JPH06213162A - Abrasion preventing device for reciprocating pump - Google Patents
Abrasion preventing device for reciprocating pumpInfo
- Publication number
- JPH06213162A JPH06213162A JP5036026A JP3602693A JPH06213162A JP H06213162 A JPH06213162 A JP H06213162A JP 5036026 A JP5036026 A JP 5036026A JP 3602693 A JP3602693 A JP 3602693A JP H06213162 A JPH06213162 A JP H06213162A
- Authority
- JP
- Japan
- Prior art keywords
- valve
- valve seat
- pump
- way valve
- synthetic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Details Of Reciprocating Pumps (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明はプランジャポンプやダ
イヤフラムポンプなどの往復ポンプの改良に関するもの
で、特に、セラミックその他の硬質微粉を含む液を給送
するに際して磨耗し易い弁部材の磨耗防止装置に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement of a reciprocating pump such as a plunger pump and a diaphragm pump, and more particularly to a wear preventing device for a valve member which is easily worn when a liquid containing hard fine powder such as ceramics is fed. It is a thing.
【0002】[0002]
【従来の技術】一般に、往復ポンプはピストンや弾性膜
などの往復部材によりポンプ室内を膨張収縮させ、その
ポンプ室に連なる吸入通路と吐出通路とに一方向弁が設
けられている。一方、これら一方向弁の多くは耐磨性を
向上させるため、焼入れ鋼やセラミックなど硬質材料で
作られた弁体と、それを受けるための比較的馴染み易い
材料、例えば、銅合金からなる弁座とで構成され、前記
弁体はばねによっ弁座へ向けて付勢されている。2. Description of the Related Art Generally, a reciprocating pump expands and contracts in a pump chamber by a reciprocating member such as a piston and an elastic film, and a one-way valve is provided in a suction passage and a discharge passage which communicate with the pump chamber. On the other hand, many of these one-way valves have a valve body made of a hard material such as hardened steel or ceramic and a relatively easy-to-use material for receiving it, for example, a valve made of a copper alloy, in order to improve abrasion resistance. A seat, and the valve element is biased by a spring toward the valve seat.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、一方向
弁の弁体や弁座をいかに硬質の材料で作っても、ダイヤ
モンドやセラミックの研磨屑、あるいは排水処理に使用
される消石灰を含む水のような硬質の微粉を含んだ液を
給送すると、弁体や弁座の着座面が極めて短時間に磨損
することが知られている。However, no matter how hard the valve body or valve seat of the one-way valve is made, it will not be treated as abrasive dust of diamond or ceramic, or water containing slaked lime used for wastewater treatment. It is known that when a liquid containing such hard fine powder is fed, the seating surfaces of the valve body and the valve seat are worn out in an extremely short time.
【0004】[0004]
【課題を解決するための手段】この発明は以上のよう
に、磨耗の激しい箇所に使用するのに適した一方向弁を
備えた往復ポンプを得ることを目的とするもので、膨張
収縮可能のポンプ室に、ポンプ室内への流れを許容する
一方向弁を介して連なる吸入通路と、ポンプ室内からの
流れを許容する一方向弁を介して連なる吐出通路とを備
えた往復ポンプにおいて、前記両一方向弁をバネによっ
て弁座へ着座する弁体とで構成すると共に、前記弁座を
高靭性の軟質合成樹脂で形成した点に特徴がある。SUMMARY OF THE INVENTION As described above, the object of the present invention is to obtain a reciprocating pump having a one-way valve suitable for use in a place where the wear is severe. A reciprocating pump having a suction passage connected to a pump chamber via a one-way valve allowing the flow into the pump chamber and a discharge passage connected to the pump chamber via a one-way valve allowing the flow to the pump chamber. It is characterized in that the one-way valve is composed of a valve body which is seated on a valve seat by a spring, and the valve seat is formed of a high toughness soft synthetic resin.
