JPH0641973U - Gas welding nozzle - Google Patents
Gas welding nozzleInfo
- Publication number
- JPH0641973U JPH0641973U JP080747U JP8074792U JPH0641973U JP H0641973 U JPH0641973 U JP H0641973U JP 080747 U JP080747 U JP 080747U JP 8074792 U JP8074792 U JP 8074792U JP H0641973 U JPH0641973 U JP H0641973U
- Authority
- JP
- Japan
- Prior art keywords
- welding
- nozzle body
- spatter
- gas welding
- nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
(57)【要約】
【目的】 筒先へのスパッタの溶着を防止して長期間に
わたって使用することができるガス溶接用ノズルを提供
すること。
【構成】 円筒状ノズル本体1の筒先を先細テーパ部3
に形成したもの。
(57) [Abstract] [Purpose] To provide a nozzle for gas welding, which can prevent spatter from depositing on a cylinder tip and can be used for a long period of time. [Structure] The tip of the cylindrical nozzle body 1 is tapered to a tapered portion 3
Formed on.
Description
【0001】[0001]
本考案は、表面に溶着・堆積したスパッタが溶接面内へ脱落することを防止し て高品質のガス溶接を長期間にわたって行うことができるガス溶接用ノズルに関 するものである。 The present invention relates to a gas welding nozzle capable of performing high-quality gas welding for a long period of time by preventing spatter deposited and deposited on the surface from falling into the welding surface.
【0002】[0002]
一般にガス溶接に用いられる円筒状のガス溶接用ノズルは、溶接時に発生する スパッタがノズル本体の表面に溶着するため1週間程度の使用によってノズルの 内部が閉塞され始め、ガスの供給が円滑に行われなくなるという欠点があった。 そこで、ノズル本体の表面に特殊なめっき層を形成してスパッタが表面に溶着し 難くなるようにしたガス溶接用ノズルが開発されてきた。 The cylindrical gas welding nozzle that is generally used for gas welding, the spatter generated during welding is deposited on the surface of the nozzle body, and after about 1 week of use, the inside of the nozzle begins to become blocked and the gas is supplied smoothly. There was a drawback that you wouldn't let go. Therefore, a nozzle for gas welding has been developed in which a special plating layer is formed on the surface of the nozzle body to make it difficult for spatter to adhere to the surface.
【0003】 しかしながら、円筒状のノズル本体にどのような表面処理を施しても僅かずつ ではあるが表面にスパッタが溶着・堆積することは避けられず、特に、本体の筒 先にはスパッタが溶着し易く、この溶着・堆積したスパッタが突然に溶接面内へ 落下して気泡や凹凸を発生させ、外観不良あるいは溶接不良などの品質低下を招 く場合があるという問題点があった。However, no matter what kind of surface treatment is applied to the cylindrical nozzle body, it is unavoidable that spatter is deposited and deposited on the surface, but spatter is deposited on the tip of the cylinder. However, there is a problem in that the deposited and deposited spatter suddenly drops into the welding surface to generate bubbles and irregularities, which may lead to poor quality such as poor appearance or poor welding.
【0004】[0004]
本考案は上記のような従来の問題点を解決して、ノズル本体の筒先にスパッタ が溶着し難く、また、溶着したスパッタが溶接面内へ落下したとしても外観不良 や溶接不良などの品質低下を発生させることがないガス溶接用ノズルを提供する ことを目的として完成されたものである。 The present invention solves the above-mentioned conventional problems so that spatter is less likely to be welded to the tip of the nozzle body, and even if the welded spatter falls into the welding surface, there is a deterioration in quality such as poor appearance and poor welding. It was completed for the purpose of providing a nozzle for gas welding that does not generate gas.
【0005】[0005]
上記の課題を解決するためになされた本考案のガス溶接用ノズルは、円筒状ノ ズル本体の筒先を先細テーパ部に形成したことを特徴とするものである。 The gas welding nozzle of the present invention made to solve the above-mentioned problems is characterized in that the tip of the cylindrical nozzle body is formed in a tapered portion.
