JPH0673619B2 - Liquid mixing device - Google Patents

Liquid mixing device

Info

Publication number
JPH0673619B2
JPH0673619B2 JP3342491A JP3342491A JPH0673619B2 JP H0673619 B2 JPH0673619 B2 JP H0673619B2 JP 3342491 A JP3342491 A JP 3342491A JP 3342491 A JP3342491 A JP 3342491A JP H0673619 B2 JPH0673619 B2 JP H0673619B2
Authority
JP
Japan
Prior art keywords
mixing
liquid
block
mixed
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP3342491A
Other languages
Japanese (ja)
Other versions
JPH04247228A (en
Inventor
昭夫 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiwa Kasei Industry Co Ltd
Original Assignee
Daiwa Kasei Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa Kasei Industry Co Ltd filed Critical Daiwa Kasei Industry Co Ltd
Priority to JP3342491A priority Critical patent/JPH0673619B2/en
Publication of JPH04247228A publication Critical patent/JPH04247228A/en
Publication of JPH0673619B2 publication Critical patent/JPH0673619B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は2種以上の流体を、液
体輸送中該流体自体のエネルギーを利用して均一に混合
することのできる静的混合装置に関するもので、例えば
水−油エマルジョンの乳化をより完全にする均質化装置
や、液状樹脂原料と硬化剤を高速混合して注型硬化させ
る混合注型装置に使用して好適なものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a static mixing apparatus capable of uniformly mixing two or more kinds of fluids by utilizing the energy of the fluids during liquid transportation, for example, a water-oil emulsion. It is suitable for use in a homogenizing device for more complete emulsification and a mixing casting device that mixes a liquid resin raw material and a curing agent at a high speed and casts and cures.

【0002】[0002]

【従来の技術】従来、流体の混合装置としては流体中に
回転する撹拌翼を挿入、或いは浸漬し、流体に旋回、衝
突などの動力を与えて混合、均質化を行なう装置が使用
されている。この種の混合装置においては、回転、振動
などの動力を与える機構が不可欠であるため、構造が複
雑かつ大型化し、特に圧力差によって移送しているパイ
プラインの中間に於いて連続的に混合したい場合には、
流体のシールが困難で液もれや流体中に外気が混入する
などの問題を生じる。そこで近年流体の移送中に混合、
均質化を行なう方法として例えば180°のねじれを与
えた板と90°の位相差を設けて逆のねじれを与えた板
を流路に装入し、これをn回繰返すことによって流体を
n 等分する方法が提案されている。しかし乍らこの方
法では理論的に期待される混合効果は得られず、少なく
とも30乃至それ以上のユニットを通過させる必要があ
り、そのために装置は長大化し、混合に要する時間も長
くなってしまう。これは、差圧によって流体を移送して
いるラインの中では、流体は混合、分割が確実に行われ
る外周に近い部分よりも、ねじり板による旋回を受けな
い中心部の方がはるかに流通し易いという基本的な欠陥
に起因している。
2. Description of the Related Art Heretofore, as a fluid mixing apparatus, there has been used an apparatus which inserts or dips a rotating stirring blade into a fluid and gives power such as swirling or collision to the fluid to perform mixing and homogenization. . In this type of mixing device, a mechanism for supplying power such as rotation and vibration is indispensable, so the structure becomes complicated and large, and it is particularly desirable to continuously mix in the middle of the pipeline that is being transferred due to the pressure difference. in case of,
It is difficult to seal the fluid, which causes problems such as liquid leakage and entry of outside air into the fluid. So in recent years mixing during fluid transfer,
As a method for performing homogenization, for example, a plate having a twist of 180 ° and a plate having a phase difference of 90 ° and having a reverse twist are loaded into a channel, and this is repeated n times to make the fluid 2 n. A method of equal division has been proposed. However, in this method, the theoretically expected mixing effect cannot be obtained, and at least 30 or more units need to be passed, which makes the apparatus large and the time required for mixing becomes long. This is because in the line where the fluid is transferred by the differential pressure, the fluid flows far more in the central portion that is not swung by the torsion plate than in the portion near the outer periphery where mixing and division are reliably performed. This is due to the basic defect of being easy.

