JPH0680474B2 - Fixing roller and fixing device having the same - Google Patents
Fixing roller and fixing device having the sameInfo
- Publication number
- JPH0680474B2 JPH0680474B2 JP60078646A JP7864685A JPH0680474B2 JP H0680474 B2 JPH0680474 B2 JP H0680474B2 JP 60078646 A JP60078646 A JP 60078646A JP 7864685 A JP7864685 A JP 7864685A JP H0680474 B2 JPH0680474 B2 JP H0680474B2
- Authority
- JP
- Japan
- Prior art keywords
- roller
- layer
- resin
- fixing
- fluororesin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/65—Apparatus which relate to the handling of copy material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/20—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
- G03G15/2003—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
- G03G15/2014—Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
- G03G15/2053—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
- G03G15/2057—Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating relating to the chemical composition of the heat element and layers thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/136—Details of longitudinal profile with canals
- B65H2404/1361—Details of longitudinal profile with canals with cooling/heating system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/18—Rollers composed of several layers
- B65H2404/181—Rollers composed of several layers with cavities or projections at least at one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/18—Rollers composed of several layers
- B65H2404/185—Rollers composed of several layers easy deformable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/50—Surface of the elements in contact with the forwarded or guided material
- B65H2404/52—Surface of the elements in contact with the forwarded or guided material other geometrical properties
- B65H2404/521—Reliefs
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00367—The feeding path segment where particular handling of the copy medium occurs, segments being adjacent and non-overlapping. Each segment is identified by the most downstream point in the segment, so that for instance the segment labelled "Fixing device" is referring to the path between the "Transfer device" and the "Fixing device"
- G03G2215/00371—General use over the entire feeding path
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00535—Stable handling of copy medium
- G03G2215/00679—Conveying means details, e.g. roller
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G2215/00—Apparatus for electrophotographic processes
- G03G2215/00362—Apparatus for electrophotographic processes relating to the copy medium handling
- G03G2215/00535—Stable handling of copy medium
- G03G2215/00679—Conveying means details, e.g. roller
- G03G2215/00683—Chemical properties
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fixing For Electrophotography (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明の弾性回転体は一般の物品や紙を搬送するローラ
又は、ベルト等の回転体に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The elastic rotating body of the present invention relates to a rotating body such as a roller or a belt for conveying general articles or paper.
本発明定着装置は、複写機、印刷機、フアクシミリ、プ
リンター或いはこれらの複合機等の画像形成装置に用い
られる加熱ローラ、加圧ローラ又は加熱加圧ローラ等の
定着用弾性回転体(ベルト状のローラを含む)を有する
定着装置に関する。The fixing device of the present invention is a fixing elastic rotating member (belt-like member) such as a heating roller, a pressure roller or a heating and pressure roller used in an image forming apparatus such as a copying machine, a printing machine, a facsimile machine, a printer, or a composite machine of these. Fixing device having a roller).
従来、一般搬送の分野では、回転体に要求される条件が
多く、搬送性を確実にするための弾性、耐久性や汚れ防
止のための離型性、とりわけ、回転体の摩擦帯電の防止
効果である。ところが、このような条件を満たす回転体
は複雑で高価なものとなっていた。Conventionally, in the field of general conveyance, there are many conditions required for the rotating body, and elasticity for ensuring the conveying ability, releasability for durability and dirt prevention, and especially the effect of preventing frictional electrification of the rotating body. Is. However, the rotating body satisfying such conditions is complicated and expensive.
特に、画像形成装置に用いられるものはこれらの条件が
重要である。例えば、トナー像に接する加熱ローラとし
て芯金に四弗化エチレン樹脂を被覆したローラを、トナ
ー像の加熱加圧時間を増すため加熱ローラに圧接する加
圧ローラとしてゴム層を被覆したローラを用いるのが一
般的である。These conditions are particularly important for those used in image forming apparatuses. For example, a roller having a core metal coated with tetrafluoroethylene resin is used as the heating roller in contact with the toner image, and a roller coated with a rubber layer is used as the pressure roller in pressure contact with the heating roller to increase the heating / pressing time of the toner image. Is common.
最近、ゴムの弾性と樹脂の表面性を兼ね備えようとした
ものが、特開昭58−2864号、特開昭58−5770号及び特開
昭58−27175号の各公報に見られる。これらの提案は、
前者が金属ローラ表面に弗素ゴムと弗素樹脂との混合塗
料を塗布してなるローラを、後者はゴムローラ表面に弗
素ゴムと弗素樹脂との混合塗料を塗布してなるローラ
を、夫々開示している。Recently, attempts to combine the elasticity of rubber and the surface property of resin are found in JP-A-58-2864, JP-A-58-5770 and JP-A-58-27175. These suggestions are
The former discloses a roller coated with a mixed coating of fluororubber and fluororesin on the surface of a metal roller, and the latter discloses a roller coated with a mixed coating of fluororubber and a fluororesin on the surface of a rubber roller. .
一方、単純にゴムローラを形成し、その表面に樹脂層を
形成するものと実用化されているものに特公昭47−2074
7号公報に開示されたローラがある。このローラは、シ
リコーンゴムローラの表面を研磨した上に接着剤を塗布
し、予めゴムローラ径より大径の熱収縮性チユーブ(FE
P:弗素化エチレン・プロピレン)をかぶせ、104.4℃で
加熱収縮させた後182.2℃で1時間加熱したものであ
る。しかし、この方法では、熱収縮量が均一にならない
ために所定形状のローラを得ることが困難であり、樹脂
チユーブを予め形成した後、内面の清掃を極めて良く行
わなければならない。又、現在の技術では熱収縮性チユ
ーブの肉厚を50μ以上にしか形成できないので、下層の
ゴム層の弾性を相殺してしまい、この方法では弾性を生
かしたローラができない。つまり、この公報によるロー
ラは、精度が悪く、しかも製造工程が多いために高価で
あり、適切な定着効果を奏することもできない。On the other hand, a rubber roller is simply formed and a resin layer is formed on the surface of the roller.
There is a roller disclosed in Japanese Patent Publication No. This roller has a heat-shrinkable tube (FE) with a diameter larger than that of the rubber roller, which is obtained by polishing the surface of the silicone rubber roller and then applying an adhesive.
P: Fluorinated ethylene / propylene), covered with heat shrinkage at 104.4 ° C, and then heated at 182.2 ° C for 1 hour. However, in this method, it is difficult to obtain a roller having a predetermined shape because the amount of heat shrinkage is not uniform, and the inner surface must be cleaned extremely well after the resin tube is formed in advance. Further, with the present technology, the thickness of the heat-shrinkable tube can be formed only to 50 μm or more, so that the elasticity of the lower rubber layer is offset, and a roller utilizing the elasticity cannot be obtained by this method. That is, the roller according to this publication is inferior in accuracy and is expensive due to the large number of manufacturing steps, and it is not possible to obtain an appropriate fixing effect.
又、特開昭57−89785号公報に開示されたローラ及び特
開昭59−74578号に開示されたローラがあるが、これら
のローラは表面の樹脂層が十分な樹脂を受けていないた
めに、或いはこれを受けていても表面の樹脂層に耐熱耐
摩耗性がないために、摩耗が激しく、数千枚の通紙さえ
もできず、定着ローラとしては使用できないものであ
る。Further, there is a roller disclosed in JP-A-57-89785 and a roller disclosed in JP-A-59-74578. However, since these rollers do not receive sufficient resin in the surface resin layer, Or, even if it receives this, the resin layer on the surface does not have heat resistance and abrasion resistance, so that the abrasion is severe and even a few thousand sheets cannot be passed, and it cannot be used as a fixing roller.
