JPH0638157U - Battery pack - Google Patents

Battery pack

Info

Publication number
JPH0638157U
JPH0638157U JP7528792U JP7528792U JPH0638157U JP H0638157 U JPH0638157 U JP H0638157U JP 7528792 U JP7528792 U JP 7528792U JP 7528792 U JP7528792 U JP 7528792U JP H0638157 U JPH0638157 U JP H0638157U
Authority
JP
Japan
Prior art keywords
terminal
battery
batteries
ptc element
cap portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7528792U
Other languages
Japanese (ja)
Other versions
JP2585011Y2 (en
Inventor
善彦 日比野
一夫 大崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP1992075287U priority Critical patent/JP2585011Y2/en
Publication of JPH0638157U publication Critical patent/JPH0638157U/en
Application granted granted Critical
Publication of JP2585011Y2 publication Critical patent/JP2585011Y2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • Y02E60/12

Abstract

(57)【要約】 【目的】 小型化が可能な組電池の提供を目的としてい
る。 【構成】 複数の電池を有し、且つこれら電池のうち隣
接する2つの電池間には、一方の電池の凸状端子と接続
された第1端子2と、他方の電池の平状端子と接続され
た第2端子4と、これら両端子間に配置されたPTC素
子3とから成るスイッチング手段が設けられた組電池に
おいて、上記第1端子2には上記一方の電池の凸状端子
より若干大径のキャップ部2aが形成されて、このキャ
ップ部2aが上記凸状端子を覆うように構成され、且つ
上記PTC素子3は上記第1端子2のキャップ部2aよ
り若干大径の孔3aを有し上記キャップ部2aが挿通さ
れるように構成されていることを特徴とする。
(57) [Summary] [Purpose] The purpose is to provide a battery pack that can be miniaturized. [Structure] A plurality of batteries, and between two adjacent batteries among these batteries, a first terminal 2 connected to a convex terminal of one battery and a flat terminal of the other battery connected In the assembled battery provided with the switching means composed of the second terminal 4 and the PTC element 3 arranged between the two terminals, the first terminal 2 is slightly larger than the convex terminal of the one battery. A cap portion 2a having a diameter is formed so that the cap portion 2a covers the convex terminal, and the PTC element 3 has a hole 3a having a diameter slightly larger than that of the cap portion 2a of the first terminal 2. However, it is characterized in that the cap portion 2a is inserted.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

本考案は組電池に関し、特にPTC素子を有する組電池のPTC素子の取り付 け構造の改良に関する。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an assembled battery, and more particularly to improvement of a PTC element mounting structure of an assembled battery having a PTC element.

【0002】[0002]

【従来の技術】[Prior art]

近年、ニッケル−カドミウム電池、ニッケル−水素電池、リチウム電池等の各 種の電池が提案されており、且つこれらの電池を複数本組み合わせた組電池が、 VTR関連機器、OA関連機器、通信機器、電動工具、測定機器、或いはカメラ 等の分野で用いられている。 In recent years, various types of batteries such as nickel-cadmium batteries, nickel-hydrogen batteries, and lithium batteries have been proposed, and an assembled battery obtained by combining a plurality of these batteries is used for VTR-related equipment, OA-related equipment, communication equipment, It is used in the fields of electric tools, measuring instruments, and cameras.

【0003】 ところで、このような分野で用いられる組電池においては、ショート等を生じ た場合に大電流が流れるのを防止する必要がある。したがって、従来より、大電 流が流れるのを阻止する機能を有するPTC素子が設けられている組電池がある 。 この場合、具体的なPTC素子の取り付け構造としては、図7及び図8に示す ように、方形状を成すPTC素子100の上下両面には、隣接する2つの電池の 各端子103・104に接続される第1端子101と第2端子102とが設けら れ、且つこれらの端子101・102を覆うように絶縁板105・106が配置 されている。By the way, in an assembled battery used in such a field, it is necessary to prevent a large current from flowing when a short circuit or the like occurs. Therefore, conventionally, there is an assembled battery provided with a PTC element having a function of preventing a large current from flowing. In this case, as a concrete mounting structure of the PTC element, as shown in FIGS. 7 and 8, the upper and lower surfaces of the PTC element 100 having a rectangular shape are connected to the terminals 103 and 104 of two adjacent batteries. A first terminal 101 and a second terminal 102 are provided, and insulating plates 105 and 106 are arranged so as to cover these terminals 101 and 102.

