JPH06228668A - Method and apparatus for melting scrap - Google Patents
Method and apparatus for melting scrapInfo
- Publication number
- JPH06228668A JPH06228668A JP5041987A JP4198793A JPH06228668A JP H06228668 A JPH06228668 A JP H06228668A JP 5041987 A JP5041987 A JP 5041987A JP 4198793 A JP4198793 A JP 4198793A JP H06228668 A JPH06228668 A JP H06228668A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- scrap
- melting
- melting furnace
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Furnace Details (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、スクラップの溶解方法
およびその装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a scrap melting method and apparatus.
【0002】[0002]
【従来の技術とその課題】従来より、鉄屑(スクラッ
プ)を溶解精錬するには電気炉が用いられているが、こ
の電気炉によるスクラップの溶解精錬はきわめてコスト
高になる。2. Description of the Related Art Conventionally, an electric furnace has been used for melting and refining iron scrap (scrap), but the melting and refining of scrap by this electric furnace is extremely expensive.
【0003】そこで溶解コストの低減や生産性向上のた
めに、溶解炉から出る排ガスを回収し、これをスクラッ
プの予熱に利用することが知られている(例えば、特公
昭60−56401号公報参照)。In order to reduce the melting cost and improve the productivity, it is known to collect the exhaust gas from the melting furnace and use it for preheating the scrap (see, for example, Japanese Patent Publication No. 60-56401). ).
【0004】しかしながら、かかる従来一般のスクラッ
プ溶解炉では、1)1つの溶解炉を用いてスクラップ溶
解精錬を行っているので、出銑または出鋼が間欠的にな
る、2)スクラップの予熱炉と溶解炉とを組合せている
ので、予熱されたスクラップを溶解炉に装入する移送手
段が必要となる、という問題があった。However, in such a conventional general scrap melting furnace, 1) scrap melting and refining is carried out by using one melting furnace, so that tapping or tapping is intermittent, and 2) scrap preheating furnace Since it is combined with the melting furnace, there is a problem that a transfer means for charging the preheated scrap into the melting furnace is required.
【0005】[0005]
【課題を解決するための手段】そこで本発明は、かかる
問題を解決するためになされたもので、その要旨とする
ところは、1)溶解炉の頂部に炉口、上方部に排ガス排
出口、中間部に排ガス吹込口および2次燃焼羽口、底部
に底吹羽口をそれぞれ設けた溶解炉を3基並設し、排ガ
ス排出口と他の溶解炉の排ガス吹込口とを、バルブを介
して、互に連通して3基の溶解炉を、工程別にバルブの
開閉を行って順次操業することを特徴とするスクラップ
の溶解方法にあり、2)溶解炉の頂部に炉口、上方部に
排ガス排出口、中間部に排ガス吹込口および2次燃焼羽
口、底部に底吹羽口をそれぞれ設けた溶解炉を3基並設
し、排ガス排出口と他の溶解炉の排ガス吹込口とを連通
する連通路を、バルブを介して、排ガスメイン通路に連
通したことを特徴とするスクラップの溶解装置にあるTherefore, the present invention has been made to solve such a problem, and the gist thereof is: 1) a furnace opening at the top of the melting furnace, an exhaust gas discharge opening at the upper part, Three melting furnaces each having an exhaust gas inlet and a secondary combustion tuyere at the middle part and a bottom blowing tuyere at the bottom were installed side by side, and the exhaust gas outlet and the exhaust gas inlets of other melting furnaces were connected via valves. The method for melting scrap is characterized by operating three melting furnaces in communication with each other in sequence by opening and closing valves for each process. 2) Furnace mouth at the top of the melting furnace and at the upper part of the melting furnace. Three smelting furnaces, each equipped with an exhaust gas outlet, an exhaust gas inlet and secondary combustion tuyere in the middle, and a bottom blowing tuyere at the bottom, were installed in parallel, and the exhaust gas outlet and the exhaust gas inlets of other melting furnaces were installed. The communication passage communicates with the exhaust gas main passage through a valve. In dissolving apparatus scrap
【0006】[0006]
【実施例】本発明を添付図面に示す実施例により詳細に
述べる。先ず、本実施例のスクラップ溶解炉1の概要を
述べる。溶解炉1にはスクラップ2とコ−クス3を装入
し、コ−クス3の燃焼熱によりスクラップ2を溶解する
が、この溶解炉1の同一構造のものを3基並設して、溶
解精錬工程、スクラップ予熱工程およびスクラップ充填
工程に順次、サイクル操業するものである。The present invention will be described in detail with reference to the embodiments shown in the accompanying drawings. First, the outline of the scrap melting furnace 1 of the present embodiment will be described. The scrap 2 and the coke 3 are charged into the melting furnace 1 and the scrap 2 is melted by the combustion heat of the coke 3. The melting furnace 1 has three identical structures and is melted in parallel. The refining process, the scrap preheating process, and the scrap filling process are sequentially cycled.