本発明は一般に用いられる弾性回転体に帯電防止効果を
具備させ、表面離型性と耐久性において優れた特異性を
もたせることに目的を有する。The present invention has an object to provide a commonly used elastic rotating body with an antistatic effect and to have excellent specificity in surface releasability and durability.
本発明の他の目的は、この弾性回転体によって、弾性が
適度にあって、定着性、耐摩耗性、耐久性を従来より優
れたものとでき、オフセツト防止効果のある定着装置の
提供にある。Another object of the present invention is to provide a fixing device having an offset preventing effect, which has an appropriate elasticity and can be made more excellent in fixing property, abrasion resistance, and durability than conventional ones by the elastic rotating body. .
本発明は上記目的を達成するもので、定着用ローラの樹
脂層とゴム層との関係に着目し、この樹脂層の状態の新
たな構成要件に特徴をもつものである。The present invention achieves the above-mentioned object, and is characterized by new constitutional requirements of the state of the resin layer, focusing on the relationship between the resin layer and the rubber layer of the fixing roller.
即ち、本発明は、弾性層の上に未焼成の樹脂を塗布し焼
成することで樹脂層を形成した定着用ローラ及びそれを
有する定着装置において、前記樹脂層は弾性層上に未焼
成樹脂の塗布焼成工程を少なくとも2回以上繰り返すこ
とにより形成された2層以上の樹脂層であり、表面の樹
脂層の内側の層には無機又は半導体物質の充填剤が含ま
れており、表面の樹脂層には充填剤が含まれてないこと
を特徴とするものである。That is, the present invention provides a fixing roller in which a resin layer is formed by applying an unsintered resin on an elastic layer and sintering the same, and a fixing device having the fixing roller, wherein the resin layer is formed of an unsintered resin on the elastic layer. It is a resin layer of two or more layers formed by repeating the coating and baking step at least twice, and the layer inside the surface resin layer contains a filler of an inorganic or semiconductor substance, and the resin layer on the surface. Is characterized by not containing a filler.
特に、本発明は、弾性層がゴム層、特にシリコーンゴム
層で、樹脂層が327℃以上に焼成される四弗化エチレン
樹脂層の場合格別の効果を奏する。In particular, the present invention exerts a special effect when the elastic layer is a rubber layer, particularly a silicone rubber layer, and the resin layer is a tetrafluoroethylene resin layer which is fired at 327 ° C. or higher.
本発明の弾性回転体は通常のシートや物品搬送において
は、汚れが少なく50万枚から100万枚以上の安定した搬
送ができる。特に、定着処理では、従来多くても数万枚
であったものを、通常の定着で少なくとも10万枚以上可
能であり、樹脂層の厚さを5μ乃至35μの範囲内にする
ことで、さらに20万枚以上に、さらに15μ乃至20μの範
囲内にすることで50万枚の加熱定着に十分な耐久と定着
効果を得ることができる。The elastic rotating body of the present invention has a small amount of dirt and can be stably conveyed from 500,000 sheets to 1 million sheets or more during ordinary sheet or article conveyance. In particular, in the fixing process, it is possible to perform at least 100,000 sheets with ordinary fixing, while the conventional number of sheets is at most tens of thousands, and by making the thickness of the resin layer within the range of 5μ to 35μ, By setting the number of sheets to 200,000 or more, and further in the range of 15 μ to 20 μ, it is possible to obtain sufficient durability and fixing effect for heat fixing of 500,000 sheets.
以下本発明のさらなる特徴は実施例の説明によって明瞭
にされるであろう。Further features of the present invention will be clarified below by the description of the embodiments.
第1図は本発明の弾性回転体を有する本発明定着装置の
実施例説明図である。FIG. 1 is an explanatory view of an embodiment of a fixing device of the present invention having an elastic rotating body of the present invention.
第1図中1は、未定着のトナー像と接する側の定着ロー
ラで、2は定着ローラ1に圧接回転する加圧ローラで、
共に本発明の定着用ローラの一例である。具体的構成は
以下のとおりである。In FIG. 1, reference numeral 1 is a fixing roller on the side in contact with an unfixed toner image, and 2 is a pressure roller that rotates in pressure contact with the fixing roller 1.
Both are examples of the fixing roller of the present invention. The specific configuration is as follows.
定着ローラ1は、アルミ等の熱伝導の良好な芯金11上
に、シリコンゴムの比較的薄い(本例では0.3mm乃至0.8
mm範囲内所定厚)弾性体層12と、その上層にPFA(パー
フロロアルコキシエチレン樹脂の共重合体)、PTFE(四
弗化エチレン樹脂)等の弗素樹脂の弾性体層12よりも薄
く(本例では10μm乃至30μm範囲内の所定厚)樹脂層
13として有している。The fixing roller 1 has a relatively thin silicon rubber (in this example, 0.3 mm to 0.8 mm) on a cored bar 11 having good heat conduction such as aluminum.
(thickness within a range of mm) and an elastic layer 12 above it, which is thinner than the elastic layer 12 made of a fluororesin such as PFA (copolymer of perfluoroalkoxyethylene resin) or PTFE (tetrafluoroethylene resin). Resin layer, which has a thickness of 10 μm to 30 μm in the example)
Have as 13.
同様に加圧ローラ2はステンレス、鉄等の芯金21上に、
シリコンゴム弾性体層12の厚さより厚く比較的厚い(本
例では4mm乃至10mm範囲内の所定厚)弾性体層22とその
上層にPFA,PTFE等の弗素樹脂を厚い弾性体層22の厚さよ
り薄く(本例では10μ乃至30μ範囲内の所定厚)樹脂層
23を有する。Similarly, the pressure roller 2 is placed on a cored bar 21 made of stainless steel, iron, etc.
The elastic layer 22 is thicker than the silicon rubber elastic layer 12 and is relatively thick (a predetermined thickness within the range of 4 mm to 10 mm in this example), and a fluorine resin such as PFA or PTFE is formed on the elastic layer 22 above the elastic layer 22. Thin resin layer (predetermined thickness within the range of 10μ to 30μ in this example)
With 23.
これらのローラ1,2は第3図に示した製造方法又はそれ
の目的に合致した方法によって形成されたものである。
簡単に説明すれば、次のような工程を含むものである。These rollers 1 and 2 are formed by the manufacturing method shown in FIG. 3 or a method conforming to its purpose.
Briefly, it includes the following steps.
芯金の上に加硫成型したゴム層(熱伝導度1.4×10-4〜
1.5×10-3)を形成して所望形状のシリコンゴムローラ
を作る。好ましい形状は中央部が両端に比較してわずか
に小径の逆クラウンタイプである。このゴムローラ表面
に未焼成の弗素樹脂例えばデイスパージヨン(水に弗素
樹脂粉末を界面活性剤により分散させたもの)、エナメ
ル又は粉末状態の弗素樹脂を、ゴムローラ全長にわたっ
てスプレー塗装、静電塗装、粉体塗装等の方法により均
一厚に塗布する。このデイスパージヨンは例えばPTFEの
場合弗素樹脂の結晶融点のガラス転移点327℃以上に加
熱されることでフイルム状の樹脂被膜を形成する液体状
のものである。A rubber layer vulcanized and molded on the core metal (heat conductivity 1.4 × 10 -4 ~
1.5 × 10 -3 ) to form a silicone rubber roller of the desired shape. A preferred shape is an inverted crown type in which the central portion has a slightly smaller diameter than both ends. The surface of this rubber roller is coated with unbaked fluororesin such as dispersion (a fluororesin powder dispersed in water with a surfactant), enamel or powdered fluororesin over the entire length of the rubber roller by spray coating, electrostatic coating or powder coating. Apply it to a uniform thickness by a method such as body painting. In the case of PTFE, for example, the dispersion is a liquid which forms a film-like resin film by being heated to a glass transition point of 327 ° C. or higher of the crystalline melting point of a fluororesin.
