signal from the control device 34 a, so that the tip end portion 36 of the rod 35 abuts against the stopper 23. The plate 32 is pressed outward. The tip end portion 36 of the rod 35 contacts the contact plate 32 of the stopper 23 even when the rod 35 is shortened because the lower end portion of the stopper 23 is biased inward by the biasing means 33. Incidentally, the tip end portion 36 of the rod 35 and the abutting plate 32 of the stopper 23 are separated from each other. This allows the operator to manually set the stopper 23 in the battery releasing posture P2 when the pressing means 34 fails and cannot be expanded or contracted. In addition, 37 in FIG. 2 is a wheel of the electric vehicle, and 38 in FIG. 3 is a spherical roller.

【0026】 上記構成におけるバッテリ2の自動交換方法を説明する。始めに、放電済バッ テリの自動引込み時には、まず、図3の如く、バッテリ充電用台車3をレール6 上で移動させ、バッテリ2の収納されていない空き収納室をシリンダ7に対応す る位置に位置決めする。また、車体10を、バッテリ充電用台車3に隣接しかつ シリンダ7と逆側の位置に停止させる。このとき、車体10の停止位置精度が問 題となるが、車体10が光学センサまたは磁気センサで検知しながら自動走行す るうちに、図2の如く、床面13側の凹部14と、車体10側の凸部15とが対 向すると、上昇装置16aはオフとなり、凸部15は付勢部材16にて凹部14 側に突出され、凸部15は凹部14に嵌入される。そして、凹部14と凸部15 との上下方向の押圧力は、凹部14の当接面17の傾斜面および凸部15の当接 面18の傾斜面にて水平方向への押圧力に変換され、車体10は所望の位置で停 止する。これにより、車体10の停止位置誤差は±1mm程度にまで縮減される 。次に、図3の如く、シリンダ7のロッド8を伸長させ、ロッド8の先端の磁石 9をONにし、図3中のAnのようにロッド8を車体10内の放電済バッテリ2 の周面に吸着させる。これと略同時に、押圧手段34のロッド35を伸長させ、 ストッパ23の当接板32を付勢手段33の付勢力に抗して外側に押圧する。そ うすると、ストッパ23は、図1(B)の如く、横軸27周りに反時計方向R2 に回動しバッテリ解放姿勢P2となり、規制部29はバッテリ装着孔22の底部 のバッテリ2の進行を妨げない位置まで下がる。しかる後、図3のようにロッド 8を短縮させ、放電済バッテリ2を図3中のBnのようにバッテリ充電用台車3 の空き収納室まで移動させる。このとき、車体10の停止位置誤差を±1mm程 度にまで縮減しているので、図15のようにバッテリ2が傾いて電動車両1およ びバッテリ充電用台車3の間で引っ掛かるのを防止できる。したがって、バッテ リ自動交換の停止といった事態を防止し得る。A method for automatically replacing the battery 2 in the above configuration will be described. First, when the discharged battery is automatically drawn in, first, as shown in FIG. 3, the battery charging cart 3 is moved on the rail 6, and the empty storage chamber in which the battery 2 is not stored corresponds to the cylinder 7. To position. Further, the vehicle body 10 is stopped at a position adjacent to the battery charging cart 3 and on the opposite side of the cylinder 7. At this time, the accuracy of the stop position of the vehicle body 10 is an issue, but as the vehicle body 10 automatically travels while being detected by an optical sensor or a magnetic sensor, as shown in FIG. When the convex portion 15 on the 10 side faces, the lifting device 16a is turned off, the convex portion 15 is projected toward the concave portion 14 by the biasing member 16, and the convex portion 15 is fitted into the concave portion 14. The vertical pressing force of the concave portion 14 and the convex portion 15 is converted into a horizontal pressing force by the inclined surface of the contact surface 17 of the concave portion 14 and the inclined surface of the contact surface 18 of the convex portion 15. The vehicle body 10 stops at the desired position. As a result, the stop position error of the vehicle body 10 is reduced to about ± 1 mm. Next, as shown in FIG. 3, the rod 8 of the cylinder 7 is extended, the magnet 9 at the tip of the rod 8 is turned on, and the rod 8 is moved to the peripheral surface of the discharged battery 2 in the vehicle body 10 as indicated by An in FIG. Adsorb to. At about the same time, the rod 35 of the pressing means 34 is extended and the contact plate 32 of the stopper 23 is pressed outward against the biasing force of the biasing means 33. Then, as shown in FIG. 1 (B), the stopper 23 rotates in the counterclockwise direction R2 around the horizontal axis 27 into the battery releasing posture P2, and the restricting portion 29 advances the battery 2 at the bottom of the battery mounting hole 22. Down to a position that does not interfere with. Thereafter, the rod 8 is shortened as shown in FIG. 3, and the discharged battery 2 is moved to an empty storage chamber of the battery charging cart 3 as indicated by Bn in FIG. At this time, since the stop position error of the vehicle body 10 is reduced to about ± 1 mm, the battery 2 is prevented from being tilted and caught between the electric vehicle 1 and the battery charging cart 3 as shown in FIG. it can. Therefore, it is possible to prevent a situation where the automatic battery replacement is stopped.

