JPH06330178A - Movable induction hardening apparatus for bar-like work - Google Patents
Movable induction hardening apparatus for bar-like workInfo
- Publication number
- JPH06330178A JPH06330178A JP5140076A JP14007693A JPH06330178A JP H06330178 A JPH06330178 A JP H06330178A JP 5140076 A JP5140076 A JP 5140076A JP 14007693 A JP14007693 A JP 14007693A JP H06330178 A JPH06330178 A JP H06330178A
- Authority
- JP
- Japan
- Prior art keywords
- heating
- frequency
- rod
- quenching
- heating coil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、棒状ワークの高周波移
動焼入装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-frequency moving hardening apparatus for bar-shaped works.
【0002】[0002]
【従来の技術】以下、図面を参照して従来の技術を説明
する。図9は棒状ワークの従来の高周波移動焼入装置と
棒状ワークWとの縦断面説明図である。従来、例えば直
径が25mmである棒状ワークの外周面(以下棒状ワークの
外周面を単にワーク周面ともいう)を高周波移動焼入す
るには、図9に示すように、まず、棒状ワークWの一端
Wa をセンタ1 で、他端Wb をセンタ2 でそれぞれ支持
し、図示しない回転装置によって、棒状ワークWの長手
方向の軸芯線W1 を中心として、例えば120 〜240rpmで
回転させる。2. Description of the Related Art A conventional technique will be described below with reference to the drawings. FIG. 9 is a vertical cross-sectional explanatory view of a conventional high-frequency moving hardening apparatus for a rod-shaped work and the rod-shaped work W. Conventionally, for induction hardening of the outer peripheral surface of a rod-shaped workpiece having a diameter of 25 mm (hereinafter, the outer peripheral surface of the rod-shaped workpiece is simply referred to as the workpiece peripheral surface), first, as shown in FIG. One end Wa is supported by the center 1 and the other end Wb is supported by the center 2, and is rotated at a speed of 120 to 240 rpm, for example, about a longitudinal axis W1 of the rod-shaped work W by a rotating device (not shown).
【0003】そして、環状の高周波加熱コイル(以下高
周波加熱コイルを単に加熱コイルともいう)3 と、加熱
コイル3 に隣り合うように配設された焼入液噴射用の環
状のジャケット4 と、加熱コイル3 とジャケット4 とを
一体として軸芯線W1 の方向に移動させることができる
図示しない移動手段とを備えた移動焼入装置5 を、図9
の点線で示す待機位置Cに配置してから、加熱コイル3
が棒状ワークWの一端Wa より少し前進したときに、加
熱コイル3 に高周波電流を通電し、且つ、ジャケット4
から焼入液Lを噴射させた状態で、加熱コイル3 とジャ
ケット4 内に棒状ワークWが挿入されるように、移動焼
入装置5 を、前記の図示しない移動手段によって軸芯線
W1 の方向(矢印Jの方向)に、例えば10mm/秒の速度
で移動させる。An annular high-frequency heating coil (hereinafter, the high-frequency heating coil is also simply referred to as a heating coil) 3, an annular jacket 4 for injecting a quenching liquid arranged adjacent to the heating coil 3, and heating A moving hardening apparatus 5 having a moving means (not shown) capable of moving the coil 3 and the jacket 4 integrally in the direction of the axis W1 is shown in FIG.
Place in the standby position C indicated by the dotted line
When the rod moves a little further than one end Wa of the rod-shaped work W, a high-frequency current is passed through the heating coil 3 and the jacket 4
In order to insert the rod-shaped workpiece W into the heating coil 3 and the jacket 4 in a state where the quenching liquid L is jetted from the moving quenching device 5, the moving quenching device 5 is moved in the direction of the axis W1 ( In the direction of arrow J) at a speed of, for example, 10 mm / sec.
【0004】すると、移動焼入装置5 の移動につれて、
ワーク周面W2 に硬化層W3 が形成されてゆく。そし
て、加熱コイル3 が棒状ワークWの他端Wb を通過する
少し手前にきたときに加熱コイル3 への通電を停止し、
また、ジャケット4 が棒状ワークWの他端Wb を通過し
終えて、点線で示す焼入終了位置Dにきたときにジャケ
ット4 からの焼入液Lの噴射を停止すると共に、移動焼
入装置5 の移動も停止する。Then, as the moving and hardening apparatus 5 moves,
A hardened layer W3 is formed on the work peripheral surface W2. Then, when the heating coil 3 comes just before passing the other end Wb of the rod-shaped workpiece W, the power supply to the heating coil 3 is stopped,
Further, when the jacket 4 has finished passing through the other end Wb of the rod-shaped work W and reaches the quenching end position D shown by the dotted line, the injection of the quenching liquid L from the jacket 4 is stopped and the moving quenching device 5 Also stops moving.
【0005】次いで、センタ1 、2 を後退させてから棒
状ワークWを取り外して後、前記の図示しない移動手段
によって、移動焼入装置5 を、焼入中の移動方向と反対
方向である矢印Kの方向に移動して待機位置Cで停止さ
せる。そして、次の棒状ワークWをセンタ1 、2 間で支
持し、始めの棒状ワークWと同様に焼入を行う。Next, after the centers 1 and 2 are retracted and the rod-shaped workpiece W is removed, the moving and quenching device 5 is moved by the above-mentioned moving means (not shown) to the arrow K which is the opposite direction to the moving direction during quenching. And moves to the standby position C and stops. Then, the next rod-shaped work W is supported between the centers 1 and 2, and quenching is performed similarly to the first rod-shaped work W.
【0006】[0006]
【発明が解決しようとする課題】近来、焼入業界の競争
は極めて激しく、生産性向上のために、多数の棒状ワー
クの外周面の焼入を行うに際しても、全体の焼入作業時
間を短くすることが要望されている。従って、前記の従
来の移動焼入装置において、まずは、移動焼入速度を大
きくしたいが、そうすると以下のような問題がある。即
ち、移動焼入速度を大きくし、必然的に加熱電力を大き
くすると、環状の加熱コイルを使用する限り、バーバー
マーク(焼入された表面に現れるものであって散髪屋の
看板のような螺旋状の模様)が発生することが多く、ま
た、形成された硬化層が不均一になりがちである。Recently, the quenching industry has been extremely competitive, and the overall quenching work time is shortened even when quenching the outer peripheral surface of a large number of rod-shaped workpieces in order to improve productivity. Is required to do so. Therefore, in the conventional moving quenching apparatus described above, first, it is desired to increase the moving quenching speed, but if so, there are the following problems. That is, if the moving and quenching speed is increased and the heating power is inevitably increased, as long as the annular heating coil is used, a barber mark (which appears on the hardened surface and is a spiral like a barbershop sign) Often occurs, and the formed cured layer tends to be non-uniform.
【0007】また、移動焼入速度を速くすると、加熱電
力を大きくするだけでなく、単位時間内の焼入液量をも
増加しなければならないが、単純に焼入液量を増加する
のみでは、棒状ワークのマルテンサイト変態開始以後の
冷却が過分になって(例えば棒状ワークの温度が摂氏約
100 度程度に降下して)焼き割れ発生の危険性がある。When the moving quenching speed is increased, not only the heating power must be increased but also the quenching liquid amount in a unit time must be increased. However, simply increasing the quenching liquid amount is not enough. , The cooling of the rod-shaped workpiece after the start of martensitic transformation is excessive (for example, the temperature of the rod-shaped workpiece is approximately
There is a risk of quenching cracks (falling down to about 100 degrees).
【0008】また、前記のような移動焼入装置を使用す
る限りは、1つの棒状ワークを焼入後、次の棒状ワーク
を焼入するために、移動焼入装置を始めのワークの焼入
開始前の待機位置に戻す必要があるが、このように移動
焼入装置を待機位置に戻すための時間が全体の焼入作業
時間を長くしている一因にもなっている。In addition, as long as the moving quenching apparatus as described above is used, after quenching one rod-shaped workpiece, the moving quenching apparatus and the first workpiece are quenched in order to quench the next rod-shaped workpiece. Although it is necessary to return to the standby position before the start, the time for returning the moving and quenching device to the standby position in this way is one of the reasons for prolonging the entire quenching work time.
【0009】本発明は上記事情に鑑みて創案されたもの
であって、焼入移動速度を大きくすることができると共
に、ワークの焼入後、次のワークを焼入するために、始
めのワークの焼入開始前にいた待機位置まで戻る必要が
ない棒状ワークの高周波移動焼入装置を提供することを
目的としている。The present invention was conceived in view of the above circumstances, and it is possible to increase the quenching movement speed and to quench the next work after quenching the work. It is an object of the present invention to provide a high-frequency moving quenching apparatus for bar-shaped workpieces that does not need to return to the standby position before the start of quenching.
【0010】[0010]
【課題を解決するための手段】上記問題を解決するため
に、請求項1記載の棒状ワークの高周波移動焼入装置
は、長手方向の軸芯線を中心として回転している棒状ワ
ークの高周波移動焼入装置において、第1高周波電源
と、第1高周波電源と周波数の異なる第2高周波電源
と、棒状ワークの周面に接近配設されて前記周面を加熱
する同形の第1、第2高周波加熱コイルを設けた複合高
周波加熱コイルと、複合高周波加熱コイルの前記軸芯線
方向両側にそれぞれ配設されて前記周面に焼入液を噴出
する同形の第1、第2複合ジャケットと、前記複合高周
波加熱コイル、第1および第2複合ジャケットを一体と
して前記軸芯線の方向に移動させるか、或いは、棒状ワ
ークを前記軸芯線の方向に移動させる移動手段とを具備
し、第1高周波加熱コイルは、前記軸芯線に平行に配設
された1対の直線状の第1加熱導体と、第1加熱導体の
一端同志を接続するほぼ1/2円弧状の第2加熱導体
と、第1加熱導体の他端にそれぞれ接続されたほぼ1/
4円弧状の1対の第3加熱導体と、一端が第3加熱導体
に接続され、他端が回路切換手段を介して第1或いは第
2高周波電源に接続される1対の第1リード導体とを有
し、第2高周波加熱コイルは、前記軸芯線に平行に配設
された1対の直線状の第4加熱導体と、第4加熱導体の
一端同志を接続するほぼ1/2円弧状の第5加熱導体
と、第4加熱導体の他端にそれぞれ接続されたほぼ1/
4円弧状の1対の第5加熱導体と、一端が第5加熱導体
に接続され、他端が前記回路切換手段を介して第1或い
は第2高周波電源に接続される1対の第2リード導体と
を有し、第1加熱導体と第4加熱導体とは、棒状ワーク
の周方向において、ほぼ90度隔てて配置されており、
第1および第2複合ジャケットは、それぞれ、複合高周
波加熱コイルに隣り合うように配設され、焼入液の噴出
力が強く、比較的少ない液量で棒状ワークを急冷するほ
ぼ半環状の急冷ジャケットと、急冷ジャケットの反複合
高周波加熱コイル側に配設され、焼入液の噴出力が弱
く、比較的多い液量で棒状ワークを徐冷するほぼ半環状
の徐冷ジャケットとを備えている。In order to solve the above problems, a high-frequency moving quenching apparatus for a rod-shaped work according to a first aspect of the present invention is a high-frequency moving quenching apparatus for a rod-shaped work rotating around a longitudinal axis. In the insertion device, a first high-frequency power source, a second high-frequency power source having a frequency different from that of the first high-frequency power source, and first and second high-frequency heatings of the same shape which are arranged close to the peripheral surface of the rod-shaped workpiece to heat the peripheral surface. A composite high-frequency heating coil provided with a coil, first and second composite jackets of the same shape, which are respectively arranged on both sides of the composite high-frequency heating coil in the axial direction, and eject a quenching liquid to the peripheral surface, and the composite high-frequency wave The first high-frequency heating coil is provided with a heating coil and a moving unit that moves the first and second composite jackets integrally in the direction of the axis or moves the rod-shaped work in the direction of the axis. Is a pair of linear first heating conductors arranged in parallel with the axis, a second heating conductor having an approximately 1/2 arc shape connecting one ends of the first heating conductors, and a first heating Approximately 1 / each connected to the other end of the conductor
A pair of four arc-shaped third heating conductors, one end of which is connected to the third heating conductor, and the other end of which is connected to the first or second high-frequency power source via circuit switching means. The second high-frequency heating coil has a pair of linear fourth heating conductors arranged in parallel to the shaft core line and a substantially half arc shape connecting one ends of the fourth heating conductors. Of the fifth heating conductor and the other end of the fourth heating conductor of approximately 1 /
A pair of four arc-shaped fifth heating conductors, one end of which is connected to the fifth heating conductor, and the other end of which is connected to the first or second high-frequency power source via the circuit switching means. A conductor, and the first heating conductor and the fourth heating conductor are arranged at substantially 90 degrees apart in the circumferential direction of the rod-shaped work,
The first and second composite jackets are respectively arranged adjacent to the composite high-frequency heating coil, have a strong jetting force of the quenching liquid, and are substantially semi-circular quenching jackets that rapidly cool the rod-shaped work with a relatively small amount of liquid. And a substantially semi-annular gradual cooling jacket which is disposed on the anti-composite high frequency heating coil side of the quenching jacket and has a weak jetting force of the quenching liquid and gradually cools the rod-shaped work with a relatively large amount of liquid.
