JPH0647433A - Device for forming coil edge preliminarily - Google Patents

Device for forming coil edge preliminarily

Info

Publication number
JPH0647433A
JPH0647433A JP4207728A JP20772892A JPH0647433A JP H0647433 A JPH0647433 A JP H0647433A JP 4207728 A JP4207728 A JP 4207728A JP 20772892 A JP20772892 A JP 20772892A JP H0647433 A JPH0647433 A JP H0647433A
Authority
JP
Japan
Prior art keywords
coil
steel strip
coil edge
rolls
edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP4207728A
Other languages
Japanese (ja)
Inventor
Kazuhiro Tanaka
和博 田中
Tomofumi Naruse
智文 成瀬
Akinori Murase
紀典 村瀬
Toshio Hirokawa
登志男 広川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP4207728A priority Critical patent/JPH0647433A/en
Publication of JPH0647433A publication Critical patent/JPH0647433A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams
    • B21C37/122Making tubes or metal hoses with helically arranged seams with welded or soldered seams

Abstract

PURPOSE:To preliminarily form a coil edge surely without taking a space by bending the coil edge part passing between two upper and lower pinch rolls in the upper direction previously before bending to feed the coil in the manufacture of a spiral steel tube. CONSTITUTION:The steel strip 1 comes to the pinch rolls 6 after it passes a welding machine 4 for joining coils and a milling device 5 for cutting a groove. The pinch rolls 6 clamp the steel strip 1 vertically to unwind the steel strip 1 and to send it to a forming part. The steel strip 1 is sent by the pinch rolls 6 into three rows of forming rolls 7 to be formed in a spiral state and a preceding side edge 8 and a succeeding other side edge 9 are welded as they thrust each other. An upper pinch roll 10 facing the coil edge part is worked in a convergent taper and a lower pinch roll 11 is worked in a divergent taper to form upper and lower pinch roll profiles which can form the coil edge part preliminarily in the upper direction.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、スパイラル鋼管の成形
において発生するコイルエッジ部の変形による外観品質
上の問題を解決するためのコイルエッジ予備成形装置に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coil edge preforming apparatus for solving the problem of appearance quality due to the deformation of the coil edge portion which occurs in the forming of spiral steel pipe.

【0002】[0002]

【従来の技術】従来、スパイラル鋼管は熱延コイルをア
ンコイラから巻きほどきながら、ピンチロールでコイル
を斜めに成形部、溶接部に送り込み、成形ロールでスパ
イラル状に成形しつゝ、内外面から溶接を行い製造され
る。このスパイラル鋼管の成形に当たっては、一般には
3点曲げにて行なわれているのが実状である。しかし、
この3点曲げを行なう際にコイルエッジ部がコイル中央
部に比べて、だれ下がる現象が発生する。すなわち、図
5に示すように鋼帯1の左右エッジ部15が下方向に曲
がる現象、いわゆる馬の鞍型変形が発生するものであ
る。この馬の鞍型変形が発生した状態でスパイラル状に
成形した後溶接を行なった鋼管16は、図6に示すよう
に、溶接ビード部17が他の部分に比べて、せり上がる
ピーキング状態となり、製品として外観品質上問題とな
る。
2. Description of the Related Art Conventionally, in a spiral steel pipe, while a hot-rolled coil is unwound from an uncoiler, a pinch roll feeds the coil diagonally to a forming part and a welding part, and a spiral forming is performed with a forming roll. It is manufactured by welding. In general, the spiral steel pipe is formed by three-point bending. But,
When this three-point bending is performed, a phenomenon in which the coil edge portion sags compared to the coil central portion occurs. That is, as shown in FIG. 5, a phenomenon in which the left and right edge portions 15 of the steel strip 1 bend downward, that is, a so-called saddle-shaped deformation of a horse occurs. As shown in FIG. 6, the steel pipe 16 formed into a spiral shape and welded after the saddle-shaped deformation of the horse is in a peaking state in which the weld bead portion 17 is higher than other portions, as shown in FIG. As a product, it becomes a problem in terms of appearance quality.