【0027】 しかる後、ロッド8の先端の磁石9をOFFにし、シリンダ7を放電済バッテ リ2から引き離す。この時点で、押圧手段34のロッド35を短縮させる。そう すると、図1(A)の如く、ストッパ23は、付勢手段33の付勢力によって、 横軸27周りに時計方向R1に回動しバッテリ抜け防止姿勢P1に戻る。Thereafter, the magnet 9 at the tip of the rod 8 is turned off, and the cylinder 7 is separated from the discharged battery 2. At this point, the rod 35 of the pressing means 34 is shortened. Then, as shown in FIG. 1A, the stopper 23 is rotated in the clockwise direction R1 about the horizontal axis 27 by the urging force of the urging means 33 and returns to the battery removal prevention posture P1.

【0028】 一方、充電済バッテリの自動積み込み時には、まず、バッテリ充電用台車3を レール6上で移動させ、充電済バッテリ2の収納された収納室をシリンダ7に対 応する位置に位置決めする。次に、シリンダ7のロッド8を伸長させ、図3中の Bnのようにロッド8をバッテリ充電用台車3内の充電済バッテリ2の周面に当 接させる。さらにロッド8を伸長させ、図3中のAnのように充電済バッテリ2 をバッテリ挿着孔22へ移動させる。このとき、充電済バッテリ2の下端部がス トッパ23の上辺に押し掛かるようにして移動するため、図1(C)の如く、ス トッパ23は充電済バッテリ2からの圧力により横軸27周りに反時計方向R2 に回動し、バッテリ解放姿勢P2となる。そして、図3の如く、さらにロッド8 が伸長し、充電済バッテリ2の後端部がストッパ23を超過したとき、ストッパ 23は、付勢手段33の付勢力によって、図1(A)の如く、横軸27周りに時 計方向R1に回動しバッテリ抜け防止姿勢P1に戻る。その後、ロッド8を充電 済バッテリ2から引き離して、自動積み込みが終了する。以上の動作を、一定時 間ごとに行えば、一日24時間のフル稼働が可能になる。On the other hand, at the time of automatic loading of the charged battery, first, the battery charging cart 3 is moved on the rail 6, and the storage chamber in which the charged battery 2 is stored is positioned at a position corresponding to the cylinder 7. Next, the rod 8 of the cylinder 7 is extended, and the rod 8 is brought into contact with the peripheral surface of the charged battery 2 in the battery charging cart 3 as indicated by Bn in FIG. Further, the rod 8 is extended and the charged battery 2 is moved to the battery insertion hole 22 as indicated by An in FIG. At this time, since the lower end of the charged battery 2 moves so as to be pressed against the upper side of the stopper 23, the stopper 23 moves around the horizontal axis 27 due to the pressure from the charged battery 2 as shown in FIG. It rotates in the counterclockwise direction R2 to the battery release posture P2. Then, as shown in FIG. 3, when the rod 8 further extends and the rear end portion of the charged battery 2 exceeds the stopper 23, the stopper 23 is urged by the urging means 33, as shown in FIG. , Rotates in the clock direction R1 about the horizontal axis 27 and returns to the battery removal prevention posture P1. Then, the rod 8 is separated from the charged battery 2, and the automatic loading is completed. If the above operations are performed at regular intervals, full operation for 24 hours a day becomes possible.