【0011】請求項2記載の棒状ワークの高周波移動焼
入置は、長手方向の軸芯線を中心として回転している棒
状ワークの高周波移動焼入装置において、第1高周波電
源と、第1高周波電源と周波数の異なる第2高周波電源
と、棒状ワークの周面に接近配設されて前記周面を加熱
する同形の第1、第2高周波加熱コイルを設けた複合高
周波加熱コイルと、複合高周波加熱コイルの前記軸芯線
方向両側にそれぞれ配設されて前記周面に焼入液を噴出
する同形の第1、第2複合ジャケットと、前記複合高周
波加熱コイル、第1および第2複合ジャケットを一体と
して前記軸芯線の方向に移動させるか、或いは、棒状ワ
ークを前記軸芯線の方向に移動させる移動手段とを具備
し、第1高周波加熱コイルは、前記軸芯線に平行に配設
された1対の直線状の第1加熱導体と、第1加熱導体の
一端同志を接続するほぼ1/3円弧状の第2加熱導体
と、第1加熱導体の他端にそれぞれ接続されたほぼ1/
6円弧状の1対の第3加熱導体と、一端が第3加熱導体
に接続され、他端が回路切換手段を介して第1或いは第
2高周波電源に接続される1対の第1リード導体とを有
し、第2高周波加熱コイルは、前記軸芯線に平行に配設
された1対の直線状の第4加熱導体と、第4加熱導体の
一端同志を接続するほぼ1/2円弧状の第5加熱導体
と、第4加熱導体の他端にそれぞれ接続されたほぼ1/
4円弧状の1対の第5加熱導体と、一端が第5加熱導体
に接続され、他端が前記回路切換手段を介して第1或い
は第2高周波電源に接続される1対の第2リード導体と
を有し、第1加熱導体と第4加熱導体とは、棒状ワーク
の周方向において、ほぼ60度隔てて配置されており、
第1および第2複合ジャケットは、それぞれ、複合高周
波加熱コイルに隣り合うように配設され、焼入液の噴出
力が強く、比較的少ない液量で棒状ワークを急冷するほ
ぼ半環状の急冷ジャケットと、急冷ジャケットの反複合
高周波加熱コイル側に配設され、焼入液の噴出力が弱
く、比較的多い液量で棒状ワークを徐冷するほぼ半環状
の徐冷ジャケットとを備えている。According to a second aspect of the present invention, there is provided a high-frequency moving quenching apparatus for a rod-shaped workpiece, wherein the first high-frequency power source and the first high-frequency power source are used in the high-frequency moving quenching apparatus for a rod-shaped workpiece rotating about a longitudinal axis. A second high frequency power source having a different frequency, a composite high frequency heating coil provided with first and second high frequency heating coils of the same shape which are arranged close to the peripheral surface of the rod-shaped work and heat the peripheral surface, and a composite high frequency heating coil The first and second composite jackets of the same shape, which are respectively arranged on both sides in the axial direction of the shaft and eject the quenching liquid onto the peripheral surface, and the composite high-frequency heating coil and the first and second composite jackets are integrated as a unit. And a moving means for moving the rod-shaped work in the direction of the axis or moving the rod-shaped workpiece in the direction of the axis. A first heating conductor, a substantially 1/3 circular arc shape of the second heating conductor connecting one end comrades first heating conductor substantially connected to the other end of the first heating conductor 1 /
Six arc-shaped pairs of third heating conductors, one end of which is connected to the third heating conductor, and the other end of which is connected to the first or second high-frequency power source via circuit switching means. The second high-frequency heating coil has a pair of linear fourth heating conductors arranged in parallel to the shaft core line and a substantially half arc shape connecting one ends of the fourth heating conductors. Of the fifth heating conductor and the other end of the fourth heating conductor of approximately 1 /
A pair of four arc-shaped fifth heating conductors, one end of which is connected to the fifth heating conductor, and the other end of which is connected to the first or second high-frequency power source via the circuit switching means. A conductor, the first heating conductor and the fourth heating conductor are arranged at an interval of about 60 degrees in the circumferential direction of the rod-shaped work,
The first and second composite jackets are respectively arranged adjacent to the composite high-frequency heating coil, have a strong jetting force of the quenching liquid, and are substantially semi-circular quenching jackets that rapidly cool the rod-shaped work with a relatively small amount of liquid. And a substantially semi-annular gradual cooling jacket which is disposed on the anti-composite high frequency heating coil side of the quenching jacket and has a weak jetting force of the quenching liquid and gradually cools the rod-shaped work with a relatively large amount of liquid.
【0012】請求項3記載の棒状ワークの高周波移動焼
入装置は、長手方向の軸芯線を中心として回転している
棒状ワークの高周波移動焼入装置において、高周波電源
と、棒状ワークの周面に接近配設されて前記周面を加熱
する高周波加熱コイルと、高周波加熱コイルの前記軸芯
線方向両側にそれぞれ配設されて前記周面に焼入液を噴
出する同形の第1、第2複合ジャケットと、前記高周波
加熱コイル、第1および第2複合ジャケットを一体とし
て前記軸芯線の方向に移動させるか、或いは、棒状ワー
クを前記軸芯線の方向に移動させる移動手段とを具備
し、高周波加熱コイルは、前記軸芯線に平行に配設され
た1対の直線状の第1加熱導体と、第1加熱導体の一端
同志を接続するほぼ1/2円弧状の第2加熱導体と、第
1加熱導体の他端にそれぞれ接続されたほぼ1/4円弧
状の1対の第3加熱導体とを有する第1加熱コイル片
と、前記軸芯線に平行に配設された1対の直線状の第4
加熱導体と、第4加熱導体の一端同志を接続するほぼ1
/2円弧状の第5加熱導体と、第4加熱導体の他端同志
を接続するほぼ1/2円弧状の第5加熱導体とを有する
第2加熱コイル片と、第1加熱コイル片と第2加熱コイ
ル片のそれぞれの切断点同志を接続して第1加熱コイル
片と第2加熱コイル片を直列に接続する1対の接続導体
と、一端が第3加熱導体に他端が高周波電源に接続され
た1対のリード導体とを有し、第1加熱導体と第4加熱
導体とは、棒状ワークの周方向において、ほぼ90度隔
てて配置されており、第1および第2複合ジャケット
は、それぞれ、複合高周波加熱コイルに隣り合うように
配設され、焼入液の噴出力が強く、比較的少ない液量で
棒状ワークを急冷するほぼ半環状の急冷ジャケットと、
急冷ジャケットの反複合高周波加熱コイル側に配設さ
れ、焼入液の噴出力が弱く、比較的多い液量で棒状ワー
クを徐冷するほぼ半環状の徐冷ジャケットとを備えてい
る。According to a third aspect of the present invention, there is provided a high-frequency moving and quenching apparatus for a rod-shaped workpiece, wherein the high-frequency power source and the peripheral surface of the rod-shaped workpiece are provided on a peripheral surface of the rod-shaped workpiece. High-frequency heating coils that are arranged close to each other to heat the peripheral surface, and first and second composite jackets of the same shape that are respectively arranged on both sides of the high-frequency heating coil in the axial core line direction and eject the quenching liquid to the peripheral surface. And a moving means for moving the high-frequency heating coil and the first and second composite jackets integrally in the direction of the axis, or moving a rod-shaped work in the direction of the axis. Is a pair of linear first heating conductors arranged in parallel with the axis, a second heating conductor having an approximately 1/2 arc shape connecting one ends of the first heating conductors, and a first heating On the other end of the conductor A first heating coil piece having a respectively connected substantially 1/4 circular arc shape of the pair of third heat conductor, the fourth straight pair disposed parallel to the shaft core
Almost 1 connecting the heating conductor and one end of the 4th heating conductor
/ 2 arc-shaped fifth heating conductor, a second heating coil piece having a substantially arc-shaped fifth heating conductor that connects the other ends of the fourth heating conductors, a first heating coil piece and a first heating coil piece A pair of connecting conductors that connect the respective cutting points of the two heating coil pieces and connect the first heating coil piece and the second heating coil piece in series, one end to the third heating conductor and the other end to the high frequency power supply. And a pair of lead conductors connected to each other, the first heating conductor and the fourth heating conductor are arranged at an interval of about 90 degrees in the circumferential direction of the rod-shaped work, and the first and second composite jackets are , Each of which is arranged adjacent to the composite high-frequency heating coil, has a strong jetting force of the quenching liquid, and is a substantially semi-annular quenching jacket for quenching a rod-shaped work with a relatively small amount of liquid,
The quenching jacket is provided on the anti-composite high-frequency heating coil side and has a substantially semi-annular slow cooling jacket that has a weak jetting force of the quenching liquid and gradually cools the rod-shaped work with a relatively large amount of liquid.
【0013】請求項4記載の棒状ワークの高周波移動焼
入装置は、長手方向の軸芯線を中心として回転している
棒状ワークの高周波移動焼入装置において、高周波電源
と、棒状ワークの周面に接近配設されて前記周面を加熱
する高周波加熱コイルと、高周波加熱コイルの前記軸芯
線方向両側にそれぞれ配設されて前記周面に焼入液を噴
出する同形の第1、第2複合ジャケットと、前記高周波
加熱コイル、第1および第2複合ジャケットを一体とし
て前記軸芯線の方向に移動させるか、或いは、棒状ワー
クを前記軸芯線の方向に移動させる移動手段とを具備
し、高周波加熱コイルは、前記軸芯線に平行に配設され
た1対の直線状の第1加熱導体と、第1加熱導体の一端
同志を接続するほぼ1/3円弧状の第2加熱導体と、第
1加熱導体の他端にそれぞれ接続されたほぼ1/6円弧
状の1対の第3加熱導体とを有する第1加熱コイル片
と、前記軸芯線に平行に配設された1対の直線状の第4
加熱導体と、第4加熱導体の一端同志を接続するほぼ1
/3円弧状の第5加熱導体と、第4加熱導体の他端同志
を接続するほぼ1/3円弧状の第5加熱導体とを有する
第2加熱コイル片と、第1加熱コイル片と第2加熱コイ
ル片のそれぞれの切断点同志を接続して第1加熱コイル
片と第2加熱コイル片を直列に接続する1対の接続導体
と、一端が第3加熱導体に他端が高周波電源に接続され
た1対のリード導体とを有し、第1加熱導体と第4加熱
導体とは、棒状ワークの周方向において、ほぼ60度隔
てて配置されており、第1および第2複合ジャケット
は、それぞれ、複合高周波加熱コイルに隣り合うように
配設され、焼入液の噴出力が強く、比較的少ない液量で
棒状ワークを急冷するほぼ半環状の急冷ジャケットと、
急冷ジャケットの反複合高周波加熱コイル側に配設さ
れ、焼入液の噴出力が弱く、比較的多い液量で棒状ワー
クを徐冷するほぼ半環状の徐冷ジャケットとを備えてい
る。According to a fourth aspect of the present invention, there is provided a high-frequency moving and quenching apparatus for a rod-shaped workpiece, wherein the high-frequency moving and quenching apparatus for a rod-shaped workpiece is rotating about an axis line in the longitudinal direction. High-frequency heating coils that are arranged close to each other to heat the peripheral surface, and first and second composite jackets of the same shape that are respectively arranged on both sides of the high-frequency heating coil in the axial core line direction and eject the quenching liquid to the peripheral surface. And a moving means for moving the high-frequency heating coil and the first and second composite jackets integrally in the direction of the axis, or moving a rod-shaped work in the direction of the axis. Is a pair of linear first heating conductors arranged in parallel to the axis, a second heating conductor having an approximately 1/3 arc shape connecting one ends of the first heating conductors, and a first heating On the other end of the conductor A first heating coil piece having a respectively connected substantially 1/6 circular arc shape of the pair of third heat conductor, the fourth straight pair disposed parallel to the shaft core
Almost 1 connecting the heating conductor and one end of the 4th heating conductor
Second heating coil piece having a third arc-shaped fifth heating conductor and a substantially third arc-shaped fifth heating conductor that connects the other ends of the fourth heating conductors to each other, the first heating coil piece and the first heating coil piece. A pair of connecting conductors that connect the respective cutting points of the two heating coil pieces and connect the first heating coil piece and the second heating coil piece in series, one end to the third heating conductor and the other end to the high frequency power supply. The first heating conductor and the fourth heating conductor are arranged at a distance of about 60 degrees in the circumferential direction of the rod-shaped work, and the first and second composite jackets have a pair of connected lead conductors. , Each of which is arranged adjacent to the composite high-frequency heating coil, has a strong jetting force of the quenching liquid, and is a substantially semi-annular quenching jacket for quenching a rod-shaped work with a relatively small amount of liquid,
The quenching jacket is provided on the anti-composite high-frequency heating coil side and has a substantially semi-annular slow cooling jacket that has a weak jetting force of the quenching liquid and gradually cools the rod-shaped work with a relatively large amount of liquid.
【0014】[0014]
【実施例】以下、図面を参照して本発明の実施例を説明
する。図1〜図4は請求項1記載の高周波移動焼入装置
の一実施例を説明するための図面であって、図1は概略
構造説明図、図2(a)は複合加熱コイルの模式的斜視
図、図2(b)は棒状ワークWの軸芯線方向から見た複
合加熱コイルの加熱導体の配置説明図、図3(a)は急
冷ジャケットの斜視図、図3(b)は徐冷ジャケットの
斜視図、図3(c)はノズルの斜視図、図3(d)は徐
冷ジャケットの正面説明図、図4はワークの移動焼入方
法の説明図である。ワークとしては従来の技術で説明し
た図9に示す棒状ワークを採り上げる。Embodiments of the present invention will be described below with reference to the drawings. 1 to 4 are drawings for explaining an embodiment of the high-frequency transfer quenching apparatus according to claim 1, FIG. 1 is a schematic structural explanatory view, and FIG. 2 (a) is a schematic view of a composite heating coil. 2B is a perspective view of the arrangement of the heating conductors of the composite heating coil viewed from the axial direction of the rod-shaped workpiece W, FIG. 3A is a perspective view of the quenching jacket, and FIG. FIG. 3 (c) is a perspective view of the jacket, FIG. 3 (c) is a perspective view of the nozzle, FIG. 3 (d) is a front view of the slow cooling jacket, and FIG. As the work, the rod-shaped work shown in FIG. 9 described in the related art is adopted.
