JPH06156617A - Cargo collecting method and device therefor - Google Patents

Abstract

PURPOSE:To collect a cargo in an orderly packing style without the damage of an article and noise when the cargo is collected onto a conveyor, and to deliver the cargo into a container in an orderly packing style without the damage of an article and noise when the cargo is delivered from the conveyor to a receiving table and the container. CONSTITUTION:After articles are collected onto a receiving conveyor 17 equipped with a U-shaped flexible receiving section, the first delivering means 81 provided at an article delivering position is inserted into the receiving section at an open port on one side of each receiving member 62, and the article in the receiving section is thereby delivered from an open port on the other side of the receiving member 62 onto a receiving table 80, and the article delivered onto the receiving table 80 is transferred into a container 83 by the second delivering means 82.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for collecting cargo.

[0002]

2. Description of the Related Art Conventionally, there has been a cargo collecting apparatus that allows a bucket conveyor to circulate along an article collecting path and keeps a container on standby below an outlet side turning point of the bucket conveyor circulating path. In this cargo collection device, after the articles are loaded into the bucket of the bucket conveyor to collect the cargo, the articles are discharged so as to be discharged from the sideways-downward bucket opening at the exit side turning point of the circulation path of the bucket conveyor, and discharged. The delivered goods are delivered to the lower container.

[0003]

However, the conventional collecting apparatus has the following problems. Due to the impact force applied when the article is loaded into the bucket, the article is damaged and noise is generated.

The articles put into the bucket are scattered in the bucket, and for example, the plurality of articles cannot be aligned and stably held in a longitudinal direction aligned with each other.

[0005] The baggage items discharged from the bucket are discharged so as to be scattered from the opening portion of the bucket and are dropped into a container below to be thrown into the container, so that the impact force of the throwing causes damage to the article and noise. In addition, they cannot be delivered to the container in an orderly packing.

[0006] When an article is delivered from the conveyor to the load receiving table by the first delivery means, the article is damaged and noise due to a drop impact force when the article is delivered and dropped onto the table, and the article is scattered on the table.

Even when the article is transferred from the cargo receiving table to the container by the second payout means, the article is damaged by the drop impact force when the transfer is dropped to the container,
Besides producing noise, the articles are scattered in the container, and the articles cannot be delivered to the container in an orderly packing manner.

According to the present invention, when a single type or a plurality of types of articles are collected on a receiving conveyor and the collected articles are transferred from the receiving conveyor to a container via a receiving table, damage and noise of the articles are collected at the time of collecting on the conveyor. The purpose of the present invention is to collect goods in an orderly manner without causing any trouble, and to be able to discharge the goods in an orderly manner to the container without causing damage or noise when the articles are discharged from the conveyor to the receiving table or the container.

[0009]

According to the present invention as set forth in claim 1, the articles collected on the article receiving conveyor are pushed out by the first delivering means at the article discharging position and delivered to the sidewardly located article receiving table, and the article receiving table. In the method of collecting the articles delivered to the container by pushing out the articles by the second delivery means and transferring the articles to a container located on the side, the article receiving conveyor includes a support member that can be circulated along the article transportation path, and is supported. A flexible load receiving member is provided at each of a number of positions along the carrying direction of the member, and each load receiving member is hung in a flexible U-shape with the supported points at the front and rear along the carrying direction being supported by the support member. Using a material capable of forming a letter-shaped load receiving portion, open both side surfaces of each load receiving member at least at the article discharging position of the article conveying path, and open the container opening at least at the article discharging position. So as to face the load receiving table, the first discharging means provided at the article discharging position is inserted into the U-shaped load receiving portion through the one side opening of each load receiving member, and the U is output by pushing the first discharging means. The article in the letter-shaped load receiving section is discharged to the load receiving table from the other side opening of each load receiving member, and the article discharged to the load receiving table is transferred to the container by the second discharging means. The delivery operation of the delivery means and the transfer operation of the second delivery means are synchronized, and the articles delivered from the article receiving conveyor to the article receiving table are provided with the first article delivering means and the second article delivering means.
The payout is made by the first payout means while being held within the interval of the payout means.

According to a second aspect of the present invention, in addition to the first aspect of the present invention, the U-shaped load receiving member is provided before the first dispensing means is inserted into the U-shaped load receiving portion of each load receiving member. The U shape of the part is adjusted.

According to a third aspect of the present invention, in addition to the first aspect of the present invention, the article discharge position of the load receiving conveyor, the load receiving table, and the transfer position to the container are arranged in a straight line. After the delivery of the articles by the delivery means and the transfer of the articles by the second delivery means are completed, the cargo receiving table is turned by 180 degrees.

According to the present invention as set forth in claim 4, the articles collected on the article receiving conveyor are pushed out by the first delivering means at the article discharging position, delivered to the sidewardly located article receiving table, and delivered to the article receiving table. In the cargo collection device that pushes out by the second payout means and transfers it to the container located on the side, the load receiving conveyor has a support member that can be circulated along the article transport path, and is along the transport direction of the support member. A flexible load receiving member is provided at each of a number of positions, and each load receiving member is hung in a flexible U-shape while being supported by supporting members at the front and rear supported points along the transport direction to form a U-shaped load receiving portion. It becomes possible, and each load receiving member is opened on both side surfaces at least at the article discharging position of the article transporting path,
A container attitude control device that is arranged so as to correspond to the cargo receiving table of the container transport line and that sets the opening of the container to face the cargo receiving table at the article discharging position; Installed at the article discharge position so that the articles in the U-shaped load receiving section can be pushed out from the other side opening of each load receiving section and inserted into the U-shaped load receiving section from the one side opening of each load receiving member. The second payout means has a contact detector for detecting that the tip of the article paid out by the first payout means has come into contact with the second payout means, and the second payout means has the contact detector. On condition that the contact of the tip of the article with the second payout means is detected, the transfer operation is controlled to start in synchronization with the payout operation of the first payout means. Those were.

According to a fifth aspect of the present invention, in the present invention according to the fourth aspect, a U-shaped adjusting device capable of adjusting the U-shape of the U-shaped load receiving portion of each load receiving member is located at the article discharge position. It is designed to be installed in.