【0004】[0004]

【考案が解決しようとする課題】[Problems to be solved by the device]

しかしながら、上記従来の構造では、図8に示すように、絶縁板105・10 6とPTC素子100との厚みL10だけ突出するため、組電池自体の高さが大き くなる。この結果、組電池の小型化という市場ニーズに対応することができない という課題を有していた。However, in the above-mentioned conventional structure, as shown in FIG. 8, the height of the assembled battery itself becomes large because the insulating plates 105 and 106 and the PTC element 100 project by the thickness L 10 . As a result, there was a problem that it was not possible to meet the market needs for miniaturization of assembled batteries.

【0005】 本考案は係る現状を考慮してなされたものであって、小型化が可能な組電池の 提供を目的としている。The present invention has been made in consideration of the present situation, and an object thereof is to provide an assembled battery which can be miniaturized.

【0006】[0006]

【課題を解決するための手段】[Means for Solving the Problems]

本考案は上記目的を達成するために、複数の電池を有し、且つこれら電池のう ち隣接する2つの電池間には、一方の電池の凸状端子と接続された第1端子と、 他方の電池の平状端子と接続された第2端子と、これら両端子間に配置されたP TC素子とから成るスイッチング手段が設けられた組電池において、上記第1端 子には上記一方の電池の凸状端子より若干大径のキャップ部が形成されて、この キャップ部が上記凸状端子を覆うように構成され、且つ上記PTC素子は上記第 1端子のキャップ部より若干大径の孔を有し上記キャップ部が挿通されるように 構成されていることを特徴とする。 In order to achieve the above-mentioned object, the present invention has a plurality of batteries, and between two adjacent batteries among these batteries, a first terminal connected to a convex terminal of one battery and another battery. Of the battery, the second terminal connected to the flat terminal of the battery, and the switching means including the PTC element arranged between the two terminals, wherein the first terminal is the one battery. Is formed so as to cover the convex terminal, and the PTC element has a hole slightly larger in diameter than the cap portion of the first terminal. It is characterized in that the cap portion is configured to be inserted.

【0007】[0007]

【作用】[Action]

上記構成であれば、第1端子のキャップ部が電池の凸状端子を覆い、且つこの キャップ部がPTC素子の孔を挿通するので、従来デッドスペースとなっていた 電池の凸状端子の高さ部分にPTC素子の厚みが吸収されることになる。したが って、組電池の高さはPTC素子を設けない場合と略同等となる。 With the above configuration, since the cap portion of the first terminal covers the convex terminal of the battery and the cap portion is inserted through the hole of the PTC element, the height of the convex terminal of the battery, which has conventionally been a dead space, is increased. The thickness of the PTC element is absorbed by the portion. Therefore, the height of the assembled battery is substantially the same as that when the PTC element is not provided.

【0008】 加えて、PTC素子と両端子とから構成されるスイッチング手段の配置は、単 に第1端子のキャップ部を電池の凸状端子に被せるだけで良いので、スイッチン グ手段の位置決めが極めて容易となる。In addition, the arrangement of the switching means composed of the PTC element and both terminals can be achieved by simply covering the convex terminal of the battery with the cap portion of the first terminal. It will be extremely easy.

