JPH0639963A - Laminated steel plate for welded can - Google Patents

Laminated steel plate for welded can

Info

Publication number
JPH0639963A
JPH0639963A JP5061551A JP6155193A JPH0639963A JP H0639963 A JPH0639963 A JP H0639963A JP 5061551 A JP5061551 A JP 5061551A JP 6155193 A JP6155193 A JP 6155193A JP H0639963 A JPH0639963 A JP H0639963A
Authority
JP
Japan
Prior art keywords
film
steel sheet
layer
welding
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5061551A
Other languages
Japanese (ja)
Other versions
JP2910488B2 (en
Inventor
Hirohide Furuya
博英 古屋
Hiroyuki Kato
博之 加藤
Takaaki Kondo
隆明 近藤
Naoyuki Oba
直幸 大庭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP6155193A priority Critical patent/JP2910488B2/en
Priority to TW082106692A priority patent/TW257727B/zh
Publication of JPH0639963A publication Critical patent/JPH0639963A/en
Application granted granted Critical
Publication of JP2910488B2 publication Critical patent/JP2910488B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Adhesives Or Adhesive Processes (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Laminated Bodies (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

PURPOSE:To improve the thermal shrinking properties of film and ensure that its adhesive power does not deteriorate even after undergoing processes such as welding and retort treatment by laminating a specific film in a belt form in the line direction of a plated steel strip with a specified width of unvarnished part left. CONSTITUTION:The subject laminated steel plate 8 has plated skin film consisting of a metal chromium layer of 5mg/m<2> min to 50mg/m<2> max and a chemically treated layer 6 of chromium hydroxide of 5mg/m<2> min to 25mg/m<2> max in terms of chromium, which are formed on a tinned layer with a deposit amount of 0.9g/m<2> min to 2.8g/m<2> max. In addition, a belt-like thermally pressure-deposited resin film layer 1 is formed on one surface or both surfaces of a steel plate with a surface roughness PPI (threshold value: 0.5mum) of 5 min and 150 max, in a strip line direction, with a specified width of unvarnished part 4 left. This resin film layer is of a biaxially stretched film consisting of polyethylene terephthalate containing 0.5mol% min and 10mol% max of isophthalic acid as an acid component.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、食缶等の溶接缶に用
いられる缶用鋼板で、予め樹脂を鋼板にラミネートして
あるが、溶接に適した溶接缶用鋼板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel plate for a can, which is used for a welding can such as a food can and is preliminarily laminated with a resin.

【0002】[0002]

【従来の技術】缶の製造法には、半田製缶法、溶接製缶
法、接着製缶法、絞りしごき製缶法、絞り製缶法等があ
る。溶接製缶法は、他の製缶法に比べ装置が簡単で設備
費が安く作業が容易に確実に行なうことができ、且つ溶
接部の強度が高く高度な加工に耐えられる等の利点があ
ることから、急速に普及してきた製缶法である。
2. Description of the Related Art Can manufacturing methods include a solder can manufacturing method, a welding can manufacturing method, an adhesive can manufacturing method, a drawing ironing can manufacturing method, a drawing can manufacturing method and the like. The welded can manufacturing method has the advantages that the device is simpler than other can manufacturing methods, the equipment cost is low, work can be performed easily and reliably, and the strength of the welded portion is high and it can withstand advanced processing. Therefore, it is a can manufacturing method that has rapidly spread.

【0003】半田製缶法や溶接製缶法向けの缶用材に
は、当初錫めっき鋼板が用いられたが、溶接の場合半田
付けに較べ錫の付着量が遙に少なくても済むことから、
薄めっきや他の金属との併用が行われている。この点で
も、溶接製缶法の伸びが期待されている。
A tin-plated steel sheet was initially used as a can material for the solder can manufacturing method and the welding can manufacturing method. However, in the case of welding, the amount of tin deposited is much smaller than that in soldering.
It is used in combination with thin plating and other metals. In this respect as well, the growth of the welding can manufacturing method is expected.

【0004】一方、食品缶の胴や蓋には塗装が施されて
きた。缶内面の耐食性を高めるための厚膜塗装や外面の
保護塗装、印刷等である。しかし、これらを施す場合、
めっき鋼板を所定寸法のシート状に切り、これらの一枚
づつに塗装或いは印刷を施す。この工程は、物流コスト
がかかったり、塗装による環境汚染に対する対策等を要
し、製缶工程における合理化すべき課題の一つになって
いた。
On the other hand, the body and lid of food cans have been painted. Thick film coating to improve corrosion resistance on the inner surface of the can, protective coating on the outer surface, printing, etc. However, when applying these,
The plated steel sheet is cut into a sheet having a predetermined size, and each of these is coated or printed. This process is one of the issues to be rationalized in the can manufacturing process because it requires physical distribution costs and requires measures against environmental pollution due to painting.

【0005】このような状況にあって、従来、溶接部を
避けて、鋼帯にフィルムを帯状に積層した溶接缶向けの
積層鋼帯が提案されている。例えば、特開平3−236
954号公報では、幅2〜5mmの非積層部を残して、缶
の高さに対応する幅で熱可塑性フィルムを積層した缶用
材が提案されており、熱可塑性フィルムの樹脂種は、ポ
リエステル、ポリプロピレン、ポリエチレン、ナイロン
がよいことを開示している。
Under these circumstances, conventionally, a laminated steel strip for welding cans has been proposed in which a film is laminated in a strip shape on a steel strip while avoiding the welded portion. For example, JP-A-3-236
In 954, there is proposed a can material in which thermoplastic films are laminated in a width corresponding to the height of the can, leaving a non-laminated portion having a width of 2 to 5 mm. The resin species of the thermoplastic film is polyester, It discloses that polypropylene, polyethylene and nylon are good.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、上記の
提案された缶用材では溶接時や溶接部の補修塗装時或い
はレトルト処理時等の熱影響による樹脂フィルムと下地
の密着力の低下が考慮されておらず、レトルト処理によ
り樹脂フィルムが膨れたり剥離するという問題があっ
た。
However, in the above-mentioned proposed can material, a decrease in adhesion between the resin film and the base due to heat influence during welding, repair coating of the welded portion, retort treatment, etc. is taken into consideration. However, there is a problem that the resin film swells or peels off due to the retort treatment.

【0007】この問題を解決するためにこの発明は行わ
れたもので、溶接時の熱影響を低減する工夫と熱影響を
受けても低下しない密着力を確保することによって、耐
レトルト密着性の良い溶接缶用ラミネート鋼板を提供し
ようとするものである。
The present invention has been made to solve this problem. By devising to reduce the heat effect at the time of welding and ensuring an adhesion force that does not decrease even when the heat effect is applied, the retort adhesion resistance is improved. It is intended to provide a good laminated steel plate for a welding can.

【0008】[0008]

【課題を解決するための手段】この目的を達成するため
の手段は、めっき鋼板の表面に所定幅のニス避け部を残
してストリップのライン方向に沿って帯状に樹脂フィル
ムをラミネートした鋼板で、めっき皮膜には次の(い)
と(ろ)とがあり、樹脂フィルムには次の(は)、
(に)及び(ほ)があり、各樹脂フィルムが各めっき皮
膜の上にラミネートされるが、(は)と(に)の樹脂フ
ィルムは表面粗さPPI(しきい値0.5μm)5以上
150以下のめっき皮膜面に直接熱圧着され、(ほ)の
樹脂フィルムは次の(へ)の接着層によってめっき皮膜
面に接着され、各々めっき鋼板の片面又は両面にラミネ
ートされた溶接缶用ラミネート鋼板である。
Means for achieving this object is a steel plate obtained by laminating a resin film in a strip shape along the line direction of the strip leaving a varnish avoiding portion of a predetermined width on the surface of the plated steel plate, The plating film has the following (I)
And (ro), and the resin film has the following (ha),
There are (ni) and (ho), and each resin film is laminated on each plating film, but the resin film of (ha) and (ni) has a surface roughness PPI (threshold value 0.5 μm) of 5 or more. Laminate for welding can, which is directly thermocompression-bonded to the plating film surface of 150 or less, and the resin film of (ho) is adhered to the plating film surface by the following (e) adhesive layer and laminated on one side or both sides of the plated steel sheet, respectively. It is a steel plate.