【0003】この欠点を改善するため、種々提案がなさ
れているが、ユニットの形状が複雑で非常に高価になる
ものや、圧力差をより大きくして噴流もしくは激しい対
向流により乱流を生成するものなど、静的混合装置の本
来の目的である簡易、小形、密閉、洗滌、置換容易、安
価などの特徴を満足するものは得られていない。
Various proposals have been made to remedy this drawback, but the shape of the unit is complicated and very expensive, and the turbulent flow is generated by a jet pressure or a violent counterflow with a larger pressure difference. No such thing as the one satisfying the original purpose of the static mixing device, such as simplicity, small size, sealing, washing, easy replacement, and low cost, has not been obtained.

【0004】[0004]

【解決しようとする問題点】この発明は、パイプライン
中に装入して、差圧のみによって混合及び均質化が容易
に得られる小形装置を提供せんとするものであり、更に
洗滌分解が容易にできる装置を提供するものである。
DISCLOSURE OF THE INVENTION The present invention is intended to provide a small-sized device which can be easily mixed and homogenized only by a differential pressure when it is charged in a pipeline, and can be easily washed and decomposed. To provide a device capable of

【0005】[0005]

【解決するための手段】本発明は円柱体表面に軸方向に
同一角度、同一ピッチで反対方向に螺旋溝を凹設し、こ
の溝によって形成される綾目状の交叉流路を備えたミキ
シングブロックを弾性円筒内に収容し、交叉流路に流体
を圧入し通過させることによって流体はミキシングブロ
ック表面と弾性円筒内壁によって密閉された交叉流路に
おいて円周方向の運動成分が衝突して合流混合され、同
時に1/2に分割されることを繰返すことによって均質
に混合されるものである。
According to the present invention, a spiral groove is formed on the surface of a cylindrical body at the same angle in the axial direction and at the same pitch in the opposite direction, and mixing is provided with a cross-shaped cross-flow passage formed by the groove. The block is housed in the elastic cylinder, and the fluid is press-fitted into the cross flow passage and passed through, so that the fluid in the circumferential direction collides with the fluid in the cross flow passage closed by the mixing block surface and the inner wall of the elastic cylinder. , And at the same time, it is uniformly divided by repeating the division into 1/2.

【0006】本発明において、適宜直径の円柱体表面に
凹設される螺線溝の断面形状、断面積交叉点数、溝ピッ
チ及び溝角度等は流体の性状、流量、混合比等によって
選択する。また、ミキシングブロックは複数段直列に設
けることができ、この場合溝のピッチ形状等を下流方向
に順次小さくして溝数及び交叉点数を増大させて混合効
率を向上させることができる。この場合において、各段
の溝断面積の総和は等しいことが望ましい。
In the present invention, the cross-sectional shape, the number of cross-sectional areas, the groove pitch, the groove angle, etc. of the spiral groove recessed on the surface of a cylindrical body having an appropriate diameter are selected according to the properties of the fluid, the flow rate, the mixing ratio and the like. Further, the mixing blocks can be provided in a plurality of stages in series, and in this case, the pitch shape of the grooves and the like can be successively reduced in the downstream direction to increase the number of grooves and the number of intersecting points to improve the mixing efficiency. In this case, it is desirable that the sum of the groove cross-sectional areas of each step be equal.

【0007】更に、ブロックの供給側上流端に被混合液
をブロックの交叉流路に案内するための円錐状ガイドコ
ーンを設けたり又は排出側に集液コーンを設けて混合に
寄与しない空間容積を少なくして洗滌液を節約すると共
に液の置換時間を短縮できる。いずれの場合においても
円柱体の外周に密着する弾性円筒は、その周囲に処理流
体自体の圧力、又は外圧を加えることによってショート
パスの発生又は滞溜部の発生を防止することができる。
Further, a conical guide cone for guiding the liquid to be mixed to the cross flow passage of the block is provided at the upstream end of the block on the supply side, or a liquid collecting cone is provided on the discharge side to provide a space volume that does not contribute to mixing. The cleaning liquid can be saved by reducing the amount and the liquid replacement time can be shortened. In any case, the elastic cylinder that is in close contact with the outer periphery of the cylindrical body can prevent the occurrence of short paths or the accumulation of the reservoir by applying the pressure of the processing fluid itself or the external pressure to the periphery thereof.