【0029】 ここで、作業中の振動や衝撃または経年変化による電装部品等の劣化により押 圧手段34が故障することがある。このときには、押圧手段34が伸縮不能とな る可能性がある。しかし、本実施例では、ロッド35の先端部36とストッパ2 3の当接板32とを互いに離接自在としているので、作業者が手動でストッパ2 3の上辺を下側に押すだけで、図1(C)の如く、ストッパ23は横軸27周り に反時計方向R2に回動し、バッテリ解放姿勢P2となる。したがって、放電済 バッテリの引込み時に押圧手段34が故障して伸縮不能となったときにも、手動 にてバッテリ2を引込み可能とする。なお、充電済バッテリの自動積み込み時に は、前述のように押圧手段34を使用しなくても、充電済バッテリ2の重量によ り図1(C)のようにストッパ23をバッテリ解放姿勢P2としているため、作 業者が特に手動でストッパ23を回動させる必要がない。このように、バッテリ 抜け防止用ストッパの開閉切換装置24が故障した場合でも、手動によってバッ テリ交換が可能となるので、大きな作業ロスの発生を防止できる。Here, the pressing means 34 may fail due to deterioration of electrical components due to vibration or shock during work, or deterioration over time. At this time, the pressing means 34 may not be able to expand and contract. However, in this embodiment, since the tip end portion 36 of the rod 35 and the abutting plate 32 of the stopper 23 can freely come into contact with each other, the operator can manually push the upper side of the stopper 23 downward. As shown in FIG. 1C, the stopper 23 rotates counterclockwise about the horizontal axis 27 in the counterclockwise direction R2 to be in the battery releasing posture P2. Therefore, even if the pressing means 34 fails and cannot expand or contract when the discharged battery is pulled in, the battery 2 can be pulled in manually. When the charged battery is automatically loaded, the stopper 23 is set in the battery releasing posture P2 as shown in FIG. 1C due to the weight of the charged battery 2 without using the pressing means 34 as described above. Therefore, the operator does not need to manually rotate the stopper 23. In this way, even if the open / close switching device 24 for the battery removal prevention stopper fails, the battery can be replaced manually, so that a large work loss can be prevented.

【0030】 (第二実施例) 上記第一実施例では、バッテリ装着孔22とバッテリ充電用台車3との間での バッテリ2の引っ掛かりを防止するため、位置決め手段12によって車体10の 停止位置精度を向上させていたが、本考案第二実施例の電動車両(AGV)のバ ッテリ搭載機構は、前記位置決め手段12を省略し、車体10の停止位置精度が 低くてもバッテリ2の引っ掛かりを防止するよう構成したものである。Second Embodiment In the first embodiment, in order to prevent the battery 2 from being caught between the battery mounting hole 22 and the battery charging carriage 3, the stop position accuracy of the vehicle body 10 is adjusted by the positioning means 12. However, the battery mounting mechanism of the electric vehicle (AGV) according to the second embodiment of the present invention omits the positioning means 12 and prevents the battery 2 from being caught even when the stop position accuracy of the vehicle body 10 is low. It is configured to do.

【0031】 本実施例のバッテリ搭載機構は、図4の如く、バッテリ2を収納する収納ケー ス41を備えている。該収納ケース41は、内部のバッテリ2から電極を外周面 に引き出すよう構成されており、バッテリ2は収納ケース41に収納されたまま 図3に示したバッテリ充電用台車3上で充電され、また、バッテリ装着孔22に 装着されて使用に供せられる。該収納ケース41のバッテリ装着孔22へ向けた 進行方向に対する前後端部42,43の幅W4は、図4の如く、車体10のバッ テリ装着孔22の孔幅W3とほぼ同寸法とされている。また、該収納ケース41 の中央部44の幅W5は、車体10のバッテリ装着孔22の孔幅W3より小とさ れている。The battery mounting mechanism of this embodiment includes a storage case 41 for storing the battery 2 as shown in FIG. The storage case 41 is constructed so that the electrodes are pulled out from the internal battery 2 to the outer peripheral surface, and the battery 2 is charged in the storage case 41 while being charged on the battery charging cart 3 shown in FIG. It is mounted in the battery mounting hole 22 for use. As shown in FIG. 4, the width W4 of the front and rear ends 42, 43 of the storage case 41 toward the battery mounting hole 22 is substantially the same as the width W3 of the battery mounting hole 22 of the vehicle body 10. There is. The width W5 of the central portion 44 of the storage case 41 is smaller than the hole width W3 of the battery mounting hole 22 of the vehicle body 10.

【0032】 また、バッテリ装着孔22の開口部45およびバッテリ充電用台車3のバッテ リガイド3aの開口部46には、これらの位置がずれている場合にも収納ケース 41を効率よく受け渡し案内するテーパ47,48が形成されている。Further, the opening 45 of the battery mounting hole 22 and the opening 46 of the battery guide 3a of the battery charging cart 3 are tapered so as to efficiently transfer and guide the storage case 41 even when these positions are deviated. 47 and 48 are formed.