【0007】図1では、Aは出鋼後のスクラップ充填工
程の図示であり、Bは予熱工程の図示であり、Cは溶解
精錬工程の図示である。In FIG. 1, A is a diagram of a scrap filling process after tapping, B is a diagram of a preheating process, and C is a diagram of a melting and refining process.
【0008】各溶解炉1A,1B,1Cには、その頂部
に炉口4が設けてあり、上方部には排ガス排出口5が設
けてあり、中間部には排ガス吹込口6および2次燃焼羽
口7が設けてあり、底部には複数の底吹羽口8が設けて
ある。Each of the melting furnaces 1A, 1B and 1C is provided with a furnace port 4 at the top thereof, an exhaust gas discharge port 5 at the upper part thereof, and an exhaust gas injection port 6 and secondary combustion at an intermediate part thereof. A tuyere 7 is provided, and a plurality of bottom blowing tuyeres 8 are provided at the bottom.
【0009】溶解炉1Aの排ガス排出口5Aは、溶解炉
1Cの排ガス吹込口6Cに連通すると共に、排ガスメイ
ン通路9に連通している。溶解炉1Bの排ガス排出口5
Bは、溶解炉1Aの排ガス吹込口6Aに連通すると共
に、排ガスメイン通路9に連通している。溶解炉1Cの
排ガス排出口5Cは、溶解炉1Bの排ガス吹込口6Bに
連通すると共に、排ガスメイン通路9に連通している。
また、各溶解炉1A,1B,1Cの2次燃焼羽口7は、
支燃ガスメイン通路10に連通しており、各溶解炉1
A,1B,1Cの底吹羽口8は、底吹ガスメイン通路1
1に連通している。The exhaust gas outlet 5A of the melting furnace 1A communicates with the exhaust gas inlet 6C of the melting furnace 1C and also communicates with the exhaust gas main passage 9. Exhaust gas exhaust port 5 of melting furnace 1B
B communicates with the exhaust gas inlet 6A of the melting furnace 1A and also communicates with the exhaust gas main passage 9. The exhaust gas discharge port 5C of the melting furnace 1C communicates with the exhaust gas blowing port 6B of the melting furnace 1B and also communicates with the exhaust gas main passage 9.
In addition, the secondary combustion tuyere 7 of each melting furnace 1A, 1B, 1C,
Each of the melting furnaces 1 communicates with the combustion-supporting gas main passage 10.
Bottom blown tuyere 8 of A, 1B, 1C is the bottom blown gas main passage 1
It communicates with 1.
【0010】そして、これらの通路9,10,11に
は、図1で示すような位置に自動開閉バルブ12A,1
2B,12C,12−1A,12−1B,12−1C,
12’,12”が設けてある。勿論、図1のバルブで黒
塗りの表示のものは閉の状態を示している。なお、図1
において、13は鉄浴、14は出鋼口を示している。Then, in these passages 9, 10 and 11, the automatic open / close valves 12A and 1 are arranged at the positions shown in FIG.