According to a sixth aspect of the present invention, in addition to the fourth aspect of the present invention, the article discharging position of the cargo receiving conveyor, the cargo receiving table, and the transfer position to the container are arranged in a straight line. Is designed to be capable of turning at least 180 degrees.

According to a seventh aspect of the present invention, the article feeding device for the article receiving conveyor comprises a cutting device, a non-powered conveying device and a guide chute.
A cutting device that stores articles in each of the plurality of article storage units and drops and cuts out the articles in each article storage unit from a cutout provided at the bottom of each article storage unit; The conveying device conveys the cut and dropped articles from the cutting device, and the guide chute extends from the cutout edge portion of the cutting device to the upper surface side of the non-powered conveying device and corresponds to the adjacent cutout boundary portions. A partition wall provided in the longitudinal direction of the chute is provided, and adjacent article runways are separated from each other by the partition wall.

[0016]

According to the present invention as set forth in claims 1 and 4, the following effects are obtained. Since the load receiving member of the conveyor is flexible, when the article is loaded into the load receiving member, the impact force applied can be absorbed by the bending deformation of the load receiving member, and damage to the article and generation of noise can be reduced. Further, since the load-receiving member has flexibility, the load-receiving member can be flexibly deformed so as to conform to the shape of the input article, and the article can be held in an orderly packing state. It can be aligned with each other and can be kept orderly and stable.

At the article discharge position, the first discharging means is inserted into the U-shaped load receiving portion through the opening on one side of the load receiving member, and the goods in the U-shaped load receiving portion are received while maintaining the above-mentioned orderly load form. The member is pushed out from the opening on the other side surface and transferred to the cargo receiving table which faces the opening and stands by.

The baggage item to be discharged from the load receiving conveyor to the side load receiving table by the first discharging means is held in the interval between the first discharging means and the second discharging means that are operated synchronously, and the first discharging is performed. It is pushed laterally by means. Therefore, when the article is discharged from the conveyor to the load receiving table by the first discharging means, the baggage item is not accompanied by a drop impact that causes damage or sound damage. Further, the baggage items are sandwiched between the first delivery means and the second delivery means, and the baggage articles are transferred to the side cargo receiving table while maintaining the package shape provided in the conveyor of the baggage articles. It will be done.

The baggage item that has been transferred to the load receiving table while maintaining the package shape is pushed out from the load receiving table to the side container by the second payout means and is transferred. As a result, It is possible to arrange the packing as neatly as possible in the container without causing a drop impact that causes damage or noise.

The above-mentioned synchronous operation of the first payout means and the second payout means is on condition that the contact detector provided in the second payout means detects the contact of the tip of the article with the second payout means. Because it is started by
The payout means and the second payout means can be synchronously operated while reliably sandwiching the front and rear of the article.

According to the present invention described in claims 2 and 5, the following effects are obtained. The load receiving member of the load receiving conveyor can change the U-shape of the load receiving portion prior to discharging the article at the article discharging position. Therefore, the package shape in the cargo receiving member is adjusted to follow the U-shape of the cargo receiving section, and as a result, the baggage item is discharged with the package shape suitable for handling at the discharge destination. .

According to the present invention described in claims 3 and 6, the following effects are obtained. By making the load receiving table between the load receiving conveyor and the container turnable, it is possible to easily control the top and bottom of the storage attitude of the articles in the container. That is, the bottom of the article can be transferred so that it can be placed on the floor of the container.

According to the present invention of claim 7, the following effects are obtained. The guide chute has a curve that smoothly changes the falling direction of the article cut out from the cutting device toward the non-powered conveying device. Therefore, the articles dropped and cut from the cutting device are smoothly introduced from the guide chute to the non-powered transfer device and do not hit the non-powered transfer device. Therefore, the articles are not damaged, and the orientations of the articles on the non-powered conveying device are unlikely to fall apart, which improves the collectability in the lower step. Further, the falling speed is not robbed by the collision with the non-powered transfer device, the momentum is not lost, and there is no stopping in the middle of the non-powered transfer device.

At this time, the guide chute is provided with a partition provided in the longitudinal direction of the chute corresponding to the boundary of the adjacent cutouts, and the article runways adjacent to each other are divided by this partition, so that the cutouts are formed. The posture (direction) of the article cut out from can be maintained at a constant posture (direction) during the gliding process on the guide chute. Therefore, even an article such as a flat article whose posture is easily changed can be introduced into the non-powered conveying device while maintaining a constant posture.

[0025]

DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a schematic view showing the entire picking device,
2 is a schematic diagram showing a main part of the picking device, FIG. 3 is a flow chart showing a picking process of the picking device, FIG. 4 is a schematic diagram showing a state of cutting out an article from the article cutting device, and FIG. 5 is a main part of an article taking out device. FIG. 6 is a schematic diagram showing a main part of the article cutting device, FIG. 7 is a schematic diagram showing a plan view of the article extracting device, FIG. 8 is a schematic diagram showing a plan view of the article cutting device, and FIG. FIG. 10 is a schematic view showing a state of supplying articles from the chute to the goods receiving conveyor, FIG. 10 is a schematic view showing a supported point interval adjusting device for the goods receiving members provided on the goods receiving conveyor, FIG.
1 is a schematic view showing the operation of the supported point interval adjusting device, FIG.
Is a schematic diagram showing a load transfer device, FIG. 13 is a schematic diagram showing an operation of the load transfer device, FIG. 14 is a schematic diagram showing an article contact detector,
FIG. 15 is a schematic view showing a modified example of the picking device, and FIG.
18 is a schematic diagram showing a modified example of the article cutting device, FIG. 17 is a schematic diagram showing a plan view of a modified example of the article cutting device, FIG.
Is a schematic diagram showing a modified example of the guide chute, FIG. 19 is a schematic diagram showing a modified example of the supported point spacing adjusting device of the load receiving member provided on the load receiving conveyor, and FIG. 20 is a schematic diagram showing a modified example of the U-shaped adjusting device. FIG. 21 is a schematic diagram showing a modified example of the load transfer device,
FIG. 22 is a schematic view showing a modified example of the load transfer device.