【0003】[0003]

【発明が解決しようとする課題】この問題に対する対策
として、成形前にコイルエッジを予め逆方向に曲げてお
く方法、及びコイルエッジ直下に成形ロールを配置し、
前述した馬の鞍型変形を防止する方法等が提案されてい
る。しかし、前者の方法には設備スペースを必要とし、
また、後者の方法にあっては、設備制限上成形ロールを
配置出来ない場合がある等の問題がある。
As a measure against this problem, a method of previously bending the coil edge in the opposite direction before forming, and disposing a forming roll directly below the coil edge,
A method for preventing the saddle-shaped deformation of the horse has been proposed. However, the former method requires equipment space,
In addition, the latter method has a problem in that the molding rolls may not be placed due to equipment restrictions.

【0004】[0004]

【課題を解決するための手段】上記したように、従来技
術の問題を解消し、スペースを取らず確実にコイルエッ
ジを予備成形する装置を提供することにある。その発明
の要旨とするところは (1)スパイラル鋼管の製造において、コイル送り込み
のための上下2本のピンチロールのコイルエッジ部が通
過する部分により、成形前に予め上方向に曲げ成形する
ことを特徴とするコイルエッジ予備成形装置。 (2)スパイラル鋼管の製造において、コイル送り込み
のための上下2本のピンチロールのコイルエッジ部が通
過する部分をフラット部と曲率部との分割ロールとする
と共に、上下の該曲率部をアイドルロールとし、該アイ
ドルロールによって、成形前に予め上方向に曲げ成形す
ることを特徴とするコイルエッジ予備成形装置にある。
SUMMARY OF THE INVENTION As described above, it is an object of the present invention to solve the problems of the prior art and to provide an apparatus for reliably preforming coil edges without taking up space. The gist of the invention is (1) in the manufacture of a spiral steel pipe, the upper and lower two pinch rolls for coil feeding pass through the coil edge portions and are bent upward in advance before forming. Characteristic coil edge preforming device. (2) In manufacturing a spiral steel pipe, a portion through which a coil edge portion of two upper and lower pinch rolls for feeding a coil is made into a split roll of a flat portion and a curved portion, and the upper and lower curved portions are idle rolls. In addition, the coil edge preforming apparatus is characterized in that the idler roll is preliminarily bent upward before forming.

【0005】以下本発明について図面に従って詳細に説
明する。図1はスパイラル鋼管の製造工程を示す概念図
である。図1に示すように、鋼帯1はアンコイラ2によ
り巻きほどかれ、レベラー3により平坦度矯正された
後、コイル継溶接機4及び開先切削用のフライス装置5
を通過した後、ピンチロール6に至る。ピンチロール6
は鋼帯1を上下よりはさみこみ、鋼帯1の巻きほどき及
び成形部への送り込みに対する全ての動力を負担してい
る。鋼帯1はこのピンチロール6により3列の成形ロー
ル7に送り込まれ、スパイラル状に成形され、先行する
側縁8と後続する他方の側縁9とが、突き合わされるよ
うにして溶接が行われる。なおスパイラル鋼管は、スパ
イラ造管機内で連続的に成形、内外面溶接を行った後引
続き走行切断機(図示せず)により所定の長さに切断さ
れて製管される。
The present invention will be described in detail below with reference to the drawings. FIG. 1 is a conceptual diagram showing a manufacturing process of a spiral steel pipe. As shown in FIG. 1, a steel strip 1 is unwound by an uncoiler 2 and flattened by a leveler 3, and then a coil joint welding machine 4 and a milling device 5 for groove cutting.
After passing through, reach the pinch roll 6. Pinch roll 6
Bears all the power for pinching the steel strip 1 from above and below, unwinding the steel strip 1 and feeding it into the forming part. The steel strip 1 is fed into the three rows of forming rolls 7 by the pinch rolls 6 and is formed into a spiral shape, and welding is performed so that the leading side edge 8 and the trailing other side edge 9 are butted against each other. Be seen. The spiral steel pipe is manufactured by continuously forming and welding the inner and outer surfaces in a spiral pipe making machine, and then cutting the pipe into a predetermined length by a traveling cutting machine (not shown) to produce a pipe.