上記の弗素樹脂塗布後、後述する焼成方法を用いて該弗
素樹脂を焼成し、十分な強度を有する弗素樹脂膜と、十
分なゴム弾性を有するシリコンゴムからなる弾性回転体
が形成される。After applying the above-mentioned fluororesin, the fluororesin is baked by a baking method described later to form a fluororesin film having sufficient strength and an elastic rotating body made of silicon rubber having sufficient rubber elasticity.
さらにその後、未焼成の弗素樹脂を塗布し、焼成する同
じ工程を繰り返す。この時、第1回目に塗られる弗素樹
脂にはガラス,カーボンブラツクあるいは二酸化チタ
ン、酸化亜鉛、酸化錫等の金属酸化物などが混入されて
いる。After that, the same process of applying unbaked fluororesin and baking is repeated. At this time, glass, carbon black, or metal oxides such as titanium dioxide, zinc oxide, tin oxide, etc. are mixed in the first fluororesin.
次いで最表層となる弗素樹脂層には上述した混合物はい
っさい充填されていない純粋な弗素樹脂と塗布する。Then, the outermost fluororesin layer is coated with pure fluororesin which is not filled with any of the above-mentioned mixtures.
第1回目の充填剤入の弗素樹脂層は、無機又は半導体物
質等の充填剤が、純粋な表面層に混入されない程度焼成
していることが必要で、実質的に表面樹脂層は純粋であ
れば良い。The first-time filler-containing fluororesin layer needs to be baked to such an extent that a filler such as an inorganic or semiconductor material is not mixed into the pure surface layer, and the surface resin layer may be substantially pure. Good.
この弗素樹脂が塗布されているシリコンゴムローラは、
弗素樹脂が充分焼成されなければ樹脂特性が得られない
ので結晶融点以上(PTFEが327℃以上、PFAが306℃以
上)に加熱される必要がある。ところがシリコンゴム自
体は反撥弾性率や圧縮永久歪等のゴム特性に優れている
ものの300℃以上に、ましてや306℃、327℃以上に加熱
されると、発煙や解重合を起す。これらは、良質な弗素
樹脂層の形成を妨げるばかりでなく、シリコンゴム自体
のゴム特性を失わせてしまう。従ってゴム層の過熱はロ
ーラをゴム層の機能がなく、樹脂層の特性もないため
に、定着に適した条件を全く失う。The silicone rubber roller coated with this fluorine resin is
Resin properties cannot be obtained unless the fluororesin is sufficiently fired, so it must be heated above the crystalline melting point (PTFE 327 ° C or higher, PFA 306 ° C or higher). However, silicone rubber itself has excellent rubber properties such as impact resilience and compression set, but when heated to 300 ° C or higher, and even 306 ° C or 327 ° C or higher, smoke or depolymerization occurs. These not only hinder the formation of a high-quality fluororesin layer, but also cause the silicone rubber itself to lose its rubber properties. Therefore, when the rubber layer is overheated, the roller does not have the function of the rubber layer and does not have the characteristics of the resin layer, so that the condition suitable for fixing is completely lost.
これらの理由から本発明実施例においては、シリコンゴ
ム自体には発煙や解重合を起さないような低温(最高で
も300℃以下)の加熱下に維持しながら弗素加熱の塗布
層にはその結晶融点以上の高温状態を与える焼成方法を
採用した。For these reasons, in the examples of the present invention, the silicon rubber itself is kept under heating at a low temperature (up to 300 ° C. or less) at which smoke or depolymerization does not occur, and the crystals are formed in the fluorine-heated coating layer. A firing method that gives a high temperature state above the melting point was adopted.
具体的には、芯金内部からゴム層を急冷却しながら、表
面の未焼成弗素樹脂を急激に加熱する方法又は、液状弗
素樹脂(デイスパージヨン、エナメル)自体の誘電正接
がゴム層の誘電正接より大きいことを利用した誘電加熱
方法(第3図参照)の他、この趣旨に適合するものであ
れば、本発明に適するものである。Specifically, a method of rapidly heating the unsintered fluororesin on the surface while rapidly cooling the rubber layer from the inside of the core bar, or the dielectric loss tangent of the liquid fluororesin (dispersion, enamel) itself is the dielectric of the rubber layer. In addition to the dielectric heating method (see FIG. 3) utilizing the fact that it is greater than the tangent, any method that is suitable for this purpose is suitable for the present invention.
この方法によって実質的にシリコンゴムにはその厚み方
向に熱的勾配が形成されるものの260℃〜280℃程度が、
未焼成弗素樹脂にはその結晶融点以上の温度(具体的に
はPTEFで327℃以上の340℃〜380℃の焼成温度)が5分
乃至10分程度与えられる。この焼成を行った後、このロ
ーラは急冷される。この急冷によってシリコンゴムロー
ラ上に結晶化度が95%以下で引張強度50Kg/cm2以上、水
に対する接触角100度以上の樹脂特性を示す焼成弗素樹
脂表層が、ゴムローラに対して強力な密着状態で、しか
も十分厚く形成される。Although a thermal gradient is substantially formed in the silicon rubber in this thickness direction by this method, about 260 ° C to 280 ° C,
A temperature above the crystal melting point (specifically, a firing temperature of 340 ° C. to 380 ° C. of 327 ° C. or higher in PTFE) is applied to the unsintered fluororesin for about 5 to 10 minutes. After this firing, the roller is quenched. Due to this rapid cooling, the calcined fluororesin surface layer showing resin characteristics with a crystallinity of 95% or less, a tensile strength of 50 Kg / cm 2 or more and a contact angle of 100 ° or more with water on the silicon rubber roller in a state of strong adhesion to the rubber roller. Moreover, it is formed sufficiently thick.
従って、上記定着ローラ1、加熱ローラ2は、下層のシ
リコンゴム自体が所望のゴム特性を樹脂層形成前とほぼ
同様に示し、表面の弗素樹脂層は完全に焼成された樹脂
特性を示し、これらの層の接着性が強固である。Therefore, in the fixing roller 1 and the heating roller 2, the lower silicon rubber itself exhibits desired rubber characteristics almost the same as before the resin layer formation, and the surface fluororesin layer exhibits completely baked resin characteristics. The adhesion of the layer is strong.
この様にして作られた弾性回転体は以下のような特色を
有している。The elastic rotating body manufactured in this way has the following features.
1.下層の弗素樹脂層にはガラス,カーボンブラツク又は
二酸化チタン、酸化亜鉛、酸化錫等の金属酸化物などが
充填されているため抵抗を下げることができ同時に弗素
樹脂層の被膜強度を上げることができる。1. Since the lower fluororesin layer is filled with glass, carbon black or metal oxides such as titanium dioxide, zinc oxide, tin oxide, etc., the resistance can be reduced and at the same time the film strength of the fluororesin layer can be increased. You can
2.表層の弗素樹脂層には上記の様な充填剤が混入されて
いないため弗素樹脂の持つ良好な離型性を損なうものが
ない。2. Since the above-mentioned filler is not mixed in the surface fluororesin layer, there is nothing that impairs the good releasability of the fluororesin.