【0008】[0008]

【実施例】図1において、1はハウジング、2はベース
ブロック、3は円筒ケース、4、5は被混合液ABの注
入口、6は被混合液の液通路、6aは供給口、7は導入
室、8は、表面に導入溝9を有するガイドコーン又はセ
パレータである。10は、ガイドコーンに回動可能に連
設したミキシングブロックであって、ステンレス製円柱
体11の表面に円柱体の中心軸に対して所定の角度で且
つ同一ピッチの複数の螺線溝12、13が夫々反対方向
に凹設された交叉流路14が形成されている。15は溝
の交点であってミキシングブロック表面に均等密度で分
布している。16はミキシングブロックを収容している
ゴム製弾性円筒、17は排出空間、18は混合液排出口
であってパイプラインに接続される。19は、円筒ケー
ス3と弾性円筒16との間に設けられた加圧室であっ
て、供給口20からの加圧流体によって所望の圧力に維
持されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In FIG. 1, 1 is a housing, 2 is a base block, 3 is a cylindrical case, 4 and 5 are inlets for the mixed liquid AB, 6 is a liquid passage for the mixed liquid, 6a is a supply port, and 7 is The introducing chamber 8 is a guide cone or a separator having an introducing groove 9 on its surface. Reference numeral 10 denotes a mixing block rotatably connected to a guide cone, and a plurality of spiral grooves 12 formed on the surface of a stainless steel cylindrical body 11 at a predetermined angle and at the same pitch with respect to the central axis of the cylindrical body, Cross flow passages 14 are formed in which 13 are respectively recessed in opposite directions. Reference numeral 15 is an intersection of the grooves, which are distributed at a uniform density on the surface of the mixing block. Reference numeral 16 is a rubber elastic cylinder containing the mixing block, 17 is a discharge space, and 18 is a mixed liquid discharge port, which is connected to the pipeline. Reference numeral 19 is a pressurizing chamber provided between the cylindrical case 3 and the elastic cylinder 16, and is maintained at a desired pressure by the pressurized fluid from the supply port 20.

【0009】被混合液A、Bは、供給口6aから不完全
な混合状態で導入溝9を通ってミキシングブロックの交
叉流路14内に導入される。この場合、ガイドコーンの
導入溝9と交叉流路の第1の交点15が一致するように
配置されていると被混合液は直ちに第1の交点15で2
分割される。分割された液は交叉流路の螺線溝12、1
3を通って夫々第2の交点15に至る。第2の交点では
他の螺線溝12、13からの液と衝突し混合及び再度の
分割が行われて更に第3の交点に案内される。
The mixed liquids A and B are introduced from the supply port 6a through the introduction groove 9 into the cross flow passage 14 of the mixing block in an incompletely mixed state. In this case, if the introduction groove 9 of the guide cone and the first intersection 15 of the intersecting flow path are arranged so as to coincide with each other, the liquid to be mixed will immediately reach 2 at the first intersection 15.
Will be divided. The divided liquids are spiral grooves 12 and 1 of the cross flow passage.
3 to reach the second intersection 15, respectively. At the second intersection, the liquids from the other spiral grooves 12 and 13 collide with each other, and mixing and redivision are performed, and the liquid is guided to the third intersection.

【0010】交叉流路中での液圧に対抗するように弾性
円筒な外部から流体によって加圧されており、弾性円筒
内面はミキシングブロックの表面に密着している。この
ためミキシングブロックの表面精度が超高精度でなくて
も通過液はショートパスすることなく螺線溝のみを通っ
て各交点に導入され混合作用が得られるのである。本発明において交叉流路での混合作用を液路分割のみと
仮定すると、n=30で約10億分の1となって実用上
充分な混合が可能であるが、通常はn=10〜15で充
分な混合結果が得られる。 この理由は明らかでないが、交叉流路においては対向流
の衝突による渦流と分流による複雑な流れが生成し、こ
れらが相乗的に連続混合作用に寄与しているものと推測
される。
Fluid is pressurized from the outside of the elastic cylinder so as to oppose the hydraulic pressure in the cross flow passage, and the inner surface of the elastic cylinder is in close contact with the surface of the mixing block. Therefore, even if the surface precision of the mixing block is not very high, the passing liquid is introduced into each intersection through only the spiral groove without short-passing, and the mixing action is obtained. In the present invention, the mixing action in the cross flow passage is limited to the liquid passage division.
Assuming that n = 30, it is about 1 / 1.0 billion
Sufficient mixing is possible, but normally n = 10-15
Good mixing results are obtained. The reason for this is not clear, but in the cross flow passage, the counter flow
A vortex flow due to the collision of
Presumed that they synergistically contribute to continuous mixing
To be done.