The picking device 10 is, as shown in FIG.
Fluidized shelf 11, article supply robot 12, article take-out device 13, article cutting device 14, guide chute 15, fixed chute 16, load receiving conveyor 17, load transfer device 18,
It is configured to include each device of the container transport line 19. The details of each device will be described below.

(A) Fluidized shelf 11 and article supply robot 12
(Refer to FIG. 1) The fluidized shelves 11 have a plurality of frontages (for example, 20 frontages, 20 frontages) corresponding to articles of a plurality of types (for example, 20 types) arranged in parallel, and different types for each frontage. The cardboard case 21 in which a plurality of the above items are stored is temporarily stored.

The article supply robot 12 is self-propelled along the front surface of each front of the fluidized shelf 11 and supplies the corrugated cardboard case 21 of each front to the corresponding article cutting device 14. Specifically, the article supply robot 12 receives the cardboard case 21 with a specific frontage on the support base 22, and the article takeout device 13 held by the hand 23 on the cardboard case 2 on the support base 22.
The article take-out device 13 is attached to the upper part of the corresponding article cutting-out device 14 in a state where the cardboard case 21 mounted on the upper surface of 1 and sandwiched by the support 22 and the hand 23 is inverted. The article supply robot 12 reverses and returns the empty cardboard case 21 on the article cutting device 14 together with the article take-out device 13 to the front side of the fluidized shelf 11, and the empty cardboard case 21 is discharged to the lower case of the front side of the fluidized shelf 11. The conveyor 24 is made to drop.

(B) Article take-out device 13 and article cut-out device 14 (see FIGS. 1, 2, and 4 to 8) The article take-out device 13 and the article cut-out device 14 are connected to each other to form a set. . Then, the picking device 10 includes a plurality of sets (for example, the first frontage to the first frontage) corresponding to the articles of the plurality of types so as to correspond to the frontage of the fluidized shelves 11.
20 frontage) article take-out device 13, article cut-out device 1
It is equipped with 4.

Then, the picking device 10 has an article take-out device 13 corresponding to the upper part of each article cutting-out device 14.
Is detachable, and after transferring all the articles in the cardboard case 21 attached to the article taking-out device 13 to the article cutting-out device 14 below by opening the shutter device 26 of the article taking-out device 13, The shutter device 27 of the article cutting device 14 is opened to guide the guide chute 15 from an arbitrary number of the above-mentioned articles from the article cutting device 14.
Can be cut to the side of.

At this time, the article take-out device 13 is shown in FIG.
As shown in FIG. 2, a plurality of article storage units 31 partitioned in a matrix with the same arrangement (n rows, k columns) as the article arrangement in the corrugated cardboard case 21 are formed by the partitions 30 included in the partition frame 29 attached to the machine frame 28. Prepare The article take-out device 1
In order to make the mounting member 29A of the partition frame 29 detachable according to the change in the type of product handled, the machine frame 28 is provided with the slot 32 for fixing the partition frame. The article take-out device 13 also includes a grasped portion 33 that is held by the hand 23 of the article supply robot 12.

In the article take-out device 13, as shown in FIG. 5, the bottom surface of the article storage portion 31 formed in the partition frame 29 can be opened and closed by the shutter device 26 described above. In the shutter device 26, the shutter 35 is movable along a guide rail 34 provided on the machine frame 28, and an engagement pin 38 on a cylinder 37 side supported on a gantry 36 side engages an engagement recess 39 of the shutter 35. It is detachable. When the article supply robot 12 engages the article take-out device 13 with the upper part of the article cutting-out device 14, the engagement recess 39 is engaged with the engagement pin 38. That is, in the shutter device 26, when the cylinder 37 is driven by the control of the picking control device (not shown), the shutter 35 is moved in the row direction, and the opening control of all the article storage units 31 is performed at a stretch, resulting in the article removal. All the articles in the cardboard case 21 attached to the apparatus 13 are cut out from the article cutting apparatus 14 below.
Transfer to. Then, the article supply robot 12 removes the empty cardboard case 21 and the article take-out device 13 from the article cutting-out device 14 and removes the cardboard case 21.
Are discharged to the case discharge conveyor 24 as described above, the actual cardboard case 21 is reset in the article take-out device 13, and returned to the article cutting-out device 14.

Further, as shown in FIG. 8, the article slicing device 14 includes a plurality of article storages partitioned by a partition 43 provided in a partition frame 42 attached to the machine frame 41 into a matrix having the same arrangement as the article unloading device 13. The unit 44 is provided.
In addition, the article cutting device 14 is provided with a partition frame fixing long hole 45 in the machine frame 41 in order to make the mounting member 42A of the partition frame 42 detachable according to the change of the handling type.
In addition, the article cutting-out device 14 is the article taking-out device 13
It has an uneven portion 46 for making the device removable.

In the article cutting device 14, as shown in FIG. 6, the bottom surface of the article storage portion 44 formed in the partition frame 42 can be opened and closed by the shutter device 27. The shutter device 27 includes a large opening / closing body 49 and a plurality of small opening / closing bodies 50 in an endless revolving chain 48 driven by a motor 47. Large opening / closing body 49
Has a wide plate shape corresponding to all the cutouts in the row direction of the article storage unit 44, and is moved in the row direction by the drive of the motor 47, and the bottom face cutouts of each article storage unit 44 are simultaneously controlled to be opened line by line. To do. Each small opening / closing body 50 is arranged at the tip of the large opening / closing body 49 for each one cutout in the column direction of the article storage unit 44, and the bottom cutout of the corresponding article storage unit 44 is arranged by each cylinder 51. Each can be opened and closed independently. That is, in the shutter device 27, when each cylinder 51 is driven by the control of the picking control device, the individual article storage units 44 of the most advanced row in which the articles are stored by the small opening / closing bodies 50 are independently formed by the required number of sections. Open control and cut out items, 1
When the article storage units 44 in all rows are empty, the motor 47 moves the large opening / closing body 49 to the next row. In this way, when the article storage units 44 of all the rows are emptied, the shutter devices 27 are all closed and the articles are replenished from the article take-out device 13.

