JPH06321667A - Production of in-kiln modified tile - Google Patents
Production of in-kiln modified tileInfo
- Publication number
- JPH06321667A JPH06321667A JP11292693A JP11292693A JPH06321667A JP H06321667 A JPH06321667 A JP H06321667A JP 11292693 A JP11292693 A JP 11292693A JP 11292693 A JP11292693 A JP 11292693A JP H06321667 A JPH06321667 A JP H06321667A
- Authority
- JP
- Japan
- Prior art keywords
- tile
- kiln
- glaze
- pattern
- colored
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00577—Coating or impregnation materials applied by spraying
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は窯変調タイルの製造方法
に係り、特に、窯変のような化粧面を有するタイルをプ
リント手法により高い生産効率にて安定に製造する方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a kiln-modulated tile, and more particularly to a method for stably manufacturing a tile having a decorative surface such as a kiln with high production efficiency by a printing method.
【０００２】[0002]
【従来の技術】窯変とは、陶磁器素地や釉薬が、実用上
回避し得ない焼成条件、例えば焼成温度、焼成雰囲気等
のわずかな差異、或いは、材料組成の微妙な差などの影
響により、焼成過程で起こす発色変化で本来の色相とは
異なる色相を呈することである。2. Description of the Related Art A kiln is a ceramic base or a glaze that is practically unavoidable under firing conditions, for example, a slight difference in firing temperature, firing atmosphere, or a slight difference in material composition. It is to exhibit a hue different from the original hue due to the color change caused by the firing process.
【０００３】従来、工業的なタイル製造においては、こ
のような窯変を防止して、可能な限り、均一な色相のも
のを得るべく努力が払われている。[0003] Conventionally, in industrial tile manufacturing, efforts have been made to prevent such a kiln change and obtain a color having a uniform hue as much as possible.
【０００４】しかしながら、一方で、意図的に窯変の面
白味を出して、趣のある製品を製造しようとする試みも
なされている。この場合、従来においては、主に材料の
調合を工夫することによる化学変化を利用して窯変模様
を出している。On the other hand, on the other hand, attempts have been made to intentionally bring out the interesting characteristics of kilns to manufacture sensible products. In this case, conventionally, a kiln-like pattern is produced mainly by utilizing a chemical change by devising a material mixture.
【０００５】[0005]
【発明が解決しようとする課題】窯変は、上述の如く、
焼成条件や材料組成などの微妙な変化で起こるものであ
ることから、窯変を意識的に起こして製品を製造しよう
とする場合、均質なものを工業的に大量生産することは
かなり難しい。As described above, the kiln changes are as follows.
Since it occurs due to subtle changes in firing conditions, material composition, etc., when trying to manufacture a product by intentionally causing a kiln change, it is quite difficult to industrially mass-produce a homogeneous product.
【０００６】即ち、材料の調合を工夫して化学変化を生
起させ、窯変模様のタイルを製造する場合、得られる窯
変模様は個々のタイル毎にあまりに違いすぎるものとな
る。このような過度に模様の異なるタイルでは、これを
用いて均一なタイル施工面を得ることができない。[0006] That is, when a tile having a kiln-altered pattern is manufactured by devising the chemical composition of the materials to produce a chemical alteration, the obtained kiln-altered pattern is too different for each tile. With such a tile having an excessively different pattern, it is not possible to obtain a uniform tiled surface using the tile.
【０００７】これに対して、プリント手法により窯変調
の模様を形成することも考え得るが、この場合には、形
成される模様があまりに明確な模様となりすぎるため、
窯変独特の輪郭のぼやけた模様を形成することができな
い。On the other hand, it is conceivable to form a kiln-modulated pattern by a printing method, but in this case, the pattern formed is too clear and
It is not possible to form a blurry pattern with unique contours in a kiln.
【０００８】本発明は上記従来の問題点を解決し、窯変
調模様のタイルを、タイル毎の模様の大きなバラツキを
防止して、高い生産性にて安定に製造する方法を提供す
ることを目的とする。SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems of the prior art and to provide a method for stably manufacturing a tile having a kiln-modulated pattern with high productivity by preventing large variations in the pattern from tile to tile. And
【０００９】[0009]
【課題を解決するための手段】本発明の窯変調タイルの
製造方法は、素焼きタイルの上にベース釉を掛けてから
焼成し、このベース釉面の上に窯変調模様をプリント
し、次いで、タイル面に有色透明又は有色半透明の釉薬
を複数種類スプレーして斑点状に付着させ、その後、焼
き付けを行なうようにしたことを特徴とする。A method for manufacturing a kiln-modulated tile according to the present invention is a method of manufacturing a kiln-modulated tile by firing a base glaze on the unglazed tile and firing the kiln-modulated pattern on the base-glaze surface, It is characterized in that a plurality of colored transparent or colored translucent glazes are sprayed onto the tile surface to adhere them in spots, and then baked.