【0015】図1および図2(a)に示すように、本実
施例の高周波移動焼入装置(以下高周波移動焼入装置を
単に移動焼入装置ともいう)101 には、周波数が例えば
10kHz の第1高周波電源H1 と、周波数が例えば100kHz
の第2高周波電源H2 とが設けられている。第1高周波
電源H1 は棒状ワークWのワーク周面W2 の予熱に使用
され、第2高周波電源H2 はワーク周面W2 の本加熱に
使用される。As shown in FIGS. 1 and 2 (a), a high-frequency moving hardening apparatus (hereinafter, the high-frequency moving hardening apparatus is simply referred to as a moving hardening apparatus) 101 of this embodiment has a frequency of, for example,
First high frequency power supply H1 of 10kHz and frequency is 100kHz
Second high frequency power source H2. The first high frequency power supply H1 is used for preheating the work peripheral surface W2 of the rod-shaped work W, and the second high frequency power supply H2 is used for main heating of the work peripheral surface W2.
【0016】移動焼入装置101 は、長手方向の軸芯線W
1 を中心として回転している棒状ワークWの移動焼入装
置であって、棒状ワークWに接近配設されてワーク周面
W2を加熱する同形の第1、第2加熱コイル10、20を有
する複合加熱コイル50と、複合加熱コイル50の軸芯線W
1 の方向の両側にそれぞれ配設されてワーク周面W2に
焼入液を噴出する第1、第2複合ジャケット60、70と、
複合加熱コイル50および第1、第2複合ジャケット60、
70を一体的に結合固定する結合部材83と、結合部材83に
よって一体的に結合固定された複合加熱コイル50および
第1、第2複合ジャケット60、70を軸芯線W1 の方向
(矢印Jの方向および矢印Jと反対方向の矢印Kの方
向)に移動させる移動手段80とを備えている。この移動
手段80は、例えば、サーボモータと、サーボモータによ
って回転されるボールネジ等によって前記結合部材83を
軸芯線W1 の方向に移動させるロッドとが使用される。The moving hardening apparatus 101 has a longitudinal axis W.
1. A moving and quenching device for a rod-shaped workpiece W rotating around 1, which has first and second heating coils 10 and 20 of the same shape which are arranged close to the rod-shaped workpiece W and heat a workpiece peripheral surface W2. The composite heating coil 50 and the axis W of the composite heating coil 50
First and second composite jackets 60 and 70, which are respectively arranged on both sides in the direction of 1 and eject the quenching liquid onto the work peripheral surface W2,
A composite heating coil 50 and first and second composite jackets 60,
The connecting member 83 for integrally connecting and fixing 70, the composite heating coil 50 and the first and second composite jackets 60, 70 integrally connected and fixed by the connecting member 83 in the direction of the axis W1 (direction of arrow J) And a moving means 80 for moving in the direction of arrow K opposite to arrow J). As the moving means 80, for example, a servo motor and a rod for moving the connecting member 83 in the direction of the axis W1 by a ball screw or the like rotated by the servo motor are used.
【0017】第1加熱コイル10は、軸芯線W1 に平行に
配設された1対の直線状の第1加熱導体11、12と、第1
加熱導体11、12の一端同志を接続する1/2円弧状の第
2加熱導体13と、第1加熱導体11、12の他端にそれぞれ
接続された1/4円弧状の1対の第3加熱導体14、15
と、一端が第3加熱導体14、15に接続され、他端が可撓
性の電線81と回路切換装置90とを介して第1高周波電源
H1 または第2高周波電源H2 のいずれかに接続される
1対の第1リード導体16、17とを有する。The first heating coil 10 includes a pair of linear first heating conductors 11 and 12 arranged in parallel with the axis W1 and a first heating coil.
A second arc-shaped second heating conductor 13 connecting one ends of the heating conductors 11 and 12, and a pair of third arc-shaped third conductors connected to the other ends of the first heating conductors 11 and 12, respectively. Heating conductor 14, 15
And one end is connected to the third heating conductors 14 and 15, and the other end is connected to either the first high frequency power source H1 or the second high frequency power source H2 via the flexible electric wire 81 and the circuit switching device 90. And a pair of first lead conductors 16 and 17.
【0018】第2加熱コイル20は、軸芯線W1 に平行に
配設された1対の直線状の第4加熱導体21、22と、第4
加熱導体21、22の一端同志を接続する1/2円弧状の第
5加熱導体23と、第4加熱導体21、22の他端にそれぞれ
接続された1/4円弧状の1対の第6加熱導体24、25
と、一端が第6加熱導体24、25に接続され、他端が可撓
性の電線82と回路切換装置90とを介して第1高周波電源
H1 または第2高周波電源H2 のいずれかに接続される
1対の第2リード導体26、27とを有する。The second heating coil 20 includes a pair of linear fourth heating conductors 21 and 22 arranged in parallel with the axis W1 and a fourth heating conductor.
A fifth arc-shaped fifth heating conductor 23 connecting one ends of the heating conductors 21 and 22 and a pair of sixth arc-shaped fifth conductors connected to the other ends of the fourth heating conductors 21 and 22, respectively. Heating conductors 24, 25
And one end is connected to the sixth heating conductors 24 and 25, and the other end is connected to either the first high frequency power source H1 or the second high frequency power source H2 via the flexible electric wire 82 and the circuit switching device 90. And a pair of second lead conductors 26 and 27.
【0019】なお、回路切換装置90は、第1高周波電源
H1 を第1リード導体16、17、および第2リード導体2
6、27に、それぞれ接続するスイッチ91、93と、第2高
周波電源H2 を第1リード導体16、17および第2リード
導体26、27に、それぞれ接続するスイッチ92、94とを備
えている。In the circuit switching device 90, the first high frequency power source H1 is connected to the first lead conductors 16 and 17, and the second lead conductor 2
6 and 27 are provided with switches 91 and 93 respectively connected thereto, and switches 92 and 94 for respectively connecting the second high frequency power source H2 to the first lead conductors 16 and 17 and the second lead conductors 26 and 27.
【0020】そして、図2(b)に示すように、第1加
熱コイル10の第1加熱導体11と第2加熱コイル20の第4
加熱導体21とは、軸芯線W1 の方向から見て、軸芯線W
1 を中心として90度の間隔で配置されている。従って、
第1加熱導体11、第4加熱導体21、第1加熱導体12、お
よび第4加熱導体22は、棒状ワークWの周方向におい
て、90度の間隔で配置されている。Then, as shown in FIG. 2B, the first heating conductor 11 of the first heating coil 10 and the fourth heating coil 20 of the second heating coil 20 are connected to each other.
The heating conductor 21 means the shaft core wire W when viewed from the direction of the shaft core wire W1.
They are arranged at intervals of 90 degrees centered on 1. Therefore,
The first heating conductor 11, the fourth heating conductor 21, the first heating conductor 12, and the fourth heating conductor 22 are arranged at intervals of 90 degrees in the circumferential direction of the rod-shaped workpiece W.
【0021】図1に示すように、第1複合ジャケット60
は、複合加熱コイル50に隣り合うように配設され、焼入
液Qを噴出して棒状ワークWを急冷するほぼ半環状の急
冷ジャケット61と、急冷ジャケット61の反複合加熱コイ
ル50側に配設され、焼入液Sを噴出して棒状ワークWを
徐冷するほぼ半環状の徐冷ジャケット62とを備えてい
る。As shown in FIG. 1, the first composite jacket 60
Are arranged adjacent to the composite heating coil 50, and are arranged on the side of the quenching jacket 61 opposite to the composite heating coil 50, and a substantially semi-annular quenching jacket 61 for ejecting the quenching liquid Q to rapidly cool the rod-shaped work W. And a substantially semi-annular gradual cooling jacket 62 for gradual cooling of the rod-shaped work W by ejecting the quenching liquid S.
【0022】図3(a)に示すように、急冷ジャケット
61の内周面には、焼入液Qをワーク周面W2 に噴出する
多数のノズル63が設けられている。図3(c)に示すよ
うに、ノズル63の先端面には、断面V字状で軸芯線W1
の方向に穿設された溝631 と、この溝631 の中に、溝63
1 の方向に細長く形成された開口を有し、この開口から
焼入液Qを噴出するノズル孔632 とが設けられている。
そして、ノズル63から強い噴出力をもって噴出されたシ
ャワー状の焼入液Qは、比較的少ない液量でワーク周面
W2 を急冷する。As shown in FIG. 3 (a), a quenching jacket
A large number of nozzles 63 for ejecting the quenching liquid Q onto the work peripheral surface W2 are provided on the inner peripheral surface of 61. As shown in FIG. 3C, the tip surface of the nozzle 63 has a V-shaped cross section and has a shaft core line W1.
Groove 631 that is bored in the direction of
A nozzle hole 632 is provided which has an opening elongated in the direction of 1, and jets the quenching liquid Q from this opening.
The shower-like quenching liquid Q ejected from the nozzle 63 with a strong ejection force quenches the work peripheral surface W2 with a relatively small amount.
【0023】図3(b)に示すように、徐冷ジャケット
62の内周面には、焼入液Sをワーク周面W2 に噴出し、
急冷ジャケット61のノズル63よりも多数の小さい円形の
噴出孔64が設けられている。徐冷ジャケット62は、噴出
孔64から弱く、しかしワーク周面W2 を包むような比較
的多い液量の焼入液Sを噴出させて棒状ワークWの周面
W2 のみならず、内部まで徐冷する。なお、ほぼ半環状
の急冷ジャケット61、徐冷ジャケット62とも、棒状ワー
クWの周方向において180 度より少し大きい角度に広が
っているが、この角度は図3(d)に示す矢印Fの方向
に棒状ワークWを取り出せる範囲において極力棒状ワー
クWを取り囲むように大きくすることが望ましい。As shown in FIG. 3 (b), a slow cooling jacket
On the inner peripheral surface of 62, the quenching liquid S is jetted to the work peripheral surface W2,
A large number of small circular ejection holes 64, which are larger than the nozzles 63 of the quenching jacket 61, are provided. The slow cooling jacket 62 jets a relatively large amount of the quenching liquid S that is weak from the ejection holes 64 but wraps the work peripheral surface W2, and gradually cools not only the peripheral surface W2 of the rod-shaped work W but also the inside thereof. To do. Both the semi-annular quenching jacket 61 and the gradual cooling jacket 62 spread at an angle slightly larger than 180 degrees in the circumferential direction of the rod-shaped work W, but this angle is in the direction of arrow F shown in FIG. 3 (d). It is desirable to make the rod-shaped workpiece W as large as possible so as to surround the rod-shaped workpiece W in a range where the rod-shaped workpiece W can be taken out.
【0024】図1に示すように、第2複合ジャケット70
は、第1複合ジャケット60の急冷ジャケット61および徐
冷ジャケット62と、それぞれ、同形の急冷ジャケット71
および徐冷ジャケット72を備え、急冷ジャケット71およ
び徐冷ジャケット72は、それぞれ、複合加熱コイル50を
中心として急冷ジャケット61および徐冷ジャケット62と
対称位置に配置されている。As shown in FIG. 1, the second composite jacket 70
Is a quenching jacket 61 and a slow cooling jacket 62 of the first composite jacket 60, and a quenching jacket 71 of the same shape, respectively.
And a gradual cooling jacket 72, and the chilling jacket 71 and the gradual cooling jacket 72 are arranged symmetrically with respect to the quenching jacket 61 and the gradual cooling jacket 62 with the composite heating coil 50 as the center.
【0025】次に、本実施例の装置によってワーク周面
W2 を、ワークの全長にわたって移動焼入する場合の焼
入方法を説明する。図4に点線で示すように、移動焼入
装置101 を移動手段80によって第1焼入待機位置Aに移
動させてから、センタ1 、2によって棒状ワークWの一
端Wa および他端Wb をそれぞれ支持する。この後、図
示しない回転装置によって棒状ワークWを軸芯線W1 を
中心として例えば矢印Rの方向に、例えば600rpmで回転
させてから、移動手段80によって移動焼入装置101 を矢
印Jの方向に、例えば25〜55mm/秒で移動させる。Next, a quenching method for moving and quenching the work peripheral surface W2 over the entire length of the work by the apparatus of this embodiment will be described. As shown by the dotted line in FIG. 4, the moving quenching device 101 is moved to the first quenching standby position A by the moving means 80, and then the centers 1 and 2 respectively support one end Wa and the other end Wb of the rod-shaped workpiece W. To do. After that, the rod-shaped work W is rotated about the axis W1 in the direction of arrow R, for example, at 600 rpm by a rotating device (not shown), and then the moving and hardening device 101 is moved by the moving means 80 in the direction of arrow J, for example. Move at 25-55 mm / sec.
【0026】複合加熱コイル50の第1加熱コイル10が棒
状ワークWの一端Wa に至ったときに、スイッチ91をオ
ンにして高周波電源H1 から第1加熱コイル10に周波数
10kHz の高周波電流を通電し、また、同時にスイッチ93
をオンにして高周波電源H2から第2加熱コイル20に周
波数100kHzの高周波電流を通電すると、ワーク周面W2
は第1加熱コイル10によって予熱された後、第2加熱コ
イル20によって本加熱される。When the first heating coil 10 of the composite heating coil 50 reaches one end Wa of the rod-shaped workpiece W, the switch 91 is turned on to switch the frequency from the high frequency power source H1 to the first heating coil 10.
Apply high frequency current of 10kHz and switch 93 at the same time.
When the high frequency power supply H2 is turned on and a high frequency current of 100 kHz is applied to the second heating coil 20, the work peripheral surface W2
Is preheated by the first heating coil 10 and then fully heated by the second heating coil 20.