【0009】(い)付着量が0.9g/m2以上2.8g/m2
以下の錫めっき層上に金属クロム量が5mg/m2 以上50
mg/m2 以下で水和酸化物クロムがクロムとして5mg/m2
以上25mg/m2 以下の化成処理層を有するめっき皮膜 (ろ)付着量が15mg/m2 以上100mg/m2 以下のニッ
ケルめっき層の上に付着量が0.6g/m2以上2.0g/m2
以下の錫めっきを施した二層めっき層の上に、更に、金
属クロム量が5mg/m2 以上50mg/m2 以下で水和酸化物
クロムがクロムとして5mg/m2 以上25mg/m2 以下の化
成処理層を有するめっき皮膜 (は)酸成分の0.5mol %以上10mol %以下がイソ
フタル酸であるポリエチレンテレフタレート共重合体の
二軸延伸フィルム
(Ii) Adhesion amount is 0.9 g / m 2 or more and 2.8 g / m 2
The amount of metallic chromium on the following tin plating layer is 5 mg / m 2 or more 50
mg / m 2 or less hydrated oxides chromium 5mg of chromium / m 2
Plating film having a chemical conversion treatment layer of 25 mg / m 2 or less (filter) Adhesion amount of 0.6 g / m 2 or more 2.0 g on a nickel plating layer of 15 mg / m 2 or more and 100 mg / m 2 or less / m 2
On the following two-layer plated layer plated with tin, further, the amount of metal chromium is 5 mg / m 2 or more and 50 mg / m 2 or less, and the hydrated oxide chromium is 5 mg / m 2 or more and 25 mg / m 2 or less as chromium. Biaxially stretched film of polyethylene terephthalate copolymer in which 0.5 mol% to 10 mol% of acid component is isophthalic acid

【0010】(に)酸成分の0.5mol %以上10mol
%以下がイソフタル酸であるポリエチレンテレフタレー
ト共重合体を下層とし、ポリエチレンテレフタレート単
独重合体を上層とする二層構造の二軸延伸フィルム (ほ)ポリエチレンテレフタレート単独重合体の二軸延
伸フィルム (へ)数平均分子量が15000以上30000以下の
ビスフェノールA型エポキシ樹脂とビスフェノールAを
基体とするレゾール型フェノール樹脂からなる接着剤
で、前記ビスフェノールA型エポキシ樹脂を70wt% 以
上90wt% 以下含む接着剤を加熱硬化させた接着層
(Ni) 0.5 mol% or more of the acid component 10 mol
% Bi-axially oriented film of polyethylene terephthalate copolymer with isophthalic acid as lower layer and polyethylene terephthalate homopolymer as upper layer (ho) Biaxially oriented film of polyethylene terephthalate homopolymer An adhesive consisting of a bisphenol A type epoxy resin having an average molecular weight of 15,000 or more and 30,000 or less and a resol type phenol resin based on bisphenol A, which is heat-cured with an adhesive containing 70 wt% or more and 90 wt% or less of the bisphenol A type epoxy resin. Adhesive layer

【0011】[0011]

【作用】ニス避け部は樹脂がラミネートされておらず、
錫めっきの上に塗料の密着をよくする化成処理が施され
ている。図1にこのラミネート鋼板の表面を示す。帯状
のニス避け部4と樹脂ラミネート帯5とが鋼板の圧延方
向に平行して交互に設けられている。図2に断面を示
す。1は樹脂フィルム、6は化成処理層、7はめっき
層、8は鋼板である。ニス避け部4の皮膜は化成処理層
6とめっき層7とからのみ構成され樹脂フィルム1が被
覆されていない。したがって、ニス避け部を溶接代とす
ることによって、予め樹脂フィルム1をラミネートした
鋼板であっても、製缶時の溶接に際して樹脂皮膜を取り
除く必要がなくなる。
[Function] Resin is not laminated on the varnish avoiding part,
A chemical conversion treatment is applied on the tin plating to improve the adhesion of the paint. FIG. 1 shows the surface of this laminated steel sheet. The strip-shaped varnish avoiding portions 4 and the resin laminate strips 5 are alternately provided in parallel with the rolling direction of the steel sheet. A cross section is shown in FIG. 1 is a resin film, 6 is a chemical conversion treatment layer, 7 is a plating layer, and 8 is a steel plate. The film of the varnish avoiding portion 4 is composed only of the chemical conversion treatment layer 6 and the plating layer 7, and is not covered with the resin film 1. Therefore, by using the varnish avoidance portion as a welding allowance, it is not necessary to remove the resin film at the time of welding at the time of can-making even with a steel sheet on which the resin film 1 is laminated in advance.

【0012】一方、樹脂ラミネート帯5は、ニス避け部
4と同様にめっき層に化成処理が施され、その上に樹脂
がラミネートされている。このため、製缶時に手間の掛
かる塗装を施す必要がない。この樹脂ラミネート帯の幅
は缶の直径によって決まり、例えば200ml飲料缶では
161mmである。
On the other hand, in the resin laminate strip 5, the plating layer is subjected to a chemical conversion treatment similarly to the varnish avoiding portion 4, and the resin is laminated thereon. For this reason, it is not necessary to apply troublesome coating at the time of can manufacturing. The width of this resin laminate band is determined by the diameter of the can, and is 161 mm for a 200 ml beverage can, for example.

【0013】ニス避け部は、表裏接して溶接されるので
鋼板の両面に必要であるが、樹脂ラミネート帯は少なく
とも缶の内面となる片面に有していればよい。勿論、両
面に設けても差し支えなく、この場合は缶の内面と外面
とを考慮して処理する。例えば、内面相当面にはこの発
明による樹脂ラミネート帯を有し、外面相当面はめっき
皮膜のみとしたり、塗装塗膜帯としたり、ホワイトコー
ト樹脂ラミネート或いは印刷された樹脂ラミネート帯と
する等需要に応じた処理面とすればよい。
Since the varnish avoidance portion is welded on the front and back sides, it is necessary on both sides of the steel sheet, but the resin laminate band may be provided on at least one side which is the inner surface of the can. Of course, it may be provided on both sides, and in this case, the treatment is performed in consideration of the inner surface and the outer surface of the can. For example, the surface corresponding to the inner surface has the resin laminate band according to the present invention, and the surface corresponding to the outer surface has only the plating film, the coating film band, the white coat resin laminate or the printed resin laminate band. The processing surface may be adapted accordingly.

【0014】少なくとも製缶後に内面となる片面は予め
樹脂がラミネートされているので、製缶時の溶接、外面
印刷、加工等の工程を経ても破損や劣化が生じることな
く、且つ内容物充填時及び充填後も耐食性を始め皮膜の
密着性等を維持する皮膜でなければならない。
At least one side, which is the inner surface after can making, is preliminarily laminated with resin, so that no damage or deterioration occurs even during the steps of welding, outer surface printing, processing, etc. during can making, and at the time of filling the contents. Also, the film must maintain corrosion resistance as well as adhesion of the film after filling.

【0015】先ず溶接時には、ニス避け部の幅は重要な
意味を持つ。溶接部の温度は1000℃を超え、その熱
は缶の周方向にも伝播する。この影響で樹脂フィルムの
密着力その他の特性が低下してはならない。ニス避け部
の幅が狭過ぎる場合樹脂が溶融したり変質したりして密
着力や加工性、防食性を低下させる。熱伝播域について
調べると、溶接速度や板厚、熱伝導度等が関係するが、
溶接速度の影響が大きい。溶接時の熱の影響を避けるた
めに必要な溶接部の幅は、溶接の方法により異なるが、
現在多用されている電気抵抗ナローラップシーム溶接法
の場合では5mm以上とするのが安全である。更に高密度
エネルギーによる高速溶接法が使われれば、この幅は狭
くてもよいが、缶用鋼板の厚さが0.2mm前後であるこ
とから、0.5mm程度は必要である。ニス避け部が鋼板
の縁端に位置する場合は上記の半分の幅でよいことは言
うまでもない。
First, at the time of welding, the width of the varnish avoiding portion has an important meaning. The temperature of the weld exceeds 1000 ° C, and the heat also propagates in the circumferential direction of the can. Adhesion and other properties of the resin film should not be deteriorated by this influence. If the width of the varnish avoiding portion is too narrow, the resin melts or deteriorates to deteriorate the adhesion, workability, and corrosion resistance. If you examine the heat propagation area, welding speed, plate thickness, thermal conductivity, etc. are related,
The effect of welding speed is large. The width of the weld required to avoid the effect of heat during welding varies depending on the welding method,
In the case of the electric resistance narrow lap seam welding method which is widely used at present, it is safe to set it to 5 mm or more. If a high-speed welding method using high-density energy is used, the width may be narrow, but since the thickness of the steel plate for a can is around 0.2 mm, about 0.5 mm is necessary. It goes without saying that when the varnish avoidance portion is located at the edge of the steel plate, the width of half the above is sufficient.