【0033】 なお、その他の構成、例えばストッパ23および開閉切換装置24等について は、図1(A)〜(C)に示した第一実施例と同様である。Other configurations, such as the stopper 23 and the opening / closing switching device 24, are the same as those in the first embodiment shown in FIGS. 1 (A) to 1 (C).

【0034】 上記構成において、バッテリ2が収納された収納ケース41を、バッテリ装着 孔22からバッテリ充電用台車3のバッテリガイド3aに移動し、またはバッテ リ充電用台車3のバッテリガイド3aからバッテリ装着孔22に移動する場合、 収納ケース41は、その前端部42、中央部44、後端部43の順に順次進行す る。ここで、車体10の停止位置が不正確であれば、図4のように収納ケース4 1が進行方向に対して傾いてしまう。しかし、バッテリ装着孔22の開口部45 およびバッテリ充電用台車3のバッテリガイド3aの開口部46にテーパ47, 48を形成しているので、両開口部45,46の幅を広げることができ、バッテ リ装着孔22の開口部45とバッテリ充電用台車3のバッテリガイド3aの開口 部46とが互いにずれていても、これらの境界面で幅が狭くなるのを緩和できる 。また、収納ケース41の中央部44の幅W5を、車体10のバッテリ装着孔2 2の孔幅W3より小としているので、収納ケース41が進行方向に対して傾いて も、収納ケース41の中央部44がバッテリ装着孔22の開口部45の壁面およ びバッテリ充電用台車3のバッテリガイド3aの開口部46に当接するのを防止 できる。したがって、両開口部45,46の位置がずれている場合にも収納ケー ス41をバッテリ装着孔22とバッテリガイド3aとの間で効率よく受け渡しす ることができる。In the above configuration, the storage case 41 in which the battery 2 is stored is moved from the battery mounting hole 22 to the battery guide 3a of the battery charging cart 3 or the battery case is mounted from the battery guide 3a of the battery charging cart 3. When moving to the hole 22, the storage case 41 sequentially advances in the order of the front end portion 42, the central portion 44, and the rear end portion 43. Here, if the stop position of the vehicle body 10 is inaccurate, the storage case 41 tilts with respect to the traveling direction as shown in FIG. However, since the tapers 47 and 48 are formed in the opening 45 of the battery mounting hole 22 and the opening 46 of the battery guide 3a of the battery charging cart 3, the widths of the openings 45 and 46 can be increased, Even if the opening 45 of the battery mounting hole 22 and the opening 46 of the battery guide 3a of the battery charging cart 3 are displaced from each other, it is possible to reduce the narrowing of the width at the boundary surface between them. Further, since the width W5 of the central portion 44 of the storage case 41 is smaller than the hole width W3 of the battery mounting hole 22 of the vehicle body 10, even if the storage case 41 is inclined with respect to the traveling direction, the center of the storage case 41 is It is possible to prevent the portion 44 from coming into contact with the wall surface of the opening 45 of the battery mounting hole 22 and the opening 46 of the battery guide 3a of the battery charging cart 3. Therefore, the storage case 41 can be efficiently transferred between the battery mounting hole 22 and the battery guide 3a even when the positions of the openings 45 and 46 are misaligned.

【0035】 (第三実施例) 本考案第三実施例の電動車両(AGV)のバッテリ搭載機構は、図5の如く、 車体10のバッテリ装着孔22をバッテリ自動交換機M1に対応する位置に位置 決めする位置決め手段12として、前記AGVの車輪37が停止する床面の停止 位置に凹部51が形成されたものである。該凹部51は、車輪37がその回転力 によって脱出可能な程度に浅く形成され、また、その車輪37に当接する当接面 (側壁)52は傾斜して形成されている。なお、その他の構成、例えばストッパ 23および開閉切換装置24等については第一実施例と同様である。(Third Embodiment) As shown in FIG. 5, the battery mounting mechanism of the electric vehicle (AGV) according to the third embodiment of the present invention locates the battery mounting hole 22 of the vehicle body 10 at a position corresponding to the automatic battery exchange M1. As the positioning means 12 for determining, a recess 51 is formed at a stop position on the floor where the wheels 37 of the AGV stop. The recess 51 is formed to be shallow enough to allow the wheel 37 to escape by its rotational force, and the contact surface (side wall) 52 that contacts the wheel 37 is formed to be inclined. The other configurations, such as the stopper 23 and the opening / closing switching device 24, are the same as those in the first embodiment.