【0027】また、第1複合ジャケット60の急冷ジャケ
ット61が棒状ワークWの一端Wa に至ったときに、急冷
ジャケット61および徐冷ジャケット62からそれぞれ焼入
液Qおよび焼入液Sの噴出を開始すると、加熱コイル1
0、20によって加熱されたワーク周面W2 が冷却されて
焼入が行われてゆく。When the quenching jacket 61 of the first composite jacket 60 reaches one end Wa of the rod-shaped work W, the quenching solution Q and the quenching solution S are spouted from the quenching jacket 61 and the gradual cooling jacket 62, respectively. Then the heating coil 1
The work peripheral surface W2 heated by 0, 20 is cooled and quenched.
【0028】移動焼入装置101 の矢印Jの方向の移動が
進行し、複合加熱コイル50の第2加熱コイル20が棒状ワ
ークWの他端Wb の通過を終えたときに、スイッチ91と
93をオフにして複合加熱コイル50への通電を停止し、ま
た、徐冷ジャケット62が棒状ワークWの他端Wb の通過
を終えたときに、焼入液Q、Sの噴出を停止する。そし
て、移動焼入装置101 が点線で示す第2焼入待機位置B
に到着したときに、棒状ワークWの回転と移動焼入装置
101 の移動とを停止してから、センタ1 、2 を後退させ
て棒状ワークWを取り外す。When the moving and hardening apparatus 101 moves in the direction of arrow J and the second heating coil 20 of the composite heating coil 50 finishes passing the other end Wb of the rod-shaped workpiece W, the switch 91 is turned on.
When 93 is turned off to stop energizing the composite heating coil 50, and when the slow cooling jacket 62 finishes passing the other end Wb of the rod-shaped workpiece W, the ejection of the quenching liquids Q and S is stopped. Then, the moving and quenching apparatus 101 shows the second quenching standby position B indicated by the dotted line.
Of the rod-shaped workpiece W when it arrives at
After stopping the movement of 101, the centers 1 and 2 are retracted and the rod-shaped workpiece W is removed.
【0029】この後、次の棒状ワークWをセンタ1 、2
によって支持後、この棒状ワークWを軸芯線W1 を中心
として例えば矢印Rの方向に回転させながら、移動手段
80によって移動焼入装置101 の矢印Kの方向の移動を開
始し、第2加熱コイル20が棒状ワークWの他端Wb に到
達した時に、スイッチ94をオンにして第1高周波電源H
1 から周波数10kHz の高周波電流を第2加熱コイル20に
通電し、同時にスイッチ92をオンにして第2高周波電源
H2 から周波数100kHzの高周波電流を第1加熱コイル10
に通電すると、ワーク周面W2 は第2加熱コイル20によ
って予熱された後、第1加熱コイル10によって本加熱さ
れる。After this, the next rod-shaped work W is placed on the center 1 and 2
After being supported by the moving means, the rod-like work W is rotated about the axis W1 in the direction of arrow R, for example, and is moved by the moving means.
When the second hardening coil 20 reaches the other end Wb of the rod-shaped workpiece W by starting the movement of the moving and hardening apparatus 101 in the direction of arrow K by 80, the switch 94 is turned on to turn on the first high-frequency power source H.
A high frequency current having a frequency of 10 kHz is applied to the second heating coil 20 from 1 and at the same time, the switch 92 is turned on to generate a high frequency current having a frequency of 100 kHz from the second high frequency power source H2.
When the work is energized, the work peripheral surface W2 is preheated by the second heating coil 20 and then main heated by the first heating coil 10.
【0030】そして、第2複合ジャケット70の急冷ジャ
ケット71が棒状ワークWの他端Wbに到達したときに、
急冷ジャケット71による焼入液Qおよび徐冷ジャケット
72による焼入液Sの噴出を開始すると、ワーク周面W2
の焼入が行われてゆく。When the quenching jacket 71 of the second composite jacket 70 reaches the other end Wb of the rod-shaped work W,
Quenching liquid Q by quenching jacket 71 and slow cooling jacket
When the injection of quenching liquid S by 72 is started, the work peripheral surface W2
Is being quenched.
【0031】移動焼入装置101 の矢印Kの方向の移動が
進行し、第1加熱コイル10が棒状ワークWの一端Wa の
通過を終えたときに、複合加熱コイル50への通電を停止
し、また、徐冷ジャケット72が棒状ワークWの一端Wa
の通過を終えたときに、焼入液Qおよび焼入液Sの噴射
を停止する。そして、移動焼入装置101 が点線で示す元
の第1待機位置に到着したときに、棒状ワークWの回転
と移動焼入装置101 の移動とを停止してから、センタ1
、2 を後退させて棒状ワークWを取り外す。以下、3
番目、4番目、・・・の棒状ワークWは、それぞれ、1
番目、2番目の棒状ワークWと同様に焼入することがで
きる。When the moving and hardening apparatus 101 moves in the direction of arrow K and the first heating coil 10 finishes passing one end Wa of the rod-shaped workpiece W, the energization of the composite heating coil 50 is stopped, In addition, the slow cooling jacket 72 has one end Wa of the rod-shaped workpiece W.
When the passage of No. 3 is finished, the injection of the quenching liquid Q and the quenching liquid S is stopped. Then, when the moving and hardening apparatus 101 arrives at the original first standby position shown by the dotted line, the rotation of the rod-shaped workpiece W and the moving and hardening apparatus 101 are stopped, and then the center 1
, 2 are retracted and the rod-shaped workpiece W is removed. Below 3
The second, fourth, ... Rod-shaped workpieces W are respectively 1
It can be quenched similarly to the first and second rod-shaped works W.
【0032】本実施例の移動焼入装置101 による多数の
棒状ワークWのワーク周面W2 の焼入においては、加熱
の際に、本加熱に使用される高周波電流の周波数100kHz
より低い10kHz の周波数の高周波電流によって予熱され
るので、ワーク周面W2 の予熱深さは、本加熱深さより
深くなっているから、棒状ワークWに対して充分な予熱
が行われる結果、本加熱に際しては、ワーク周面W2 の
所定の深さにわたってむらなく加熱されるので、形成さ
れた硬化層W3 が極めて均質となる上に、予熱が行われ
ることによって、移動焼入の速度を増加させることがで
きる。In quenching the work peripheral surface W2 of a large number of rod-like works W by the moving quenching apparatus 101 of this embodiment, the frequency of the high frequency current used for the main heating is 100 kHz during heating.
Since it is preheated by a high frequency current of a lower frequency of 10 kHz, the preheating depth of the work peripheral surface W2 is deeper than the main heating depth. As a result, sufficient preheating is performed on the rod-shaped work W, resulting in main heating. At this time, since the work is uniformly heated over a predetermined depth of the work peripheral surface W2, the formed hardened layer W3 becomes extremely homogeneous and preheating is performed to increase the speed of moving hardening. You can
【0033】また、冷却の際には、急冷ジャケット61か
ら強い噴出力で噴出された比較的少量の焼入液Qによっ
て加熱されたワーク周面W2 は急速に、例えばほぼ摂氏
350度まで冷却された後、徐冷ジャケット62から弱い噴
出力で噴出された比較的多量の焼入液Sによって、ワー
ク周面W2 のみならず内部まで例えばほぼ摂氏150 度ま
での冷却が緩やかに行われるので、過冷却となって焼き
割れが発生することなく、良好な硬化層W3 が形成され
る。During cooling, the work peripheral surface W2 heated by the comparatively small amount of the quenching liquid Q ejected from the quenching jacket 61 with a strong ejection force is rapidly heated to, for example, approximately Celsius.
After being cooled to 350 ° C, the relatively large amount of quenching liquid S ejected from the slow cooling jacket 62 with a weak ejection force gradually cools not only the work peripheral surface W2 but also the inside, for example, to approximately 150 ° C. Since this is performed, a good hardened layer W3 is formed without supercooling and quenching cracks.
【0034】そして、次の棒状ワークWの焼入に際して
は、始めの棒状ワークWを焼入するときの移動方向と逆
方向に移動焼入装置101 を移動させて次の棒状ワークW
を焼入することができる。従って、従来の棒状ワークの
移動焼入装置と異なり、始めの棒状ワークWの焼入を終
えた後、次の棒状ワークWの焼入に備えて、移動焼入装
置101 を、始めの棒状ワークWの焼入開始前の第1待機
位置Aまで戻しておく必要がないから、全体の焼入作業
時間を短くすることができる。When quenching the next rod-shaped work W, the moving and quenching device 101 is moved in the direction opposite to the moving direction when quenching the first rod-shaped work W to move the next rod-shaped work W.
Can be quenched. Therefore, unlike the conventional moving and hardening apparatus for a rod-shaped work, after the hardening of the first rod-shaped work W is completed, the moving and hardening apparatus 101 is used to prepare for hardening the next rod-shaped work W. Since it is not necessary to return the W to the first standby position A before the start of quenching, the overall quenching work time can be shortened.
【0035】また、棒状ワークWの一端部分および/或
いは他端部分を未焼入とする場合には、移動焼入装置10
1 を、必ずしも図4に点線で示す第1および第2焼入待
機位置A、Bまで(即ち、移動焼入装置101 がセンタ1
、2 の外側にくるまで)移動させなくとも、第1複合
ジャケット60或いは第2複合ジャケット70がワーク周面
W2 の被焼入部分を通過し終えたとき(但し、複合加熱
コイル50はセンタ1 或いは2 の外側にきていることが必
要)に移動焼入装置101 を停止させると、移動焼入装置
101 の移動距離を短くできるので、端部分を未焼入とす
る場合においては、全体の焼入作業時間を短くすること
ができる。When one end portion and / or the other end portion of the rod-shaped work W is not quenched, the moving quenching device 10
1 to the first and second quenching standby positions A and B, which are necessarily shown by dotted lines in FIG. 4 (that is, the moving quenching device 101 is located at the center 1).
, 2) until the first composite jacket 60 or the second composite jacket 70 has finished passing through the hardened portion of the work peripheral surface W2 (however, the composite heating coil 50 is located at the center 1). (Or it must be outside 2), the moving hardening device 101 is stopped.
Since the moving distance of 101 can be shortened, the entire quenching work time can be shortened when the end portion is not quenched.
【0036】なお、上記移動焼入装置101 では、ワーク
周面W2 の軸芯線W1 の方向に誘導電流を発生させる加
熱導体11、21、12、および22が、棒状ワークWの周方向
において90度の間隔で配置されているので、軸芯線W1
の方向の誘導電流によるワーク周面W2 の加熱と、この
加熱の停止が、棒状ワークWの周方向において一定間隔
で行われるので、加熱効果が大きくなるから、このよう
な移動焼入装置101 は、あまり高速で回転させることが
できない棒状ワークWの周面の焼入には特に適している
といえる。In the moving quenching apparatus 101, the heating conductors 11, 21, 12, and 22 for generating an induced current in the direction of the axis W1 of the work peripheral surface W2 are 90 degrees in the circumferential direction of the rod-shaped work W. The shaft core wire W1
Since the heating of the work peripheral surface W2 by the induced current in the direction of and the stop of this heating are performed at regular intervals in the circumferential direction of the rod-shaped work W, the heating effect becomes large. It can be said that it is particularly suitable for quenching the peripheral surface of the rod-shaped work W that cannot be rotated at a very high speed.
【0037】次に、請求項2記載の移動焼入装置の一実
施例について説明する。図5および図6は本実施例を説
明するための図面であって、図5(a)は本実施例の内
の加熱コイルの模式的斜視図、図5(b)は棒状ワーク
Wの軸芯線方向から見た複合加熱コイルの加熱導体の配
置説明図、図6は本実施例の移動焼入装置による棒状ワ
ークの移動焼入方法の説明図である。Next, an embodiment of the moving hardening apparatus according to claim 2 will be described. 5 and 6 are drawings for explaining the present embodiment, FIG. 5 (a) is a schematic perspective view of a heating coil in the present embodiment, and FIG. 5 (b) is a shaft of a rod-shaped work W. FIG. 6 is an explanatory view of the arrangement of the heating conductors of the composite heating coil as viewed from the core wire direction, and FIG. 6 is an explanatory view of the moving and quenching method for the rod-shaped work by the moving and quenching apparatus of this embodiment.
【0038】図5(a)と図6に示すように、本実施例
の移動焼入装置102 は、移動焼入装置101 と同様の第
1、第2複合ジャケット60、70、および移動手段80とを
備えているが、複合加熱コイルが異なっているので、以
下複合加熱コイルのみについて説明する。図5に示すよ
うに、本実施例の複合加熱コイル50Aは、移動焼入装置
101 の複合加熱コイル50の第1、第2加熱コイル10、20
にそれぞれ対応する第1、第2加熱コイル10A、20Aを
有する。As shown in FIGS. 5 (a) and 6, the moving quenching apparatus 102 of the present embodiment is similar to the moving quenching apparatus 101 in the first and second composite jackets 60, 70 and the moving means 80. However, since the composite heating coil is different, only the composite heating coil will be described below. As shown in FIG. 5, the composite heating coil 50A of the present embodiment is a moving hardening apparatus.
The first and second heating coils 10 and 20 of the composite heating coil 50 of 101
And the first and second heating coils 10A and 20A respectively corresponding to.
【0039】第1加熱コイル10Aは、第1加熱コイル10
の第1加熱導体11、12、第2加熱導体13、第3加熱導体
14、15、および第1リード導体16、17に、それぞれ、対
応する第1加熱導体11A、12A、第2加熱導体13A、第
3加熱導体14A、15A、および第1リード導体16A、17
Aを備えている。The first heating coil 10A is the first heating coil 10
First heating conductors 11, 12, second heating conductors 13, third heating conductors of
The first heating conductors 11A and 12A, the second heating conductor 13A, the third heating conductors 14A and 15A, and the first lead conductors 16A and 17 that correspond to the first and second lead conductors 16 and 17, respectively.