【0011】[0011]

【実施例2】図2の装置は、複数のミキシングブロック
を直列多段に連結すると共に各ブロックの交叉流路を構
成する螺線溝のピッチを下流方向に1/2づつ減少させ
ると共に溝の断面積も1/2として構成したものであ
る。多段連結ミキシングブロック30は、第1ブロック
31、第1ブロック32、第3ブロック33及び集液コ
ーン35を備えた第4ブロック34とから構成され、各
ミキシングブロックは嵌合連結用の凹凸部を備えてい
る。36はスペーサであって、ガイドコーン8及び排出
コーン35を含むミキシングブロック30を導入室7及
び弾性円筒16内に密着収納させるために設けられてお
り、周縁に設けられた連通溝37は第1ブロックの最終
交点と第2ブロックの第1交点を連絡している。
[Embodiment 2] In the apparatus shown in FIG. 2, a plurality of mixing blocks are connected in series in multiple stages, and the pitch of the spiral groove forming the cross flow passage of each block is reduced by ½ in the downstream direction and the groove is disconnected. The area is also halved. The multi-stage connection mixing block 30 is composed of a first block 31, a first block 32, a third block 33 and a fourth block 34 having a liquid collecting cone 35, and each mixing block has an uneven portion for fitting connection. I have it. Reference numeral 36 denotes a spacer, which is provided to tightly store the mixing block 30 including the guide cone 8 and the discharge cone 35 in the introduction chamber 7 and the elastic cylinder 16, and the communication groove 37 provided at the peripheral edge is the first. The last intersection of the block and the first intersection of the second block are communicated.

【0012】この実施例装置において、例えば第4ブロ
ックの螺線溝の角度は第1ブロックと同一角度である
が、溝ピッチは1/8にされている。従って溝断面積も
約1/8としてある。この装置の混合作用は、前記実施
例と同一であるから詳細説明は割愛するが各段毎に液経
路中の交点数が幾何級数的に増大し且つ液量は反比例的
に少量になって混合分割が繰り返されるので短い区間で
均質混合が行われる利点がある。本装置は容器内の通液
空間が少ないので洗滌又は液交換が短時間で行なえる。
In the apparatus of this embodiment, for example, the angle of the spiral groove of the fourth block is the same as that of the first block, but the groove pitch is 1/8. Therefore, the groove cross-sectional area is also about 1/8. Since the mixing action of this device is the same as that of the above-mentioned embodiment, a detailed description thereof will be omitted, but the number of intersections in the liquid path increases exponentially and the amount of liquid decreases in inverse proportion to each stage. Since the division is repeated, there is an advantage that homogeneous mixing is performed in a short section. Since this device has a small liquid passage space in the container, washing or liquid exchange can be performed in a short time.

【0013】[0013]

【実験例】実施例1の装置において、ミキシングブロッ
クの直径50mm、長さ200mm、螺線溝断面積約1
mm2 、溝角約60°軸に沿った直線上の交点数n=3
3としてサラダ油と着色水を被混合液体として常圧に近
い圧力で通過させたところ従来の撹拌翼型混合装置によ
るよりも良好な混合状態を得ることができた。(混合状
態は排出混合液を静置して比較した。)その後この装置
に水道水を通水して内部洗滌したところ約5秒で油滴の
存在及び着色は認められなくなり、同程度の大きさの従
来型スタティックラインミキサと較べて洗滌時間が約6
0分の1に短縮された。
[Experimental Example] In the apparatus of Example 1, the mixing block has a diameter of 50 mm, a length of 200 mm, and a spiral groove cross-sectional area of about 1
mm 2 , groove angle about 60 ° Number of intersections on a straight line along the axis n = 3
When salad oil and colored water were passed as the liquid to be mixed at a pressure close to normal pressure as 3, the mixing state was better than that obtained by the conventional stirring blade type mixing device. (The mixed state was compared by allowing the discharged mixed solution to stand still.) After that, when tap water was passed through this device to wash the inside, the presence of oil droplets and coloring were not observed in about 5 seconds, and the size was about the same. Cleaning time is about 6 times compared to the conventional static line mixer
It was shortened to 1/0.