【0006】[0006]
次に、本考案を図示の実施例について詳細に説明する。 図中1はクロム銅合金製の円筒状のノズル本体、2は溶接時に発生するスパッ タがノズル本体の表面に溶着し難くするためにその内表面および外表面の一部ま たは前部に形成された無電解めっき層で、実施例では特にその性能に優れた鉛と ジルコニウムとを含有する無電解めっき層としてある。このような鉛とジルコニ ウムとを含有する無電解めっき層2を形成するには、まずクロム銅合金製のノズ ル本体1を硫酸を主成分とする前処理液を用いて前処理したうえ、酢酸ジルコニ ウム、次亜硫酸ソーダ、チオ硫酸ナトリウム、酢酸鉛を含有する無電解めっき液 中に浸漬する方法を採ることができる。なお、この無電解めっき液の組成中、酢 酸ジルコニウムと酢酸鉛とは、鉛とジルコニウムとを含有する無電解めっき層2 を析出させるための基本成分である。また、次亜硫酸ソーダは反応を活性化させ るための成分であり、チオ硫酸ナトリウムは鉛とジルコニウムとのなじみを良く するための成分である。しかし、無電解めっき液の組成はこれに限定されるもの でないことは勿論である。 The present invention will now be described in detail with reference to the illustrated embodiment. In the figure, 1 is a cylindrical nozzle body made of chrome copper alloy, and 2 is a part or front part of the inner surface and outer surface of the nozzle body so that the spatter generated during welding does not easily adhere to the surface of the nozzle body. The formed electroless plating layer is an electroless plating layer containing lead and zirconium which is particularly excellent in performance in the examples. In order to form such an electroless plating layer 2 containing lead and zirconium, first, the nodule body 1 made of a chromium copper alloy is pretreated with a pretreatment solution containing sulfuric acid as a main component, A method of immersing in an electroless plating solution containing zirconium acetate, sodium hyposulfite, sodium thiosulfate, and lead acetate can be adopted. In the composition of this electroless plating solution, zirconium acetate and lead acetate are basic components for depositing the electroless plating layer 2 containing lead and zirconium. Sodium hyposulfite is a component for activating the reaction, and sodium thiosulfate is a component for improving the compatibility of lead and zirconium. However, it goes without saying that the composition of the electroless plating solution is not limited to this.
【0007】 このような鉛とジルコニウムとを含有する非磁性の無電解めっき層2は、例え ば厚みが10〜15μm程度のものとすればよく、クロム銅合金製のノズル本体 1の内部にまで拡散した状態で強固に付着しており、使用中に剥離するおそれは ない。この無電解めっき層2中の鉛は表面の滑性を向上させる役割を持ち、ジル コニウムは鉛のみでは不足する高温硬度を補う役割を持つ。Such a non-magnetic electroless plating layer 2 containing lead and zirconium may have a thickness of, for example, about 10 to 15 μm, and even inside the nozzle body 1 made of a chromium-copper alloy. It adheres firmly in a diffused state, and there is no risk of peeling during use. Lead in the electroless plating layer 2 has a role of improving the lubricity of the surface, and zirconium has a role of supplementing the high temperature hardness which is insufficient with lead alone.
【0008】 また、前記ノズル本体1の筒先は端縁がノズル本体1の肉厚よりも薄い先細テ ーパ部3が形成されている。これは溶接時に発生したスパッタがノズル本体1の 端縁部分に最も付着し易いことが判明したので、端縁部分の面積を極力小さくす るためであり、更には、該端縁の厚みがノズル本体1の肉厚と等しくなっている と僅かずつ溶着・堆積したスパッタが溶接面内へ突然落下した場合にスパッタの ボリュームが小さいため気泡や凹凸を発生させ、外観不良あるいは溶接不良など の品質低下を招くことを有効に防止するためである。なお、溶接面内へ落下した スパッタが気泡や凹凸を発生させない理由は、そのボリュームが小さいために高 温の溶接ガスにより完全に溶解されて溶接面に均一に溶け込んでしまうことによ るものである。Further, a tapered taper portion 3 whose end edge is thinner than the wall thickness of the nozzle body 1 is formed at the tip of the cylinder of the nozzle body 1. This was because it was found that spatter generated during welding was most likely to adhere to the edge portion of the nozzle body 1, so that the area of the edge portion was made as small as possible. If the thickness of the main body 1 is equal to the thickness of the body 1, when spatter that is deposited and deposited little by little suddenly drops into the welding surface, the volume of the spatter is small and bubbles or irregularities are generated, resulting in poor appearance or poor welding quality This is to effectively prevent the occurrence of. The reason why the spatter that drops into the welding surface does not generate bubbles or unevenness is that the volume is so small that it is completely melted by the high-temperature welding gas and evenly melts into the welding surface. is there.