Equipped with A.
【0040】また、第2加熱コイル20Aは、第2加熱コ
イル20の第4加熱導体21、22、第5加熱導体23、第6加
熱導体24、25、および第2リード導体26、27に、それぞ
れ、対応する第4加熱導体21A、22A、第5加熱導体23
A、第6加熱導体24A、25A、および第2リード導体26
A、27Aを備えている。但し、第2、第5加熱導体13
A、23Aは1/3円弧状であり、第3加熱導体14A、15
A、および第6加熱導体24A、25Aは1/6円弧状であ
る。The second heating coil 20A has the fourth heating conductors 21 and 22, the fifth heating conductor 23, the sixth heating conductors 24 and 25, and the second lead conductors 26 and 27 of the second heating coil 20, Corresponding fourth heating conductors 21A, 22A and fifth heating conductor 23, respectively
A, sixth heating conductors 24A, 25A, and second lead conductor 26
Equipped with A and 27A. However, the second and fifth heating conductors 13
A and 23A have a 1/3 arc shape, and the third heating conductors 14A and 15A
A and the sixth heating conductors 24A and 25A have a 1/6 arc shape.
【0041】そして、図5(b)に示すように、第1加
熱導体11Aと第4加熱導体21Aとは、軸芯線W1 の方向
から見て、軸芯線W1 を中心として60度隔てて配置され
ている。従って、第1加熱導体12A、第4加熱導体22
A、第1加熱導体11A、および第4加熱導体21Aは、棒
状ワークWの周方向に60度の間隔で配置されているか
ら、第1加熱コイル10Aの第1加熱導体12Aと、第2加
熱コイル20Aの第4加熱導体21Aとは180 度隔てて配置
されていることになり、複合加熱コイル50Aは半解放型
となっている。Then, as shown in FIG. 5B, the first heating conductor 11A and the fourth heating conductor 21A are arranged 60 degrees apart from each other when viewed from the direction of the axis W1. ing. Therefore, the first heating conductor 12A and the fourth heating conductor 22
Since A, the first heating conductor 11A, and the fourth heating conductor 21A are arranged at intervals of 60 degrees in the circumferential direction of the rod-shaped work W, the first heating conductor 12A of the first heating coil 10A and the second heating conductor 12A are heated. Since the coil 20A is arranged 180 degrees apart from the fourth heating conductor 21A, the composite heating coil 50A is a semi-open type.
【0042】前述の移動焼入装置101 は、前記のよう
に、あまり高速で回転させることができない棒状ワーク
Wの焼入には特に適していたが、本実施例の移動焼入装
置102は、ワーク周面W2 の軸芯線W1 の方向に誘導電
流を発生する加熱導体12A、22A、11A、および21Aが
棒状ワークWの周方向において60度の間隔で配置されて
いるから、棒状ワークWの1回転中におけるこれら加熱
導体による加熱と、加熱の停止とは、棒状ワークWの周
方向において一定した間隔では行われないので、ワーク
周面W2 の加熱が若干不均一になるが実用上は差し支え
ない。As described above, the moving quenching apparatus 101 was particularly suitable for quenching the rod-shaped work W that cannot be rotated at a very high speed, but the moving quenching apparatus 102 of this embodiment is Since the heating conductors 12A, 22A, 11A, and 21A that generate an induced current in the direction of the axis W1 of the work peripheral surface W2 are arranged at intervals of 60 degrees in the circumferential direction of the work W, The heating by these heating conductors during the rotation and the stop of the heating are not performed at constant intervals in the circumferential direction of the rod-shaped work W, so that the heating of the work peripheral surface W2 becomes slightly uneven, but this is not a problem for practical use. .
【0043】移動焼入装置102 による棒状ワークWの焼
入は、移動焼入装置101 によるのとほぼ同様に行うこと
ができる。そして、このような複合加熱コイル50Aを採
用すると、次のような利点がある。例えば、図6に示す
ように、棒状ワークWの一端部分W5 および他端部分W
6 を、それぞれ長さLだけ未焼入とする場合には、移動
焼入装置102 を、移動焼入装置101 で焼入する場合のよ
うに図4の第1待機位置Aに配置後、第2待機位置Bま
で移動させる必要はなく、図6に点線で示す第1待機位
置A1 から第2待機位置B1 まで移動させればよい。Hardening of the rod-shaped work W by the moving hardening device 102 can be carried out in substantially the same manner as by the moving hardening device 101. The use of such a composite heating coil 50A has the following advantages. For example, as shown in FIG. 6, one end portion W5 and the other end portion W of the rod-shaped work W are
When 6 is not hardened respectively by the length L, the moving hardening device 102 is arranged at the first standby position A in FIG. It is not necessary to move it to the second standby position B, but it is sufficient to move it from the first standby position A1 shown in FIG. 6 to the second standby position B1.
【0044】即ち、待機位置A1 およびB1 において
は、移動焼入装置102 の複合加熱コイル50Aが棒状ワー
クWの一端部分W5 或いは他端部分W6 上に接近配設さ
れている状態であるけれども、複合加熱コイル50Aは前
記のように半解放型であるから、下方から棒状ワークW
に接近して棒状ワークWを取り外したり、或いは次の棒
状ワークWをセンタ1 、2 に装着することができる。That is, at the standby positions A1 and B1, the composite heating coil 50A of the moving and hardening apparatus 102 is arranged close to one end portion W5 or the other end portion W6 of the rod-shaped workpiece W, but Since the heating coil 50A is a semi-open type as described above, the rod-shaped work W is
It is possible to remove the rod-shaped work W by approaching to, or attach the next rod-shaped work W to the centers 1 and 2.
【0045】このように、移動焼入装置102 は、移動焼
入装置101 の有する利点をほぼ享受できる上に、移動焼
入装置102 が棒状ワークWに対してどんな位置にあって
も、下方から棒状ワークWに接近して、棒状ワークWの
取り外し、取り付けができるので、移動焼入装置101 の
移動範囲を焼入に必要な最小範囲にできる結果、全体の
焼入作業時間を短くすることができる。As described above, the moving and quenching apparatus 102 can substantially enjoy the advantages of the moving and quenching apparatus 101, and even if the moving and quenching apparatus 102 is at any position with respect to the rod-shaped workpiece W, Since the rod-shaped workpiece W can be removed and attached by approaching the rod-shaped workpiece W, the moving range of the moving and quenching apparatus 101 can be set to the minimum range required for quenching, and as a result, the overall quenching work time can be shortened. it can.
【0046】次に、請求項3記載の棒状ワークの高周波
移動焼入装置の一実施例を説明する。図7は本実施例を
説明するための図面であって、図7(a)は本実施例の
内の加熱コイルの模式的斜視図、図7(b)は棒状ワー
クWの軸芯線方向から見た加熱コイルの加熱導体の配置
説明図である。Next, an embodiment of a high frequency induction hardening apparatus for a rod-shaped work according to claim 3 will be described. 7A and 7B are drawings for explaining the present embodiment. FIG. 7A is a schematic perspective view of the heating coil in the present embodiment, and FIG. 7B is a view from the axial center line direction of the rod-shaped workpiece W. It is an arrangement explanatory view of the heating conductor of the heating coil seen.
【0047】本実施例の移動焼入装置103 は、移動焼入
装置101 の第1、第2複合ジャケット60、70、および移
動手段80に対応する図示しない第1、第2複合ジャケッ
ト、および移動手段を備えているが、1つの高周波電源
H3 のみが設けられていることと、複合加熱コイルでは
なく1つの加熱コイルが設けられている点が異なってい
る。The moving and quenching apparatus 103 of the present embodiment includes first and second composite jackets 60, 70 and moving means 80 (not shown) corresponding to the first and second composite jackets 60 and 70 of the moving and quenching apparatus 101, and moving. Means are provided, except that only one high frequency power supply H3 is provided and one heating coil is provided instead of the composite heating coil.
【0048】従って、以下加熱コイルのみについて説明
する。図7に示すように、本実施例の加熱コイル30は、
移動焼入装置101 の複合加熱コイル50の第1、第2加熱
コイル10、20にそれぞれ類似の形状で互いに同形の第1
加熱コイル片301 、第2加熱コイル片302 を有する。Therefore, only the heating coil will be described below. As shown in FIG. 7, the heating coil 30 of this embodiment is
The first and second heating coils 10 and 20 of the composite heating coil 50 of the moving and hardening apparatus 101 are similar in shape to each other, respectively.
It has a heating coil piece 301 and a second heating coil piece 302.
【0049】第1加熱コイル片301 は、軸芯線W1 に平
行に配設された1対の直線状の第1加熱導体31、32と、
第1加熱導体31、32の一端間に接続され、切断点331 を
有する1/2円弧状の第2加熱導体33と、第1加熱導体
31、32の他端にそれぞれ接続された1/4円弧状の1対
の第3加熱導体34、35とを有する。第2加熱コイル片30
2 は、軸芯線W1 に平行に配設された1対の直線状の第
4加熱導体41、42と、第4加熱導体41、42の一端同志を
接続する1/2円弧状の第5加熱導体43と、一端が第4
加熱導体41の他端に接続され、第4加熱導体42の他端の
手前に他端を有する1/2円弧状の第6加熱導体44とを
有する。第6加熱導体44の他端と第4加熱導体42の他端
との間が第6加熱導体44の切断点441 を構成する。The first heating coil piece 301 is composed of a pair of linear first heating conductors 31 and 32 arranged in parallel with the axis W1.
A second heating conductor 33, which is connected between one ends of the first heating conductors 31 and 32 and has a cutting point 331, and which has a ½ arc shape, and a first heating conductor.
It has a pair of third heating conductors 34 and 35 in the shape of a quarter arc connected to the other ends of 31 and 32, respectively. Second heating coil piece 30
Reference numeral 2 denotes a pair of linear fourth heating conductors 41, 42 arranged in parallel with the axis W1 and a fifth arc-shaped fifth heating connecting one ends of the fourth heating conductors 41, 42. Conductor 43 and fourth at one end
A sixth arc-shaped sixth heating conductor 44 connected to the other end of the heating conductor 41 and having the other end before the other end of the fourth heating conductor 42 is provided. A cutting point 441 of the sixth heating conductor 44 is formed between the other end of the sixth heating conductor 44 and the other end of the fourth heating conductor 42.
【0050】第1加熱コイル片301 の第2加熱導体33の
切断点331 と第2加熱コイル片302の第6加熱導体44の
切断点441 とは、1対の接続導体45、46によって接続さ
れている。なお、本実施例では、接続導体46と第4加熱
導体42とは1つの直線上に配置されている。また、第1
加熱コイル片301 の1対の第3加熱導体34、35の端部
は、それぞれ、1対のリード導体36、37を介して高周波
電源H3 に接続されている。なお、第1加熱導体31と第
4加熱導体41とは、棒状ワークWの周方向において90度
隔てて配置されている。従って、第1加熱導体31、第4
加熱導体41、第1加熱導体32、および第4加熱導体42は
棒状ワークWの周方向で90度間隔で配設されている。The cutting point 331 of the second heating conductor 33 of the first heating coil piece 301 and the cutting point 441 of the sixth heating conductor 44 of the second heating coil piece 302 are connected by a pair of connecting conductors 45 and 46. ing. In this embodiment, the connection conductor 46 and the fourth heating conductor 42 are arranged on one straight line. Also, the first
The ends of the pair of third heating conductors 34, 35 of the heating coil piece 301 are connected to the high frequency power supply H3 via the pair of lead conductors 36, 37, respectively. The first heating conductor 31 and the fourth heating conductor 41 are arranged 90 degrees apart in the circumferential direction of the rod-shaped work W. Therefore, the first heating conductor 31, the fourth
The heating conductor 41, the first heating conductor 32, and the fourth heating conductor 42 are arranged at intervals of 90 degrees in the circumferential direction of the rod-shaped work W.
【0051】本実施例の移動焼入装置103 は、棒状ワー
クWのワーク周面W2 の移動焼入を、移動焼入装置101
による焼入とほぼ類似した手順によって行うことがで
き、移動焼入装置101 によるのとほぼ同じ利点を享受で
きる。高周波電源が1つであるので、ワーク周面W2 の
第1加熱コイル片301 或いは第2加熱コイル片302 によ
る予熱が、第2加熱コイル片302 或いは第1加熱コイル
片301 による本加熱と同じ周波数の高周波電流によって
行われるので、予熱深さは本加熱深さと同じになるが、
予熱を行うことによる利点、即ち、むらなく本加熱でき
ること、焼入移動速度を大きくとれる利点は維持されて
いる。The moving hardening apparatus 103 of this embodiment is used for moving hardening of the work peripheral surface W2 of a rod-shaped work W.
The quenching can be performed by a procedure almost similar to that of the quenching by the above method, and the same advantages as those by the moving quenching apparatus 101 can be obtained. Since there is only one high frequency power source, the preheating by the first heating coil piece 301 or the second heating coil piece 302 on the work peripheral surface W2 has the same frequency as the main heating by the second heating coil piece 302 or the first heating coil piece 301. The preheating depth will be the same as the main heating depth,
The advantage of preheating, that is, the main heating without unevenness and the advantage of increasing the quenching moving speed are maintained.