【0016】次に、樹脂フィルムとめっき鋼板表面との
間には、ネックイン加工等に耐える密着力が存在しなけ
ればならない。溶接や外面印刷に伴う加熱を受けると
き、樹脂フィルムは収縮しようとする。この時、樹脂フ
ィルムとめっき鋼板表面の間に閉じ込められた空気や水
分があると充分な密着力が得られない。ここで、密着力
が低下した部分が出来ると、ネックイン加工やフランジ
出し加工或いはフランジ巻き締め加工時に剥離が起こ
る。めっき鋼板表面に凹凸があると、ラミネート時に凹
部の底まで軟化した樹脂フィルムが侵入し難く空気や水
分が巻き込まれ易い。これらの巻き込みを防ぐには、め
っき鋼板表面の凹凸が緩やかであるとともに、樹脂フィ
ルムが熱圧着時に流動性を持つとよい。
Next, there must be an adhesive force between the resin film and the surface of the plated steel sheet to endure neck-in processing and the like. When subjected to the heat associated with welding and external printing, the resin film tends to shrink. At this time, if there is air or water trapped between the resin film and the surface of the plated steel sheet, sufficient adhesion cannot be obtained. Here, if there is a portion with reduced adhesion, peeling occurs during neck-in processing, flange extension processing, or flange winding processing. If the surface of the plated steel sheet has irregularities, the resin film softened to the bottom of the recesses is less likely to enter during lamination, and air and moisture are likely to be entrapped. In order to prevent these inclusions, it is preferable that the unevenness of the surface of the plated steel sheet is gentle and the resin film has fluidity during thermocompression bonding.

【0017】めっき鋼板表面の粗さPPI(しきい値0.5 μ
m ) が150以下であれば、空気や水分の巻き込みが少
なく、後述する樹脂フィルムをラミネートしたとき充分
な密着性が得れる。この表面の粗さPPI は、表面の断面
に現れる山のうち高さがしきい値を超える山の1 インチ
当たりの数である。PPI が小さいほど空気や水分の巻き
込みが少ない。この様子を図3に示す。(a)は表面のPPI
(しきい値0.5 μm )が500 程度の大きいめっき鋼板にラ
ミネートした場合で、(b)はPPI(しきい値0.5μm ) が50
程度の比較的小さい表面にラミネートした場合である。
(a)では、樹脂フィルム1とめっき鋼板表面2との間に
空間3が存在するが、(b)では存在しない。
Roughness of plated steel surface PPI (Threshold 0.5 μ
When m) is 150 or less, entrapment of air and moisture is small, and sufficient adhesion can be obtained when a resin film described later is laminated. The surface roughness PPI is the number of peaks in the surface cross section whose height exceeds the threshold value per inch. The smaller the PPI, the less entrained air and water. This state is shown in FIG. (a) is the PPI of the surface
(Threshold value 0.5 μm) is laminated to a large plated steel sheet with a value of about 500, and (b) shows a PPI (threshold value 0.5 μm) of 50.
This is the case when it is laminated on a relatively small surface.
In (a), a space 3 exists between the resin film 1 and the plated steel plate surface 2, but it does not exist in (b).

【0018】しかし、PPI(しきい値0.5 μm ) が小さ過
ぎる鋼板表面は、印刷焼付等のハンドリング時に擦り傷
が発生し易い。即ち、めっき鋼板表面の粗さPPI(しきい
値0.5 μm ) は5以上150以下が適当である。100
以下であれば一層好ましい。
However, a steel plate surface having a PPI (threshold value of 0.5 μm) that is too small is likely to be scratched during handling such as printing and baking. That is, the roughness PPI (threshold value 0.5 μm) of the surface of the plated steel sheet is suitably 5 or more and 150 or less. 100
The following is more preferable.

【0019】めっき面の粗さを小さくするためには、素
地鋼板の粗さを小さくすることが効果的である。PPI(し
きい値0.5 μm ) 150以下のめっき鋼板表面を得るに
は、表面のPPI(しきい値0.5 μm ) 180以下の鋼板を
使用すればよい。
In order to reduce the roughness of the plated surface, it is effective to reduce the roughness of the base steel sheet. In order to obtain a plated steel sheet surface having a PPI (threshold value 0.5 μm) of 150 or less, a steel sheet having a surface PPI (threshold value 0.5 μm) of 180 or less may be used.

【0020】樹脂フィルム自体も加工時に亀裂や割れの
生ずるものを避けるのは勿論のこと、熱圧着時にめっき
鋼板表面の凹部の隅々にまで行き渡る(以下、熱融着性
と称す)ものがよい。このような樹脂種には、ポリオレ
フィンやポリエステル或いはナイロン等がある。しか
し、レトルト処理時には100℃を超える過熱蒸気に曝
されるので、融点が比較的低く高温で不安定なポリオレ
フィンやナイロンは耐レトルト性に問題を残す。ポリエ
ステル樹脂の中でも耐熱性に優れるのはポリエチレンテ
レフタレートやポリエチレンナフタレートである。特に
ポリエチレンテレフタレート系の樹脂は耐食性とともに
厳しい加工にも耐える可とう性を備え、中でもその二軸
延伸フィルムは腐蝕物質を遮断する性能では特に優れて
いる。しかしながら、ポリエチレンテレフタレート系で
あっても、酸成分としてテレフタル酸を100%用いた
単独重合体は、融点が260℃を超え、熱圧着時に充分
な流動性が得られない。熱圧着温度は、めっき層の錫が
合金化するのを避けるため、230℃以下に制限される
からである。
Not only the resin film itself should avoid cracks and breaks during processing, but it is also preferable that it spreads to every corner of the recessed portion on the surface of the plated steel sheet during thermocompression bonding (hereinafter referred to as heat fusion). . Such resin species include polyolefin, polyester, nylon and the like. However, since it is exposed to superheated steam exceeding 100 ° C. during the retort treatment, polyolefin and nylon having a relatively low melting point and unstable at high temperature have a problem in the retort resistance. Among the polyester resins, polyethylene terephthalate and polyethylene naphthalate are excellent in heat resistance. In particular, a polyethylene terephthalate-based resin has corrosion resistance as well as flexibility that can withstand severe processing. Above all, the biaxially stretched film is particularly excellent in the ability to block corrosive substances. However, even with a polyethylene terephthalate type, a homopolymer using 100% terephthalic acid as an acid component has a melting point of more than 260 ° C. and cannot obtain sufficient fluidity during thermocompression bonding. This is because the thermocompression bonding temperature is limited to 230 ° C. or lower in order to avoid alloying of tin in the plating layer.

【0021】ポリエチレンテレフタレート系重合体の酸
成分を変えることによって融点が下がることはよく知ら
れている。しかし、単独重合体が有する耐熱性、防食性
等の特徴を失わせることなく融点を下げなければ目的を
達しない。発明者らは、酸成分について種々検討の結
果、テレフタル酸の一部をイソフタル酸に置き換えるこ
とによって上記目的が達せられることを見出した。イソ
フタル酸置換は、フィルム形成時に樹脂の結晶化を低減
し融点を下げるものと考えられる。
It is well known that the melting point is lowered by changing the acid component of the polyethylene terephthalate polymer. However, the purpose cannot be achieved unless the melting point is lowered without losing the heat resistance and anticorrosion properties of the homopolymer. As a result of various studies on the acid component, the inventors have found that the above object can be achieved by replacing a part of terephthalic acid with isophthalic acid. Isophthalic acid substitution is considered to reduce the crystallization of the resin during film formation and lower the melting point.

【0022】この場合、イソフタル酸含有量は酸成分の
0.5mol%以上でなければ熱融着性改善の効果が顕著に
ならない。一方、イソフタル酸含有量が多過ぎると、製
缶工程での加熱時に樹脂皮膜の収縮が起こる。熱収縮が
起こると樹脂フィルム内には応力が蓄積され、加工した
ときにめっき鋼板表面との密着性が劣化し易い。このた
め、酸成分の10mol%を超える含有は避けるべきであ
る。即ち、ポリエチレンテレフタレートを主成分とする
二軸延伸フィルムで、その酸成分の0.5mol %以上1
0mol%以下がイソフタル酸であると、熱融着性もよく又
製缶工程において密着力が低下することも防げる。なか
でも、イソフタル酸含有量が1.0mol%以上8.0mol%
以下であると一層好ましい。
In this case, if the content of isophthalic acid is not less than 0.5 mol% of the acid component, the effect of improving the heat fusion property is not remarkable. On the other hand, if the isophthalic acid content is too high, the resin film shrinks during heating in the can manufacturing process. When heat shrinkage occurs, stress is accumulated in the resin film, and the adhesion with the surface of the plated steel sheet is likely to deteriorate when processed. Therefore, the content of the acid component exceeding 10 mol% should be avoided. That is, it is a biaxially stretched film containing polyethylene terephthalate as a main component and contains 0.5 mol% or more of the acid component of the film.
When 0 mol% or less is isophthalic acid, the heat-sealing property is good, and it is possible to prevent the adhesive force from being lowered in the can manufacturing process. Among them, the isophthalic acid content is 1.0 mol% or more and 8.0 mol%
The following is more preferable.