【0014】[0014]

【効果】本発明装置は無動力で且つ可動部分がなく小型
であるからパイプライン中に介装して使用できるもので
あり、製作も比較的容易である上、分解組立も簡単であ
って高粘度液体の混合にも利用可能である。
The device of the present invention is non-powered, has no moving parts, and is small in size, so that it can be used by being inserted in a pipeline. It is relatively easy to manufacture, and disassembling and assembling are also easy and highly efficient. It can also be used for mixing viscous liquids.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例装置の要部を示す一部断面図。FIG. 1 is a partial cross-sectional view showing a main part of an apparatus according to an embodiment.

【図2】他の実施例装置の半断面図。FIG. 2 is a half cross-sectional view of another example device.

【符号の説明】[Explanation of symbols]

8はガイドライン 9は導入溝 10はミキシングブロック 12、13は螺線溝 14は交叉流路 15は交点 16は弾性円筒 19は加圧室 30は多段連結ミキシングブロック 35は集液コーン 8 is a guide line 9 is an introduction groove 10 is a mixing block 12 and 13 is a spiral groove 14 is an intersecting flow path 15 is an intersection point 16 is an elastic cylinder 19 is a pressurizing chamber 30 is a multistage connecting mixing block 35 is a collecting cone

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】円柱体表面に中心軸に対して所定の同一角
度で且つ同一ピッチで夫々反対方向に凹設された複数の
螺線溝によって形成された交叉流路を有するミキシング
ブロックが外部から加圧可能な弾性円筒体内に収容され
前記ミキシングブロックの一端から複数の被混合液を供
給し他端から混合液を排出することを特徴とする液体混
合装置。
1. A mixing block having a cross flow passage formed on the surface of a cylindrical body by a plurality of spiral grooves recessed in opposite directions at a predetermined same angle and at the same pitch with respect to a central axis from the outside. A liquid mixing apparatus which is housed in a pressurizable elastic cylinder and which supplies a plurality of mixed liquids from one end of the mixing block and discharges the mixed liquid from the other end.
【請求項2】複数のミキシングブロックが多段直列に連
設されると共に各ブロックの螺線溝のピッチが下流方向
に1/2となるように形成されてなる請求項1記載の液
体混合装置。
2. A liquid mixing apparatus according to claim 1, wherein a plurality of mixing blocks are connected in series in a multi-stage manner and the pitch of the spiral groove of each block is formed to be 1/2 in the downstream direction.
【請求項3】螺線溝の角度が各ブロック毎に異なる請求
項2記載の液体混合装置。
3. The liquid mixing apparatus according to claim 2, wherein the angle of the spiral groove is different for each block.
【請求項4】ミキシングブロックの上流端に被混合液を
前記ブロックの交叉流路に案内するための導入溝付ガイ
ドコーンが固設されてなる請求項1、2、3記載のいず
れかの液体混合装置。
4. The liquid according to claim 1, wherein a guide cone with an introduction groove for guiding the mixed liquid to the cross flow passage of the block is fixedly provided at the upstream end of the mixing block. Mixing device.
【請求項5】ミキシングブロックの排出端に器壁との間
に混合液集液用円錐状空間を形成するための集液コーン
が設けられてなる請求項1、2、3、4記載のいずれか
の液体混合装置。
5. A liquid collecting cone for forming a conical space for collecting a mixed liquid between the discharge end of the mixing block and the vessel wall, according to any one of claims 1, 2, 3, and 4. Liquid mixing device.
JP3342491A 1991-02-04 1991-02-04 Liquid mixing device Expired - Fee Related JPH0673619B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3342491A JPH0673619B2 (en) 1991-02-04 1991-02-04 Liquid mixing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3342491A JPH0673619B2 (en) 1991-02-04 1991-02-04 Liquid mixing device

Publications (2)

Publication Number Publication Date
JPH04247228A JPH04247228A (en) 1992-09-03
JPH0673619B2 true JPH0673619B2 (en) 1994-09-21

Family

ID=12386181

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3342491A Expired - Fee Related JPH0673619B2 (en) 1991-02-04 1991-02-04 Liquid mixing device

Country Status (1)

Country Link
JP (1) JPH0673619B2 (en)

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KR102416774B1 (en) * 2021-01-08 2022-07-05 (주)디유티코리아 Mixing head including static mixer
CN114917789A (en) * 2022-04-19 2022-08-19 宁波一品生物技术有限公司 Double-helix mixer with anti-blocking function

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