The small opening / closing body 50 may be of a size corresponding to the minimum spacing of the partitions 43 provided in the partition frame 42, and a plurality of small opening / closing bodies 50 of the size may be provided in parallel. good. In this case, when the space between the partitions 43 is wide, the plurality of small opening / closing bodies 50 are controlled to open simultaneously according to their width.

(C) Guide chute 15 and fixed chute 16 (see FIGS. 4 and 9) As shown in FIGS. 4 and 9, the fixed chute 16 is located below each article cutting device 14 and below each article cutting device 14. It is fixedly arranged at the frontage width (total cutting width) of each article cutting device 14 for each. That is, the inner end of the fixed chute 16 is arranged directly below the cutout opening of the article cutting device 14, and the tip of the fixed chute 16 is arranged so as to project forward from immediately below the cutout opening of the article cutting device 14 and face the load receiving conveyor 17. ing.

It should be noted that both ends of the fixed chute 16 in the width direction and an intermediate portion thereof function as a lower end position restricting means of the guide chute 15 and a function of restricting the moving posture (direction) and the moving direction of the article. A rising wall 16A is also provided. The rising wall 16A is continuously or intermittently installed over the entire length from the inner end to the leading end of the fixed chute 16 corresponding to the adjacent cutout boundary portions of the article cutting device 14, and separates the adjacent article runways 16B from each other. To do.

As shown in FIGS. 4 and 9, the guide chute 15 extends from the cutout edge of the article cutting device 14 to the upper surface side of the fixed chute 16, and the article cutting device 1
The article dropped and cut out from the cutting outlet 4 is smoothly introduced into the fixed chute 16.

The guide chute 15 is provided with a partition wall 15A which is provided in the chute longitudinal direction so as to correspond to the boundary between the adjacent cut-out openings of the article cutting device 14, and the article runways 15B are separated from each other by the partition wall 15A. Then, the moving posture (direction) and the moving direction of the article are regulated.

As a result, the plurality of articles cut out from the respective cut-out openings of the article cutting-out device 14 are guided by the guide chute 15.
Partition wall 15A, rising wall 16A of fixed chute 16
And are supplied to each of the load receiving members 62 of the load receiving conveyor 17 in a state of being aligned in parallel with each other.

However, when the article is a round bottle or the like and flows stably, the partition wall 15A of the guide chute 15 and the rising wall 16A of the fixed chute 16 are not necessarily required.

Here, the upper end of the guide chute 15 is
It is fixed to a bracket 15C that is integral with the large opening / closing body 49 that constitutes the shutter device 27 of the cutting device 14. As a result, the guide chute 15 has the large opening / closing body 49.
It is automatically set so as to always be located at the edge of the cutout opening of the article cutting device 14 in which the article is cut out by the opening operation of the small opening / closing body 50 arranged at the tip of the.

The lower end of the guide chute 15 is hung so as to follow the upper surface of the fixed chute 16 in parallel.
The guide chute 15 is provided with a slit 15D that is inserted into the rising wall 16A of the fixed chute 16, and the lower end of the guide chute 15 follows the upper surface of the fixed chute 16 while being in sliding contact with the upper surface of the fixed chute 16. .

At this time, the upper surface of the fixed chute 16 may be fixedly arranged in an inclined state which forms a downward slope from the side of the article cutting device 14 toward the side of the load receiving conveyor 17, but in the present embodiment, the shutter device is arranged. It is fixedly arranged in a horizontal state parallel to the opening / closing direction of 27. As a result, the distance from the fixing point (bracket 15C) to the shutter device 27 where the guide chute 15 extends to the upper surface of the fixed chute 16 is always constant, and the extending height of the guide chute 15 is constant. The guide chute 15 can be formed of a solid member.

The guide chute 15 can be modified as shown in FIG. The guide chute 171 of FIG. 18 includes a partition wall 171A provided in the chute longitudinal direction corresponding to the adjacent cut-out opening boundary portions of the cutting device 114, and the article runways 171B that are adjacent to each other are divided by the partition wall 171A. The movement posture (direction) and movement direction of the article are regulated. The partition wall 171A is continuously or intermittently installed over the entire length of the guide chute 171. When the partition walls 171A are installed intermittently and a gap is provided between the adjacent partition walls 171A (see FIG. 18), the guide chute 171 is placed on the upper surface of the inclined chute 133 as the large opening / closing body 155 of the shutter device 121 moves. When moving along, the bending shape of the guide chute 171 can be changed.

(D) Load receiving conveyor (see FIGS. 4 and 9 to 12) The load receiving conveyor 17 transfers the load from the front surface of the guide chute 15 and the fixed chute 16 which are connected to each article cutting device 14 as described above. It is installed along the collection route (article transportation route) set across the loading device 18.

The load receiving conveyor 17 is an endless circular support member (chain or the like) that can be circulated along a collection path.
61, and a flexible load receiving member (belt or the like) 62 is provided at each of a number of positions along the carrying direction of the support member 61. Each load receiving member 62 is supported by pin joints at the front and rear supported points 63A and 63B along the transport direction on slat 64 provided at constant intervals on the supporting member 61, and is hung in a flexible U shape. , The U-shaped load receiving portion 62A can be formed. At this time, in the flexible load receiving member 62, the load receiving width (opening width) WA of the U-shaped load receiving portion 62A on the front surface of the fixed chute 16 becomes the same width as the fixed chute 16 (width of each article cutting device 14). Is set.

Each load receiving member 62 is continuously formed of a single belt material having a length that extends over the entire circumference of the supporting member 61, and is defined for each U-shaped load receiving portion 62A. The front and rear supported points 63A and 63B may be fixed to the slats 64 with screws.