【0023】上述したように、ポリエチレンテレフタレ
ートの単独重合体は加熱による収縮が無く遮蔽効果に優
れており、イソフタル酸を含有した共重合体は熱融着性
がよい。したがって、フィルムを二層構造にし、酸成分
の0.5mol %以上10mol%以下がイソフタル酸である
共重合体を下層として、上層をポリエチレンテレフタレ
ートの単独重合体とすれば、両者の長所を活かすことが
でき、熱収縮が極めて少なく熱融着性のよい遮蔽効果の
大きいラミネート層を得ることができる。このようなフ
ィルム構造にすることによって、フィルム全体を共重合
体とするフィルムよりもコスト面で有利となる。この場
合、共重合体層の厚さは少なくともめっき面の表面粗さ
のしきい値0.5μm以上は必要で、1μm以上である
ことが望ましい。
As described above, the homopolymer of polyethylene terephthalate does not shrink due to heating and has an excellent shielding effect, and the copolymer containing isophthalic acid has a good heat fusion property. Therefore, if the film has a two-layer structure and the copolymer having 0.5 mol% to 10 mol% of the acid component is isophthalic acid as the lower layer and the upper layer as the homopolymer of polyethylene terephthalate, the advantages of both can be utilized. Therefore, it is possible to obtain a laminate layer which has a very small heat shrinkage and a good heat fusion property and a large shielding effect. Such a film structure is more cost effective than a film in which the entire film is a copolymer. In this case, the thickness of the copolymer layer needs to be at least a threshold value of the surface roughness of the plated surface of 0.5 μm or more, and is preferably 1 μm or more.

【0024】ポリエチレンテレフタレート単独重合体の
熱融着性に劣る欠点を補うもう一つの手段に接着剤を用
いる方法がある。この接着剤は、充分な接着性は勿論の
こと樹脂フィルムと同様に耐熱性があり、しかもラミネ
ート鋼板を連続的に製造する場合など短時間で充分に硬
化するものでなければならない。硬化が不十分のまま製
缶されるとレトルト処理の際樹脂フィルムの密着性が低
下したり、樹脂フィルムが白く曇ってくるいわゆる白化
と称する現象が現れたりする。
There is a method of using an adhesive as another means for compensating for the drawback of the polyethylene terephthalate homopolymer which is inferior in heat fusion property. This adhesive must have sufficient adhesiveness as well as heat resistance like a resin film, and must be sufficiently hardened in a short time when continuously producing laminated steel sheets. If a can is made with insufficient curing, the adhesiveness of the resin film may decrease during retort treatment, or a phenomenon called so-called whitening may appear in which the resin film becomes cloudy white.

【0025】エポキシ樹脂は接着剤としてよく用いられ
る樹脂である。中でもビスフェノールA型エポキシは化
学的に安定で耐熱性も有する。しかし、接着剤樹脂の分
子量にもよるが、硬化に時間が掛かり過ぎる欠点や場合
によっては硬くなりすぎ接着層の加工性を低下させるこ
ともある。発明者らは、これらの現象と樹脂との関係を
つぶさに調べることによって、エポキシ樹脂の欠点を補
う樹脂があること、及びエポキシ樹脂にも最適分子量範
囲が存在することを突き止めた。
Epoxy resin is a resin often used as an adhesive. Among them, bisphenol A type epoxy is chemically stable and has heat resistance. However, depending on the molecular weight of the adhesive resin, it may take too long to cure, or in some cases it may become too hard to reduce the workability of the adhesive layer. The inventors have made a thorough investigation into the relationship between these phenomena and the resin and found that there are resins that make up the drawbacks of epoxy resins and that epoxy resins also have an optimum molecular weight range.

【0026】先ず、硬化を短時間で完結させるために
は、ビスフェノールAを基体とするレゾール型フェノー
ル樹脂を適当量混合するとよい。この樹脂は、その添加
によって接着剤が短時間で硬化する( 以下、短時間硬化
性と称す) 以外に、前述した耐熱性や加工性を考慮して
選ばれたものである。このレゾール型フェノール樹脂
は、その反応性により、接着加熱時にエポキシ樹脂の未
反応官能基と反応しエポキシを架橋することによって硬
化時間を短縮する。
First, in order to complete the curing in a short time, it is advisable to mix an appropriate amount of bisphenol A-based resol type phenol resin. This resin is selected in consideration of the heat resistance and the workability described above, in addition to the fact that the adhesive cures in a short time by the addition thereof (hereinafter referred to as short-time curability). Due to its reactivity, this resol type phenol resin reduces the curing time by reacting with the unreacted functional groups of the epoxy resin during adhesive heating to crosslink the epoxy.

【0027】一方、短時間硬化性は、エポキシ樹脂自身
の分子量にも関係し、分子量が大きい樹脂程短時間で硬
化する。この様子を図4に示す。図で、縦軸は短時間硬
化性、横軸は接着剤中のエポキシ樹脂の含有率で、残り
は上記のレゾール型フェノール樹脂である。エポキシ樹
脂の数平均分子量が約5000、10000 、15000 、20000、3
0000 の場合について調べた結果であるが、エポキシ樹
脂含有率が大きくなるに従って短時間硬化性は低下し、
特に90wt% を超えるとその低下は顕著になる。短時間
硬化性の低下は、レトルト時の白化につながる。又、エ
ポキシ樹脂の数平均分子量が大きいほど短時間硬化性は
優れており、その効果は15000 以上で明瞭である。
On the other hand, the short-time curability is related to the molecular weight of the epoxy resin itself, and the resin having a larger molecular weight cures in a shorter time. This state is shown in FIG. In the figure, the vertical axis is the short-time curability, the horizontal axis is the content of the epoxy resin in the adhesive, and the rest is the resol-type phenol resin. The number average molecular weight of epoxy resin is about 5000, 10000, 15000, 20000, 3
It is the result of examining about the case of 0000, the short-time curability decreases as the epoxy resin content increases,
Especially, when it exceeds 90 wt%, the decrease becomes remarkable. A decrease in short-time curability leads to whitening during retort. Also, the larger the number average molecular weight of the epoxy resin, the better the short-time curability, and the effect is clear at 15,000 or more.

【0028】しかしながら、接着剤の接着性はエポキシ
樹脂に主として依存するものであり、エポキシ樹脂含有
率を70wt% 未満にすると、加工に際して充分な密着力
が得られないことがある。又、エポキシ樹脂の分子量に
も上限があり、分子量が大きいと加熱硬化後の接着剤皮
膜が硬くなる。数平均分子が30000 を超えると加工時に
亀裂を生じたり割れたりするおそがある。
However, the adhesiveness of the adhesive mainly depends on the epoxy resin, and if the epoxy resin content is less than 70 wt%, sufficient adhesion may not be obtained during processing. Also, the molecular weight of the epoxy resin has an upper limit, and if the molecular weight is large, the adhesive film after heat curing becomes hard. If the number average molecule exceeds 30,000, it may crack or break during processing.

【0029】即ち、接着剤については、ビスフェノール
A型エポキシ樹脂にビスフェノールAを基体とするレゾ
ール型フェノール樹脂を含むものであるが、このビスフ
ェノールA型エポキシ樹脂剤の含有率が70wt% 以上9
0wt% 以下であって、その数平均分子量が15000以
上30000以下であると、樹脂フィルムがポリエチレ
ンテレフタレートであっても、めっき鋼板の表面と間に
短時間の加熱でも強力な密着力が得られ、且つ、製缶工
程における加熱や加工或いはレトルト処理によって皮膜
の亀裂や剥離或いは白化等の欠陥発生を免れることが出
来る。
That is, the adhesive is a bisphenol A type epoxy resin containing a bisphenol A based resol type phenol resin, and the content of the bisphenol A type epoxy resin agent is 70 wt% or more 9
When the number average molecular weight is 0 wt% or less and the number average molecular weight is 15,000 or more and 30,000 or less, even if the resin film is polyethylene terephthalate, strong adhesion can be obtained between the surface of the plated steel sheet and the surface of the plated steel sheet even for a short time. In addition, it is possible to avoid defects such as cracks, peeling or whitening of the film by heating, processing or retort treatment in the can making process.