【0009】[0009]

【実施例】【Example】

本考案の一実施例を、図1〜図6に基づいて、以下に説明する。図1は本考案 の組電池に用いられるスイッチング手段の斜視図、図2は図1のスイッチング手 段の分解斜視図、図3は図1のスイッチング手段の断面斜視図、図4は本考案の 組電池の上面図、図5は本考案の組電池の正面図、図6は本考案の組電池の要部 断面図である。 An embodiment of the present invention will be described below with reference to FIGS. 1 is a perspective view of a switching means used in the assembled battery of the present invention, FIG. 2 is an exploded perspective view of the switching means of FIG. 1, FIG. 3 is a sectional perspective view of the switching means of FIG. 1, and FIG. FIG. 5 is a top view of the assembled battery, FIG. 5 is a front view of the assembled battery of the present invention, and FIG. 6 is a sectional view of a main part of the assembled battery of the present invention.

【0010】 図1に示すように、スイッチング手段1は、第1端子2とPTC素子3と第2 端子4とから構成されている。 上記第1端子2は円板状を成すと共に、その中央部に凸状のキャップ部2aが 形成されている。このキャップ部2aの内径L1 は、図6に示すように、電池9 の正極9aの直径L2 より若干大きくなるように構成されており、これにより第 1端子2を電池9の正極9aに容易に被せることが可能となる。As shown in FIG. 1, the switching means 1 is composed of a first terminal 2, a PTC element 3, and a second terminal 4. The first terminal 2 has a disc shape, and a convex cap portion 2a is formed in the center thereof. As shown in FIG. 6, the inner diameter L 1 of the cap portion 2a is configured to be slightly larger than the diameter L 2 of the positive electrode 9a of the battery 9 so that the first terminal 2 is connected to the positive electrode 9a of the battery 9. It is possible to cover easily.

【0011】 上記PTC素子3はリング状を成しており、ショート等が生じた場合に大電流 が流れるのを阻止する役目を有する。また、図2に示すように、PTC素子3の 孔径L3 は、上記第1端子2のキャップ部2aの外径L4 より若干大きくなるよ うに形成されており、且つ、PTC素子3の高さL5 は、第1端子2のキャップ 部2aの高さL6 と略同等となるように構成されている。The PTC element 3 has a ring shape and has a role of preventing a large current from flowing when a short circuit or the like occurs. Further, as shown in FIG. 2, pore size L 3 of the PTC element 3, the it is by Uni formed slightly larger than the outer diameter L 4 of the first terminal 2 of the cap 2a, and, of the PTC element 3 High is L 5 represents, is configured such that the height L 6 and substantially equal to the first terminal 2 of the cap portion 2a.

【0012】 上記第2端子4は、円弧状の第1接続部4aと、この第1接続部4aの外周か ら延びる第2接続部4bとから成り、上記第1接続部4aは上記PTC素子3に 固定される一方、上記第2接続部4bは、図4に示すように、隣接する他の電池 10の負極10aに接続されている。 上記構造のスイッチング手段1は、図4及び図5に示すように、直列接続され た4本の電池8〜11のうち中央部に位置する2本の電池9・10間に設けられ ている。また、電池8と電池9、及び電池10と電池11とは、それぞれ連結タ ブ12・13により接続されており、更に電池8の他端子と電池11の他端子と には、それぞれ外部取出端子14・15が接続されている。The second terminal 4 includes an arc-shaped first connecting portion 4a and a second connecting portion 4b extending from the outer circumference of the first connecting portion 4a, and the first connecting portion 4a is the PTC element. While being fixed to No. 3, the second connecting portion 4b is connected to the negative electrode 10a of another adjacent battery 10 as shown in FIG. As shown in FIGS. 4 and 5, the switching means 1 having the above structure is provided between the two batteries 9 and 10 located in the center of the four batteries 8 to 11 connected in series. Further, the batteries 8 and 9 and the batteries 10 and 11 are connected by connecting tabs 12 and 13, respectively. Further, the other terminals of the battery 8 and the other terminals of the battery 11 are connected to external extraction terminals, respectively. 14 and 15 are connected.