この様にして表層の離型性を損なうことなピユアな弗素
樹脂だけのときよりも1077〜108乗のオーダーで抵抗を
下げることが可能になる。In this way, it becomes possible to reduce the resistance on the order of 10 77 to 10 8 to the power of 10 7 to 10 8 as compared with the case of pure fluororesin which does not impair the releasability of the surface layer.
さらに弾性体に接している弗素樹脂層は充填剤により被
膜強度が上がることでニップ部や紙の端部での急激な変
形に対しても充分耐えられるだけの強固な膜が形成され
る。Further, the film strength of the fluororesin layer in contact with the elastic body is increased by the filler, so that a strong film is formed which can sufficiently withstand abrupt deformation at the nip portion or the edge of the paper.
また充填剤の混入により熱伝導率も上昇することで(ピ
ユアーな弗素樹脂6.0×10-4cal/cm・sec・℃のものが8.
0×10-4col/cm・sec・℃程度まで上る)紙への熱の伝わ
り方が良くなり定着性も向上する。Also, the thermal conductivity increases due to the inclusion of fillers (pure fluororesin 6.0 × 10 -4 cal / cm ・ sec ・ ° C. 8.
(0x10 -4 col / cm ・ sec ・ ° C up to about ℃) The heat transfer to the paper is improved and the fixability is also improved.
具体的には上記実施例で35万枚以上の耐久を示し、オフ
セツト発生率を従来の半分以下に減少でき、しかも、定
着画像を優れたものにできた。Specifically, the above-mentioned examples showed durability of 350,000 sheets or more, the offset generation rate could be reduced to less than half that of the conventional one, and the fixed image could be made excellent.
この効果は、樹脂層自体が十分な焼成を受けた結晶化度
の低いものであって、しかもゴム層が十分なゴム特性を
有しており、ゴム層と充填剤含有樹脂層と純粋樹脂層と
が樹脂焼成と充填剤の結合性とによって強固に結着して
いるために得られている。特に定着性の良さは、樹脂自
体に実質的な弾性を与える弾性層によって得られてい
る。This effect is that the resin layer itself has undergone sufficient firing and has a low degree of crystallinity, and the rubber layer has sufficient rubber properties, and the rubber layer, the filler-containing resin layer and the pure resin layer are Are obtained because they are firmly bound by the resin baking and the binding property of the filler. In particular, good fixability is obtained by the elastic layer that gives the resin itself substantial elasticity.
ここで、本発明をより効果的に実施するための好ましい
条件を以下に示す。Here, preferable conditions for more effectively carrying out the present invention are shown below.
・シリコンゴム12,22は ゴム硬度(JISA)……30度以上80度以下 *反撥弾性率……65〜85% 100%引張り応力……10Kg/cm2以上 伸び……150%以上 酸化劣化係数……2以下 ・弗素樹脂13,23は 樹脂全体膜厚……5μm以上30μm以下 *表面接触角……100度以上 各樹脂層が *伸び……50%以上 *引張り強度……50Kg/cm2以上 *結晶化度……95%以下 ・シリコンゴムと弗素樹脂は接着用プライマーを介さな
い時で *密着強度……20〜120g/10mm巾である。・ Silicone rubber 12,22 has rubber hardness (JISA) …… 30 degrees to 80 degrees * Rebound resilience …… 65 to 85% 100% Tensile stress …… 10Kg / cm 2 or more Elongation …… 150% or more Oxidation deterioration coefficient …… 2 or less ・ Fluorine resin 13,23 is the total resin film thickness …… 5 μm or more and 30 μm or less * Surface contact angle …… 100 degrees or more Each resin layer * Elongation …… 50% or more * Tensile strength …… 50 Kg / cm 2 Above * Crystallinity: 95% or less-Silicone rubber and fluororesin without adhesive primer * Adhesion strength: 20 to 120g / 10mm width.
又、樹脂層は3層以上としても良いが、実質的な弾性を
示す程度に樹脂層の全厚を制限することが好ましい。The resin layer may be three or more layers, but it is preferable to limit the total thickness of the resin layer to the extent that it exhibits substantial elasticity.
尚、*印は後述の測定法によるもので、これらそれぞれ
の数値の意味についても上記構成とは別にして後述す
る。Incidentally, the * marks are based on the measuring method described later, and the meanings of these respective numerical values will be described later separately from the above-mentioned constitution.
まず、ゴムの*反撥弾性率、*引張応力、*伸びに関し
てはJIS K6301による測定法に準じて測定されたもので
ある。First, * repulsion elastic modulus, * tensile stress, and * elongation of rubber are measured according to the measuring method according to JIS K6301.
具体的には、まず試験片は5mm(幅)×20mm(長さ)×3
mm(厚み)のダンベル状の加硫シリコンゴムに弗素樹脂
デイスパージヨンを塗布し本発明の実施例に基いた加熱
処理を施したものをさらにシリコンゴム単体にしたもの
とした。Specifically, first the test piece is 5 mm (width) x 20 mm (length) x 3
A dumbbell-shaped vulcanized silicone rubber of mm (thickness) was coated with a fluororesin dispersion and heat-treated according to the embodiment of the present invention, and the silicone rubber alone was further prepared.
つまり、その弗素樹脂塗布層には327℃を越えた高温状
態を与えつつ、シリコンゴムには300℃以下の加熱下に
維持することにより、シリコンゴム上に焼成した弗素樹
脂被膜(この樹脂被膜の特性は前述の接触角100度以
上、伸び50%以上、引張り強度Kg/cm2以上の物性を有し
ている)を形成した試料を作成する。その後、表層の弗
素樹脂層をはがした後のシリコンゴム試験片をJIS K630
1に記されている測定法により引張応力、伸びを測定す
る。That is, the fluororesin coating layer is heated to a temperature higher than 327 ° C., while the silicon rubber is kept under heating at 300 ° C. or lower, so that the fluororesin coating (the resin coating The characteristics are the above-mentioned contact angle of 100 degrees or more, elongation of 50% or more, and tensile strength of Kg / cm 2 or more). After that, the silicone rubber test piece after peeling off the fluororesin layer on the surface layer is subjected to JIS K630.
Tensile stress and elongation are measured by the measuring method described in 1.
反撥弾性率については、12.7±0.13mm(厚さ)×29.0mm
(直径)ののシリコンゴム試験片を作成したのち、上述
したのと同様な加熱処理を施した後でゴム単体としJIS
K6301に準じて測定する。About impact resilience, 12.7 ± 0.13mm (thickness) × 29.0mm
After making a silicone rubber test piece of (diameter), apply the same heat treatment as above, and then treat it as a rubber single body JIS JIS
Measure according to K6301.
また、本発明の実施例に基づいて作成した定着ローラ上
のシリコンゴムに関しては、表層に弗素樹脂の焼成被膜
を有するシリコンゴムを芯金から5(幅)×20(長さ)
×0.3〜0.5mm(厚み)の大きさで剥離した後、弗素樹脂
をシリコンゴムからはがし、JIS K6301に記されている
方法で引張応力、伸びを測定する。Further, regarding the silicon rubber on the fixing roller produced based on the embodiment of the present invention, the silicon rubber having the baking coating of the fluororesin on the surface layer is 5 (width) × 20 (length) from the core metal.
After peeling with a size of 0.3 to 0.5 mm (thickness), the fluororesin is peeled off from the silicone rubber and the tensile stress and elongation are measured by the method described in JIS K6301.