【0036】 本実施例によると、第一実施例で必要とされていた凸部15および付勢部材1 6を省略でき、製造コストを低減できる。According to this embodiment, the convex portion 15 and the biasing member 16 required in the first embodiment can be omitted, and the manufacturing cost can be reduced.

【0037】 なお、本考案は、上記実施例に限定されるものではなく、本考案の範囲内で上 記実施例に多くの修正および変更を加え得ることは勿論である。It should be noted that the present invention is not limited to the above embodiment, and it goes without saying that many modifications and changes can be made to the above embodiment within the scope of the present invention.

【0038】 例えば、上記各実施例では、ストッパ23を横軸27周りに回動自在に支持し ていたが、図6の如く、上下動するよう構成してもよい。この場合、ストッパ2 3を手動で下動できるよう、ストッパ23にノブ54を取り付けるのが望ましい 。さらに、ストッパ23をバッテリ装着孔22の開口部の側壁に縦軸周りに回動 自在に支持してもよい。For example, in each of the above embodiments, the stopper 23 is rotatably supported about the horizontal shaft 27, but it may be configured to move up and down as shown in FIG. In this case, it is desirable to attach the knob 54 to the stopper 23 so that the stopper 23 can be manually moved down. Further, the stopper 23 may be supported on the side wall of the opening of the battery mounting hole 22 so as to be rotatable around the vertical axis.

【0039】 また、第一実施例では、位置決め手段12の凹部14を床面13に形成し、凸 部15を車体10に取り付けていたが、そうすると、凸部15が凹部14に嵌入 していないときに床面13を擦り付けるのを防止するため、アクチュエータ等で 凸部15を上昇させる必要がある。そこで、図7の如く、位置決め手段12の凹 部14を車体10に形成し、凸部15を床面13に取り付ければ、アクチュエー タ等を省略しても、車体10の走行時に凸部15の床面13への擦り付けを防止 できる。Further, in the first embodiment, the concave portion 14 of the positioning means 12 is formed on the floor surface 13 and the convex portion 15 is attached to the vehicle body 10. However, when this is done, the convex portion 15 is not fitted into the concave portion 14. In order to prevent the floor surface 13 from being rubbed at times, it is necessary to raise the convex portion 15 with an actuator or the like. Therefore, if the concave portion 14 of the positioning means 12 is formed on the vehicle body 10 and the convex portion 15 is attached to the floor surface 13 as shown in FIG. It is possible to prevent rubbing against the floor surface 13.

【0040】[0040]

【考案の効果】[Effect of device]

以上の説明から明らかな通り、本考案請求項1によると、ストッパをバッテリ 抜け防止姿勢側に付勢する付勢手段と、付勢手段に抗してストッパをバッテリ解 放姿勢になるまで押圧する押圧手段とから開閉切換装置を構成し、ストッパを押 圧手段に対して離接自在としているので、押圧手段が故障して伸縮不能となった 場合に、バッテリを交換したいとき、作業者がストッパを手動で付勢手段に抗し てバッテリ解放姿勢にすることができる。したがって、開閉切換装置の故障時で も、手動によってバッテリ交換が可能となり、作業ロスを軽減できる。 As is apparent from the above description, according to claim 1 of the present invention, the biasing means for biasing the stopper toward the battery removal prevention posture and the stopper against the biasing means are pushed to the battery releasing posture. Since the opening / closing switching device is composed of the pressing means and the stopper can be freely contacted with and separated from the pressing means, when the pressing means fails and cannot be expanded or contracted, the operator needs to replace the stopper. Can be manually placed in the battery release posture against the biasing means. Therefore, even if the open / close switching device is out of order, the battery can be replaced manually, and the work loss can be reduced.

【0041】 請求項2によると、車体が停止する床面の停止位置および車体のうちいずれか 一方の凹部と、他方の凸部と、凸部を凹部に向けて付勢する付勢部材とから位置 決め手段を構成しているので、車体のバッテリ装着孔をバッテリ自動交換機に対 応する位置に精度よく位置決めできる。そうすると、バッテリが進行方向に対し て傾いてしまいその隅部が電動車両およびバッテリ充電用台車の間で引っ掛かっ てバッテリの自動交換が停止してしまうのを防止できる。また、凹部および凸部 のうち少なくとも一方の当接面を傾斜させているので、凹部および凸部の嵌脱を スムーズに行い得る。According to the second aspect, from the stop position of the floor surface where the vehicle body stops and the concave portion of any one of the vehicle body, the convex portion on the other side, and the biasing member that biases the convex portion toward the concave portion. Since the position determining means is configured, the battery mounting hole of the vehicle body can be accurately positioned at a position corresponding to the automatic battery exchange. Then, it is possible to prevent the battery from being inclined with respect to the traveling direction, and the corner portion thereof being caught between the electric vehicle and the battery charging cart to stop the automatic battery replacement. Further, since the contact surface of at least one of the concave portion and the convex portion is inclined, the concave portion and the convex portion can be smoothly fitted and removed.