【0052】次に、請求項4記載の棒状ワークの高周波
移動焼入装置の実施例を説明する。図8は本実施例を説
明するための図面であって、図8(a)は本実施例の内
の加熱コイルの模式的斜視図、図8(b)は棒状ワーク
Wの軸芯線方向から見た加熱コイルの加熱導体の配置説
明図である。Next, an embodiment of the high-frequency moving and quenching apparatus for a rod-shaped work according to claim 4 will be described. 8A and 8B are drawings for explaining the present embodiment. FIG. 8A is a schematic perspective view of the heating coil in the present embodiment, and FIG. 8B is a view from the axial center line direction of the rod-shaped workpiece W. It is an arrangement explanatory view of the heating conductor of the heating coil seen.
【0053】本実施例の移動焼入装置104 は、移動焼入
装置103 と同様に、1つの高周波電源H3 、移動焼入装
置101 の第1、第2複合ジャケット60、70、および移動
手段80に対応する図示しない第1、第2複合ジャケッ
ト、および移動手段を備えているが、移動焼入装置103
とは加熱コイルが異なっているので、以下加熱コイルの
みについて説明する。図8に示すように、本実施例の加
熱コイル30Aは、移動焼入装置103 の加熱コイル30の第
1、第2加熱コイル片301 、302 にそれぞれ対応する第
1、第2加熱コイル片301 A、302 Aを有する。The mobile hardening apparatus 104 of this embodiment, like the mobile hardening apparatus 103, includes one high frequency power source H3, the first and second composite jackets 60 and 70 of the mobile hardening apparatus 101, and the moving means 80. Although the first and second composite jackets (not shown) and moving means corresponding to
Since the heating coil is different from that, only the heating coil will be described below. As shown in FIG. 8, the heating coil 30A of the present embodiment has first and second heating coil pieces 301, 301 respectively corresponding to the first and second heating coil pieces 301, 302 of the heating coil 30 of the moving hardening apparatus 103. A, 302 A.
【0054】第1加熱コイル片301 Aは、移動焼入装置
103 の第1加熱コイル片301 の第1加熱導体31、32、第
2加熱導体33、切断点331 、第3加熱導体34、35、およ
びリード導体36、37に、それぞれ、対応する第1加熱導
体31A、32A、第2加熱導体33A、切断点331 A、第3
加熱導体34A、35A、およびリード導体36A、37Aを備
えている。The first heating coil piece 301A is a moving hardening device.
The first heating conductors 31 and 32, the second heating conductor 33, the cutting point 331, the third heating conductors 34 and 35, and the lead conductors 36 and 37 of the first heating coil piece 301 of 103 respectively correspond to the first heating conductors. Conductors 31A, 32A, second heating conductor 33A, cutting point 331A, third
It comprises heating conductors 34A, 35A and lead conductors 36A, 37A.
【0055】また、第2加熱コイル片302 Aは、移動焼
入装置103 の第2加熱コイル片302の第4加熱導体41、4
2、第5加熱導体43、第6加熱導体44、および切断点441
に、それぞれ、対応する第4加熱導体41A、42A、第
5加熱導体43A、第6加熱導体44A、および切断点441
Aを備えている。更に、加熱コイル30Aは、移動焼入装
置103 の加熱コイル30の接続導体45、46に対応する接続
導体45A、46Aを備えている。但し、第2、第5、第6
加熱導体33A、43A、44Aは1/3円弧状であり、第3
加熱導体34、35は1/6円弧状である。Further, the second heating coil piece 302 A is the fourth heating conductor 41, 4 of the second heating coil piece 302 of the moving hardening apparatus 103.
2, fifth heating conductor 43, sixth heating conductor 44, and cutting point 441
To the corresponding fourth heating conductors 41A, 42A, fifth heating conductor 43A, sixth heating conductor 44A, and cutting point 441, respectively.
Equipped with A. Further, the heating coil 30A is provided with connecting conductors 45A and 46A corresponding to the connecting conductors 45 and 46 of the heating coil 30 of the moving hardening apparatus 103. However, the second, fifth, and sixth
The heating conductors 33A, 43A, 44A have a 1/3 arc shape, and the third
The heating conductors 34 and 35 have a 1/6 arc shape.
【0056】そして、図8(b)に示すように、第1加
熱導体31Aと第4加熱導体41Aとは、軸芯線W1 の方向
から見て、軸芯線W1 を中心として60度隔てて配置され
ている。従って、第1加熱導体32A、第4加熱導体42
A、第1加熱導体31A、および第4加熱導体41Aは、棒
状ワークWの周方向に60度の間隔で配置されているか
ら、第1加熱コイル片301 Aの第1加熱導体32Aと、第
2加熱コイル片302 Aの第4加熱導体41Aとは180 度隔
てて配置されていることになり、加熱コイル30Aは半解
放型となっている。Then, as shown in FIG. 8B, the first heating conductor 31A and the fourth heating conductor 41A are arranged 60 degrees apart from each other when viewed from the direction of the axis W1. ing. Therefore, the first heating conductor 32A and the fourth heating conductor 42
Since A, the first heating conductor 31A, and the fourth heating conductor 41A are arranged at intervals of 60 degrees in the circumferential direction of the rod-shaped work W, the first heating conductor 32A of the first heating coil piece 301A and the first heating conductor 32A The two heating coil pieces 302A are arranged 180 degrees apart from the fourth heating conductor 41A, and the heating coil 30A is a semi-open type.
【0057】本実施例の移動焼入装置104 は移動焼入装
置102 とほぼ類似の手順で棒状ワークWの焼入を行うこ
とができる。そして、前記のように、加熱コイル30Aお
よび第1、第2複合ジャケットが全て半解放型であるの
で、移動焼入装置102 と同様に移動焼入装置104 の移動
範囲を焼入に必要な最小限の範囲に限定できるので、棒
状ワークWの全体の焼入時間を短くすることができる。
更に、移動焼入装置103 と同じく、むらなく本加熱がで
き、また、焼入移動速度を大きくすることができる。The moving quenching apparatus 104 of this embodiment can quench the rod-shaped work W in a procedure substantially similar to that of the moving quenching apparatus 102. Further, as described above, since the heating coil 30A and the first and second composite jackets are all semi-open type, the moving range of the moving hardening device 104 as well as the moving hardening device 102 is the minimum necessary for hardening. Since it can be limited to the limited range, the quenching time of the entire rod-shaped work W can be shortened.
Further, as with the moving and quenching apparatus 103, the main heating can be performed uniformly, and the quenching moving speed can be increased.
【0058】以上の実施例ではいずれも移動焼入装置を
移動手段によって棒状ワークWの軸芯線W1 の方向に移
動させた場合を説明したが、棒状ワークWを軸芯線W1
の方向に移動させてもよい。In each of the above embodiments, the moving and quenching device is moved by the moving means in the direction of the axis W1 of the rod-shaped work W, but the rod-shaped work W is moved in the axis W1.
May be moved in the direction of.
【0059】以上の実施例では、棒状ワークWの周方向
に配設された加熱導体の形状を1/2、1/3、1/
4、或いは1/6円弧状としているが、それぞれ、ほぼ
1/2、ほぼ1/3、ほぼ1/4、およびほぼ1/6円
弧状とすることがでてきる。そして、移動焼入装置101
において第1加熱導体11と第4加熱導体21とは、また、
移動焼入装置103 においても第1加熱導体31と第4加熱
導体41とは、それぞれ、ワーク周方向で90度間隔で配設
されているが、ほぼ90度とすることができる。In the above embodiment, the shape of the heating conductors arranged in the circumferential direction of the rod-shaped work W is 1/2, 1/3, 1 /.
Although it has a 4 or 1/6 arc shape, it can have a substantially 1/2, 1/3, 1/4, and 1/6 arc shape, respectively. Then, the mobile hardening apparatus 101
In the first heating conductor 11 and the fourth heating conductor 21,
Also in the moving quenching apparatus 103, the first heating conductor 31 and the fourth heating conductor 41 are arranged at intervals of 90 degrees in the work circumferential direction, but they can be set to approximately 90 degrees.
【0060】更に、移動焼入装置102 において、第1加
熱導体11Aと第4加熱導体21Aとは、ワーク周方向で60
度隔てて配設されているが、ほぼ60度とすることができ
る。但し、第1加熱導体12Aと第4加熱導体21Aとのワ
ーク周方向での間隔が最大180 度であるように、円弧状
の加熱導体の長さと、第1加熱導体11Aと第4加熱導体
21Aとの間隔が選定される。同様に、移動焼入装置104
において、第1加熱導体31Aと第4加熱導体41Aとは、
ワーク周方向で60度間隔で配設されているが、ほぼ60度
とすることができる。但し、第1加熱導体32Aと第4加
熱導体41Aとのワーク周方向での間隔が最大180 度であ
るように、円弧状の加熱導体の長さと、第1加熱導体31
Aと第4加熱導体41Aとの間隔が選定される。Further, in the moving quenching apparatus 102, the first heating conductor 11A and the fourth heating conductor 21A are separated by 60 in the work circumferential direction.
Although they are spaced apart, they can be approximately 60 degrees. However, the length of the arc-shaped heating conductor and the length of the first heating conductor 11A and the fourth heating conductor are set so that the distance between the first heating conductor 12A and the fourth heating conductor 21A in the work circumferential direction is at most 180 degrees.
The interval with 21A is selected. Similarly, the mobile hardening device 104
In, the first heating conductor 31A and the fourth heating conductor 41A are
The workpieces are arranged at intervals of 60 degrees in the circumferential direction, but can be set to about 60 degrees. However, the length of the arc-shaped heating conductor and the length of the first heating conductor 31A are set so that the distance between the first heating conductor 32A and the fourth heating conductor 41A in the work circumferential direction is at most 180 degrees.
The distance between A and the fourth heating conductor 41A is selected.
【0061】[0061]
【発明の効果】以上説明したように、請求項1記載の棒
状ワークの高周波移動焼入装置は、複合加熱コイルとし
て、棒状ワークWの外周面に接近して設けられた2個の
いわゆる半開放鞍型の加熱コイルを有し、各加熱コイル
の軸芯線方向の加熱導体の周方向における間隔をほぼ18
0 度にしてある。また、これら2個の半開放鞍型の加熱
コイルを、棒状ワークWの軸芯線の方向に隣り合うよう
に且つ周方向に90度ずらせて配置している。そして、棒
状ワークWを移動焼入するときに、進行方向反対側の加
熱コイルに、所定の周波数の高周波電流を通電して本加
熱を行わせると共に、進行方向側の加熱コイルに、前記
所定の周波数より低い周波数の高周波電流を通電して、
本加熱深さより深い範囲にわたって予熱を行っている
で、本加熱が極めてむらなく行われる上、移動焼入の速
度を増加させることができる。As described above, in the high-frequency moving hardening apparatus for a rod-shaped work according to the first aspect, two so-called semi-openings provided as a composite heating coil are provided close to the outer peripheral surface of the rod-shaped work W. It has a saddle-shaped heating coil, and the heating conductors in the axial direction of each heating coil are arranged at intervals of about 18 in the circumferential direction.
It is set to 0 degrees. Further, these two half-open saddle type heating coils are arranged so as to be adjacent to each other in the direction of the axis of the rod-shaped workpiece W and at 90 degrees in the circumferential direction. When moving and quenching the rod-shaped workpiece W, the heating coil on the opposite side to the advancing direction is supplied with a high-frequency current of a predetermined frequency to perform main heating, and the heating coil on the advancing direction side is provided with the predetermined amount. Apply a high frequency current of a frequency lower than the frequency,
Since the preheating is performed over a range deeper than the main heating depth, the main heating can be performed extremely evenly, and the moving quenching speed can be increased.
【0062】また、この複合加熱コイルの軸芯線方向両
側に、急冷ジャケットと徐冷ジャケットとからなる1対
の複合ジャケットを設け、比較的少量の焼入液を強力に
噴出する急冷ジャケットによってワーク周面W2 が摂氏
約350 度のマルテンサイト変態点に至るまでの急冷を行
い、以後、ワーク周面W2 のみならず棒状ワークWの内
部が摂氏約150 度に至るまでの徐冷を、比較的多量の焼
入液を弱く噴出する徐冷ジャケットによって行っている
ので、移動焼入速度が増加しても、充分且つ適切な冷却
が行われる上に焼き割れ等が発生することがない。A pair of composite jackets consisting of a quenching jacket and a slow cooling jacket are provided on both sides of the composite heating coil in the axial direction, and the work jacket is surrounded by a quenching jacket that strongly ejects a relatively small amount of quenching liquid. Quenching until the surface W2 reaches the martensitic transformation point of about 350 degrees Celsius, and thereafter, not only the work peripheral surface W2 but also the inside of the rod-shaped workpiece W is gradually cooled to a relatively large amount of about 150 degrees Celsius. Since it is performed by the slow cooling jacket that weakly ejects the quenching liquid, even if the moving quenching speed is increased, sufficient and appropriate cooling is performed and quenching cracks do not occur.
【0063】そして、複合加熱コイルの両側に1対の複
合ジャケットを設けたことによって、棒状ワークの往復
移動焼入ができるので、1つの棒状ワークの焼入後、次
のワークの焼入を行う前に、移動焼入装置を始めのワー
クの焼入開始前の位置まで戻す必要がなく、移動焼入装
置が棒状ワークを焼入を完了し、ワーク端を通過した位
置から、逆方向に移動して次の棒状ワークの焼入を行う
ことができるので、多数の棒状ワークの移動焼入を行う
全作業時間を短くすることができる。By providing a pair of composite jackets on both sides of the composite heating coil, the reciprocating movement quenching of the rod-shaped work can be performed. Therefore, after quenching one rod-shaped work, the next work is quenched. Previously, it is not necessary to return the moving hardening device to the position before the start of hardening of the first work, and the moving hardening device completes hardening of the rod-shaped work and moves in the opposite direction from the position where it passed the work end. Since the next bar-shaped work can be quenched, the total working time for moving and hardening a large number of bar-shaped works can be shortened.