尚、このとき、シリコンゴムの厚みは均一に近いほど望
ましいが、試料作成が難しいため、実際には均一になり
にくいので、測定値は前述の試験片を用いた測定値に比
べ約70〜80%の値を示すものとして比較する。At this time, it is desirable that the thickness of the silicone rubber be closer to a uniform value, but since it is difficult to prepare a sample, it is difficult to obtain a uniform value in practice, so the measured value is about 70 to 80 compared to the measured value using the test piece described above. Compare as indicating the value of%.
反撥弾性率65〜85%は、定着ローラが紙の凹凸、トナー
の有無による変形に対して短い定着時間の間に弾性をも
って追従する能力を示し、これにより、紙トナーの凹凸
に定着ローラが変形し、熱と圧を有効にトナーに与える
ことができる範囲のものを規定する。The impact resilience of 65 to 85% indicates the ability of the fixing roller to elastically follow the unevenness of the paper and the deformation due to the presence or absence of toner during a short fixing time, which causes the fixing roller to deform to the unevenness of the paper toner. However, the range in which heat and pressure can be effectively applied to the toner is specified.
実験では、表層に5〜30μの弗素樹脂層を有する定着ロ
ーラでは下層のシリコンゴムの反撥弾性率が65〜85%で
あれば、良好な定着性を示すことがわかった。In the experiment, it was found that a fixing roller having a fluorine resin layer of 5 to 30 .mu.m on the surface shows a good fixing property when the resilience of the lower silicone rubber is 65 to 85%.
引張応力、伸びの数値に関してはゴムの基本的な物性を
示し、定着ローラの耐久性および定着性に寄与するパラ
メータである。Numerical values of tensile stress and elongation indicate the basic physical properties of rubber and are parameters that contribute to the durability and fixability of the fixing roller.
100%引張り応力10Kg/cm2、伸び150%のシリコンゴムを
使用した上記定着ローラでは約20万枚の耐久性能を示
し、また反撥弾性率も十分もっているため定着性も良好
である。また100%引張り応力20Kg/cm2,伸び300%のシ
リコンゴムでは30万枚以上の耐久性能があり定着も良好
である。The above-mentioned fixing roller using silicon rubber having 100% tensile stress of 10 kg / cm 2 and elongation of 150% exhibits durability of about 200,000 sheets, and also has a sufficient impact resilience and thus has good fixing property. Silicone rubber with 100% tensile stress of 20 kg / cm 2 and elongation of 300% has a durability of 300,000 sheets or more and good fixing.
一方、100%引張り応力7Kg/cm2で、伸び200%のもの
は、途中、紙詰りなしで15万枚もったが、その後10度の
紙詰りで爪によりゴムが削れてしまった。同様に、100
%引張り応力15Kg/cm2、伸び80%のものでは途中、紙詰
りなしで約10万枚もち、その後ジヤム5回で削れてしま
った。また、これらはいずれも本願の物性値を外れた状
態のゴムでその反撥弾性率を測定すると40〜60%の値で
あり、定着性もよくなかつた。On the other hand, the one with 100% tensile stress of 7 kg / cm 2 and the elongation of 200% had 150,000 sheets without paper jam on the way, but after that, the rubber was scraped by the nail after 10 degrees of paper jam. Similarly, 100
With a tensile stress of 15 kg / cm 2 and an elongation of 80%, it had about 100,000 sheets without paper jam during the process, and was scraped 5 times afterwards. Further, all of these were rubbers in a state of deviating from the physical property values of the present application, and the impact resilience was measured to be a value of 40 to 60%, and the fixability was also poor.
次に、これらの測定方法について説明する。Next, these measuring methods will be described.
まず、樹脂の結晶化度は、赤外線吸収スペクトルで測定
するが、X線や比重によって行ってもよい。接触角は測
定方法として滴形法(金属表面技術17,No7 1966年)を
用いて行なった。実際の測定では接触角(水に対する
値)は前進接触角118゜,後退接触角91゜であっても、
どちらか又はその平均が100゜以上あれば良い。First, the crystallinity of the resin is measured by an infrared absorption spectrum, but it may be measured by X-ray or specific gravity. The contact angle was measured using the drop method (Metal surface technology 17, No7 1966). In the actual measurement, even if the contact angle (value for water) is a forward contact angle of 118 ° and a backward contact angle of 91 °,
Either one or the average of them should be 100 ° or more.
次に樹脂の伸び率及び引張強度は、製造後ローラより樹
脂膜のみを、幅15mm×長さ100mmのタンザク型の試料と
して取りだし、これをチヤツク間20mm,引張速度250mm/
分で引張りテストを行うことで測定した。例えば、引張
強度95Kg/cm2、伸び率80%のものは、最小値が72Kg/c
m2、60%で、最大値が180Kg/cm2、120%の夫々の平均で
示される。Next, for the elongation rate and tensile strength of the resin, only the resin film was taken out from the roller after manufacture as a tanzaque-type sample with a width of 15 mm and a length of 100 mm.
It was measured by performing a tensile test in minutes. For example, if the tensile strength is 95 kg / cm 2 and the elongation is 80%, the minimum value is 72 kg / c.
The maximum value is 180 Kg / cm 2 , and the maximum value is 120% at m 2 and 60%, respectively.
樹脂の剥離強度は、ロールの円周方向に幅10mmの間隔で
カツタナイフによる切り目を入れ、一部剥離した弗素樹
脂層をテンシヨンメーターで引張り、最大の値を剥離強
度とする。Regarding the peel strength of the resin, cuts are made with a cutter knife at intervals of 10 mm width in the circumferential direction of the roll, the partially peeled fluororesin layer is pulled by a tension meter, and the maximum value is taken as the peel strength.
このように上記弾性層をシリコンゴムにすることは加熱
定着にとって有効ではあるが、本発明においては、フツ
ソゴム等のような弾性体が適用可能である。同様に樹脂
層も目的に応じた上記例以外の樹脂が利用できる。As described above, the use of silicone rubber for the elastic layer is effective for heat fixing, but in the present invention, an elastic body such as fuso rubber can be applied. Similarly, for the resin layer, resins other than the above examples can be used depending on the purpose.
ここで第1図にもどって、定着装置の他の構成を説明す
る。Referring back to FIG. 1, another configuration of the fixing device will be described.
3は、定着ローラを内部から加熱するためのハロゲンラ
ンプ等のヒーターであり、定着ローラ表面温度はヒータ
ー3と、温度検出素子4と制御手段31とにより、常にト
ナー溶融可能な最適温度(具体的には160℃乃至200℃)
に維持される。Reference numeral 3 denotes a heater such as a halogen lamp for heating the fixing roller from the inside, and the surface temperature of the fixing roller is always the optimum temperature (specifically, the temperature at which the toner can be melted by the heater 3, the temperature detecting element 4 and the control means 31). 160 to 200 ℃)
Maintained at.
5は、定着ローラ表面にシリコンオイル等のオフセツト
防止液を塗布するための、クリーニング手段をも兼ねて
いるオフセツト防止液塗布手段である。塗布手段5とし
てはフエルト様のものでも良いが、本例ではウエブを用
いている。オフセツト防止液を含有したウエブ51は、シ
リコンスポンジ等の弾性押圧ローラ52により定着ローラ
1に当接させられ、定着ローラ1表面に、微量のオフセ
ツト防止液を塗布する。また、ウエブ51は、巻取りロー
ラ53により、供給ローラ54から徐々に巻取られ、定着ロ
ーラ1のウエブの当接面が、不図示の制御手段により逐
次わかる構成となっている。Reference numeral 5 denotes an offset prevention liquid application means that also serves as a cleaning means for applying an offset prevention liquid such as silicon oil to the surface of the fixing roller. The coating means 5 may be felt-like, but a web is used in this example. The web 51 containing the offset prevention liquid is brought into contact with the fixing roller 1 by the elastic pressing roller 52 such as silicon sponge, and a small amount of the offset prevention liquid is applied to the surface of the fixing roller 1. Further, the web 51 is gradually taken up from the supply roller 54 by the take-up roller 53, and the contact surface of the fixing roller 1 with the web can be sequentially recognized by the control means (not shown).