【0030】接着剤の量については、めっき鋼板の表面
粗さによって適切な塗布量が異なる。空気や水分を巻き
込んではいけないので、表面粗さを補う量は必要であり
表面粗さが大きい場合は適切な塗布量は多くなる。しか
し、現状のクロメート処理を施された錫めっき鋼板或い
はニッケル・錫めっき鋼板の表面粗さはPPI(しきい値0.
5 μm ) 20〜200程度である。このようなめっき鋼
板では接着層量は2mg/dm2〜50mg/dm2程度が適切であ
る。
With respect to the amount of the adhesive, the appropriate amount of application varies depending on the surface roughness of the plated steel sheet. Since air and water must not be entrained, an amount to supplement the surface roughness is necessary, and when the surface roughness is large, the appropriate coating amount increases. However, the surface roughness of the current chromate-treated tin-plated steel sheet or nickel-tin-plated steel sheet is PPI (threshold value 0.
5 μm) 20 to 200 or so. Adhesive layer weight in such plated steel sheet about 2mg / dm 2 ~50mg / dm 2 is appropriate.

【0031】なお、接着剤を用いてラミネートする樹脂
フィルムは、単独重合体に限らず、酸成分として10mo
l%以下のイソフタル酸を含む共重合体でもよい。又、ラ
ミネートに際して、コロナ放電等の処理を併用してもよ
い。
The resin film to be laminated with the adhesive is not limited to a homopolymer, but 10 mol as an acid component.
A copolymer containing 1% or less of isophthalic acid may be used. In addition, a treatment such as corona discharge may be used together during lamination.

【0032】めっきを施すのは高度の耐食性を付与する
ためであって、樹脂層のみだと、イオン透過を完全に防
ぐことが困難で、大きな腐食には到らなくとも、僅かな
鉄の溶出によって、食缶では内容物の味や香りが変わる
ことがある。又、めっき皮膜が存在することによって、
高温に曝されるレトルト処理で仮に樹脂フィルムや溶接
部補修塗膜など有機樹脂層に小さな欠陥が生じても防食
効果が保たれる。
The purpose of plating is to impart a high degree of corrosion resistance, and it is difficult to completely prevent the permeation of ions when only the resin layer is used, and even if a large amount of corrosion does not occur, a slight amount of iron elutes. Depending on the food can, the taste and aroma of the contents may change. Also, due to the presence of the plating film,
Even if a small defect occurs in the organic resin layer such as the resin film and the weld repair coating, the anticorrosion effect can be maintained by the retort treatment exposed to high temperature.

【0033】錫めっき単層の場合は0.9g/m2以上の付
着量があると、ラミネートされる樹脂フィルム或いはニ
ス避け部では塗膜と相まって、味や香りの変化を防ぐこ
とは勿論、耐レトルト性も格段に向上する。2.8 g/m2
を超える錫のめっき量は過剰品質となる。ニッケルめっ
きを施す場合は、更に、錫めっきを施す。これは、上記
の耐食性を確保するとともに、高速溶接が容易に出来る
ニス避け部を得るためでもある。
In the case of a tin-plated single layer, if the amount of adhesion is 0.9 g / m 2 or more, it is of course possible to prevent a change in taste and aroma in combination with the coating film in the resin film to be laminated or the varnish avoiding portion. Retort resistance is also significantly improved. 2.8 g / m 2
If the amount of tin plating exceeds 1, the quality will be excessive. When nickel plating is performed, tin plating is further performed. This is to ensure the above-mentioned corrosion resistance and to obtain a varnish avoiding portion that facilitates high-speed welding.

【0034】錫は柔らかい金属で融点も低く、シーム溶
接時には錫の軟化により電極との間に容易に大きな接触
面積が得られる。このため、比較的低電圧で溶接に必要
な電流が均一に流れ、確実な溶接面が得られる。シーム
溶接では局部的に過剰な電流が流れると、金属の一部が
飛び散るスプラッシュが発生し、溶接部を汚したり電流
不足の部分の接合が不充分になったりする。この現象は
溶接が高速であるほど顕著に起こる。薄いニッケルめっ
き層の上に錫めっきが施してあると、錫量は少なくても
その効果は認められ、0.6g/m2以上あれば高速の溶接
にも充分耐えることができる。錫量は多くても2.0g/
m2あれば充分で、これを超える量ではさらなる品質の向
上はなく経済的に不利となる。
Since tin is a soft metal and has a low melting point, a large contact area can be easily obtained with the electrode due to the softening of tin during seam welding. Therefore, a current necessary for welding flows uniformly at a relatively low voltage, and a reliable welding surface can be obtained. In seam welding, if an excessive current locally flows, a splash of a part of the metal is generated, which may stain the welded part or may result in insufficient joining of the insufficient current part. This phenomenon becomes more remarkable as the welding speed increases. When tin plating is applied on the thin nickel plating layer, the effect is recognized even if the amount of tin is small, and if it is 0.6 g / m 2 or more, it can sufficiently withstand high speed welding. The maximum amount of tin is 2.0 g /
m 2 is sufficient, and an amount exceeding this is not economically disadvantageous because there is no further improvement in quality.

【0035】ニッケルは、錫と同様無害の金属で耐食性
に優れている。又、錫層と鋼板との間にニッケル層を介
在させると、錫・鉄合金の生成を抑止する。このため、
めっき層がニッケルと錫の二層めっきの場合は、下層と
してニッケルを15mg/m2 以上めっきすることによっ
て、錫めっきの付着量を減らすことが出来、100mg/m
2 を超える量は不要である。
Like tin, nickel is a harmless metal and has excellent corrosion resistance. If a nickel layer is interposed between the tin layer and the steel sheet, the formation of tin-iron alloy is suppressed. For this reason,
When the plating layer is a two-layer plating of nickel and tin, by depositing 15 mg / m 2 or more of nickel as the lower layer, the adhesion amount of tin plating can be reduced to 100 mg / m 2.
No more than 2 is required.

【0036】これらのめっき層は全て耐食性と溶接性を
共に満足するので、内面にも又外面にも使用することが
できる。即ち、めっき層は両面とも錫めっき或いはニッ
ケルと錫の二層めっきであってもよく、又、何れか片面
が錫めっきで他面がニッケルと錫の二層めっきでもよ
い。更に、これらのめっき層は、この発明のめっき鋼板
の表面粗さの範囲を維持する限り、めっき金属が粒状な
いしは島状に分布していてもよい。
Since all of these plating layers satisfy both corrosion resistance and weldability, they can be used both on the inner surface and the outer surface. That is, the plating layer may be tin-plated or nickel-tin two-layer plating on both sides, or either one surface may be tin-plated and the other surface may be nickel-tin-two-layer plating. Further, in these plated layers, the plated metal may be distributed in the form of particles or islands as long as the range of the surface roughness of the plated steel sheet of the present invention is maintained.

【0037】製缶時に缶胴は丸く曲げられた後シーム溶
接後補修塗装を施され、その後ネックインと称する絞り
加工を受ける。即ち、缶の胴の上方が細く絞り込まれて
首の部分が成形される。更に、缶蓋を付けるために開口
部はフランジ加工を受ける。このような加工を受ける
と、熱融着性はよくても密着力が小さい場合、フィルム
や塗膜は剥離する。
At the time of can making, the can body is bent into a round shape, seam-welded, and then repair-painted, and then subjected to a drawing process called neck-in. That is, the upper part of the body of the can is narrowed down to form the neck portion. Further, the opening is flanged to attach the can lid. When subjected to such processing, the film or coating film is peeled off when the heat fusion property is good but the adhesion is small.

【0038】めっき後に、化成処理を施すのは、クロメ
ート皮膜を生成させ、これによってめっき鋼板表面と樹
脂フィルム或いは塗膜との密着力を高めるためである。
この処理皮膜はクロムの水酸化物や酸化物(水和酸化物
と称す)と金属クロムとからなるが、金属クロムの量が
5mg/m2 以上で水和酸化物クロムがクロムとして5mg/m
2 以上の皮膜を形成すると一層強固な密着力が得られ
る。金属クロムの量が50mg/m2 を超えて多くても、又
水和酸化物クロムの量がクロムとして25mg/m2を超え
て多くても密着力に対する効果は変わらない。更に、水
和酸化物クロムがクロムとして25mg/m2 を超えて厚い
と、褐色が強くなり印刷下地としては好ましくない。
The reason why the chemical conversion treatment is carried out after plating is to form a chromate film and thereby enhance the adhesion between the surface of the plated steel sheet and the resin film or coating film.
This treated film consists of chromium hydroxide or oxide (referred to as hydrated oxide) and metallic chromium. When the amount of metallic chromium is 5 mg / m 2 or more, the hydrated chromium oxide is 5 mg / m as chromium.
By forming two or more films, stronger adhesion can be obtained. Even if the amount of metallic chromium exceeds 50 mg / m 2 and the amount of hydrated oxide chromium exceeds 25 mg / m 2 , the effect on the adhesion is unchanged. Furthermore, when the hydrated chromium oxide is thicker than 25 mg / m 2 as chromium, the brown color becomes strong, which is not preferable as a printing substrate.