【0013】 また、上記電池8〜11は、端子部を除き、それぞれ熱収縮チューブ16によ り覆われており、更に、4本の電池8〜11はテープ17により固定されている 。加えて、4本の電池8〜11、前記スイッチング手段1、前記連結タブ12・ 13、及び前記外部取出端子14・15の一部は外装チューブ18により覆われ ており、これによって短絡等を防止している。The batteries 8 to 11 are covered with a heat-shrinkable tube 16 except for the terminals, and the four batteries 8 to 11 are fixed with a tape 17. In addition, the four batteries 8 to 11, the switching means 1, the connection tabs 12 and 13, and a part of the external output terminals 14 and 15 are covered with an exterior tube 18, which prevents a short circuit or the like. is doing.

【0014】 尚、上記第1端子2と電池9との間には、図6に示すように、絶縁リング20 が設けられている。 ここで、上記構成の組電池の製造方法について、以下に説明する。 先ず、PTC素子3の孔3aに第1端子2のキャップ部2aを挿通した後、P TC素子3の一方の面に第1端子2を電気溶接すると共に、PTC素子3の他方 の面に第2端子4を載置した後、両者を電気溶接する。これにより、スイッチン グ手段1が作製される。また、この工程と並行して、各電池8〜11を熱収縮チ ューブ16で覆った後、4本の電池8〜11の正負極が交互に逆向きとなるよう に電池8〜11を配置する。次に、4本の電池8〜11をテープ17により固定 する。次いで、電池9の正極に、絶縁リング20及びスイッチング手段1の第1 端子2を順次被せた後、電池9の正極と第1端子2及び電池10の負極と第2端 子4とを電気溶接する。更に、電池8の正極と電池9の負極、及び電池10の正 極と電池11の負極とに、それぞれ連結タブ12・13を電気溶接し、且つ電池 8の負極と電池11の正極とに外部取出端子14・15を電気溶接する。しかる 後、電池8〜11や上記スイッチング手段1等を外装チューブ18で覆う。An insulating ring 20 is provided between the first terminal 2 and the battery 9 as shown in FIG. Here, a method for manufacturing the assembled battery having the above configuration will be described below. First, after inserting the cap portion 2a of the first terminal 2 into the hole 3a of the PTC element 3, the first terminal 2 is electrically welded to one surface of the PTC element 3 and the other surface of the PTC element 3 is first welded. After mounting the two terminals 4, both are electrically welded. As a result, the switching means 1 is manufactured. In addition, in parallel with this step, after covering each of the batteries 8 to 11 with the heat shrinkable tube 16, the batteries 8 to 11 are arranged so that the positive and negative electrodes of the four batteries 8 to 11 are alternately reversed. To do. Next, the four batteries 8 to 11 are fixed with the tape 17. Then, the positive electrode of the battery 9 is sequentially covered with the insulating ring 20 and the first terminal 2 of the switching means 1, and then the positive electrode of the battery 9 and the first terminal 2 and the negative electrode of the battery 10 and the second terminal 4 are electrically welded. To do. Further, the connection tabs 12 and 13 are electrically welded to the positive electrode of the battery 8 and the negative electrode of the battery 9 and to the positive electrode of the battery 10 and the negative electrode of the battery 11, respectively, and externally connected to the negative electrode of the battery 8 and the positive electrode of the battery 11. Electrically weld the lead terminals 14 and 15. Thereafter, the batteries 8 to 11, the switching means 1 and the like are covered with the outer tube 18.

【0015】 ここで、上記のようにして作製した組電池では、電池9の正極に、正極より低 い第1端子2のキャップ部2aが被され、且つこのキャップ部2aの高さL6 と 略同等の厚みL5 を有するPTC素子3に、キャップ部2aが挿通されるように なっている。したがって、図6に示すように、従来デッドスペースとなっていた 電池の正極の高さにPTC素子3の厚みL5 が吸収されるため、組電池の高さが PTC素子3を設けない場合と略同等となる。Here, in the assembled battery manufactured as described above, the positive electrode of the battery 9 is covered with the cap portion 2a of the first terminal 2 lower than the positive electrode, and the height L 6 of the cap portion 2a is The cap portion 2a is adapted to be inserted into the PTC element 3 having a substantially equal thickness L 5 . Therefore, as shown in FIG. 6, since the thickness L 5 of the PTC element 3 is absorbed by the height of the positive electrode of the battery, which has conventionally become a dead space, the height of the assembled battery is not provided with the PTC element 3. It is almost the same.