【0042】 請求項3によると、バッテリを収納する収納ケースの前後端部の幅を車体のバ ッテリ装着孔の孔幅とほぼ同寸法とし、収納ケースの中央部の幅を車体のバッテ リ装着孔の孔幅より小としているので、収納ケースをバッテリ装着孔とバッテリ 自動交換機との間で受け渡す場合、収納ケースが進行方向に対して傾いても、収 納ケースの中央部がバッテリ装着孔の開口部の壁面およびバッテリ自動交換機の 開口部に当接するのを防止できる。したがって、車体の停止位置がずれている場 合にも、収納ケースをバッテリ装着孔とバッテリ自動交換機との間で効率よく受 け渡しすることができる。According to the third aspect, the width of the front and rear ends of the storage case for storing the battery is set to be substantially the same as the hole width of the battery mounting hole of the vehicle body, and the width of the central portion of the storage case is mounted to the battery of the vehicle body. Since the width of the hole is smaller than the width of the hole, when passing the storage case between the battery mounting hole and the automatic battery exchange, even if the storage case is tilted with respect to the traveling direction, the center of the storage case is It is possible to prevent contact with the wall surface of the opening and the opening of the automatic battery exchange. Therefore, even when the stop position of the vehicle body is displaced, the storage case can be efficiently transferred between the battery mounting hole and the automatic battery exchange.

【0043】 請求項4によると、バッテリ装着孔の開口部およびバッテリ自動交換機の開口 部にテーパを形成しているので、両開口部の幅を広げることができる。そうする と、車体の停止位置が不正確で、バッテリ装着孔の開口部とバッテリ自動交換機 の開口部とが互いにずれていても、これらの境界面で幅が狭くなるのを緩和でき 、収納ケースを効率よく受け渡しすることができる。According to the fourth aspect, since the opening of the battery mounting hole and the opening of the automatic battery exchange are tapered, the width of both openings can be increased. By doing so, even if the stop position of the vehicle body is inaccurate and the opening of the battery mounting hole and the opening of the automatic battery changer are displaced from each other, it is possible to mitigate the narrowing of the width at the boundary surface between them and the storage case. Can be delivered efficiently.

【0044】 請求項5によると、位置決め手段として車輪が停止する床面の停止位置を凹状 に形成しているので、車輪を凹部に嵌入するだけで、車体のバッテリ装着孔をバ ッテリ自動交換機に対応する位置に位置決めでき、簡単な構成によるだけでバッ テリの傾きによる引っ掛かりを防止できるといった優れた効果がある。According to the fifth aspect, the stop position on the floor where the wheels stop is formed as a concave as the positioning means. Therefore, the battery mounting hole of the vehicle body can be installed in the battery automatic exchange simply by fitting the wheel into the concave. It has the excellent effect that it can be positioned at the corresponding position and that it can be prevented from being caught due to the inclination of the battery with a simple configuration.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案第一実施例のバッテリ搭載機構の原理説
明図であって、(A)はストッパがバッテリ抜け防止姿
勢とされた状態を示す図、(B)は押圧手段にてストッ
パをバッテリ解放姿勢とした状態を示す図、(C)は手
動またはバッテリの荷重によりストッパがバッテリ解放
姿勢とされた状態を示す図
FIG. 1 is a diagram illustrating the principle of a battery mounting mechanism according to a first embodiment of the present invention, in which (A) shows a state in which a stopper is in a battery removal preventing posture, and (B) shows a stopper by a pressing means. The figure which shows the state which made the battery release attitude | position, (C) the figure which shows the state which made the stopper the battery release attitude | position by manual or the load of a battery.

【図2】本考案第一実施例の位置決め手段を示す図FIG. 2 is a view showing a positioning means of the first embodiment of the present invention.

【図3】本考案第一実施例の電動車両およびバッテリ自
動交換機を示す平面図
FIG. 3 is a plan view showing an electric vehicle and a battery automatic exchange according to a first embodiment of the present invention.