【0039】[0039]

【実施例】【Example】

実施例1.厚さ0.20mm、幅842mmの冷延鋼板を脱
脂及び酸洗により浄化した後、両面にめっきを施し、化
成処理を行った。但し、錫めっきを施した場合はリフロ
ー処理を行った後化成処理を施した。この処理鋼板をイ
ンダクションヒーターで180〜230℃に予熱し、樹
脂フィルムをロールで圧着させながら連続的に接着した
後、後加熱を行い冷却してラミネート鋼板を得た。得ら
れたラミネート鋼板について、溶接性、ラミネート皮膜
の熱融着性、収縮性、加工密着性及び耐レトルト密着性
を調べた。
Example 1. A cold-rolled steel sheet having a thickness of 0.20 mm and a width of 842 mm was purified by degreasing and pickling, and then plated on both sides and subjected to chemical conversion treatment. However, when tin plating was applied, chemical conversion treatment was applied after reflow treatment. The treated steel sheet was preheated to 180 to 230 ° C. with an induction heater, and the resin film was continuously adhered while being pressure-bonded with a roll, followed by post-heating and cooling to obtain a laminated steel sheet. The obtained laminated steel sheet was examined for weldability, heat-sealing property of laminate film, shrinkability, processing adhesion and retort adhesion resistance.

【0040】錫めっきは、フェロスタン浴を用い、ニッ
ケルめっきはワット浴を用いて行った。化成処理は、硫
酸ナトリウムを含む無水クロム酸浴を用いて行った。ラ
ミネートでは、幅161mm、厚さ10〜50μm の樹脂
フィルムを、ニス避け部を設けながら連続的に圧着した
後、205℃〜225℃で5秒〜10分の後加熱を行い
水冷した。
Ferrostan bath was used for tin plating, and Watt bath was used for nickel plating. The chemical conversion treatment was performed using a chromic anhydride bath containing sodium sulfate. In the lamination, a resin film having a width of 161 mm and a thickness of 10 to 50 μm was continuously pressure-bonded while providing a varnish avoiding portion, and then heated at 205 ° C. to 225 ° C. for 5 seconds to 10 minutes and cooled with water.

【0041】樹脂フィルムは、イソフタル酸を含むポリ
エチレンテレフタレート共重合体の単層フィルム(試験
No.1〜10)、及び、この共重合体を下層としポリエ
チレンテレフタレート単独重合体を上層とする二層構造
フィルム(試験No.11、17)とである。二層構造フ
ィルムは、下層を4μm、上層を25μmの厚さとし
た。
The resin film was a monolayer film of polyethylene terephthalate copolymer containing isophthalic acid (test
Nos. 1 to 10) and a two-layer structure film (Test Nos. 11 and 17) having the copolymer as the lower layer and the polyethylene terephthalate homopolymer as the upper layer. In the two-layer structure film, the lower layer had a thickness of 4 μm and the upper layer had a thickness of 25 μm.

【0042】試験及びその評価は次のように行った。 溶接性:スードロニック溶接機を用いて溶接速度40m
pmで200ml缶胴を溶接し、スプラッシュの発生有無
を評価した。
The test and its evaluation were carried out as follows. Weldability: Welding speed 40m using a Sudronic welder
A 200 ml can body was welded at pm and the presence or absence of splash was evaluated.

【0043】熱融着性:ラミネート直後に180°ピー
ルを行い、樹脂フィルムがちぎれるまで剥離しなかった
ものを〇印で、200g/cm以上で剥離したものを△印
で、又200g/cm以下で剥離したものを×印で評価し
た。 収縮性:ラミネート直後の鋼板をブランキングし、21
0℃で30秒加熱後急冷し、加熱前後の樹脂フィルム幅
の差から収縮した率を求めた。
Thermal adhesiveness: 180 ° peeling was performed immediately after lamination, and those which were not peeled off until the resin film was torn were marked with ◯, those peeled with 200 g / cm or more were marked with Δ, and 200 g / cm or less. What was peeled off with was evaluated by X mark. Shrinkability: Blanking the steel plate immediately after lamination, 21
After being heated at 0 ° C. for 30 seconds and then rapidly cooled, the shrinkage rate was obtained from the difference in the width of the resin film before and after heating.

【0044】加工密着性:ラミネートフィルム面を内面
側として、溶接により缶胴を製缶した後、溶接部近傍の
缶胴から試験片を切り出し、そのフィルム面に2mm間隔
に碁盤目カットを刻み、エリクセン4mm押出し後、粘着
テープで強制的に剥離し、剥離面積の百分率を基準に評
価した。なお、試験結果は、剥離面積が10%未満の場
合〇、10%以上30%未満の場合△、30%以上の場
合×として取りまとめた。
Processing adhesion: After making a can body by welding with the laminated film surface as the inner surface side, a test piece was cut out from the can body in the vicinity of the welded portion, and cross cuts were cut on the film surface at 2 mm intervals. After extruding 4 mm of Erichsen, it was forcibly peeled off with an adhesive tape and evaluated based on the percentage of the peeled area. The test results are summarized as ◯ when the peeled area is less than 10%, Δ when the peeled area is 10% or more and less than 30%, and x when the peeled area is 30% or more.

【0045】耐レトルト密着性:ラミネートフィルム面
を内面側として、溶接により缶胴を製缶した後、溶接部
近傍の缶胴から試験片を切り出し、そのフィルム面にク
ロスカットを入れエリクセン4mm押出しを行った試験片
を、1.5%のNaClを含む125℃の水溶液に30
分間浸漬した後、粘着テープで強制的に剥離し、剥離の
状況を評価した。評価は、全く剥離しなかったもの〇、
クロスカット周辺部に僅かに剥離が見られたもの△、ほ
ぼ全面に剥離が見られたもの×とした。
Retort adhesion resistance: After the can barrel is made by welding with the laminated film surface as the inner surface side, a test piece is cut out from the can barrel near the welded portion, a cross cut is put on the film surface, and Erichsen 4 mm extrusion is performed. The test piece was placed in an aqueous solution containing 1.5% NaCl at 125 ° C.
After soaking for a minute, the adhesive tape was forcibly peeled off, and the state of peeling was evaluated. The evaluation was that no peeling occurred at all ◯,
Slight peeling was observed around the cross-cut area, Δ, and peeling was observed on almost the entire surface, x.

【0046】なお、特性の調査は、この発明の範囲外の
比較例についても行い、この発明の実施例と比較した。
調査に供した試験片の詳細な条件及び試験の結果を表1
に示す。
The characteristics were also investigated for comparative examples outside the scope of the present invention and compared with the examples of the present invention.
Table 1 shows the detailed conditions of the test pieces used for the investigation and the test results.
Shown in.

【0047】[0047]

【表1】 [Table 1]

【0048】試験No.1乃至11の実施例では、スプラ
ッシュの発生も無く溶接速度40pmpを達成し、熱融
着性もよく、熱収縮率も小さく、加工密着性、耐レトル
ト密着性共に満足な結果が得られた。
In the examples of Test Nos. 1 to 11, the welding speed of 40 pmp was achieved without the occurrence of splash, the heat fusion property was good, the heat shrinkage rate was small, and the processing adhesion and the retort adhesion resistance were satisfactory. Results were obtained.

【0049】これに対して、比較例では次のような結果
であった。 試験No.12:錫めっき量が不十分なため、スプラッシ
ュが発生し高速溶接ができず、溶接性が劣った。 試験No.13:化成処理の金属クロム量が少なく加工密
着性が低下し、耐レトルト性に劣った。 試験No.14:めっき鋼板表面が粗く加工密着性、耐レ
トルト性に劣った。これらの試験では皮膜に膨れも見ら
れた。
On the other hand, in the comparative example, the following results were obtained. Test No. 12: Since the tin plating amount was insufficient, splash occurred, high-speed welding was not possible, and the weldability was poor. Test No. 13: The amount of metal chromium in the chemical conversion treatment was small, the work adhesion was lowered, and the retort resistance was poor. Test No. 14: The surface of the plated steel sheet was rough and the work adhesion and retort resistance were poor. Blisters were also found in the film in these tests.

【0050】試験No.15:酸成分中のイソフタル酸の
含有率が小さいので熱融着性が低下し、したがって加工
密着性、耐レトルト性に劣った。 試験No.16:酸成分中のイソフタル酸の含有率が大き
いので樹脂フィルムの収縮率が大きく、耐レトルト性密
着性に劣った。 試験No.17:下層のイソフタル酸の含有率が小さいの
で熱融着性が低下し、加工密着性及び耐レトルト密着性
に劣った。
Test No. 15: Since the content of isophthalic acid in the acid component was small, the heat-welding property was deteriorated, and therefore the process adhesion and retort resistance were poor. Test No. 16: Since the content of isophthalic acid in the acid component was large, the shrinkage rate of the resin film was large and the retort resistance and adhesion were poor. Test No. 17: Since the content of isophthalic acid in the lower layer was small, the heat-sealing property was deteriorated, and the processing adhesion and retort adhesion resistance were poor.