【００１０】以下、図面を参照して本発明を詳細に説明
する。The present invention will be described in detail below with reference to the drawings.
【００１１】図１は本発明の窯変調タイルの製造方法の
一実施例方法を説明する断面図である。FIG. 1 is a sectional view for explaining a method of an embodiment of the method for manufacturing a kiln modulation tile according to the present invention.
【００１２】本実施例の方法においては、まず、素焼き
タイル１の上にベース釉２を掛けてから焼成し、このベ
ース釉２面の上に窯変調模様３をプリントする（図１
（ａ））。次いで、その上に更に有色透明釉４Ａと有色
半透明釉４Ｂを複数種類スプレーして斑点状に付着させ
る（図１（ｂ））。その後、無色透明釉５を掛けた後焼
き付けを行なう（図１（ｃ））。In the method of this embodiment, first, the base glaze 2 is laid on the unglazed tile 1 and fired, and the kiln modulation pattern 3 is printed on the surface of the base glaze 2 (FIG. 1).
(A)). Then, a plurality of colored transparent glazes 4A and colored semi-transparent glazes 4B are further sprayed thereon to adhere them in spots (FIG. 1 (b)). After that, a colorless transparent glaze 5 is applied and baking is performed (FIG. 1C).
【００１３】これにより、斑点状に付着された有色透明
釉４Ａ及び有色半透明釉４Ｂで、プリント手法で絵付け
された窯変調模様３を含めてタイル表面が全体的にぼや
けた印象になり、趣のある窯変調模様が形成される。As a result, with the colored transparent glaze 4A and the colored semi-transparent glaze 4A attached in spots, the tile surface including the kiln modulation pattern 3 painted by the printing method has a totally blurred impression, A quaint kiln modulation pattern is formed.
【００１４】本発明の方法において、ベース釉層は、通
常用いられているベース釉薬を常法により釉掛け及び焼
成して形成することができる。In the method of the present invention, the base glaze layer can be formed by glazeing and firing a commonly used base glaze according to a conventional method.
【００１５】このベース釉層上にプリントする窯変調模
様は、予めデザインされた窯変調絵柄により上絵具をプ
リント絵付けすることにより容易に形成される。The kiln modulation pattern to be printed on the base glaze layer is easily formed by print-painting the upper paint with a kiln modulation pattern designed in advance.
【００１６】窯変調模様をプリントした後スプレーする
有色透明釉又は有色半透明釉としては例えば、下記配合
のものを用いることができ、そのスプレー割合等は所望
の斑点模様が得られるように適宜決定される。なお、下
記配合は一例であって、何ら本発明を限定するものでは
ない。下記配合において、顔料配合は、顔料以外の成分
に対する外割で示してある。As the colored transparent glaze or the colored semi-transparent glaze to be sprayed after printing the kiln modulation pattern, for example, those having the following composition can be used, and the spray ratio and the like are appropriately determined so as to obtain a desired spot pattern. To be done. The following formulations are examples and do not limit the present invention. In the following formulation, the pigment formulation is shown as an extra percentage for components other than the pigment.
【００１７】有色透明釉配合（重量部）Ｉ 長石：２０ 石灰：２５ 粘土：５ 珪砂：２０ フリット：１５ タルク：１５ 顔料：２〜５％有色半透明釉配合（重量部）II 長石：２０ 石灰：２５ 粘土：５ 珪砂：２０ フリット：１０ ジルコニア：５ タルク：１５ 顔料：２〜５％ これらの有色透明釉及び有色半透明釉は、併用して用い
ても有色透明釉又は有色半透明釉の一方のみを用いても
良いが、いずれの場合においても、美しい窯変調模様を
形成するために、２種類以上の複数種類の釉薬をスプレ
ーする必要がある。 Colored transparent glaze formulation (parts by weight) I Feldspar: 20 Lime: 25 Clay: 5 Silica sand: 20 Frit: 15 Talc: 15 Pigment: 2-5% Colored translucent glaze formulation (parts by weight) II Feldspar: 20 Lime : 25 Clay: 5 Quartz sand: 20 Frit: 10 Zirconia: 5 Talc: 15 Pigment: 2-5% These colored transparent glazes and colored translucent glazes are colored transparent glazes or colored translucent glazes. Although only one may be used, in any case, it is necessary to spray two or more kinds of glazes in order to form a beautiful kiln modulation pattern.