【0005】[0005]
【作用】ポンプ室内の容積が膨張するとき、吸入通路の
一方向弁が開き、収縮するとき吐出通路の一方向弁が開
き、その結果、硬質の微粉を含む液体がポンプ室を経て
吸入通路から吐出通路へ向けて流動する。こゝで、両一
方向弁が閉じるとき、弁体と弁座の間に介在する流体に
含まれる硬質の微粉が弁体と弁座の間に挟み込まれるこ
とがあるが、その弁座が合成樹脂でつくられているの
で、弁体が着座するとき硬質の夾雑物は弁座を弾性変形
させて、そこへめり込んでしまうため、その夾雑物と弁
体あるいは弁座との間に摩擦を生じない。When the volume in the pump chamber is expanded, the one-way valve of the suction passage is opened, and when it is contracted, the one-way valve of the discharge passage is opened. As a result, the liquid containing the hard fine powder is discharged from the suction passage through the pump chamber. It flows toward the discharge passage. Here, when both one-way valves are closed, hard fine particles contained in the fluid interposed between the valve body and the valve seat may be caught between the valve body and the valve seat, but the valve seat is composed. Since it is made of resin, when a valve element is seated, a hard foreign material elastically deforms the valve seat and slips into it, causing friction between the foreign material and the valve body or valve seat. Absent.
【0006】[0006]
【実施例】以下、図示の実施例によってこの発明を説明
する。図1において、10は往復ポンプたるダイヤフラ
ムポンプである。ポンプ10は駆動ケース11と、その
一端を閉じるポンプケース12との間にダイヤフラム1
3がその周縁部において挟持されている。ダイヤフラム
13は中央部に透孔が穿設してあり、そこにはナット1
4と座金15を介して駆動ロッド16がねじ止めされて
いる。かくて、ダイヤフラム13の下方とポンプケース
12との間に、ポンプ室20が構成されている。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the illustrated embodiments. In FIG. 1, 10 is a diaphragm pump which is a reciprocating pump. The pump 10 has a diaphragm 1 between a drive case 11 and a pump case 12 that closes one end thereof.
3 is clamped at its peripheral edge. The diaphragm 13 has a through hole at its center, and the nut 1
The drive rod 16 is screwed on via 4 and the washer 15. Thus, the pump chamber 20 is formed between the lower part of the diaphragm 13 and the pump case 12.
【0007】ポンプケース12は連通管部材17の中央
に形成された膨大部に支持されている。その連通管部材
17は略筒形に形成されており、その一端に流入口21
と他端に吐出口22とを開口している。前記流入口21
と吐出口22には吸入通路部材23と、吐出通路をなす
連結管23とがねじ込まれており、これらの連結管2
3、23と前記ポンプケース12との間には一方向弁3
0が挟持されている。The pump case 12 is supported by an enlarged portion formed at the center of the communicating pipe member 17. The communication pipe member 17 is formed in a substantially cylindrical shape, and has an inflow port 21 at one end thereof.
And a discharge port 22 is opened at the other end. The inlet 21
A suction passage member 23 and a connection pipe 23 forming a discharge passage are screwed into the discharge port 22 and the discharge port 22.
A one-way valve 3 is provided between the pump case 12 and the pump case 12.
0 is sandwiched.
【0008】図2は一方向弁30を示し、図中、(a)
は従来例を、(b)は本発明品をそれぞれ示している。
すなわち、(a)で示す一方向弁30は円筒状の弁ケー
ス31に銅合金からなる弁座部材32がねじ込まれてお
り、その弁座37には焼き入れされた鋼、あるいはステ
ンレスで作られた球からなる弁体33がバネ34によっ
て弾発されて着座している。35はバネ33の受け座で
あり、細い通油孔36の複数が穿設されている。FIG. 2 shows a one-way valve 30, which is shown in FIG.
Shows a conventional example, and (b) shows the product of the present invention.
That is, in the one-way valve 30 shown in (a), a valve seat member 32 made of a copper alloy is screwed into a cylindrical valve case 31, and a valve seat 37 is made of hardened steel or stainless steel. A valve element 33, which is a spherical ball, is elastically urged by a spring 34 and seated. Reference numeral 35 is a seat for the spring 33, and a plurality of thin oil passage holes 36 are formed therein.