未定着トナー像Tを担持した記録紙Pは、入口ガイド6
にガイドされながら、ローラ対1,2の間を通過すること
によって、トナー像Tは、記録紙Pに永久定着される。
ローラ1表面に当接する分離爪41は、ローラ表面1から
記録材を分離するために設けられている。The recording paper P carrying the unfixed toner image T is fed to the entrance guide 6
The toner image T is permanently fixed on the recording paper P by passing between the roller pair 1 and 2 while being guided by the sheet.
The separation claw 41 that contacts the surface of the roller 1 is provided to separate the recording material from the surface 1 of the roller.
このように形成した定着用ローラ1,2は、下層の弗素樹
脂層が低抵抗になっていることにより帯電が少なく、ゴ
ム層と弗素樹脂層の密着強度が高いので従来のような急
激な剥離が生じることも無くなり、使用耐久枚数も数段
向上された。特に、シリコンゴム特性を熱劣化させず
に、弗素樹脂を完全に焼成しているため十分な反発弾性
を有し圧縮永久歪の少ないシリコンゴムの利用を可能に
し、表面離型性,耐摩耗性に優れ、弾性を十分備えた耐
久性の高いものでもある。In the fixing rollers 1 and 2 thus formed, the lower fluororesin layer has a low resistance, so there is little charging, and the adhesion strength between the rubber layer and the fluororesin layer is high. Is also eliminated, and the number of durable sheets used has been improved by several levels. In particular, since the fluororesin is completely baked without thermally deteriorating the characteristics of the silicone rubber, it is possible to use silicone rubber that has sufficient impact resilience and little compression set, and has surface releasability and wear resistance. It is also highly durable and highly elastic.
具体的数値例を挙げる。A specific numerical example will be given.
定着ローラ1として、0.5mmシリコンゴム上に25μmPTFE
樹脂層を有し、中央部の外径が39.8mmで両端が外径39.8
mm+100μm(逆クラウン量が100μm)のローラを用い
た。As fixing roller 1, 25 μm PTFE on 0.5 mm silicon rubber
It has a resin layer, the outer diameter of the central part is 39.8 mm and both ends have an outer diameter of 39.8 mm.
A roller of mm + 100 μm (reverse crown amount of 100 μm) was used.
このローラは以下に示すように製造した芯金として、中
央部の径が38.75mmで、逆クラウン量が100μのアルミ芯
金を用意し、その表面をサンドブラスト処理して脱脂・
乾燥させた後、プライマーを介してシリコンゴムシート
を巻きつけ、150℃で40分間プレス加硫して、次いで、2
00℃で2次加硫をした後、ゴム肉厚0.5mm厚に一様に研
削した。This roller was manufactured as shown below, and an aluminum cored bar with a central diameter of 38.75 mm and a reverse crown amount of 100 μ was prepared as a cored bar, and the surface was sandblasted to degrease / degrease.
After drying, wrap a silicone rubber sheet through the primer, press vulcanize at 150 ° C for 40 minutes, then
After secondary vulcanization at 00 ° C, the rubber was uniformly ground to a thickness of 0.5 mm.
次いでガラス等の充填剤を混入した弗素樹脂デイスバー
ジヨンを15μ厚だけスプレー塗布により塗布し、乾燥処
理をしたあとで、ゴムに260℃〜280℃の温度を与え樹脂
には350℃が与えられるように10分間、赤外線外部加熱
を併用した誘電加熱で焼成した。Next, apply a fluororesin device version mixed with a filler such as glass to a thickness of 15 μm by spray coating, and after drying treatment, give a temperature of 260 ° C to 280 ° C to the rubber and give 350 ° C to the resin. It was baked for 10 minutes by dielectric heating combined with infrared external heating.
その後、充填剤の混入していないピユアーな弗素樹脂デ
イスパージヨンを10μ厚だけスプレー塗布により塗布
し、上述した様に焼成した。Then, a pure fluororesin display purgeon containing no filler was applied by spray coating to a thickness of 10 μm, and baked as described above.
加圧ローラ2として6mmシリコンゴム上に20μmのPFA樹
脂層を被覆した外径39.9mmのローラを用いた。加圧ロー
ラは以下に示すように製造した。芯金は、外径が27.86m
mの鉄芯金を用意しその表面をサンドドブラスト処理し
て脱脂・乾燥させた後、プライマーを介してシリコンゴ
ムシートを巻きつけ、170℃で30分間プレス加硫、次い
で、200℃で1時間2次加硫をした後ゴム肉厚6mm厚に研
削した。さらに、このゴムローラにPFA樹脂粉末の液体
状を20μm厚に塗布し、上記定着ローラと同様の乾燥処
理をし、この後10分焼成して、外径39.9mmの加圧ローラ
を製造した。As the pressure roller 2, a roller having an outer diameter of 39.9 mm in which a PFA resin layer of 20 μm is coated on 6 mm silicon rubber was used. The pressure roller was manufactured as shown below. The core metal has an outer diameter of 27.86m
Prepare an iron core of m, sandblast the surface, degrease and dry it, wrap a silicone rubber sheet through a primer, press vulcanize at 170 ° C for 30 minutes, then at 200 ° C for 1 minute. After secondary vulcanization for a time, it was ground to a rubber thickness of 6 mm. Further, a liquid form of PFA resin powder was applied to the rubber roller to a thickness of 20 μm, the same drying treatment as that of the fixing roller was performed, and then baking was performed for 10 minutes to manufacture a pressure roller having an outer diameter of 39.9 mm.
これらのローラ1,2を用いて、定着ローラ表面温度を170
℃に温調しながら定着したところ、格別の定着性を示
し、オフセツトトナーの発生は従来の中でも良いものに
比較して1/5以下であって、清掃部材の交換期を2倍以
上に延命できる。さらに上記によると画質は良く画像の
つぶれもほとんどなくなり、耐久使用枚数20万枚を越
え、30万枚の定着でも安定した定着性を示した。Using these rollers 1 and 2, the surface temperature of the fixing roller is increased to 170
When fixing the toner while controlling the temperature at ℃, the toner shows exceptional fixability, and the generation of offset toner is 1/5 or less compared to the best toner in the past, and the replacement period of the cleaning member is more than doubled. You can prolong your life. Further, according to the above, the image quality is good and the image is hardly crushed, and the stable fixing property is exhibited even when the number of durable sheets exceeds 200,000 and the number of sheets fixed at 300,000.
上記構成において、重要な構成は第2図に示すように、
定着ローラの弾性層12の厚みt1、定着ローラの樹脂層13
の厚みt2、加圧ローラの弾性層22の厚みt3、加圧ローラ
の樹脂層23の厚みt4には以下の関係がある。In the above structure, the important structure is as shown in FIG.
The thickness t 1 of the elastic layer 12 of the fixing roller, the resin layer 13 of the fixing roller
The thickness t 2 of the pressure roller, the thickness t 3 of the elastic layer 22 of the pressure roller, and the thickness t 4 of the resin layer 23 of the pressure roller have the following relationship.