【0016】 加えて、PTC素子3を含むスイッチング手段1の配置は、単に第1端子2の キャップ部2aを電池9の正極9aに被せるだけで良いので、スイッチング手段 1の位置決めが、極めて容易となる。 尚、上記実施例では第2端子4は、円弧状の第1接続部4aと、この第1接続 部4aの外周から延びる第2接続部4bとから構成されているが、このような形 状に限定されるものではなく、第1接続部4aをリング状としても良いし、更に 第1端子2と接触しないならばT字状やY字状としても良いことは勿論である。In addition, the switching means 1 including the PTC element 3 can be arranged by simply covering the positive electrode 9a of the battery 9 with the cap portion 2a of the first terminal 2, so that the positioning of the switching means 1 is extremely easy. Become. In the above embodiment, the second terminal 4 is composed of the arc-shaped first connecting portion 4a and the second connecting portion 4b extending from the outer periphery of the first connecting portion 4a. However, the first connecting portion 4a may be formed in a ring shape, or may be formed in a T shape or a Y shape if it does not contact the first terminal 2.

【0017】 また、上記実施例ではPTC素子3と両端子2・4との固定を電気溶接にて行 っているが、これに限定するものではなく、半田付け等の方法で行っても良いこ とは勿論である。Further, although the PTC element 3 and both terminals 2 and 4 are fixed by electric welding in the above-mentioned embodiment, the present invention is not limited to this, and a method such as soldering may be used. This is of course.

【0018】[0018]

【考案の効果】[Effect of device]

以上説明したように本考案によれば、従来デッドスペースとなっていた電池の 凸状端子の高さ部分にPTC素子の厚みが吸収されるため、組電池の高さがPT C素子を設けない場合と略同等となる。したがって、市場ニーズである組電池の 小型化を達成することが可能となるといった効果がある。 As described above, according to the present invention, the height of the PTC element is absorbed in the height of the convex terminal of the battery, which has conventionally been a dead space, so that the height of the assembled battery does not include the PTC element. It is almost the same as the case. Therefore, there is an effect that it is possible to achieve the downsizing of the assembled battery, which is a market need.

【0019】 加えて、PTC素子及び両端子から成るスイッチング手段の配置は、単に第1 端子のキャップ部を電池の凸状端子に被せるだけで良いので、スイッチング手段 の位置決めが極めて容易となる。したがって、組電池の製造が容易となるといっ た効果も併せて奏する。In addition, as for the arrangement of the switching means composed of the PTC element and both terminals, it suffices to simply cover the cap terminal portion of the first terminal on the convex terminal of the battery, so that the positioning of the switching means becomes extremely easy. Therefore, there is an effect that the manufacturing of the assembled battery becomes easy.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案の組電池に用いられるスイッチング手段
の斜視図である。
FIG. 1 is a perspective view of a switching means used in an assembled battery of the present invention.

【図2】図1のスイッチング手段の分解斜視図である。FIG. 2 is an exploded perspective view of the switching means of FIG.

【図3】図1のスイッチング手段の断面斜視図である。3 is a cross-sectional perspective view of the switching means of FIG.

【図4】本考案の一例に係る組電池の上面図である。FIG. 4 is a top view of an assembled battery according to an example of the present invention.

【図5】本考案の一例に係る組電池の正面図である。FIG. 5 is a front view of an assembled battery according to an example of the present invention.

【図6】本考案の一例に係る組電池の要部断面図であ
る。
FIG. 6 is a cross-sectional view of essential parts of an assembled battery according to an example of the present invention.

【図7】従来の組電池の上面図である。FIG. 7 is a top view of a conventional assembled battery.

【図8】従来の組電池の拡大正面図である。FIG. 8 is an enlarged front view of a conventional assembled battery.