【0006】図2は本発明に係るピンチロールの曲げ状
態を示す断面図である。図2に示すように、コイルエッ
ジ部に当たる上ピンチロール10と下ピンチロール11
とそれぞれ、上ピンチロールにあっては、先細り状テー
パーに加工し、また下ピンチロールは先拡がり状テーパ
ーに加工することによって、コイルエッジ部を上方向に
予備成形可能な上下ピンチロールプロフイールを形成す
るものである。
FIG. 2 is a sectional view showing a bent state of the pinch roll according to the present invention. As shown in FIG. 2, an upper pinch roll 10 and a lower pinch roll 11 that hit the coil edge portion.
The upper pinch roll is processed into a tapered taper, and the lower pinch roll is processed into a divergent taper to form an upper and lower pinch roll profile that can preform the coil edge in the upward direction. To do.

【0007】また、図3は本発明に係るピンチロールプ
ロフイールを示す図である。図3に示すように、曲げ予
備成形量については、前述した馬の鞍型変形の変形量が
コイルの厚み、幅、曲げ曲率、強度等により変化するた
め、当然予め上方面に曲げる予備成形量も変化させる必
要があるため、その方法として、ピンチロールプロフイ
ールを単一の曲率半径にせず曲率半径を連続的に変化さ
せ、所定の曲げ成形量に合わせて、ピンチロールをシフ
トさせることによって達成しようとするものである。
FIG. 3 is a diagram showing a pinch roll profile according to the present invention. As shown in FIG. 3, regarding the bending preforming amount, since the deformation amount of the saddle-shaped deformation of the horse described above varies depending on the thickness, width, bending curvature, strength, etc. of the coil, naturally the preforming amount for bending the upper surface in advance. It is also necessary to change the pinch roll profile by changing the radius of curvature continuously instead of changing the radius of curvature to a single radius and shifting the pinch rolls according to the predetermined bending amount. It is what

【0008】更に、図4は本発明に係るピンチロールの
分割ロールを示す断面図である。図4に示すように、フ
ラット部ロール12と曲率部上ロール13及び曲率部下
ロール14とを分割ロールとすることによって、フラッ
ト部ロールと曲率部ロールの回転周速の異なることから
生ずるコイル通板の不安定化や擦傷等の発生を防止する
ものである。すなわち、ピンチロールではピンチロール
の中心部とエッジ部との回転周速差が生じ、その結果コ
イル通板の不安定状態となり、さらには鋼帯への擦傷を
生ずる可能性がある。これを防止するために、本発明は
フラット部と曲率部を分割ロールとし、しかも曲率部を
アイドル化することによって、エッジ部でのコイル通板
はアイドル回転させ、コイル通板の不安定化や擦傷等の
発生を低減するものである。
Further, FIG. 4 is a sectional view showing a split roll of the pinch roll according to the present invention. As shown in FIG. 4, the flat portion roll 12, the curved portion upper roll 13, and the curved portion lower roll 14 are divided rolls, so that the coil passing occurs due to the different rotational peripheral speeds of the flat portion roll and the curved portion roll. It prevents the destabilization and the occurrence of scratches. That is, in the pinch roll, a difference in rotational peripheral speed occurs between the center portion and the edge portion of the pinch roll, and as a result, the coil passing plate may become unstable, and further, the steel strip may be scratched. In order to prevent this, according to the present invention, the flat portion and the curved portion are divided into rolls, and the curved portion is idled to idle rotate the coil threaded plate at the edge portion, thereby destabilizing the coil threaded plate. The occurrence of scratches and the like is reduced.