即ち、ローラ1でt1>t2 ローラ2でt3>t4 又、好ましくは、t4<t2<t1<t3 この構成により、基本的には定着ローラ、加圧ローラ相
互の相剰効果により、互いの欠点を補い互いの利点を向
上させ、得られる画質や定着性を優れたものにでき耐久
性に優れたものになる。That is, the roller 1 is t 1 > t 2 The roller 2 is t 3 > t 4 , and preferably t 4 <t 2 <t 1 <t 3 With this configuration, basically, the fixing roller and the pressure roller are Due to the additive effect, mutual defects are compensated for and mutual advantages are improved, resulting in excellent image quality and fixability, and excellent durability.
本実施例では加圧ローラは弗素樹脂の1度塗りみでロー
ラを形成しているが当然のことながら定着ローラと同様
に充填剤入りの弗素樹脂と充填剤のないピユアーな弗素
樹脂の多重塗りで加圧ローラを形成した方が好ましい。In this embodiment, the pressure roller is formed by applying the fluororesin once, but as a matter of course, like the fixing roller, multiple coating of the fluororesin with the filler and the pure fluororesin without the filler is applied. It is more preferable to form the pressure roller with.
第3図は、本発明定着用ローラの焼成方法を示すもので
ある。図の装置は、誘電加熱装置と赤外線外部加熱を併
用した加熱方式の一具体例で、マグネトロン105と、マ
グネトロン105から発生した高周波(950MHz〜2450MHz)
を伝波する導波管106と、導波管が連結され内面に金属
性の高周波反射板103を有する開閉可能な樹脂容器102
と、上下に2個づつ赤外線外部加熱用の赤外線ランプ11
1と、反射笠を有している。FIG. 3 shows a firing method of the fixing roller of the present invention. The device shown in the figure is a specific example of a heating system that uses both an induction heating device and infrared external heating. The magnetron 105 and the high frequency (950MHz to 2450MHz) generated by the magnetron 105 are used.
A resin container 102 that can be opened and closed, and has a waveguide 106 for transmitting a wave and a metallic high-frequency reflection plate 103 on the inner surface connected to the waveguide.
And two infrared lamps for upper and lower infrared heating.
1 and has a reflective shade.
樹脂容器102内には、定着用ローラとしての定着ローラ
1の中空内に空気流を発生するフアン100と、容器102内
に空気流を発生するフアン101とが夫々容器外の駆動手
段からの駆動によって回転可能に設けられている。この
容器は支点108を中心に上下が開閉でき、上部に把手109
が、下部にローラ1のフランジ1Aを位置決めするアーム
107が、夫々固設されている。In the resin container 102, a fan 100 for generating an air flow in the hollow of the fixing roller 1 as a fixing roller and a fan 101 for generating an air flow in the container 102 are respectively driven by driving means outside the container. It is rotatably provided by. This container can be opened and closed around the fulcrum 108 and the handle 109 at the top.
Is the arm that positions the flange 1A of the roller 1 on the bottom
107 are fixed respectively.
110は装置の制御手段で、駆動手段104とマグネトロン10
5と赤外線ランプ111の作動を容器の閉鎖状態と所定の開
始信号の入力によって、所定時間の間不図示の可変タイ
マーで行わせる。110 is a control means of the device, which is a drive means 104 and a magnetron 10
5 and the infrared lamp 111 are operated by a variable timer (not shown) for a predetermined time by inputting a closed state of the container and a predetermined start signal.
定着ローラ1は下層にシリコンゴム層を表面に弗素樹脂
デイスバージヨンをある程度乾燥した状態で有している
ため、高周波はシリコンゴム層よりも比誘電率がデイス
バージヨン中に多量に吸収される。従って、弗素樹脂デ
イスバージヨンは高周波、赤外線及び恒温槽による加熱
で急激に高温化され、340℃〜350℃に加熱される。この
時シリコンゴム層は高周波吸収率が小さいためデイスバ
ージヨンほど高温化されず280℃程度の温度以下に加熱
される。これによって上述したローラ特性を得ることが
できる。Since the fixing roller 1 has a silicon rubber layer as a lower layer and a fluororesin device version on the surface in a dried state to some extent, a large amount of high frequency dielectric constant is absorbed in the device version as compared with the silicon rubber layer. Therefore, the fluororesin dispersion is rapidly heated to 340 ° C. to 350 ° C. by high frequency, infrared rays and heating in a constant temperature bath. At this time, since the silicone rubber layer has a low high frequency absorption rate, it is heated to a temperature of about 280 ° C. or lower rather than being heated to a higher temperature than the device version. This makes it possible to obtain the roller characteristics described above.
上記実施例中、弗素樹脂デイスバージヨンは例えば、ダ
イキン社製4弗化エチレン樹脂デイスバージヨンD−1
である。In the above examples, the fluorine resin dispersion is, for example, tetrafluoroethylene resin dispersion D-1 manufactured by Daikin.
Is.
本発明は、上記実施例の他に定着用ローラとしてはロー
ラ状の他のベルト状のローラ(例えば転写同時定着用の
中間ベルト)やクリーニングローラ、離型剤供給用ロー
ラ等が含有され、弗素樹脂の離型性と弾性を備えている
ために転写性,被クリーニング性を備え、(ただし、ク
リーニングローラとしては、表面エネルーギー順位等で
のクリーニングを行う)、弾性によるならい効果によっ
て離型剤の均一塗布や転写ムラを防止し、耐摩耗性に優
れた利点を夫々の用途でも発揮する。In addition to the above-described embodiment, the present invention includes, as the fixing roller, another belt-shaped roller (for example, an intermediate belt for simultaneous transfer and fixing), a cleaning roller, and a release agent supplying roller. Since it has the releasability and elasticity of the resin, it has transferability and cleaning property (however, the cleaning roller performs cleaning in the order of surface energy, etc.) Prevents uniform coating and transfer unevenness, and exerts the advantages of excellent wear resistance in each application.
又、上記第1図は加熱定着装置の例を示し、本発明の実
施例として好ましいものを示したが、軽い圧力でトナー
像を圧力定着するような圧力定着装置や、転写同時定着
等の圧力定着装置又は加熱定着装置にも本発明は適用で
きる。Further, FIG. 1 shows an example of a heat fixing device, which is preferable as an embodiment of the present invention. A pressure fixing device for pressure fixing a toner image with a light pressure, a pressure for simultaneous transfer fixing, etc. The present invention can be applied to a fixing device or a heat fixing device.
又、上記例は2本ローラ構成であるが、3本ローラ又は
それ以上のローラ数の定着装置の加熱ローラ、加圧ロー
ラ、離型剤供給ローラ、或いはクリーニングローラやそ
の他のベルト状ローラを含んだ装置も本装置に含まれ
る。Further, the above-mentioned example has a two-roller structure, but includes a heating roller, a pressure roller, a release agent supply roller of a fixing device having three or more rollers, or a cleaning roller and other belt-shaped rollers. The device is also included in this device.
上記実施例のゴム層厚および樹脂厚を、前者を0.1mm乃
至1mm範囲内の所定厚に、後者を1μ乃至50μ範囲内の
所定厚にしたものを本発明は含むものである。上記の厚
さは、各層の平均厚で代表され、好ましくは最低膜厚で
あることが最適である。The present invention includes the rubber layer thickness and the resin thickness of the above-mentioned embodiment, wherein the former is set to a predetermined thickness within a range of 0.1 mm to 1 mm and the latter is set to a predetermined thickness within a range of 1 μ to 50 μ. The above-mentioned thickness is represented by the average thickness of each layer, and it is optimal that it is the minimum thickness.