【符号の説明】[Explanation of symbols]

1 スイッチング手段 2 第1端子 2a キャップ部 3 PTC素子 4 第2端子 8〜11 電池 DESCRIPTION OF SYMBOLS 1 Switching means 2 1st terminal 2a Cap part 3 PTC element 4 2nd terminal 8-11 Battery

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 複数の電池を有し、且つこれら電池のう
ち隣接する2つの電池間には、一方の電池の凸状端子と
接続された第1端子と、他方の電池の平状端子と接続さ
れた第2端子と、これら両端子間に配置されたPTC素
子とから成るスイッチング手段が設けられた組電池にお
いて、上記第1端子には上記一方の電池の凸状端子より
若干大径のキャップ部が形成されて、このキャップ部が
上記凸状端子を覆うように構成され、且つ上記PTC素
子は上記第1端子のキャップ部より若干大径の孔を有し
上記キャップ部が挿通されるように構成されていること
を特徴とする組電池。
1. A first terminal having a plurality of batteries, and between two adjacent batteries among these batteries, a first terminal connected to a convex terminal of one battery and a flat terminal of the other battery. In an assembled battery provided with a switching means composed of a connected second terminal and a PTC element arranged between the two terminals, the first terminal has a diameter slightly larger than that of the convex terminal of the one battery. A cap portion is formed, the cap portion is configured to cover the convex terminal, and the PTC element has a hole slightly larger in diameter than the cap portion of the first terminal, and the cap portion is inserted therethrough. An assembled battery characterized in that it is configured as follows.
JP1992075287U 1992-10-29 1992-10-29 Switching means and battery pack incorporating switching means Expired - Fee Related JP2585011Y2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064355A (en) * 2009-11-16 2011-05-18 三星Sdi株式会社 Secondary battery and method of manufacturing the same
WO2012086526A1 (en) * 2010-12-20 2012-06-28 Fdk鳥取株式会社 Externally attached ptc element unit and battery
JP2016127034A (en) * 2014-12-26 2016-07-11 Fdk鳥取株式会社 External ptc element and cylindrical battery
WO2017056988A1 (en) * 2015-09-28 2017-04-06 Littelfuseジャパン合同会社 Protection element

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6382391U (en) * 1986-11-17 1988-05-30
JPS63158744A (en) * 1986-12-23 1988-07-01 Nippon Mektron Ltd High output battery pack
JPH042451U (en) * 1990-04-23 1992-01-10

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6382391U (en) * 1986-11-17 1988-05-30
JPS63158744A (en) * 1986-12-23 1988-07-01 Nippon Mektron Ltd High output battery pack
JPH042451U (en) * 1990-04-23 1992-01-10

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064355A (en) * 2009-11-16 2011-05-18 三星Sdi株式会社 Secondary battery and method of manufacturing the same
CN102064304A (en) * 2009-11-16 2011-05-18 三星Sdi株式会社 Safety element assembly
JP2011108625A (en) * 2009-11-16 2011-06-02 Samsung Sdi Co Ltd Secondary battery and method for manufacturing the same
EP2323200A3 (en) * 2009-11-16 2011-10-05 Samsung SDI Co., Ltd. Secondary battery and method of manufacturing the same
EP2323199A3 (en) * 2009-11-16 2011-10-05 Samsung SDI Co., Ltd. Safety element assembly
US9406923B2 (en) 2009-11-16 2016-08-02 Samsung Sdi Co., Ltd. Secondary battery and method of manufacturing the same
WO2012086526A1 (en) * 2010-12-20 2012-06-28 Fdk鳥取株式会社 Externally attached ptc element unit and battery
JP2012133947A (en) * 2010-12-20 2012-07-12 Fdk Tottori Co Ltd External ptc element unit and battery
JP2016127034A (en) * 2014-12-26 2016-07-11 Fdk鳥取株式会社 External ptc element and cylindrical battery
US10658777B2 (en) 2014-12-26 2020-05-19 Fdk Corporation Externally-attached PTC element and tubular battery
WO2017056988A1 (en) * 2015-09-28 2017-04-06 Littelfuseジャパン合同会社 Protection element

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