【００１８】有色透明釉又は有色半透明釉をスプレーし
た後釉掛けする無色透明釉としては、例えば下記配合の
ものを用いることができるが、何ら下記のものに限定さ
れるものではない。As the colorless transparent glaze which is sprayed with the colored transparent glaze or the colored semi-transparent glaze and then applied with the glaze, for example, the following compounds can be used, but the present invention is not limited thereto.
【００１９】透明釉配合（重量部）III 長石：２０ 石灰：５ 亜鉛華：２０ 粘土：５ 珪砂：３０ フリット：２０ この透明釉はなくても良いが、この透明釉を幕掛け法等
により上掛けすることにより、タイル表面が平滑とな
り、汚れが付着し難くなるなどの利点が得られる。 Transparent glaze formulation (parts by weight) III Feldspar: 20 Lime: 5 Zinc white: 20 Clay: 5 Silica sand: 30 Frit: 20 This transparent glaze is not necessary, but this transparent glaze is applied by a curtain method or the like. By hanging, the tile surface becomes smooth, and the advantage that dirt is less likely to adhere is obtained.
【００２０】このような透明釉を上掛けした後、或い
は、透明釉を上掛けすることなく、焼成は、通常の場
合、１１００〜１２５０℃程度で行なわれる。Firing is usually performed at about 1100 to 1250 ° C. after applying such a transparent glaze or without applying the transparent glaze.
【００２１】[0021]
【作用】本発明の方法によれば、窯変調模様をプリント
手法により安定かつ効率的に付与することができる。し
かも、この窯変調模様をプリントした後、有色透明釉又
は有色半透明釉を斑点状にスプレーするため、プリント
された窯変調模様が全体としてぼやけた印象になり、あ
たかも本物の窯変の如き色相、風合を呈するものとな
る。According to the method of the present invention, the kiln modulation pattern can be applied stably and efficiently by the printing method. Moreover, after printing this kiln modulation pattern, the colored transparent glaze or colored semi-transparent glaze is sprayed in spots, which makes the printed kiln modulation pattern as a whole blurry impression, as if it were a genuine kiln-like hue. , It will have a texture.
【００２２】本発明で得られるタイルは、窯変調模様の
基本的な絵柄はプリントにより形成されるため、製品毎
に大きな差異のないものが安定して得られる。しかも、
このプリントされた窯変調模様の上に有色透明釉又は有
色半透明釉を斑点状にスプレーすることにより、個々の
タイルの色相はごくわずかであるが微妙に異なるものが
得られる。In the tile obtained by the present invention, since the basic pattern of the kiln modulation pattern is formed by printing, it is possible to stably obtain a tile having no great difference among products. Moreover,
By spraying colored transparent glaze or colored semi-transparent glaze on the printed kiln modulation pattern in spots, the hue of each tile is slightly different but slightly different.
【００２３】従って、あたかも本物の窯変のような色
相、風合を呈するタイルであるが製品毎の色相、風合に
は大差はないことから、異和感のない均一なタイル施工
面を形成することができる。Therefore, although the tiles have hues and textures as if they were genuine kilns, there is no great difference in the hues and textures of the products, so that a uniform tile construction surface is formed. can do.
【００２４】[0024]
【実施例】以下に実施例を挙げて本発明をより具体的に
説明する。EXAMPLES The present invention will be described in more detail with reference to the following examples.
【００２５】実施例１ 素焼きタイルの表面に常法に従って、ベース釉を掛けて
焼成した後、このベース釉面上に、窯変調模様を上絵具
によりプリントした。Example 1 A base glaze was applied to the surface of the unglazed tile according to a conventional method and fired, and then a kiln modulation pattern was printed on the base glaze surface with an overcoat.
【００２６】その後、前記配合の有色透明釉Ｉと有色半
透明釉IIとを各々０．００７ｇ／ｃｍ2 ，０．００７ｇ
／ｃｍ2 の割合で斑点状にスプレーし、最後に前記配合
の無色透明釉III を焼成後の厚さが５０μｍとなるよう
に釉掛けして１２１０℃で６０分間焼成した。Thereafter, the colored transparent glaze I and the colored semi-transparent glaze II having the above-mentioned composition are respectively 0.007 g / cm 2 and 0.007 g.