The load receiving conveyor 17 is driven by a motor 66 which drives a drive wheel 65 around which the support member 61 is wound. That is, by the control of the picking control device, the support member 61 is intermittently driven according to the timing of cutting out the article from the article cutting out device 14, and the load receiving members 62 are pitch-fed by the load receiving width of each U-shaped load receiving portion 62A to receive each load receiving device. Part 62A
Are sequentially positioned in front of each fixed chute 16. As a result, the conveyor device 17 circulates while sequentially collecting the articles cut out from the article cutting devices 14 from the fixed chutes 16 to the load receiving portions 62A.

At this time, the articles cut out from each article cutting device 14 slide down the guide chute 15 and the fixed chute 16 in the direction orthogonal to the conveying direction of the load receiving conveyor 17 due to the gravity energy of the position. In the article receiving conveyor 17, the side surface of the article receiving member 62 on the side opposite to the fixed chute is closed by the closing member 17A at the position where the articles are fed from the fixed chute 16. Closure member 17A
Is provided on the frame 17B of the conveyor 17 in this embodiment. However, the closing member 17A may be provided on the support member 61 or the load receiving member 62.

Further, it is preferable that the closing member 17A is made of a shock absorbing material such as rubber at least at a position where an article collides with the fixed chute 16 at a position where the article collides.

As a result, the articles cut out from the article cutting device 14 and slipped off the guide chute 15 and the fixed chute 16 and supplied to the load receiving member 62 are closed by the closing member 17A.
After being collided with, the momentum is stopped, the shock is further absorbed by the bending deformation of the load receiving member 62, and the load is stored in the U-shaped load receiving portion 62A. The baggage items stored in the U-shaped load-receiving portion 62A are aligned and held in the load-receiving member 62 in parallel in the longitudinal direction of the load-receiving member 62 due to the bending deformation of the load-receiving member 62. Maintain a strict collection condition.

Further, the picking control device preliminarily plans the type and quantity of the baggage items to be loaded into each of the load receiving members 62 of the load receiving conveyor 17 according to the storage amount of the U-shaped load receiving portion 62A, and the conveyor 17 is sequentially operated as described above. While being positioned in front of each fixed chute 16, the collection from each fixed chute 16 to the load receiving member 62 is repeated to reach the article discharge position after the collection plan is achieved.

The plan for collecting the cargo on the cargo receiving members 62 of the cargo receiving conveyor 17 is executed, for example, as in the following (1) to (3).

(1) When the order (order) from each of the shops A, B ... Is as shown in Table 1, for example, the type of goods to be collected in each of the load receiving members --- so that the storage amount of the load receiving member 62 is 40 L or less. And assign quantity. In this case, do not mix orders for more than one store with one consignment member. In addition, the same type shall be assigned so as not to be divided into two or more cargo receiving members.

(2) Next, in accordance with the pitch feed of the conveyor 17, the cut-out quantity data is sent to each article cut-out device 14. That is, the load receiving member is the first article cutting device 14
When the front of the (first frontage) (a type) is reached, the cut-out quantity data of 6 pieces is sent to the first article cutting-out device 14. At this time, if there are other load receiving members to be cut out on the front surface of the other article cutting out device 14 as well, the cutout quantity data corresponding to them are sent at the same time.

(3) Upon receiving the cut-out quantity data, the article cutting-out device 14 cuts out the quantity of articles as instructed.

The transfer of the cut-out quantity data is not limited to the above, but may be transferred in advance and the cut-out timing may be instructed.

[0059]

[Table 1]

Further, the cargo receiving conveyor 17 is provided at the article discharge position (the cargo collecting section) defined on the downstream side of all the fixed chutes 16.
A U-shaped adjusting device 67 that can adjust the U-shape of the load receiving portion 62A of the load receiving member 62 is provided. U-shaped adjusting device 67
Has a supported point interval adjusting device 68 that adjusts the interval between the supported points 63A and 63B before and after each load receiving member 62, and a mold fitting device 69 that lifts the U-shaped load receiving portion 62A.

The supported point interval adjusting device 68 has a first supporting member pulling device 71 and a second supporting member pulling device 72. The first support member pulling device 71 is installed immediately above the article discharge position, and the front and rear hoisting wheels 73 are juxtaposed at intervals narrower than the above-mentioned load receiving width of the U-shaped load receiving portion 62A.
The support member 61 between A and 73B is pulled up to the pulling position above the normal transport path by the elevator train 75 that can be moved up and down by the cylinder 74, and as a result, before and after the load receiving member 62 positioned at the article discharge position. Supported point 6
The unloading width WB, which is narrower than the above-mentioned load receiving width, between the 3A and 63B
Change to. At this time, the second support member pulling device 7
2 is installed on the exit side of the first support member pulling device 71, and the support member 6 between the front and rear hoisting wheels 76A and 76B, which are juxtaposed at the same intervals as the hoisting wheels 73A and 73B.
1 is returned from the pulling position to the normal transport path by the elevator train 78 that can be raised and lowered by the cylinder 77. As a result, the second support member pulling device 72 in the pulling position
The margin length of the support member 61 held by is converted into a pulling length by the first support member pulling device 71,
Without causing slack in the peripheral path length of the support member 61,
The gap between the supported points 63A and 63B before and after the load receiving member 62 can be changed.

That is, in the supported point interval adjusting device 68, the first carrying member pulling device 71 is set to the normal carrying path and the second carrying member pulling device 72 is set to the drawing position (see FIG. 11 (A)), the load receiving member 6
2 is fed one pitch, and the U-shaped load receiving portion 62A is positioned at the article discharge position. After that, the first support member pulling device 71 is changed to the pulling position, and the second support member pulling device 72 is set.
Of the article discharge mode (Fig. 11)
(See (B)), the supported points 63 before and after the load receiving member 62.
The interval between A and 63B is the unloading width WB, and U of the cargo receiving portion 62A
The letter shape can be adjusted to a narrow width suitable for handling the discharge destination.

The mold fitting device 69 is provided immediately below the article discharge position, and lifts the lower surface of the load receiving member 62 whose interval is adjusted to the above-mentioned load width WB by the mold fitting plate 79A which can be moved up and down by the cylinder 79. , The goods in the cargo receiving section 62A are suitable for handling the discharge destination (container 8
3), which is suitable for the opening form of No. 3) (see FIG. 11 (B)).