2B, 12C, 12-1A, 12-1B, 12-1C,
12 'and 12 "are provided. Of course, the valves shown in black in FIG. 1 are in the closed state.
In Fig. 13, 13 is an iron bath and 14 is a tap hole.
【0011】次に、本実施例の作用を述べる。溶解炉1
Aでは、炉口4からスクラップ2およびコ−クス3を装
入する。そのとき、各バルブ12A,12−1A,1
2’,12”は閉じられている。この装入時に、先ずコ
−クス3を装入して、炉床を保護すると共に、このコ−
クス3を底吹羽口8からの底吹ガスにより、赤化できる
ようにして、後はスクラップ・コ−クスの充填層を形成
する。Next, the operation of this embodiment will be described. Melting furnace 1
At A, the scrap 2 and the coke 3 are charged from the furnace port 4. At that time, each valve 12A, 12-1A, 1
2'and 12 "are closed. At the time of this charging, the coke 3 is first charged to protect the hearth and the coke
The coke 3 is made reddenable by the bottom blown gas from the bottom blower opening 8, and then a packed layer of scrap coke is formed.
【0012】次に、隣設の溶解炉1Bでは、スクラップ
・コ−クスの充填層に対し、更に隣の溶解炉1Cで溶解
精錬工程中に発生した排ガスを排ガス排出口5Cより導
出し排ガス吹込口6Bから吹込んで、スクラップ2の予
熱を行う。したがって、溶解炉1Bの排ガス排出口5B
および排ガス吹込口6Bのバルブ12Bは開になってい
る。Next, in the adjoining melting furnace 1B, the exhaust gas generated during the melting and refining process in the adjoining melting furnace 1C is discharged from the exhaust gas discharge port 5C into the scrap coke packed bed and blown into the exhaust gas. Blow from the mouth 6B to preheat the scrap 2. Therefore, the exhaust gas discharge port 5B of the melting furnace 1B
And the valve 12B of the exhaust gas inlet 6B is open.
【0013】次に、溶解炉1Cでは、予熱されたスクラ
ップ2に対し、2次燃焼羽口7および底吹羽口8から支
燃ガスや底吹ガスを吹込んで、コ−クス3および補助燃
料の燃焼熱によりスクラップ2を溶解する。したがっ
で、溶解炉1Cでは、排ガス吹込口6Cのバルブ12C
のみ閉になっている。Next, in the melting furnace 1C, the combustion gas and the bottom blowing gas are blown into the preheated scrap 2 from the secondary combustion tuyere 7 and the bottom blowing tuyere 8 to produce the coke 3 and the auxiliary fuel. The scrap 2 is melted by the combustion heat of. Therefore, in the melting furnace 1C, the valve 12C of the exhaust gas injection port 6C
Only closed.
【0014】以上のように各溶解炉1A,1B,1Cで
は、バルブ12A,12B,12C,12−1A,12
−1B,12−1C,12’,12”の切替操作によ
り、出鋼後の充填工程A→予熱工程B→溶解精錬工程C
の各工程が順次サイクル状に繰り返されて行われる。な
お、上記実施例で、各溶解炉の排ガス排出口5A,5
B,5Cに設けているバルブ12は、12B,12Cは
必要に応じて省略してもよい。As described above, the valves 12A, 12B, 12C, 12-1A, 12 are used in the melting furnaces 1A, 1B, 1C.
-1B, 12-1C, 12 ', 12 "switching operation, filling process A after tapping → preheating process B → melting and refining process C
The above steps are sequentially repeated in a cycle. In the above embodiment, the exhaust gas discharge ports 5A, 5 of each melting furnace
The valves 12 provided in B and 5C, 12B and 12C, may be omitted if necessary.