【0064】請求項2記載の棒状ワークの高周波移動焼
入装置は、請求項1記載の棒状ワークの高周波移動焼入
装置のいわゆる半開放鞍型の2個の加熱コイルにおい
て、各加熱コイルの軸芯線方向の加熱導体の周方向にお
ける間隔をほぼ120 度にしてあるので、複合加熱コイル
も半開放鞍型となっている。従って、請求項1記載の棒
状ワークの高周波移動焼入装置の利点をほぼ享受できる
上に、移動焼入装置を棒状ワークに接近対向させた状態
で焼入位置に支持された棒状ワークを下方から取り外し
たり、或いは取り付けたりすることができるので、移動
焼入装置の移動範囲は、複合加熱コイルのワークへの干
渉を考慮する必要がなく、焼入に必要な最小範囲にする
ことができる結果、焼入作業時間を短くすることができ
る。According to a second aspect of the present invention, there is provided a high-frequency moving quenching apparatus for a rod-shaped workpiece, wherein the so-called semi-open saddle type heating coil of the high-frequency moving quenching apparatus for a rod-shaped workpiece according to the first aspect has a shaft of each heating coil. Since the spacing between the heating conductors in the core wire direction in the circumferential direction is approximately 120 degrees, the composite heating coil is also a semi-open saddle type. Therefore, the advantages of the high-frequency moving quenching apparatus for a rod-shaped workpiece according to claim 1 can be substantially enjoyed, and the rod-shaped workpiece supported at the quenching position with the moving quenching apparatus closely facing the rod-shaped workpiece is supported from below. Since it can be removed or attached, the moving range of the moving and quenching device does not need to consider interference with the work of the composite heating coil, and can be set to the minimum range required for quenching. Quenching time can be shortened.
【0065】請求項3記載の棒状ワークの高周波移動焼
入装置は、請求項1記載の高周波移動焼入装置におい
て、第1加熱コイルと第2加熱コイルとを直列に接続し
て1つの高周波電源から通電するものであって、同じ周
波数の高周波電流で予熱と本加熱とが行われる。そし
て、予熱を実施することによって本加熱がむらなく行わ
れる上に、移動加熱の速度をも大きくすることができ
る。また、加熱コイルの両側に1対の複合ジャケットを
設けているので、請求項1記載の移動焼入装置と同様の
冷却効果をえることができる。また、請求項1記載の移
動焼入装置と同様に焼入作業時間を短くすることができ
る。According to a third aspect of the present invention, there is provided a high-frequency moving quenching apparatus for a rod-shaped workpiece, wherein the first heating coil and the second heating coil are connected in series to each other. The preheating and the main heating are performed with a high frequency current of the same frequency. Then, by performing the preheating, the main heating can be performed uniformly, and the moving heating speed can be increased. Further, since the pair of composite jackets are provided on both sides of the heating coil, the same cooling effect as the moving quenching apparatus according to the first aspect can be obtained. Further, the quenching work time can be shortened similarly to the moving quenching apparatus according to the first aspect.
【0066】請求項4記載の棒状ワークの高周波移動焼
入装置は、請求項2記載の移動焼入装置の利点と、請求
項3記載の移動焼入装置の利点とを合わせて享受するこ
とができる。The induction-hardening apparatus for induction hardening of rod-shaped workpieces according to claim 4 can enjoy the advantages of the moving-and-quenching apparatus according to claim 2 and the advantages of the moving-and-quenching apparatus according to claim 3 together. it can.
【図1】請求項1記載の発明の一実施例の概略構造説明
図である。FIG. 1 is a schematic structural explanatory diagram of an embodiment of the invention described in claim 1.
【図2】図1に示す複合加熱コイルの模式的斜視図、
(b)は棒状ワークの軸芯線方向から見た複合加熱コイ
ルの加熱導体の配置図である。FIG. 2 is a schematic perspective view of the composite heating coil shown in FIG.
(B) is a layout view of the heating conductors of the composite heating coil viewed from the axial direction of the rod-shaped workpiece.
【図3】(a)は急冷ジャケットの斜視図、(b)は徐
冷ジャケットの斜視図、(c)はノズルの斜視図、
(d)は徐冷ジャケットの正面説明図である。3A is a perspective view of a quenching jacket, FIG. 3B is a perspective view of an annealing jacket, and FIG. 3C is a perspective view of a nozzle.
(D) is a front explanatory view of the slow cooling jacket.
【図4】請求項1記載の発明の一実施例による棒状ワー
クの移動焼入方法の説明図である。FIG. 4 is an explanatory diagram of a method of moving and quenching a rod-shaped work according to an embodiment of the invention described in claim 1.
【図5】(a)は請求項2記載の発明の一実施例の加熱
コイルの模式的斜視図、(b)は棒状ワークの軸芯線方
向から見た複合加熱コイルの加熱導体の配置説明図であ
る。5A is a schematic perspective view of a heating coil according to an embodiment of the invention described in claim 2, and FIG. 5B is an explanatory view of the arrangement of heating conductors of a composite heating coil viewed from the axial direction of the rod-shaped work. Is.
【図6】請求項2記載の発明の一実施例による棒状ワー
クの移動焼入方法の説明図である。FIG. 6 is an explanatory view of a method of moving and quenching a rod-shaped work according to an embodiment of the invention described in claim 2;
【図7】(a)は請求項3記載の発明の一実施例の加熱
コイルの模式的斜視図、(b)は棒状ワークの軸芯線方
向から見た複合加熱コイルの加熱導体の配置説明図であ
る。FIG. 7 (a) is a schematic perspective view of a heating coil according to an embodiment of the present invention, and FIG. 7 (b) is an explanatory view of the arrangement of heating conductors of a composite heating coil viewed from the axial direction of the rod-shaped work. Is.
【図8】(a)は請求項4記載の発明の一実施例の加熱
コイルの模式的斜視図、(b)は棒状ワークの軸芯線方
向から見た複合加熱コイルの加熱導体の配置説明図であ
る。FIG. 8A is a schematic perspective view of a heating coil according to an embodiment of the invention described in claim 4, and FIG. 8B is an arrangement explanatory view of a heating conductor of a composite heating coil viewed from the axial direction of the rod-shaped work. Is.
【図9】棒状ワークの従来の移動焼入装置と棒状ワーク
との縦断面説明図である。FIG. 9 is a vertical cross-sectional explanatory view of a conventional moving and quenching device for a rod-shaped work and the rod-shaped work.
10、20、30、10A、20A、30A 加熱コイル 11〜15、21〜25、31〜35、41〜45、11A〜15A、21A〜
25A、31A〜35A、41A〜45A 加熱導体 16、17、26、27、16A、17A、26A、27A リード導体 50、50A 複合加熱コイル 60、70 複合ジャケット 61、71 急冷ジャケット 62、72 徐冷ジャケット 80 移動手段 90 回路切換装置 101 〜104 移動焼入装置 H1 〜H3 高周波電源 W 棒状ワーク W1 軸芯線 W2 ワーク周面 W3 硬化層10, 20, 30, 10A, 20A, 30A Heating coils 11-15, 21-25, 31-35, 41-45, 11A-15A, 21A-
25A, 31A to 35A, 41A to 45A Heating conductor 16, 17, 26, 27, 16A, 17A, 26A, 27A Lead conductor 50, 50A Composite heating coil 60, 70 Composite jacket 61, 71 Rapid cooling jacket 62, 72 Slow cooling jacket 80 Moving means 90 Circuit switching device 101-104 Moving hardening device H1-H3 High frequency power supply W Rod-shaped work W1 Shaft core wire W2 Work peripheral surface W3 Hardened layer
Claims (4)
いる棒状ワークの高周波移動焼入装置において、第1高
周波電源と、第1高周波電源と周波数の異なる第2高周
波電源と、棒状ワークの周面に接近配設されて前記周面
を加熱する同形の第1、第2高周波加熱コイルを設けた
複合高周波加熱コイルと、複合高周波加熱コイルの前記
軸芯線方向両側にそれぞれ配設されて前記周面に焼入液
を噴出する同形の第1、第2複合ジャケットと、前記複
合高周波加熱コイル、第1および第2複合ジャケットを
一体として前記軸芯線の方向に移動させるか、或いは、
棒状ワークを前記軸芯線の方向に移動させる移動手段と
を具備し、第1高周波加熱コイルは、前記軸芯線に平行
に配設された1対の直線状の第1加熱導体と、第1加熱
導体の一端同志を接続するほぼ1/2円弧状の第2加熱
導体と、第1加熱導体の他端にそれぞれ接続されたほぼ
1/4円弧状の1対の第3加熱導体と、一端が第3加熱
導体に接続され、他端が回路切換手段を介して第1或い
は第2高周波電源に接続される1対の第1リード導体と
を有し、第2高周波加熱コイルは、前記軸芯線に平行に
配設された1対の直線状の第4加熱導体と、第4加熱導
体の一端同志を接続するほぼ1/2円弧状の第5加熱導
体と、第4加熱導体の他端にそれぞれ接続されたほぼ1
/4円弧状の1対の第5加熱導体と、一端が第5加熱導
体に接続され、他端が前記回路切換手段を介して第1或
いは第2高周波電源に接続される1対の第2リード導体
とを有し、第1加熱導体と第4加熱導体とは、棒状ワー
クの周方向において、ほぼ90度隔てて配置されてお
り、第1および第2複合ジャケットは、それぞれ、複合
高周波加熱コイルに隣り合うように配設され、焼入液の
噴出力が強く、比較的少ない液量で棒状ワークを急冷す
るほぼ半環状の急冷ジャケットと、急冷ジャケットの反
複合高周波加熱コイル側に配設され、焼入液の噴出力が
弱く、比較的多い液量で棒状ワークを徐冷するほぼ半環
状の徐冷ジャケットとを備えたことを特徴とする棒状ワ
ークの高周波移動焼入装置。1. A high-frequency moving hardening apparatus for a rod-shaped workpiece rotating around a longitudinal axis, wherein a first high-frequency power source, a second high-frequency power source having a frequency different from that of the first high-frequency power source, and a rod-shaped workpiece are used. A composite high-frequency heating coil provided with first and second high-frequency heating coils of the same shape which are arranged close to the peripheral surface and heat the peripheral surface, and the composite high-frequency heating coil arranged on both sides of the composite high-frequency heating coil in the axial center line, respectively. The first and second composite jackets of the same shape for ejecting the quenching liquid on the circumferential surface, the composite high frequency heating coil, and the first and second composite jackets are integrally moved in the direction of the axis, or
A first high-frequency heating coil, comprising a pair of linear first heating conductors arranged parallel to the shaft core, and a first heating unit. A second heating conductor having an approximately 1/2 arc shape connecting the ends of the conductor to each other, and a pair of third heating conductors having an approximately 1/4 arc shape connected to the other end of the first heating conductor, respectively, A pair of first lead conductors connected to the third heating conductor and having the other end connected to the first or second high-frequency power source via the circuit switching means, and the second high-frequency heating coil has the shaft core wire. A pair of linear fourth heating conductors arranged in parallel with each other, a fifth heating conductor having a substantially arc shape connecting one end of the fourth heating conductor, and the other end of the fourth heating conductor. Almost 1 connected each
/ 4 arc-shaped pair of fifth heating conductors, one end of which is connected to the fifth heating conductor, and the other end of which is connected to the first or second high-frequency power source via the circuit switching means. A lead conductor, the first heating conductor and the fourth heating conductor are arranged at an interval of about 90 degrees in the circumferential direction of the rod-shaped workpiece, and the first and second composite jackets are respectively provided with composite high-frequency heating. Arranged next to the coil, the jetting force of the quenching liquid is strong, and it is arranged on the side of the anti-composite high-frequency coil of the semi-annular quenching jacket that quenches the rod-shaped work with a relatively small amount of liquid and the quenching jacket. A high-frequency moving quenching device for a rod-shaped work, characterized in that the jetting force of the quenching liquid is weak, and that the rod-shaped work is gradually cooled with a relatively large amount of liquid.