【0009】[0009]

【実施例】【Example】

実施例1 アンコイラから巻きもどされた1850mm幅、16m
m厚さの鋼帯をトリミングし、スパイラル成形及び内外
面溶接を順次施し、φ800mm径のスパイラル鋼管を
製造するに当たり、コイルエッジが通過する部分の上ピ
ンチロールには先細りテーパーを、下ピンチロールには
先太りテーパーを付与した一対のピンチロールを最適位
置にシフトさせてコイルエッジ部を上方向に曲げた状態
で先行する側縁と後続する他方の側縁とを突き合わせ、
所定の電流で内外面から溶接し、スパイラル鋼管を造管
した。その結果、従来見られた溶接ビード部でのピーキ
ングは全く見られず、外観品質上極めて優れたスパイラ
ル鋼管を製造することが出来た。
Example 1 1850 mm width, 16 m unwound from uncoiler
A steel strip of m thickness is trimmed, spiral forming and inner and outer surface welding are sequentially performed to manufacture a spiral steel pipe with a diameter of 800 mm. When manufacturing a spiral steel pipe with a diameter of 800 mm, a taper is used for the upper pinch roll where the coil edge passes and Is a pair of pinch rolls with a thickened taper shifted to the optimum position and the coil edge portion is bent upward, but the leading side edge and the following other side edge are butted against each other.
Welded from the inner and outer surfaces with a predetermined current to make a spiral steel pipe. As a result, peaking at the weld bead portion, which has been conventionally seen, was not observed at all, and it was possible to manufacture a spiral steel pipe having an extremely excellent appearance quality.

【0010】実施例2 実施例1と同様の条件でのスパイラル鋼管の製造方法に
おいて、上部及び下部ピンチロールの先端部をそれぞれ
分割ロールとし、しかも、その分割ロールの上部ピンチ
ロールには先細りテーパーを、下部の分割ロールには先
太りテーパーを付与した一対のアイドル化された分割ロ
ールを持つピンチロールによって、スパイラル鋼管を造
管した。その結果、鋼帯は極めて安定した状態で通板さ
れ、かつ、鋼帯には全く損傷が無く、かつ従来見られた
溶接ビード部でのピーキングは全く見られず、外観品質
上極めて優れたスパイラル鋼管を製造することが出来
た。
Example 2 In the method for manufacturing a spiral steel pipe under the same conditions as in Example 1, the tip ends of the upper and lower pinch rolls are divided rolls, and the upper pinch rolls of the divided rolls are tapered. A spiral steel pipe was produced by a pinch roll having a pair of idled dividing rolls with a tapered taper on the lower dividing rolls. As a result, the steel strip is passed through in a very stable state, there is no damage to the steel strip, and there is no peaking at the weld bead part that has been seen in the past. We were able to manufacture steel pipes.

【0011】[0011]

【発明の効果】以上述べたように、本発明の実施によっ
て、コイル通板が極めて安定した状態で通板され、かつ
鋼帯への擦傷が全く見られない状態で成形工程に搬送さ
れ、しかも、従来のスパイラル鋼管の製造において発生
していたコイルエッジ部の変形が解消され、その結果ピ
ーキングによる外観品質上の問題が解決され、極めて優
れた外観品質を有するスパイラル鋼管を製造することが
可能になった。
As described above, by carrying out the present invention, the coil threading is carried in an extremely stable state, and the coiling is carried to the forming step without any scratches on the steel strip. , The deformation of the coil edge part that occurred in the conventional manufacturing of spiral steel pipes is eliminated, as a result the problem of appearance quality due to peaking is solved, and it becomes possible to manufacture spiral steel pipes with extremely excellent appearance quality. became.

【図面の簡単な説明】[Brief description of drawings]

【図1】スパイラル鋼管の製造工程を示す概念図FIG. 1 is a conceptual diagram showing a manufacturing process of a spiral steel pipe.

【図2】本発明に係るピンチロールの曲げ状態を示す断
面図
FIG. 2 is a sectional view showing a bent state of a pinch roll according to the present invention.