【0015】[0015]
【発明の効果】本発明によれば、同一構造の溶解炉を3
基並設して、バルブを介して、それぞれの排ガスを他の
溶解炉に連通してスクラップの予熱に利用したので、溶
解精錬工程、スクラップ予熱工程および出鋼後のスクラ
ップおよびコ−クス充填工程がサイクル状に順次行われ
て出鋼が可及的に連続化でき、しかも、バルブの操作の
みで、予熱されたスクラップをそのままの位置で溶解精
錬でき、高温スクラップ用移動手段が必要でない。ひい
ては、設備の簡素化、機械的信頼度が向上すると共に自
動化が可能となる。According to the present invention, three melting furnaces having the same structure are used.
Since the exhaust gas was connected to other melting furnaces via valves and used for preheating of scraps, the melting and refining process, the scrap preheating process, and the scrap and coke filling process after tapping were carried out. In this way, the tapping can be continuously carried out in a cyclic manner, and the preheated scrap can be melted and refined in the same position only by operating the valve, and a moving means for high temperature scrap is not required. As a result, the equipment can be simplified, the mechanical reliability can be improved, and automation can be performed.
【図1】本発明の実施例のフロ−チャ−ト図である。FIG. 1 is a flow chart of an embodiment of the present invention.
1A,1B,1C…溶解炉、4…炉口、5A,5B,5
C…排ガス排出口、6A,6B,6C…排ガス吹込口、
7…2次燃焼羽口、8…底吹羽口、9…排ガスメイン通
路、12A,12B,12C,12−1A,12−1
B,12−1C,12’,12”…バルブ1A, 1B, 1C ... Melting furnace, 4 ... Furnace mouth, 5A, 5B, 5
C ... Exhaust gas outlet, 6A, 6B, 6C ... Exhaust gas inlet,
7 ... Secondary combustion tuyere, 8 ... Bottom blowing tuyere, 9 ... Exhaust gas main passage, 12A, 12B, 12C, 12-1A, 12-1
B, 12-1C, 12 ', 12 "... Valve
Claims (2)
出口、中間部に排ガス吹込口および2次燃焼羽口、底部
に底吹羽口をそれぞれ設けた溶解炉を3基並設し、排ガ
ス排出口と他の溶解炉の排ガス吹込口とを、バルブを介
して、互に連通して3基の溶解炉を、工程別にバルブの
開閉を行って順次操業することを特徴とするスクラップ
の溶解方法。1. Three melting furnaces each having a furnace mouth at the top of the melting furnace, an exhaust gas outlet at the upper portion, an exhaust gas inlet and a secondary combustion tuyere at the middle portion, and a bottom blowing tuyere at the bottom are arranged in parallel. The exhaust gas outlet and the exhaust gas inlet of another melting furnace are connected to each other through a valve, and three melting furnaces are sequentially operated by opening and closing the valve for each process. How to dissolve scrap.
出口、中間部に排ガス吹込口および2次燃焼羽口、底部
に底吹羽口をそれぞれ設けた溶解炉を3基並設し、排ガ
ス排出口と他の溶解炉の排ガス吹込口とを連通する連通
路を、バルブを介して、排ガスメイン通路に連通したこ
とを特徴とするスクラップの溶解装置。2. Three melting furnaces are provided side by side, each having a furnace opening at the top of the melting furnace, an exhaust gas outlet at the upper part, an exhaust gas inlet and a secondary combustion tuyere at the middle part, and a bottom blowing tuyere at the bottom. The scrap melting apparatus is characterized in that a communication passage that connects the exhaust gas outlet and the exhaust gas inlet of another melting furnace is connected to the exhaust gas main passage through a valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5041987A JPH06228668A (en) | 1993-02-05 | 1993-02-05 | Method and apparatus for melting scrap |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5041987A JPH06228668A (en) | 1993-02-05 | 1993-02-05 | Method and apparatus for melting scrap |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06228668A true JPH06228668A (en) | 1994-08-16 |
Family
ID=12623553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5041987A Pending JPH06228668A (en) | 1993-02-05 | 1993-02-05 | Method and apparatus for melting scrap |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06228668A (en) |
-
1993
- 1993-02-05 JP JP5041987A patent/JPH06228668A/en active Pending
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