上記実施例は弗素樹脂層とシリコンゴム層との間に接着
層を設けていないが、本発明は接着層を設けたものも含
むものである。Although the above embodiment does not provide an adhesive layer between the fluororesin layer and the silicone rubber layer, the present invention also includes an adhesive layer provided.
本発明の弾性回転体(ベルト、ローラを含む)は、帯電
防止効果があり、耐摩耗性、表面離型性に優れ、樹脂層
の表面特性と弾性層の弾性特性を充分発揮させて、物品
搬送をより確実なものにできる。又、上記充填剤を混入
した弗素樹脂層を下層に有するため、寿命が極めて長
く、定着回転体の抵抗が最表層にはよけいな添加物を樹
脂中に混入しなくても、低抵抗化できるので、オフセツ
ト防止効果が向上される。The elastic rotating body (including a belt and a roller) of the present invention has an antistatic effect, is excellent in wear resistance and surface releasability, and fully exhibits the surface characteristics of the resin layer and the elastic characteristics of the elastic layer to obtain an article. Transport can be made more reliable. Further, since the lower layer has the fluororesin layer mixed with the above-mentioned filler, the life is extremely long, and the resistance of the fixing rotary member can be lowered without mixing the additive which is far from the outermost layer into the resin. Therefore, the offset prevention effect is improved.
本発明定着装置は、上記定着用ローラを記録材を挟圧す
る一方のローラ(ベルトを含む)へ適用るとき、記録材
のカール発生を防止し、定着画像を鮮明でしかも定着性
が良いといつた効果を、従来よりも長期にわたって維持
できる。When the fixing roller of the present invention is applied to the one roller (including the belt) that presses the recording material, the fixing roller prevents curling of the recording material and provides a clear fixed image and good fixability. The effect can be maintained for a longer period of time than before.
本発明の弾性回転体の定着用ローラは、表面がかなり平
滑となり、研磨の必要度を減らすことができる。The surface of the elastic rotary member fixing roller of the present invention is considerably smooth, and the necessity of polishing can be reduced.
第1図は本発明の弾性回転体(ベルト、ローラを含む)
及びそれを有する定着装置の実施例の説明図、第2図は
定着用ローラの部分拡大図、第3図は定着用ローラの製
法の実施例説明図である。 1は定着ローラ、2は加圧ローラ、12,22はシリコンゴ
ムの弾性体層、13,23は弗素樹脂層。FIG. 1 shows an elastic rotating body (including a belt and a roller) of the present invention.
And an explanatory view of an embodiment of a fixing device having the same, FIG. 2 is a partially enlarged view of a fixing roller, and FIG. 3 is an explanatory view of an embodiment of a manufacturing method of the fixing roller. 1 is a fixing roller, 2 is a pressure roller, 12 and 22 are elastic layers of silicone rubber, and 13 and 23 are fluororesin layers.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 阪根 勇 滋賀県大津市一里山5丁目13番13号 株式 会社アイ.エス.テイ内 (56)参考文献 特開 昭57−89785(JP,A) 特開 昭53−77534(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Isamu Sakane 5-13-13 Ichiriyama, Otsu City, Shiga Pref. S. Tay (56) Reference JP-A-57-89785 (JP, A) JP-A-53-77534 (JP, A)
Claims (4)
することで樹脂層を形成した定着用ローラにおいて、 前記樹脂層は弾性体層上に未焼成樹脂の塗布焼成工程を
少なくとも2回以上繰り返すことにより形成された2層
以上の樹脂層であり、表面の樹脂層の内側の層には無機
又は半導体物質の充填剤が含まれており、表面の樹脂層
には充填剤が含まれていないことを特徴とする定着用ロ
ーラ。1. A fixing roller having a resin layer formed by applying an unfired resin on an elastic layer and firing the resin, wherein the resin layer has at least a step of applying an unfired resin on the elastic layer. It is a resin layer of two or more layers formed by repeating two or more times, the layer inside the surface resin layer contains a filler of an inorganic or semiconductor substance, and the resin layer on the surface contains a filler. A fixing roller which is not included.
又は、金属酸化物であることを特徴とする特許請求の範
囲第1項記載の定着用ローラ。2. The fixing roller according to claim 1, wherein the filler is glass, carbon black or metal oxide.
することで樹脂層を形成した定着用ローラを有する定着
装置において、 前記樹脂層は弾性体層上に未焼成樹脂の塗布焼成工程を
少なくとも2回以上繰り返すことにより形成された2層
以上の樹脂層であり、表面の樹脂層の内側の層には無機
又は半導体物質の充填剤が含まれており、表面の樹脂層
には充填剤が含まれていないことを特徴とする定着装
置。3. A fixing device having a fixing roller having a resin layer formed by applying an unfired resin on an elastic layer and firing the resin, wherein the resin layer is formed by applying an unfired resin on the elastic layer. It is a resin layer of two or more layers formed by repeating the firing step at least twice, and the inner layer of the resin layer on the surface contains a filler of an inorganic or semiconductor substance, and the resin layer on the surface is Is a fixing device characterized by not containing a filler.
又は、金属酸化物であることを特徴とする特許請求の範
囲第3項記載の定着装置。4. The fixing device according to claim 3, wherein the filler is glass, carbon black, or a metal oxide.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60078646A JPH0680474B2 (en) | 1985-04-12 | 1985-04-12 | Fixing roller and fixing device having the same |
US06/831,729 US4804576A (en) | 1985-02-28 | 1986-02-21 | Elastic rotatable member |
DE19863606662 DE3606662A1 (en) | 1985-02-28 | 1986-02-28 | ELASTIC, ROTATING ELEMENT |
US07/143,185 US4883715A (en) | 1985-02-28 | 1988-01-13 | Elastic rotatable member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60078646A JPH0680474B2 (en) | 1985-04-12 | 1985-04-12 | Fixing roller and fixing device having the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61236575A JPS61236575A (en) | 1986-10-21 |
JPH0680474B2 true JPH0680474B2 (en) | 1994-10-12 |
Family
ID=13667626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60078646A Expired - Lifetime JPH0680474B2 (en) | 1985-02-28 | 1985-04-12 | Fixing roller and fixing device having the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0680474B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0648413B2 (en) * | 1986-12-27 | 1994-06-22 | キヤノン株式会社 | Fixing device |
JP2509545B2 (en) * | 1987-08-07 | 1996-06-19 | キヤノン株式会社 | Fixing roller and fixing device having the same |
JPH0190745U (en) * | 1987-12-09 | 1989-06-14 | ||
JPH0747408Y2 (en) * | 1989-01-24 | 1995-11-01 | 京セラ株式会社 | roll |
US5291257A (en) * | 1993-08-02 | 1994-03-01 | Xerox Corporation | Composite pressure roll |
JP2009157205A (en) * | 2007-12-27 | 2009-07-16 | Sumitomo Electric Fine Polymer Inc | Oa equipment roller |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5377534A (en) * | 1976-12-20 | 1978-07-10 | Ricoh Co Ltd | Thermal fixing roller |
JPS5789785A (en) * | 1980-11-25 | 1982-06-04 | Sumitomo Electric Ind Ltd | Fixing roller |
-
1985
- 1985-04-12 JP JP60078646A patent/JPH0680474B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS61236575A (en) | 1986-10-21 |
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