【0009】 このような筒先の先細テーパ部3は、図2に示されるように先端部における厚 み(d) が2mm以下、好ましくは1mm程度となるよう加工しておく必要があり、実 施例のようにノズル本体1の外側に形成する他、図3に示されるように内側に形 成することもできる。なお、この実施例に示したノズル本体1はセラミックス等 と異なり加工性および強度に優れている金属銅からなるもので、このように円筒 状ノズル本体1の表面に鉛とジルコニウムとを含有する無電解めっき層2を形成 したものは、スパッタの溶着が著しく少なくなるばかりか前記のような精密な先 細テーパ部3を形成した時に筒先が損傷が難くて使用中に破損することがないの で、使用中の取扱が簡単なうえに耐久性があり特に好ましい。As shown in FIG. 2, it is necessary to process such a tapered end taper portion 3 of the tube end so that the thickness (d) at the tip end portion is 2 mm or less, preferably about 1 mm. Besides being formed on the outside of the nozzle body 1 as in the example, it may be formed on the inside as shown in FIG. The nozzle body 1 shown in this embodiment is made of metallic copper which is excellent in workability and strength unlike ceramics and the like, and thus the surface of the cylindrical nozzle body 1 does not contain lead and zirconium. In the case where the electroplated layer 2 is formed, not only the welding of spatters is significantly reduced, but also when the precise tapered taper portion 3 as described above is formed, the tube tip is less likely to be damaged and is not damaged during use. It is particularly preferable because it is easy to handle during use and has durability.
【0010】[0010]
このように構成されたものにおいては、内部にガス溶接用チップが装着されて 常法に従いガス溶接を行うものである点は従来のこの種ガス溶接用ノズルと同様 であるが、ノズル本体1の筒先に先細テーパ部3を形成してあるので、筒先にス パッタが溶着することが極力防止されるうえに、たとえスパッタが僅かずつ溶着 してこれが溶接面内へ落下したとしてもボリューム的に小さなものであり外観不 良や溶接不良などの品質低下を発生させることもない。 このような本考案のガス溶接用ノズルは、スパッタの溶着がほとんどないうえ に筒先に溶着したスパッタが万が一溶接面内へ落下したとしても溶接の品質を低 下させることがなく、浄化処理などのメンテナンスをしなくても6月間以上にわ たり連続的に使用できることが実証され、本考案の優れた効果が確認できた。 The structure of the nozzle body 1 is the same as that of the conventional gas welding nozzle of this kind in that the gas welding tip is mounted inside and the gas welding is performed according to the usual method. Since the tapered taper 3 is formed on the tip of the cylinder, welding of the spatter on the tip of the cylinder is prevented as much as possible, and even if spatter is slightly welded and drops into the welding surface, it is small in volume. It does not cause quality deterioration such as poor appearance or poor welding. Such a gas welding nozzle of the present invention has almost no welding of spatter, and even if spatter deposited on the cylinder tip falls into the welding surface, it does not deteriorate the quality of welding and can be used for cleaning treatment. It was proved that it could be used continuously for more than 6 months without maintenance, and the excellent effect of the present invention was confirmed.