The mold fitting device 69 sets the article discharge level in the article receiving member 62 to the same level as the article receiving level of the article receiving table 80.

(E) Load Transfer Device (See FIGS. 12 to 14) The load transfer device 18 pushes the articles collected on the load receiving conveyor 17 at the article discharge position by the first payout means 81 and positions them sideways. To the cargo receiving table 80, and the articles paid out to the cargo receiving table 80 are supplied to the second payout means 82.
To push it out and transfer it to the container 83 located on the side.

At this time, each load receiving member 62 is opened at its both side surfaces at least at the article discharge position (the position where the U shape of the load receiving portion 62A can be adjusted by the U-shaped adjusting device 67) in the article transport path.

The article discharging position of the article receiving conveyor 17, the article receiving position of the article receiving table 80 and the container 83 are arranged in a straight line.

The position for transferring the articles to the container 83 is set near the side of the container transport line 19, and at this position, the container attitude control device 84 corresponding to the load receiving table 80.
Is installed. The container attitude control device 84 has a container support base 86 that is tilted upward by a cylinder 85 from below the roller conveyor of the container transfer line 19 to between the roller conveyors, and the container 83 to be set at the article transfer position. The container 83 is tilted so that the opening 83A of the container 83 faces the cargo receiving table 80.

The first payout means 81 comprises a payout plate 88 driven by a cylinder 87.
At the article discharge position, the first payout means 81 inserts the payout plate 88 into the load receiving portion 62A through the one side opening of each load receiving member 62, and loads the load by the U-shaped adjusting device 67 in the load receiving portion 62A. It is possible to push out the article whose appearance has been adjusted from the other side opening of each of the load receiving members 62 and discharge it.

The second payout means 82 is the cargo receiving table 80.
A cylinder 91 can drive a payout plate 90 suspended and supported by the linear guide 89 so as to be guided by the linear guide 89 provided in the. The cylinder 91 and the payout plate 90 are connected by pin-engaging the drive pin 91A of the cylinder 91 with the upper end engaging recess 90A of the payout plate 90.

At this time, the second payout means 82 uses the first
It has a contact detector 92 for detecting that the tip of the article dispensed by the dispensing means 81 contacts the dispense plate 90. In the contact detector 92, as shown in FIG. 14, the contact plates 93 of the article, which are pin-coupled to both surfaces of the payout plate 90, are pressed by the tip of the article and swing, and the contact plates 93 act as limit switches 94. When turned on, the above-mentioned article detection signal is output. Then, the second payout means 82 performs its own transfer operation in synchronization with the first payout means 81 on condition that the contact detector 92 outputs the tip end contact detection signal of the article to the second payout means 82. To start. As a result, the second payout means 82 pushes out the article on the cargo receiving table 80 toward the opening 83A of the container 83 by the article contact plate 93 on the front surface, and the first payout means 81 transfers the article from the cargo receiving conveyor 17 to the cargo receiving table 80. The article that is being dispensed can be dispensed from the cargo receiving conveyor 17 while being held in the interval with the first dispensing means 81 by the synchronous operation with the first dispensing means 81.

The load receiving table 80 is supported by a ball bearing 96 on a pedestal 95 and can rotate 360 degrees, and is rotated by a rotary actuator 97.

Therefore, the load transfer device 18 operates as follows. (a) The articles collected on the article receiving member 62 of the article receiving conveyor 17 reach the article discharging position (see FIG. 13A). At this time, the U-shaped adjusting device 67 adjusts the U-shape of the load receiving portion 62A so that the package shape of the baggage item in the load receiving portion 62A is changed to the container 83.
The packing shape is set to fit the opening 83A of the.

(B) The first payout means 81 is attached to the load receiving member 62.
It is inserted into the U-shaped load receiving portion 62A through the one side opening, and the goods to be collected in the load receiving portion 62A are discharged to the load receiving table 80 side (see FIG. 13B).

(C) When the contact detector 92 provided in the second payout means 82 detects the contact of the tip of the article, the second payout means 82 starts the transfer operation in synchronization with the first payout means 81. , Conveyor 17 to receiving table 80
The articles to be paid out are held by the first payout means 81 while being held within the interval between the payout plate 88 of the first payout means 81 and the payout plate 90 of the second payout means 82 (see FIG. 13C. At this time). , The moving speed V1 of the payout plate 88 of the first payout means 81
And both cylinders 87, so that the moving speed V2 of the payout plate 90 of the second payout means 82 is V1≤V2.
The working fluid supply amount of 91 is set by the throttle valve.

(D) After the goods are delivered to the cargo receiving table 80, the cargo receiving table 80 is turned 180 degrees (FIG. 13).
(D)).

(E) The load receiving conveyor 17 is driven to feed the load receiving member 62 by the pitch corresponding to the load receiving width of the U-shaped load receiving portion 62A,
The next baggage item is taken into the article discharge position (Fig. 13 (E)).
reference). At this time, the U-shaped adjusting device 67 adjusts the U-shape of the load receiving portion 62A in the same manner as in (a) above, and sets the packing shape of the next baggage item to the packing shape that matches the opening 83A of the container 83. .

(F) In the same manner as in (b) and (c) above, the first payout means 81 and the second payout means 82 are driven, and the goods that have been paid out to the cargo receiving table 80 in the above (d) are placed in the container 83. At the same time as pushing and transferring, the next article taken into the article discharge position in (e) above is discharged from the article receiving conveyor 17 to the article receiving table 80 (see FIG. 13F).

Thereafter, the above steps (d) to (f) are repeated.

It should be noted that if the baggage item is like a cylinder,
For articles that are not likely to lose their packing shape in the process of discharging from the letter-shaped load receiving portion 62A to the load receiving table 80, the first discharging means 81 and the second discharging means 82 are operated synchronously, and both discharging means 81, No need to hold the article within the 82 interval.

(F) Container transfer line 19 (see FIGS. 1, 2 and 12) The container transfer line 19 is installed by the side of the article transfer position from the cargo receiving table 80 to the container 83,
It consists of a roller conveyor.