【図4】本考案第二実施例においてバッテリ交換中にバ
ッテリが傾いた状態を示す図
FIG. 4 is a view showing a state in which the battery is tilted during battery replacement in the second embodiment of the present invention.

【図5】本考案第三実施例の位置決め手段を示す図FIG. 5 is a view showing a positioning means of a third embodiment of the present invention.

【図6】本考案の他の実施例のバッテリ搭載機構を示す
FIG. 6 is a view showing a battery mounting mechanism according to another embodiment of the present invention.

【図7】本考案の他の実施例の位置決め手段を示す図FIG. 7 is a view showing a positioning means according to another embodiment of the present invention.

【図8】従来の電動車両およびバッテリ自動交換機を示
す平面図
FIG. 8 is a plan view showing a conventional electric vehicle and a battery automatic exchange.

【図9】従来のバッテリ自動交換機を示す正面図FIG. 9 is a front view showing a conventional automatic battery changer.

【図10】従来の電動車両およびバッテリ自動交換機を
示す側面図
FIG. 10 is a side view showing a conventional electric vehicle and a battery automatic exchange.

【図11】一般的なバッテリ自動引込み動作を示す概略
平面図
FIG. 11 is a schematic plan view showing a general automatic battery drawing operation.

【図12】一般的なバッテリ自動積み込み動作を示す概
略平面図
FIG. 12 is a schematic plan view showing a general automatic battery loading operation.

【図13】従来のストッパを示す図FIG. 13 is a view showing a conventional stopper.

【図14】従来の電動車両にバッテリが積み込まれた状
態を示す図
FIG. 14 is a diagram showing a state in which batteries are loaded in a conventional electric vehicle.

【図15】従来においてバッテリ交換中にバッテリが傾
いた状態を示す図
FIG. 15 is a diagram showing a state in which the battery is tilted during battery replacement in the related art.

【符号の説明】[Explanation of symbols]

2 バッテリ 10 車体 10a バッテリ搭載部 12 位置決め手段 14 凹部 15 凸部 16 付勢部材 17,18 当接面 22 バッテリ装着孔 23 ストッパ 24 開閉切換装置 33 付勢手段 34 押圧手段 37 車輪 41 収納ケース 42 前端部 43 後端部 44 中央部 45 開口部 46 開口部 47,48 テーパ 51 凹部 P1 バッテリ抜け防止姿勢 P2 バッテリ解放姿勢 M1 バッテリ自動交換機 2 battery 10 vehicle body 10a battery mounting portion 12 positioning means 14 concave portion 15 convex portion 16 biasing member 17, 18 abutting surface 22 battery mounting hole 23 stopper 24 opening / closing switching device 33 biasing means 34 pressing means 37 wheel 41 storage case 42 front end Part 43 Rear end part 44 Central part 45 Opening part 46 Opening part 47,48 Taper 51 Recessed part P1 Battery drop-out preventing posture P2 Battery releasing position M1 Battery automatic exchange machine