【0051】試験No.18はめっき皮膜表面が粗いの
で、加工密着性、耐レトルト性に劣った。試験No.19
では、樹脂フィルムが不適切なためレトルト処理時の熱
で樹脂フィルムが軟化するとともに剥がれてしまった。
試験No.20では、樹脂フィルムが不適切で、レトルト
処理により軟化剥離した。
In Test No. 18, the surface of the plating film was rough, so the work adhesion and retort resistance were poor. Test No. 19
Then, since the resin film was improper, the resin film was softened and peeled off by the heat during the retort treatment.
In Test No. 20, the resin film was improper and was softened and peeled by the retort treatment.

【0052】実施例2.実施例1.に用いためっき鋼板
を同様に前処理を行った後、同じく180〜230℃に
予熱し、フィルムのめっき表面と接する面に接着剤を3
0mg/dm 2 程度(乾燥重量)塗布し、樹脂フィルムをロ
ールで圧着させながら連続的に接着した後、後加熱を行
ってラミネート鋼板を得た。得られたラミネート鋼板に
ついて、溶接性、ラミネート皮膜の収縮性、加工密着
性、耐レトルト密着性及び耐白化性を調べた。
Example 2. Example 1. Similarly, after pre-treating the plated steel sheet used for the above, it is preheated to 180 to 230 ° C. and the adhesive is applied to the surface of the film in contact with the plating surface.
About 0 mg / dm 2 (dry weight) was applied, the resin film was pressure-bonded with a roll and continuously bonded, and then post-heating was performed to obtain a laminated steel sheet. The resulting laminated steel sheet was examined for weldability, shrinkage of the laminate film, processing adhesion, retort adhesion resistance, and whitening resistance.

【0053】ラミネートでは、幅161mm、厚さ10〜
50μm のポリエチレンテレフタレートの単独重合体の
樹脂フィルムを、ニス避け部を設けながら連続的に圧着
した。圧着ロールはシリコンゴム製で表面の温度を19
5℃に維持した。圧着直後、鋼板温度を205℃〜22
5℃に5秒〜30秒保って後加熱を行い、直ちに水冷し
た。
The laminate has a width of 161 mm and a thickness of 10
A resin film of 50 μm polyethylene terephthalate homopolymer was continuously pressure-bonded while providing a varnish avoiding portion. The pressure roll is made of silicone rubber and the surface temperature is 19
Maintained at 5 ° C. Immediately after pressure bonding, the steel plate temperature is set to 205 ° C to 22 ° C.
It was kept at 5 ° C for 5 seconds to 30 seconds for post-heating and immediately cooled with water.

【0054】試験及びその評価は、溶接性、収縮性、加
工密着性及び耐レトルト密着性については、実施例1.
と同じである。 耐白化性については、125℃の1.
5%NaCl水溶液に30分間浸漬するレトルト処理を
行って、白化の度合いを観察し、全く白化が認められな
いものを〇、僅かでも白化が認められるものを△、白く
曇って明瞭に白化が起きたものを×、として評価した。
The test and its evaluation were carried out in the same manner as in Example 1 for the weldability, shrinkability, work adhesion and retort adhesion resistance.
Is the same as. Regarding whitening resistance, 125 ° C. 1.
Perform retort treatment by immersing in 5% NaCl aqueous solution for 30 minutes and observe the degree of whitening. If no whitening is observed, ◯; if slight whitening is observed, △; cloudy white, clear whitening occurs. It was evaluated as x.

【0055】なお、特性の調査は、この発明の範囲外の
比較例についても行い、この発明の実施例と比較した。
調査に供した試験片の詳細な条件及び試験の結果を表1
に示す。
The characteristics were also investigated for comparative examples outside the scope of the present invention and compared with the examples of the present invention.
Table 1 shows the detailed conditions of the test pieces used for the investigation and the test results.
Shown in.

【0056】[0056]

【表2】 [Table 2]

【0057】試験No.1乃至9の実施例では、全ての試
験で満足な結果が得られた。これに対して、比較例では
次のような結果であった。 試験No.10:錫めっき量が不充分なため、スプラッシ
ュが発生し高速溶接が出来ず、溶接性に劣った。 試験No.11:化成処理の金属クロム量が少なく加工密
着性、耐レトルト性に劣った。 試験No.12:接着剤のエポキシ樹脂の分子量が小さく
未硬化成分が残留し、加工密着性、耐レトルト密着性が
低下していると共に耐白化性に劣った。
In Examples of Test Nos. 1 to 9, satisfactory results were obtained in all the tests. On the other hand, in the comparative example, the following results were obtained. Test No. 10: Since the amount of tin plating was insufficient, splash occurred, high-speed welding was not possible, and the weldability was poor. Test No. 11: The amount of metal chromium in the chemical conversion treatment was small and the processing adhesion and retort resistance were poor. Test No. 12: The epoxy resin of the adhesive had a small molecular weight, and uncured components remained, resulting in poor processing adhesion and retort adhesion resistance and poor whitening resistance.

【0058】試験No.13:接着剤のエポキシ樹脂の分
子量が大きく加工密着性が低下し、耐レトルト性に劣っ
た。 試験No.14:接着剤中のエポキシ樹脂含有率が小さく
加工密着性、耐レトルト密着性に劣った。 試験No.15:接着剤中のエポキシ樹脂含有率が大き
く、30秒の加熱時間では硬化不充分で、耐レトルト密
着性が低下し耐白化性に劣った。
Test No. 13: The epoxy resin of the adhesive had a large molecular weight, the processing adhesion was lowered, and the retort resistance was poor. Test No. 14: The content of epoxy resin in the adhesive was small, and the processing adhesion and retort adhesion resistance were poor. Test No. 15: The content of the epoxy resin in the adhesive was large, the heating time of 30 seconds was insufficient for curing, the retort adhesion resistance was decreased, and the whitening resistance was poor.

【0059】[0059]

【発明の効果】以上述べてきたように、この発明による
ラミネート鋼板は、溶接性、防食性及び樹脂フィルム密
着性に優れためっき鋼板の表面に、ニス避け部を除い
て、加工性がよく遮蔽効果が大きいポリエチレンテレフ
タレート系の二軸延伸樹脂フィルムをラミネートしてあ
る。特に熱収縮性が非常に小さいポリエチレンテレフタ
レート単独重合体は熱融着性に問題があったが、これを
熱融合収縮性を損なわない範囲でイソフタル酸を含ませ
た共重合体として解決し、或いはこの共重合体を下層と
する二層構造の樹脂フィルムとし、或いは、密着性に加
えて耐熱性、加工性、短時間硬化性のよい接着剤を用い
ることによって解決している。
As described above, the laminated steel sheet according to the present invention has good workability and is shielded on the surface of the plated steel sheet excellent in weldability, corrosion resistance and resin film adhesion except for the varnish avoiding portion. A polyethylene terephthalate-based biaxially stretched resin film, which is highly effective, is laminated. In particular, polyethylene terephthalate homopolymer, which has a very small heat shrinkability, had a problem with the heat fusion property, but it was solved as a copolymer containing isophthalic acid within a range not impairing the heat fusion shrinkage, or This has been solved by using a resin film having a two-layer structure having this copolymer as a lower layer, or by using an adhesive having good heat resistance, processability, and short-time curability in addition to adhesiveness.

【0060】このため、このラミネート鋼板は、製缶時
に加工、加熱の工程を経ても密着力が低下することな
く、過酷な環境に曝されるレトルト処理においても優れ
た耐性を有する。このように優れた缶用材を提供するこ
とによって、製缶工程及び製品の合理化に貢献するこの
発明の効果は大きい。
Therefore, this laminated steel sheet has excellent resistance even in the retort treatment that is exposed to a harsh environment without the adhesive strength being lowered even after the steps of processing and heating during can making. By providing such an excellent can material, the effect of the present invention that contributes to the rationalization of the can manufacturing process and products is great.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の溶接缶用ラミネート鋼板の平面図で
ある。
FIG. 1 is a plan view of a laminated steel plate for a welding can of the present invention.

【図2】この発明の溶接缶用ラミネート鋼板の断面図で
ある。
FIG. 2 is a sectional view of a laminated steel plate for a welding can of the present invention.

【図3】この発明の一原理を説明するためのラミネート
鋼板の一部断面図である。
FIG. 3 is a partial cross-sectional view of a laminated steel plate for explaining one principle of the present invention.