The container carrying line 19 is equipped with a bar code reader 98 and a container attitude control device 84.
It is provided with stoppers 99A and 99B provided at two front and rear positions.

The picking control device reads the bar code attached to the container 83 and determines whether or not it is the container 83 in which the article should be supplied. Regarding the container 83 to which the articles are to be supplied, the downstream stopper 99A stops the container 83, the upstream stopper 99B also stops the subsequent container 83, and the container attitude control device 84 tilts the container 83. The opening portion 83A is placed sideways so as to face the cargo receiving table 80.

However, a specific procedure for using the picking device 10 will be described below (1) to (4) (see FIG. 3).

(1) Operation of the article slicing device 14 The corresponding item slicing device 14 receives the item slicing quantity data output from the picking control device.

A predetermined number of articles are cut out by each article cutting device 14. The cut-out articles pass through the guide chute 15 and the fixed chute 16 and then the cargo receiving conveyor 17
Is supplied to the predetermined load receiving member 62 of.

(2) Operation of the cargo receiving conveyor 17 The cargo receiving conveyor 17 sequentially positions each cargo receiving member 62 on the front surface of a plurality of article cutting devices 14, and if necessary, cuts the article cutting device 14 from the article as described in (1) above. While being accommodated in each of the load receiving members 62, they are intermittently moved toward the article discharge position.

The load receiving member 62 that has reached the article discharge position
Is adjusted in the U-shape of the U-shaped load receiving portion 62A by the supported point interval adjusting device 68 of the U-shaped adjusting device 67 and the mold fitting device 69, and the load in the load receiving portion 62A of the container 83, which is the discharge destination, is adjusted. It is assembled into a certain mold that fits the opening 83A.

(3) Operation of the load transfer device 18 The articles collected on each of the load receiving members 62 of the load receiving conveyor 17 are pushed out by the first discharging means 81 at the article discharging position and discharged to the side load receiving table 80. The second delivery means 8 for delivering the articles delivered to the receiving table 80.
It is pushed out by 2 and transferred to the container 83 located on the side.

Prior to transferring the article from the cargo receiving table 80 to the container 83 by the second payout means 82, the cargo receiving table 80 is rotated and the orientation of the article on the cargo receiving table 80 is changed by 180 degrees. As a result, the article is supplied into the container 83 with the bottom portion thereof facing downward, and the article bottom portion can be placed on the floor surface of the container 83.

(4) Operation of container carrying line 19 The barcode of the container 83 is read to determine the container 83 into which the article should be loaded.

The container 83 into which the articles are to be loaded is tilted by the container attitude control device 84, and the opening 83A of the container 83 is oriented on the load receiving table 80.

In the above (3), the article pushed out by the second payout means 82 is received in the container 83.

The container 83 supplied with the articles is returned to the container transfer line 19 by the container attitude control device 84.

The container 83 is conveyed to the next step.

The operation of this embodiment will be described below. (1) Since the load-receiving member 62 of the conveyor 17 is flexible, when loading an article into the load-receiving member 62, the loading impact force can be absorbed by the bending deformation of the load-receiving member 62, resulting in damage to the article and noise. Can be reduced. Further, since the load receiving member 62 has flexibility, the load receiving member 62 is flexibly deformed so as to conform to the shape of the input article, and the article is arranged in an orderly manner (the articles are arranged in parallel in the longitudinal direction). It can be held in a packaged state in which the aligned collection state is maintained), and for example, the longitudinal directions of a plurality of articles can be aligned with each other and can be held in an orderly and stable manner.

(2) At the article discharge position, the first payout means 81 opens the U-shaped load receiving portion 6 from the opening on one side of the load receiving member 62.
2A, the article in the U-shaped load receiving portion 62A is pushed out from the other side opening of the side of the load receiving member 62 while maintaining the above-mentioned orderly load shape, and the load receiving table 80 stands by and faces the opening. Reprinted to.

Then, the baggage items to be delivered from the article receiving conveyor 17 to the side article receiving table 80 by the first delivering means 81 are held within the interval between the first delivering means 81 and the second delivering means 82 which are synchronously operated. , And is pushed laterally by the first payout means 81. Therefore, the conveyor 17 by the first payout means 81
When the articles are discharged from the cargo receiving table 80 to the cargo receiving table 80, the collected articles are not accompanied by a drop impact that causes damage or noise. The first and second delivery means 81 and the second delivery means 82 sandwich the front and back of the baggage item, and the baggage item is provided in the conveyor 17 of the baggage item while maintaining the package shape provided on the side of the cargo receiving table 80. Will be transferred to.

(3) The above-mentioned baggage items which have been transferred to the cargo receiving table 80 while maintaining the packing form are pushed out from the cargo receiving table 80 to the side container 83 by the second payout means 82 and transferred. As a result, it is possible to make the packing form as neat as possible in the container 83 without being accompanied by a drop impact that may damage the baggage or cause noise.

(4) The above synchronizing operation of the first payout means 81 and the second payout means 82 is the same as the second payout means 82.
Since the contact detector 92 provided in the first detection means detects the contact of the tip of the article with the second payout means 82, the first payout means 81 and the second payout means 82 can reliably operate the article. It becomes possible to perform a synchronous operation in a state of sandwiching the front and rear of the.

(5) The load receiving member 62 of the load receiving conveyor 17 is
Prior to the discharge of the article at the article discharge position, the cargo receiving unit 62
The U shape of A can be changed. Therefore, the cargo receiving member 6
The package shape in 2 is adjusted so as to follow the U-shape of the load receiving portion 62A, and as a result, the packaged goods are discharged with a package shape suitable for handling at the discharge destination.

(6) The load receiving member 62 of the conveyor 17 can change the U-shaped configuration of the load receiving portion 62A by changing the distance between the front and rear supported points with respect to the support member 61. That is, widening the front and rear supported point intervals results in a wide and shallow U-shaped load receiving portion 62A, and narrowing the front and rear supported point intervals results in a narrow and deep U-shaped load receiving portion 62A. The shape of the load in the load receiving member 62 can be adjusted to follow the U-shape of the load receiving portion 62A.