いる棒状ワークの高周波移動焼入装置において、第1高
周波電源と、第1高周波電源と周波数の異なる第2高周
波電源と、棒状ワークの周面に接近配設されて前記周面
を加熱する同形の第1、第2高周波加熱コイルを設けた
複合高周波加熱コイルと、複合高周波加熱コイルの前記
軸芯線方向両側にそれぞれ配設されて前記周面に焼入液
を噴出する同形の第1、第2複合ジャケットと、前記複
合高周波加熱コイル、第1および第2複合ジャケットを
一体として前記軸芯線の方向に移動させるか、或いは、
棒状ワークを前記軸芯線の方向に移動させる移動手段と
を具備し、第1高周波加熱コイルは、前記軸芯線に平行
に配設された1対の直線状の第1加熱導体と、第1加熱
導体の一端同志を接続するほぼ1/3円弧状の第2加熱
導体と、第1加熱導体の他端にそれぞれ接続されたほぼ
1/6円弧状の1対の第3加熱導体と、一端が第3加熱
導体に接続され、他端が回路切換手段を介して第1或い
は第2高周波電源に接続される1対の第1リード導体と
を有し、第2高周波加熱コイルは、前記軸芯線に平行に
配設された1対の直線状の第4加熱導体と、第4加熱導
体の一端同志を接続するほぼ1/3円弧状の第5加熱導
体と、第4加熱導体の他端にそれぞれ接続されたほぼ1
/6円弧状の1対の第5加熱導体と、一端が第5加熱導
体に接続され、他端が前記回路切換手段を介して第1或
いは第2高周波電源に接続される1対の第2リード導体
とを有し、第1加熱導体と第4加熱導体とは、棒状ワー
クの周方向において、ほぼ60度隔てて配置されてお
り、第1および第2複合ジャケットは、それぞれ、複合
高周波加熱コイルに隣り合うように配設され、焼入液の
噴出力が強く、比較的少ない液量で棒状ワークを急冷す
るほぼ半環状の急冷ジャケットと、急冷ジャケットの反
複合高周波加熱コイル側に配設され、焼入液の噴出力が
弱く、比較的多い液量で棒状ワークを徐冷するほぼ半環
状の徐冷ジャケットとを備えたことを特徴とする棒状ワ
ークの高周波移動焼入装置。2. A high-frequency moving hardening apparatus for a rod-shaped workpiece rotating around a longitudinal axis in a longitudinal direction, comprising: a first high-frequency power source; a second high-frequency power source having a frequency different from that of the first high-frequency power source; and a rod-shaped workpiece. A composite high-frequency heating coil provided with first and second high-frequency heating coils of the same shape which are arranged close to the peripheral surface and heat the peripheral surface, and the composite high-frequency heating coil arranged on both sides of the composite high-frequency heating coil in the axial center line, respectively. The first and second composite jackets of the same shape for ejecting the quenching liquid on the circumferential surface, the composite high frequency heating coil, and the first and second composite jackets are integrally moved in the direction of the axis, or
A first high-frequency heating coil, comprising a pair of linear first heating conductors arranged parallel to the shaft core, and a first heating unit. An approximately 1/3 arc-shaped second heating conductor that connects one ends of the conductors, and a pair of approximately 1/6 arc-shaped third heating conductors that are respectively connected to the other ends of the first heating conductors A pair of first lead conductors connected to the third heating conductor and having the other end connected to the first or second high-frequency power source via the circuit switching means, and the second high-frequency heating coil has the shaft core wire. On the other end of the fourth heating conductor, and a pair of linear fourth heating conductors arranged in parallel with each other, a fifth heating conductor of approximately 1/3 arc shape connecting one ends of the fourth heating conductor, and the other end of the fourth heating conductor. Almost 1 connected each
/ 6 arc-shaped pair of fifth heating conductors, one end of which is connected to the fifth heating conductor, and the other end of which is connected to the first or second high-frequency power source via the circuit switching means. A lead conductor, the first heating conductor and the fourth heating conductor are arranged at an interval of about 60 degrees in the circumferential direction of the rod-shaped work, and the first and second composite jackets are respectively provided with composite high-frequency heating. Arranged next to the coil, the jetting force of the quenching liquid is strong, and it is arranged on the side of the anti-composite high-frequency coil of the semi-annular quenching jacket that quenches the rod-shaped work with a relatively small amount of liquid and the quenching jacket. A high-frequency moving quenching device for a rod-shaped work, characterized in that the jetting force of the quenching liquid is weak, and that the rod-shaped work is gradually cooled with a relatively large amount of liquid.
いる棒状ワークの高周波移動焼入装置において、高周波
電源と、棒状ワークの周面に接近配設されて前記周面を
加熱する高周波加熱コイルと、高周波加熱コイルの前記
軸芯線方向両側にそれぞれ配設されて前記周面に焼入液
を噴出する同形の第1、第2複合ジャケットと、前記高
周波加熱コイル、第1および第2複合ジャケットを一体
として前記軸芯線の方向に移動させるか、或いは、棒状
ワークを前記軸芯線の方向に移動させる移動手段とを具
備し、高周波加熱コイルは、前記軸芯線に平行に配設さ
れた1対の直線状の第1加熱導体と、第1加熱導体の一
端同志を接続するほぼ1/2円弧状の第2加熱導体と、
第1加熱導体の他端にそれぞれ接続されたほぼ1/4円
弧状の1対の第3加熱導体とを有する第1加熱コイル片
と、前記軸芯線に平行に配設された1対の直線状の第4
加熱導体と、第4加熱導体の一端同志を接続するほぼ1
/2円弧状の第5加熱導体と、第4加熱導体の他端同志
を接続するほぼ1/2円弧状の第5加熱導体とを有する
第2加熱コイル片と、第1加熱コイル片と第2加熱コイ
ル片のそれぞれの切断点同志を接続して第1加熱コイル
片と第2加熱コイル片を直列に接続する1対の接続導体
と、一端が第3加熱導体に他端が高周波電源に接続され
た1対のリード導体とを有し、第1加熱導体と第4加熱
導体とは、棒状ワークの周方向において、ほぼ90度隔
てて配置されており、第1および第2複合ジャケット
は、それぞれ、複合高周波加熱コイルに隣り合うように
配設され、焼入液の噴出力が強く、比較的少ない液量で
棒状ワークを急冷するほぼ半環状の急冷ジャケットと、
急冷ジャケットの反複合高周波加熱コイル側に配設さ
れ、焼入液の噴出力が弱く、比較的多い液量で棒状ワー
クを徐冷するほぼ半環状の徐冷ジャケットとを備えたこ
とを特徴とする棒状ワークの高周波移動焼入装置。3. A high-frequency moving and quenching apparatus for a rod-shaped workpiece rotating around a longitudinal axis as a center, wherein a high-frequency power source and high-frequency heating for heating the peripheral surface are provided close to the peripheral surface of the rod-shaped workpiece. A coil, first and second composite jackets of the same shape, which are respectively arranged on both sides of the high-frequency heating coil in the axial direction of the axis, and jet a quenching liquid onto the peripheral surface, and the high-frequency heating coil, first and second composites A high-frequency heating coil is provided in parallel with the shaft core line, and a moving unit that moves the jacket integrally in the shaft core line direction or moves the rod-shaped work in the shaft core line direction. A pair of linear first heating conductors, and a second heating conductor having an approximately 1/2 arc shape connecting one ends of the first heating conductors,
A first heating coil piece having a pair of third heating conductors each having an approximately 1/4 arc shape connected to the other end of the first heating conductor, and a pair of straight lines arranged in parallel with the axis. Fourth of the state
Almost 1 connecting the heating conductor and one end of the 4th heating conductor
/ 2 arc-shaped fifth heating conductor, a second heating coil piece having a substantially arc-shaped fifth heating conductor that connects the other ends of the fourth heating conductors, a first heating coil piece and a first heating coil piece A pair of connecting conductors that connect the respective cutting points of the two heating coil pieces and connect the first heating coil piece and the second heating coil piece in series, one end to the third heating conductor and the other end to the high frequency power supply. And a pair of lead conductors connected to each other, the first heating conductor and the fourth heating conductor are arranged at an interval of about 90 degrees in the circumferential direction of the rod-shaped work, and the first and second composite jackets are , Each of which is arranged adjacent to the composite high-frequency heating coil, has a strong jetting force of the quenching liquid, and is a substantially semi-annular quenching jacket for quenching a rod-shaped work with a relatively small amount of liquid,
The quenching jacket is provided on the anti-composite high-frequency heating coil side, has a weak jetting force of the quenching liquid, and is equipped with a substantially semi-annular slow cooling jacket for gradually cooling the rod-shaped work with a relatively large amount of liquid. High-frequency moving quenching equipment for rod-shaped workpieces.
いる棒状ワークの高周波移動焼入装置において、高周波
電源と、棒状ワークの周面に接近配設されて前記周面を
加熱する高周波加熱コイルと、高周波加熱コイルの前記
軸芯線方向両側にそれぞれ配設されて前記周面に焼入液
を噴出する同形の第1、第2複合ジャケットと、前記高
周波加熱コイル、第1および第2複合ジャケットを一体
として前記軸芯線の方向に移動させるか、或いは、棒状
ワークを前記軸芯線の方向に移動させる移動手段とを具
備し、高周波加熱コイルは、前記軸芯線に平行に配設さ
れた1対の直線状の第1加熱導体と、第1加熱導体の一
端同志を接続するほぼ1/3円弧状の第2加熱導体と、
第1加熱導体の他端にそれぞれ接続されたほぼ1/6円
弧状の1対の第3加熱導体とを有する第1加熱コイル片
と、前記軸芯線に平行に配設された1対の直線状の第4
加熱導体と、第4加熱導体の一端同志を接続するほぼ1
/3円弧状の第5加熱導体と、第4加熱導体の他端同志
を接続するほぼ1/3円弧状の第5加熱導体とを有する
第2加熱コイル片と、第1加熱コイル片と第2加熱コイ
ル片のそれぞれの切断点同志を接続して第1加熱コイル
片と第2加熱コイル片を直列に接続する1対の接続導体
と、一端が第3加熱導体に他端が高周波電源に接続され
た1対のリード導体とを有し、第1加熱導体と第4加熱
導体とは、棒状ワークの周方向において、ほぼ60度隔
てて配置されており、第1および第2複合ジャケット
は、それぞれ、複合高周波加熱コイルに隣り合うように
配設され、焼入液の噴出力が強く、比較的少ない液量で
棒状ワークを急冷するほぼ半環状の急冷ジャケットと、
急冷ジャケットの反複合高周波加熱コイル側に配設さ
れ、焼入液の噴出力が弱く、比較的多い液量で棒状ワー
クを徐冷する半環状の徐冷ジャケットとを備えたことを
特徴とする棒状ワークの高周波移動焼入装置。4. A high-frequency moving quenching apparatus for a rod-shaped workpiece rotating around a longitudinal axis as a center, wherein a high-frequency power source and high-frequency heating for heating the peripheral surface of the rod-shaped workpiece are provided close to the peripheral surface of the rod-shaped workpiece. A coil, first and second composite jackets of the same shape, which are respectively arranged on both sides of the high-frequency heating coil in the axial direction of the axis, and jet a quenching liquid onto the peripheral surface, and the high-frequency heating coil, first and second composites A high-frequency heating coil is provided in parallel with the shaft core line, and a moving unit that moves the jacket integrally in the shaft core line direction or moves the rod-shaped work in the shaft core line direction. A pair of linear first heating conductors, and an approximately ⅓ arc-shaped second heating conductor that connects one ends of the first heating conductors to each other,
A first heating coil piece having a pair of substantially ⅙ arc-shaped third heating conductors respectively connected to the other ends of the first heating conductors, and a pair of straight lines arranged parallel to the axis. Fourth of the state
Almost 1 connecting the heating conductor and one end of the 4th heating conductor
Second heating coil piece having a third arc-shaped fifth heating conductor and a substantially third arc-shaped fifth heating conductor that connects the other ends of the fourth heating conductors to each other, the first heating coil piece and the first heating coil piece. A pair of connecting conductors that connect the respective cutting points of the two heating coil pieces and connect the first heating coil piece and the second heating coil piece in series, one end to the third heating conductor and the other end to the high frequency power supply. The first heating conductor and the fourth heating conductor are arranged at a distance of about 60 degrees in the circumferential direction of the rod-shaped work, and the first and second composite jackets have a pair of connected lead conductors. , Each of which is arranged adjacent to the composite high-frequency heating coil, has a strong jetting force of the quenching liquid, and is a substantially semi-annular quenching jacket for quenching a rod-shaped work with a relatively small amount of liquid,
A semi-annular gradual cooling jacket which is disposed on the anti-composite high-frequency heating coil side of the quenching jacket, has a weak jetting force of the quenching liquid, and gradually cools the rod-shaped work with a relatively large amount of liquid. High-frequency moving quenching device for rod-shaped workpieces.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5140076A JP2711355B2 (en) | 1993-05-18 | 1993-05-18 | High-frequency moving hardening device for rod-shaped workpieces |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5140076A JP2711355B2 (en) | 1993-05-18 | 1993-05-18 | High-frequency moving hardening device for rod-shaped workpieces |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06330178A true JPH06330178A (en) | 1994-11-29 |
JP2711355B2 JP2711355B2 (en) | 1998-02-10 |
Family
ID=15260411
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5140076A Expired - Fee Related JP2711355B2 (en) | 1993-05-18 | 1993-05-18 | High-frequency moving hardening device for rod-shaped workpieces |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009224083A (en) * | 2008-03-14 | 2009-10-01 | Topy Ind Ltd | Induction heating apparatus, and heating treatment method |
JP2014224298A (en) * | 2013-05-17 | 2014-12-04 | 富士電子工業株式会社 | Movement hardening apparatus and movement hardening method for long work |
WO2024057405A1 (en) * | 2022-09-13 | 2024-03-21 | 日本製鉄株式会社 | Traverse hardening method and traverse hardening device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62136523A (en) * | 1985-12-07 | 1987-06-19 | Kobe Steel Ltd | Production of work roll for cold rolling |
JPS6346126A (en) * | 1986-08-13 | 1988-02-27 | 松下電器産業株式会社 | Dust sensor for electric cleaner |
JPS6436907U (en) * | 1987-08-31 | 1989-03-06 | ||
JPH0437252U (en) * | 1990-07-19 | 1992-03-30 |
-
1993
- 1993-05-18 JP JP5140076A patent/JP2711355B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62136523A (en) * | 1985-12-07 | 1987-06-19 | Kobe Steel Ltd | Production of work roll for cold rolling |
JPS6346126A (en) * | 1986-08-13 | 1988-02-27 | 松下電器産業株式会社 | Dust sensor for electric cleaner |
JPS6436907U (en) * | 1987-08-31 | 1989-03-06 | ||
JPH0437252U (en) * | 1990-07-19 | 1992-03-30 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009224083A (en) * | 2008-03-14 | 2009-10-01 | Topy Ind Ltd | Induction heating apparatus, and heating treatment method |
JP2014224298A (en) * | 2013-05-17 | 2014-12-04 | 富士電子工業株式会社 | Movement hardening apparatus and movement hardening method for long work |
WO2024057405A1 (en) * | 2022-09-13 | 2024-03-21 | 日本製鉄株式会社 | Traverse hardening method and traverse hardening device |
Also Published As
Publication number | Publication date |
---|---|
JP2711355B2 (en) | 1998-02-10 |
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