【図4】接着剤の一性能を説明する短時間硬化性と接着
剤中エポキシ樹脂含有率との関係を示す図である。
FIG. 4 is a diagram illustrating a relationship between a short-time curability and an epoxy resin content in the adhesive, which explains one performance of the adhesive.

【符号の説明】 1 樹脂フィルム 2 めっき鋼板表面 3 空間 4 ニス避け部 5 樹脂ラミネート帯 6 化成処理層 7 めっき層 8 鋼板[Explanation of symbols] 1 resin film 2 surface of plated steel sheet 3 space 4 varnish avoidance portion 5 resin laminate band 6 chemical conversion treatment layer 7 plating layer 8 steel sheet

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 B65D 25/14 A 6540−3E 25/34 B 6540−3E C09J 163/00 JFP 8830−4J C23C 22/00 Z 28/02 // B29K 67:00 B29L 7:00 4F (72)発明者 大庭 直幸 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical display location B65D 25/14 A 6540-3E 25/34 B 6540-3E C09J 163/00 JFP 8830-4J C23C 22 / 00 Z 28/02 // B29K 67:00 B29L 7:00 4F (72) Inventor Naoyuki Oba 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Steel Pipe Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 次の(い)のめっき皮膜を有するめっき
鋼板であって、このめっき鋼板の表面粗さPPI(しき
い値0.5μm)が5以上150以下である片面又は両
面上に、所定幅のニス避け部を残してストリップのライ
ン方向に沿って帯状に熱圧着された次の(は)の樹脂フ
ィルムを有することを特徴とする溶接缶用ラミネート鋼
板。 (い)付着量が0.9g/m2以上2.8g/m2以下の錫めっ
き層上に金属クロム量が5mg/m2 以上50mg/m2 以下で
水和酸化物クロムがクロムとして5mg/m2 以上25mg/m
2 以下の化成処理層を有するめっき皮膜 (は)酸成分の0.5mol %以上10mol %以下がイソ
フタル酸であるポリエチレンテレフタレート共重合体の
二軸延伸フィルム
1. A plated steel sheet having the following (ii) plating film, wherein the plated steel sheet has a surface roughness PPI (threshold value 0.5 μm) of 5 or more and 150 or less on one side or both sides, A laminated steel sheet for a welding can, which has the following resin film which is thermocompressed in a strip shape along the line direction of the strip leaving a varnish avoiding portion of a predetermined width. (Ii) When the amount of metal chromium is 5 mg / m 2 or more and 50 mg / m 2 or less and the hydrated oxide chromium is 5 mg as chromium on the tin-plated layer with an adhesion amount of 0.9 g / m 2 or more and 2.8 g / m 2 or less / m 2 or more 25 mg / m
Biaxially stretched film of polyethylene terephthalate copolymer in which 0.5 mol% or more and 10 mol% or less of the acid component is isophthalic acid having a chemical conversion treatment layer of 2 or less
【請求項2】 請求項1記載の溶接缶用ラミネート鋼板
において、(は)の樹脂フィルムに代えて(に)の樹脂
フィルムを有する溶接缶用ラミネート鋼板。 (に)酸成分の0.5mol %以上10mol %以下がイソ
フタル酸であるポリエチレンテレフタレート共重合体を
下層とし、ポリエチレンテレフタレート単独重合体を上
層とする二層構造の二軸延伸フィルム
2. The laminated steel sheet for a welding can according to claim 1, wherein the laminated steel sheet for a welding can has a resin film in () instead of the resin film in (). (2) Biaxially stretched film having a two-layer structure in which a polyethylene terephthalate copolymer in which 0.5 mol% to 10 mol% of an acid component is isophthalic acid is a lower layer and a polyethylene terephthalate homopolymer is an upper layer
【請求項3】 鋼板の表面に前記(い)のめっき皮膜を
有するめっき鋼板の少なくとも片面上に、所定幅のニス
避け部を残してストリップのライン方向に沿って帯状に
次の(へ)である接着層によって接着された次の(ほ)
の樹脂フィルムを有することを特徴とする溶接缶用ラミ
ネート鋼板。 (ほ)ポリエチレンテレフタレート単独重合体の二軸延
伸フィルム (へ)数平均分子量が15000以上30000以下の
ビスフェノールA型エポキシ樹脂とビスフェノールAを
基体とするレゾール型フェノール樹脂からなる接着剤
で、前記ビスフェノールA型エポキシ樹脂を70wt% 以
上90wt% 以下含む接着剤を加熱硬化させた接着層
3. A strip-shaped strip (a) is formed along the strip line direction on at least one surface of the plated steel sheet having the (ii) plating film on the surface of the steel sheet, leaving a varnish avoiding portion of a predetermined width. The next (ho) glued by a certain glue layer
Laminated steel sheet for welding cans, which has the resin film of. (H) Biaxially stretched film of polyethylene terephthalate homopolymer (H) An adhesive comprising a bisphenol A type epoxy resin having a number average molecular weight of 15,000 or more and 30,000 or less and a resol type phenol resin based on bisphenol A. Adhesive layer obtained by heating and curing an adhesive containing 70 wt% or more and 90 wt% or less of epoxy resin
【請求項4】 請求項1記載の溶接缶用ラミネート鋼板
において、(い)のめっき皮膜に代えて次の(ろ)のめ
っき皮膜を有する溶接缶用ラミネート鋼板。 (ろ)付着量が15mg/m2 以上100mg/m2 以下のニッ
ケルめっき層の上に付着量が0.6g/m2以上2.0g/m2
以下の錫めっきを施した二層めっきの上に、更に、金属
クロム量が5mg/m2 以上50mg/m2 以下で水和酸化物ク
ロムがクロムとして5mg/m2 以上25mg/m2 以下の化成
処理層を有するめっき皮膜
4. The laminated steel plate for a welding can according to claim 1, which has the following (b) plating film in place of the (i) plating film. (Filtrate) weight deposited on the deposition amount 15 mg / m 2 or more 100 mg / m 2 of nickel plated layer is 0.6 g / m 2 or more 2.0 g / m 2
On the following two-layer plating plated with tin, further, the amount of metal chromium is 5 mg / m 2 or more and 50 mg / m 2 or less, and the hydrated oxide chromium is 5 mg / m 2 or more and 25 mg / m 2 or less as chromium. Plating film with chemical conversion layer
【請求項5】 請求項2記載の溶接缶用ラミネート鋼板
において、(い)のめっき皮膜に代えて(ろ)のめっき
皮膜を有する溶接缶用ラミネート鋼板。
5. The laminated steel sheet for a welding can according to claim 2, wherein the laminated steel sheet for a welding can has a plating film of (b) instead of the plating film of (i).
【請求項6】 請求項3記載の溶接缶用ラミネート鋼板
において、(い)のめっき皮膜に代えて(ろ)のめっき
皮膜を有する溶接缶用ラミネート鋼板。
6. The laminated steel sheet for a welding can according to claim 3, wherein the laminated steel sheet for a welding can has a plating film of (b) instead of the plating film of (a).
JP6155193A 1992-03-25 1993-03-22 Laminated steel sheet for welding cans Expired - Fee Related JP2910488B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP6155193A JP2910488B2 (en) 1992-03-25 1993-03-22 Laminated steel sheet for welding cans
TW082106692A TW257727B (en) 1993-03-22 1993-08-19

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP4-67498 1992-03-25
JP4-74928 1992-03-25
JP6749892 1992-03-25
JP7492892 1992-03-31
JP6155193A JP2910488B2 (en) 1992-03-25 1993-03-22 Laminated steel sheet for welding cans

Publications (2)

Publication Number Publication Date
JPH0639963A true JPH0639963A (en) 1994-02-15
JP2910488B2 JP2910488B2 (en) 1999-06-23

Family

ID=27297547

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6155193A Expired - Fee Related JP2910488B2 (en) 1992-03-25 1993-03-22 Laminated steel sheet for welding cans

Country Status (1)

Country Link
JP (1) JP2910488B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997016582A1 (en) * 1995-11-02 1997-05-09 Toyo Kohan Co., Ltd. Process for producing laminated steel sheet, laminated steel sheet, and surface-treated steel sheet used therefor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997016582A1 (en) * 1995-11-02 1997-05-09 Toyo Kohan Co., Ltd. Process for producing laminated steel sheet, laminated steel sheet, and surface-treated steel sheet used therefor
US6280852B1 (en) 1995-11-02 2001-08-28 Toyo Kohan Co., Ltd. Process for producing laminated steel sheet, laminated steel sheet, and surface-treated steel sheet used therefor

Also Published As

Publication number Publication date
JP2910488B2 (en) 1999-06-23

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