【0009】図2中、(b)で示す本発明品は基本的な
構造は軟質弁座部材38を除いて、図2で示す従来品と
同じであるから、形状の上で多少相違点はあるにせよ、
基本的に同一の機能を果たすものには同一の符号を付し
て詳細な説明を省略する。軟質弁座部材はこの実施例で
はポリプロピレン、又は6ナイロン或いは66ナイロン
などのナイロン(登録商標)など、靭性に富んだ軟質の
合成樹脂によって作られており、前記弁ケース31に圧
入されている。なお、前記弁体33は金属製に限らず、
テストした結果、硬度65の合成ゴム(例えば、ネオプ
レン)でも実用性があることが確認できた。The basic structure of the product of the present invention shown in FIG. 2 (b) is the same as that of the conventional product shown in FIG. 2 except for the soft valve seat member 38. Anyway,
Those that basically have the same function are designated by the same reference numerals, and detailed description thereof will be omitted. In this embodiment, the soft valve seat member is made of polypropylene or nylon (registered trademark) such as 6 nylon or 66 nylon, and is made of a soft synthetic resin having high toughness, and is press-fitted into the valve case 31. The valve element 33 is not limited to being made of metal,
As a result of the test, it was confirmed that a synthetic rubber having a hardness of 65 (for example, neoprene) is also practical.
【0010】次に、図1で示すダイヤフラムポンプ10
の作動を説明する。まず、図示してないクランク機構に
よって駆動ロッド16が往復動すると、その先端に結合
されたダイヤフラム13が往復動してポンプ室20内の
容積が拡大したり縮小したりする。そして、ポンプ室2
0内の容積が拡大するとき、吐出通路部材24に介装し
た一方向弁が逆流を阻止するので、流入通路部材23か
ら一方向弁30のみが開いて硬質材料の微粉を含む液が
吸入される。ついでポンプ室20内の容積が収縮すると
きは、これと逆に流入通路部材23に設けた一方向弁3
0の開弁が阻止され、吐出通路部材24に設けた一方向
弁30のみが開弁して硬質材料の微粉を含む液がダイヤ
フラム13によって加圧され吐出通路部材24を通じて
送り出される。Next, the diaphragm pump 10 shown in FIG.
The operation of will be described. First, when the drive rod 16 reciprocates by a crank mechanism (not shown), the diaphragm 13 connected to the tip of the drive rod 16 reciprocates to expand or contract the volume in the pump chamber 20. And pump room 2
When the volume inside 0 increases, the one-way valve interposed in the discharge passage member 24 blocks the reverse flow, so that only the one-way valve 30 opens from the inflow passage member 23 and the liquid containing the fine powder of the hard material is sucked. It Then, when the volume in the pump chamber 20 contracts, on the contrary, the one-way valve 3 provided in the inflow passage member 23
The valve 0 is prevented from opening, and only the one-way valve 30 provided in the discharge passage member 24 is opened, and the liquid containing the fine powder of the hard material is pressurized by the diaphragm 13 and sent out through the discharge passage member 24.
【0011】両通路部材23、24に設けた一方向弁3
0が着座動作するときには、弁体33と軟質弁座部材3
8の間に介在する流体に含まれる硬質の微粉がそれらの
間に挟み込まれる。軟質弁座部材38は靭性に富んだ合
成樹脂で作られているので、弁体33が着座するとき、
弁体33との間に挟み込まれた硬質の夾雑物によって欠
けたり、亀裂を生じることがなく、安定な運転が可能と
なる。前記硬質の夾雑物は弁座37を弾性変形させて小
さな凹部を作り、そこへめり込んでしまうため、その夾
雑物と弁体33、あるいは軟質弁座部材38との間に摩
擦を生ぜず、従って、過大な磨耗が防止できる。One-way valve 3 provided on both passage members 23, 24
When the 0 seats, the valve element 33 and the soft valve seat member 3
The hard fine powder contained in the fluid interposed between 8 is sandwiched between them. Since the soft valve seat member 38 is made of a tough synthetic resin, when the valve body 33 is seated,
Stable operation is possible without causing cracks or cracks due to hard foreign matter sandwiched between the valve body 33 and the valve body 33. The hard foreign matter elastically deforms the valve seat 37 to form a small concave portion, and the small concave portion is recessed therein. Therefore, no friction is generated between the foreign matter and the valve body 33 or the soft valve seat member 38, and therefore Excessive wear can be prevented.