The mixture was sprayed in the form of spots at a ratio of / cm 2 , and finally, the colorless transparent glaze III having the above composition was glaze-coated so that the thickness after baking was 50 μm, and baking was performed at 1210 ° C. for 60 minutes.
【００２７】その結果、独特な色相と風合を備える美麗
な窯変調模様を有するタイルが得られた。As a result, a tile having a beautiful kiln modulation pattern having a unique hue and texture was obtained.
【００２８】[0028]
【発明の効果】以上詳述した通り、本発明の方法によれ
ば、独特な色相と風合を備える美麗な窯変調模様を有す
るタイルを、工業的生産レベルにて、安定かつ効率的に
製造することができる。As described in detail above, according to the method of the present invention, a tile having a beautiful kiln modulation pattern having a unique hue and texture can be stably and efficiently manufactured at an industrial production level. can do.
【００２９】しかも得られるタイルの窯変調模様は、個
々のタイル毎にはごくわずかに微妙な差異があるもの
の、基本的な色調や模様構成や質感等は殆ど等しいもの
であるため、これらのタイルを用いて、異和感のない均
一なタイル施工面を形成することができる。Moreover, the kiln-modulated patterns of the obtained tiles have very slight subtle differences between the individual tiles, but since the basic color tone, pattern configuration, texture, etc. are almost the same, these tiles By using, it is possible to form a uniform tiled surface without a feeling of strangeness.
【図１】本発明の窯変調タイルの製造方法の一実施例方
法を説明する断面図である。FIG. 1 is a cross-sectional view illustrating a method of an embodiment of a method for manufacturing a kiln-modulated tile according to the present invention.
１ 素焼きタイル ２ ベース釉 ３ 窯変調模様 ４Ａ 有色透明釉 ４Ｂ 有色半透明釉 ５ 透明釉 1 Unbaked tile 2 Base glaze 3 Kiln modulation pattern 4A Colored transparent glaze 4B Colored translucent glaze 5 Transparent glaze
Claims (1)
ら焼成し、このベース釉面の上に窯変調模様をプリント
し、次いで、タイル面に有色透明又は有色半透明の釉薬
を複数種類スプレーして斑点状に付着させ、その後、焼
き付けを行なうようにしたことを特徴とする窯変調タイ
ルの製造方法。1. A base glaze is applied onto a unglazed tile and then fired, a kiln modulation pattern is printed on the base glaze surface, and then a plurality of colored transparent or colored translucent glazes are sprayed on the tile surface. A method of manufacturing a kiln-modulated tile, characterized in that it is applied in spots and then baked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11292693A JPH06321667A (en) | 1993-05-14 | 1993-05-14 | Production of in-kiln modified tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11292693A JPH06321667A (en) | 1993-05-14 | 1993-05-14 | Production of in-kiln modified tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06321667A true JPH06321667A (en) | 1994-11-22 |
Family
ID=14598952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11292693A Pending JPH06321667A (en) | 1993-05-14 | 1993-05-14 | Production of in-kiln modified tile |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06321667A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000302579A (en) * | 1999-04-19 | 2000-10-31 | Toto Ltd | Production of sanitary ware |
| JP2000319082A (en) * | 1999-05-10 | 2000-11-21 | Toto Ltd | Sanitary ware |
| JP2012025618A (en) * | 2010-07-23 | 2012-02-09 | Noritake Co Ltd | Iron crystal yo-hen tone transfer paper for white porcelain and pottery having crystal yo-hen tone pattern |
| CN109795017A (en) * | 2019-03-29 | 2019-05-24 | 东莞市唯美陶瓷工业园有限公司 | Stablize the preparation method of brindled brick |
-
1993
- 1993-05-14 JP JP11292693A patent/JPH06321667A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000302579A (en) * | 1999-04-19 | 2000-10-31 | Toto Ltd | Production of sanitary ware |
| JP2000319082A (en) * | 1999-05-10 | 2000-11-21 | Toto Ltd | Sanitary ware |
| JP2012025618A (en) * | 2010-07-23 | 2012-02-09 | Noritake Co Ltd | Iron crystal yo-hen tone transfer paper for white porcelain and pottery having crystal yo-hen tone pattern |
| CN109795017A (en) * | 2019-03-29 | 2019-05-24 | 东莞市唯美陶瓷工业园有限公司 | Stablize the preparation method of brindled brick |
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