Claims (5)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 バッテリ装着孔を有する車体のバッテリ
搭載部と、前記バッテリ装着孔の開口部で装着されたバ
ッテリの抜け出しを防止するストッパと、該ストッパを
バッテリ抜け防止姿勢とバッテリ解放姿勢とに切換える
開閉切換装置とを備え、バッテリ自動交換機にてバッテ
リが自動交換可能とされる電動車両のバッテリ搭載機構
において、前記開閉切換装置は、前記ストッパを前記バ
ッテリ抜け防止姿勢側に付勢する付勢手段と、該付勢手
段に抗して前記ストッパを前記バッテリ解放姿勢になる
まで押圧する押圧手段とから構成され、前記ストッパは
前記押圧手段に対して離接自在とされたことを特徴とす
る電動車両のバッテリ搭載機構。
1. A battery mounting portion of a vehicle body having a battery mounting hole, a stopper for preventing the battery mounted at the opening of the battery mounting hole from slipping out, and the stopper having a battery disconnection preventing posture and a battery releasing posture. An opening / closing switching device for switching, and a battery mounting mechanism of an electric vehicle in which a battery can be automatically replaced by an automatic battery changer, wherein the opening / closing switching device biases the stopper toward the battery removal prevention posture side. Means and pressing means for pressing the stopper against the biasing means until the battery is released, and the stopper can be freely contacted with and separated from the pressing means. Battery mounting mechanism for electric vehicles.
【請求項2】 請求項1記載の電動車両のバッテリ搭載
機構において、バッテリ装着孔をバッテリ自動交換機に
対応する位置に位置決めする位置決め手段が設けられ、
該位置決め手段は、前記車体が停止する床面の停止位置
および車体のうちいずれか一方に形成された凹部と、前
記床面の停止位置および車体のうち他方から前記凹部に
向けて進退自在に突出される凸部と、該凸部を前記凹部
に向けて付勢する付勢部材とから構成され、前記凹部お
よび(または)前記凸部の当接面は傾斜して形成された
ことを特徴とする電動車両のバッテリ搭載機構。
2. The battery mounting mechanism for an electric vehicle according to claim 1, further comprising a positioning means for positioning the battery mounting hole at a position corresponding to the automatic battery exchange.
The positioning means includes a recess formed in one of the stop position of the floor surface where the vehicle body stops and the vehicle body, and a projecting portion that can move back and forth from the other stop position of the floor surface and the vehicle body toward the recess portion. And a biasing member that biases the convex portion toward the concave portion, and the contact surface of the concave portion and / or the convex portion is formed to be inclined. A battery mounting mechanism for an electric vehicle.
【請求項3】 請求項1記載の電動車両のバッテリ搭載
機構において、バッテリを収納する収納ケースが設けら
れ、該収納ケースのバッテリ装着孔へ向けた進行方向に
対する前後端部の幅は車体のバッテリ装着孔の孔幅とほ
ぼ同寸法とされ、前記収納ケースの中央部の幅は車体の
バッテリ装着孔の孔幅より小とされたことを特徴とする
電動車両のバッテリ搭載機構。
3. The battery mounting mechanism for an electric vehicle according to claim 1, wherein a storage case for storing the battery is provided, and a width of front and rear ends of the storage case in a traveling direction toward a battery mounting hole is a battery of the vehicle body. A battery mounting mechanism for an electric vehicle, which has substantially the same size as a hole width of a mounting hole, and a width of a central portion of the storage case is smaller than a hole width of a battery mounting hole of a vehicle body.
【請求項4】 請求項3記載の電動車両のバッテリ搭載
機構において、バッテリ装着孔の開口部およびバッテリ
自動交換機の開口部にテーパが形成されたことを特徴と
する電動車両のバッテリ搭載機構。
4. The battery mounting mechanism for an electric vehicle according to claim 3, wherein a taper is formed at an opening of the battery mounting hole and an opening of the automatic battery exchange.
【請求項5】 請求項1記載の電動車両のバッテリ搭載
機構において、車体のバッテリ装着孔をバッテリ自動交
換機に対応する位置に位置決めする位置決め手段が設け
られ、該位置決め手段は、前記電動車両の車輪が停止す
る床面の停止位置が凹状に形成されたことを特徴とする
電動車両のバッテリ搭載機構。
5. The battery mounting mechanism for an electric vehicle according to claim 1, further comprising: positioning means for positioning the battery mounting hole of the vehicle body at a position corresponding to the automatic battery exchange, and the positioning means is a wheel of the electric vehicle. A battery mounting mechanism for an electric vehicle, wherein a stop position of a floor surface at which the vehicle stops is formed in a concave shape.
JP1993025969U 1993-05-19 1993-05-19 Battery mounting mechanism for electric vehicles Expired - Fee Related JP2594832Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1993025969U JP2594832Y2 (en) 1993-05-19 1993-05-19 Battery mounting mechanism for electric vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1993025969U JP2594832Y2 (en) 1993-05-19 1993-05-19 Battery mounting mechanism for electric vehicles

Publications (2)

Publication Number Publication Date
JPH0684702U true JPH0684702U (en) 1994-12-02
JP2594832Y2 JP2594832Y2 (en) 1999-05-10

Family

ID=12180567

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1993025969U Expired - Fee Related JP2594832Y2 (en) 1993-05-19 1993-05-19 Battery mounting mechanism for electric vehicles

Country Status (1)

Country Link
JP (1) JP2594832Y2 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59108283A (en) * 1982-12-13 1984-06-22 Shinko Electric Co Ltd Automatic battery replacement mechanism
JPH04150704A (en) * 1990-10-09 1992-05-25 Daifuku Co Ltd Power supply for mobile car

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59108283A (en) * 1982-12-13 1984-06-22 Shinko Electric Co Ltd Automatic battery replacement mechanism
JPH04150704A (en) * 1990-10-09 1992-05-25 Daifuku Co Ltd Power supply for mobile car

Also Published As

Publication number Publication date
JP2594832Y2 (en) 1999-05-10

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