【0011】[0011]
以上の説明からも明らかなように、本考案はノズル本体の筒先にスパッタが溶 着・堆積することを極力防止するとともに、溶着したスパッタが溶接面内へ落下 したとしても外観不良や溶接不良などの品質低下を発生させることがなく、長期 間にわたって安定したガス溶接を行うことができるものである。 よって本考案は従来の問題点を一掃したもので、構造が簡単で安価に提供でき る利点と相俟ちその実用的価値は極めて大きいものである。 As is clear from the above description, the present invention prevents spatters from depositing and depositing on the tip of the nozzle body as much as possible, and even if the spatters that have deposited fall into the welding surface, there is a poor appearance and welding defects. It is possible to carry out stable gas welding for a long period of time without causing the deterioration of the quality. Therefore, the present invention eliminates the conventional problems, and has an extremely great practical value in combination with the advantage that the structure is simple and the cost can be reduced.
【図面の簡単な説明】[Brief description of drawings]
【図1】本考案の実施例を示す一部切欠正面図である。FIG. 1 is a partially cutaway front view showing an embodiment of the present invention.
【図2】本考案の実施例における要部の拡大断面図であ
る。FIG. 2 is an enlarged cross-sectional view of a main part in the embodiment of the present invention.
【図3】本考案の他の実施例における要部の拡大断面図
である。FIG. 3 is an enlarged cross-sectional view of a main part in another embodiment of the present invention.
1 ノズル本体 2 無電解めっき層 3 先細テーパー面 1 Nozzle body 2 Electroless plating layer 3 Tapered taper surface
Claims (2)
パ部(3) に形成したことを特徴とするガス溶接用ノズ
ル。1. A nozzle for gas welding, characterized in that a cylindrical tip of a cylindrical nozzle body (1) is formed in a tapered portion (3).
ノズル本体(1) の表面に鉛とジルコニウムとを含有する
無電解めっき層(2) を形成したものである請求項1に記
載のガス溶接用ノズル。2. The cylindrical nozzle body (1) is formed by forming an electroless plating layer (2) containing lead and zirconium on the surface of the cylindrical nozzle body (1) made of copper. The described gas welding nozzle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP080747U JPH0641973U (en) | 1992-11-24 | 1992-11-24 | Gas welding nozzle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP080747U JPH0641973U (en) | 1992-11-24 | 1992-11-24 | Gas welding nozzle |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0641973U true JPH0641973U (en) | 1994-06-03 |
Family
ID=13727001
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP080747U Pending JPH0641973U (en) | 1992-11-24 | 1992-11-24 | Gas welding nozzle |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0641973U (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5871478A (en) * | 1981-10-24 | 1983-04-28 | Idemitsu Kosan Co Ltd | Method and device for measuring rainfall |
JPS6122272B2 (en) * | 1980-10-06 | 1986-05-30 | Sharp Kk | |
JPS63137581A (en) * | 1986-11-26 | 1988-06-09 | Nagatoshi Asano | Method for preventing sticking of spatter and spatter sticking preventive type torch nozzle for welding |
JPH0248281B2 (en) * | 1989-10-12 | 1990-10-24 | Nippon Oxygen Co Ltd | BEIKOKUNOSENJOHOHOTOSONOSOCHI |
JPH02268978A (en) * | 1989-04-07 | 1990-11-02 | Nippon Contact Chitsupu Seisakusho:Kk | Tip and nozzle for gas welding |
-
1992
- 1992-11-24 JP JP080747U patent/JPH0641973U/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6122272B2 (en) * | 1980-10-06 | 1986-05-30 | Sharp Kk | |
JPS5871478A (en) * | 1981-10-24 | 1983-04-28 | Idemitsu Kosan Co Ltd | Method and device for measuring rainfall |
JPS63137581A (en) * | 1986-11-26 | 1988-06-09 | Nagatoshi Asano | Method for preventing sticking of spatter and spatter sticking preventive type torch nozzle for welding |
JPH02268978A (en) * | 1989-04-07 | 1990-11-02 | Nippon Contact Chitsupu Seisakusho:Kk | Tip and nozzle for gas welding |
JPH0248281B2 (en) * | 1989-10-12 | 1990-10-24 | Nippon Oxygen Co Ltd | BEIKOKUNOSENJOHOHOTOSONOSOCHI |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 19950829 |