【図3】本発明に係るピンチロールプロフイールを示す
FIG. 3 is a view showing a pinch roll profile according to the present invention.

【図4】本発明に係るピンチロールの分割ロールを示す
断面図
FIG. 4 is a sectional view showing a split roll of a pinch roll according to the present invention.

【図5】従来技術での鋼帯の左右エッジ部が下方向に曲
がる現象を示す概念図
FIG. 5 is a conceptual diagram showing a phenomenon in which left and right edge portions of a steel strip bend downward in a conventional technique.

【図6】従来のスパイラル鋼管の溶接ビード部にピーキ
ングが生じた状態を示す概念図である。
FIG. 6 is a conceptual diagram showing a state where peaking occurs in a weld bead portion of a conventional spiral steel pipe.

【符号の説明】[Explanation of symbols]

1 鋼帯 2 アンコイラ 3 レベラー 4 コイル継溶接機 5 フライス装置 6 ピンチロール 7 成形ロール 8 先行するコイル側縁 9 後行するコイル側縁 10 上ピンチロール 11 下ピンチロール 12 フラット部ロール 13 曲率部上ロール 14 曲率部下ロール 15 左右エッジ部 16 鋼管 17 溶接ビード部 1 steel strip 2 uncoiler 3 leveler 4 coil joint welding machine 5 milling device 6 pinch roll 7 forming roll 8 leading coil side edge 9 trailing coil side edge 10 upper pinch roll 11 lower pinch roll 12 flat part roll 13 on curvature part Roll 14 Curvature part lower roll 15 Left and right edge part 16 Steel pipe 17 Weld bead part

───────────────────────────────────────────────────── フロントページの続き (72)発明者 広川 登志男 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Toshio Hirokawa 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corp. Kimitsu Steel Co., Ltd.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 スパイラル鋼管の製造において、コイル
送り込みのための上下2本のピンチロールのコイルエッ
ジ部が通過する部分により成形前にコイルエッジを予め
上方向に曲げ成形することを特徴とするコイルエッジ予
備成形装置。
1. A coil characterized in that, in the manufacture of a spiral steel pipe, the coil edge is preliminarily bent upward before forming by the portions through which the coil edge portions of the upper and lower two pinch rolls for feeding the coil pass. Edge preforming device.
【請求項2】 スパイラル鋼管の製造において、コイル
送り込みのための上下2本のピンチロールのコイルエッ
ジ部が通過する部分をフラット部と曲率部との分割ロー
ルとすると共に、上下の該曲率部をアイドルロールと
し、該アイドルロールによって、成形前にコイルエッジ
を予め上方向に曲げ成形することを特徴とするコイルエ
ッジ予備成形装置。
2. In the manufacture of a spiral steel pipe, a portion through which a coil edge portion of two upper and lower pinch rolls for feeding a coil passes is used as a split roll of a flat portion and a curved portion, and the upper and lower curved portions are formed. A coil edge preforming apparatus, characterized in that the coil edge is preliminarily bent and shaped before forming by an idle roll before forming.
JP4207728A 1992-08-04 1992-08-04 Device for forming coil edge preliminarily Withdrawn JPH0647433A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4207728A JPH0647433A (en) 1992-08-04 1992-08-04 Device for forming coil edge preliminarily

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4207728A JPH0647433A (en) 1992-08-04 1992-08-04 Device for forming coil edge preliminarily

Publications (1)

Publication Number Publication Date
JPH0647433A true JPH0647433A (en) 1994-02-22

Family

ID=16544562

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4207728A Withdrawn JPH0647433A (en) 1992-08-04 1992-08-04 Device for forming coil edge preliminarily

Country Status (1)

Country Link
JP (1) JPH0647433A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113770199A (en) * 2016-08-31 2021-12-10 吉斯通塔系统公司 Plate transitions in spiral formed structures

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113770199A (en) * 2016-08-31 2021-12-10 吉斯通塔系统公司 Plate transitions in spiral formed structures

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Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 19991005