【0012】[0012]
【発明の効果】この発明は以上のように、硬質材料の微
粉を含む液のための往復ポンプに用いられる一方向弁の
弁座材料を高靭性の軟質合成樹脂で形成したものである
から、前記微粉が弁体と弁座との間に噛み込まれても、
それによってそれらの間に生じる磨耗の頻度が低減し、
その耐久性を著しく改良する効果がある。As described above, according to the present invention, the valve seat material of the one-way valve used in the reciprocating pump for the liquid containing the fine powder of the hard material is formed of the high toughness soft synthetic resin. Even if the fine powder is caught between the valve body and the valve seat,
This reduces the frequency of wear between them,
It has the effect of significantly improving its durability.
【図1】この発明に係る往復ポンプの断面図である。FIG. 1 is a sectional view of a reciprocating pump according to the present invention.
【図2】その要部を拡大して示す断面図である。FIG. 2 is a cross-sectional view showing an enlarged main part thereof.
【図3】従来の一方向弁の図2相当の断面図である。3 is a sectional view of a conventional one-way valve corresponding to FIG.
11 駆動ケース 12 ポンプケース 13 ダイヤフラム 17 連通管部材 30 一方向弁 31 弁ケース 32 弁座部材 33 弁体 38 軟質弁座部材 11 Drive Case 12 Pump Case 13 Diaphragm 17 Communication Pipe Member 30 One-way Valve 31 Valve Case 32 Valve Seat Member 33 Valve Body 38 Soft Valve Seat Member
Claims (3)
への流れを許容する一方向弁を介して連なる吸入通路
と、ポンプ室内からの流れを許容する一方向弁を介して
連なる吐出通路とを備えた往復ポンプにおいて、前記両
一方向弁をバネによって弁座へ着座する弁体とで構成す
ると共に、前記弁座を高靭性の軟質合成樹脂で形成して
なる磨耗防止装置。1. A suction chamber connected to an inflatable / depressible pump chamber via a one-way valve allowing a flow into the pump chamber, and a discharge passage connected to a pump chamber allowing a flow from the pump chamber via a one-way valve. In the reciprocating pump having the above-mentioned pump, the two-way valve is composed of a valve body which is seated on a valve seat by a spring, and the valve seat is formed of a high toughness soft synthetic resin.
性の軟質合成樹脂はポリプロピレンである磨耗防止装
置。2. The wear prevention device according to claim 1, wherein the high toughness soft synthetic resin forming the valve seat is polypropylene.
性の軟質合成樹脂はナイロンである磨耗防止装置。3. The wear prevention device according to claim 1, wherein the high toughness soft synthetic resin forming the valve seat is nylon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5036026A JPH06213162A (en) | 1993-01-13 | 1993-01-13 | Abrasion preventing device for reciprocating pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5036026A JPH06213162A (en) | 1993-01-13 | 1993-01-13 | Abrasion preventing device for reciprocating pump |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06213162A true JPH06213162A (en) | 1994-08-02 |
Family
ID=12458218
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5036026A Pending JPH06213162A (en) | 1993-01-13 | 1993-01-13 | Abrasion preventing device for reciprocating pump |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06213162A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104514695A (en) * | 2014-12-26 | 2015-04-15 | 宁波合力机泵有限公司 | Reciprocating type plunger pump |
CN106438264A (en) * | 2015-08-04 | 2017-02-22 | 浙江福爱电子有限公司 | Pulse pump |
-
1993
- 1993-01-13 JP JP5036026A patent/JPH06213162A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104514695A (en) * | 2014-12-26 | 2015-04-15 | 宁波合力机泵有限公司 | Reciprocating type plunger pump |
CN106438264A (en) * | 2015-08-04 | 2017-02-22 | 浙江福爱电子有限公司 | Pulse pump |
CN106438264B (en) * | 2015-08-04 | 2018-11-02 | 浙江福爱电子有限公司 | A kind of pulse pump |
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