(7) By making the load receiving table 80 between the load receiving conveyor 17 and the container 83 rotatable, it is possible to easily control the top and bottom of the storage posture of the articles in the container 83. That is, the bottom of the article can be transferred so as to be placed on the floor of the container 83.

(8) The guide chute 15 has a curve that smoothly changes the falling direction of the article cut out from the cutting device 14 toward the fixed chute 16. Therefore, the articles dropped and cut from the cutting device 14 are
The guide chute 15 is smoothly introduced into the fixed chute 16 and does not hit the fixed chute 16. Therefore, the article is not damaged, and the orientation of the article on the fixed chute 16 is unlikely to fall apart, which improves the collection property in the lower step. Further, the falling speed is not robbed by the collision with the fixed chute 16, the momentum is not lost, and the stationary chute 16 does not stop halfway.

At this time, the guide chute 15 is provided with a partition wall 15A provided in the chute longitudinal direction so as to correspond to the adjacent cutout boundary portions, and the adjacent article runways 15B are separated from each other by the partition wall 15A. Therefore, the posture (direction) of the article cut out from the exit
Can be maintained in a constant posture (direction) during the sliding process on the guide chute 15. Therefore, even an article whose posture is easily changed, such as a flat article, can be introduced into the fixed chute 16 while maintaining a constant posture.

(9) Since the upper end of the guide chute 15 is fixed to the opening / closing body 49 that sequentially opens the cutouts of the cutting device 14, the guide chute 15 is
The articles of the slicing device 14 are sequentially arranged at the slicing outlets from which the articles are to be sliced, and the article is prepared for the slicing.
Therefore, in the cutting device 14, it is not necessary to individually arrange the guide chutes 15 for all the cutouts, and a single guide chute 15 can handle all of the cutouts, and the device configuration can be simplified.

(10) The guide chute 15 has a curve that smoothly changes the falling direction of the article cut out from the cutting device 14 toward the fixed chute 16. Therefore, the articles dropped and cut from the cutting device 14 are
The guide chute 15 is smoothly introduced into the fixed chute 16 and does not hit the fixed chute 16. Therefore, the article is not damaged, and the orientation of the article on the fixed chute 16 is unlikely to fall apart, which improves the collection property in the lower step. Further, the falling speed is not robbed by the collision with the fixed chute 16, the momentum is not lost, and the stationary chute 16 does not stop halfway.

(11) The upper end of the guide chute 15 is fixed to the opening / closing body 49 that sequentially opens the cutouts of the cutting device 14, so that the guide chute 15 can be prevented.
Are sequentially arranged at the cutouts of the cutout device 14 where the product is to be cut out, and are prepared for the cutout of the product. Therefore, in the cutting device 14, it is not necessary to individually arrange the guide chutes 15 for all the cutouts, and a single guide chute 15 can handle all of the cutouts, and the device configuration can be simplified.

(12) The upper surface of the fixed chute 16 is the opening / closing body 49.
Since the guide chute 15 is arranged in parallel with the opening / closing direction, the distance from the fixing point to the opening / closing body 49 where the guide chute 15 extends to the upper surface of the fixed chute 16 is always constant, and the extension height of the guide chute 15 is Can be constant. Therefore, the guide chute 15 can be formed of a solid member, which facilitates manufacturing. When the guide chute 15 is formed of a solid member, the runway 15B of the article formed by the guide chute 15 can have a substantially rigid structure, and the sliding state of the article can be stabilized.

(13) Since the lower end portion of the guide chute 15 is hung so as to follow the upper surface of the fixed chute 16 in parallel, the articles discharged from the guide chute 15 slide on the fixed chute 16, It is introduced very smoothly.

Modifications of each part of the picking device 10 will be described below. (1) Modifications of article cutting device and the like (see FIGS. 15 to 18) The picking device 110, as shown in FIGS.
The above-described cargo receiving conveyor 17 is constructed with one unit equipped with a plurality of sets (for example, 20 sets) of reserve devices 113 and cutting devices 114 corresponding to a plurality of types (for example, 20 types) of articles.

Therefore, the picking device 110 has three steps of a lower stage (front), a middle stage (intermediate), and an upper stage (back) at a position facing the fluidized shelves 115 in a step shape along a direction orthogonal to the load receiving conveyor 17. Eggplant, 3 sets of reserve device 113,
The slicing devices 114 are arranged in multiple stages, and each of the upper and middle reserve devices 113 is movable above the respective middle and lower reserve devices 113 to the front, that is, to the side of the fluidized shelf 115. The lower reserve device 113 can also be pulled out. That is, in the picking device 110, the worker uses the reserve device 11 to face the articles in the product box 116 stored in the front sides of the fluidized shelves 115.
At the time of transferring to item 3, the empty reserve device 113 is pulled out from the original position to the fluid shelf 115 side, and the above-mentioned article is transferred to the reserve apparatus 113 located on the fluid shelf 115 side, and then the article is transferred. The reserve device 113 is pushed back to the original position.

The picking device 110 is provided with a transfer request indicator 117 on the front of each reserve device 113, and when the reserve device 113 becomes empty, the transfer request indicator 117 blinks to indicate that the reserve device 113 is empty. Inform the workers. At this time, the transfer article indicator 118 provided in the corresponding frontage of the fluidized shelf 115 also blinks.

Then, as described above, the picking device 110 is provided with a cutting device 114 below the reserve device 113.
And all of the articles transferred to the reserve device 113 are stored in the shutter device 1 of the reserve device 113.
After opening 19 to transfer it to the lower cutting device 114, the shutter device 121 of the cutting device 114 is opened to cut out an arbitrary number of the articles from the cutting device 114 to the side of the cargo receiving conveyor 17. it can.

At this time, in the picking device 110, the reserve tank 122 and the cutout box 123 are respectively provided in the reserve device 113 and the cutout device 114.
A plurality of article storage sections 126 and 127 partitioned by partitions 124 and 125 to be inserted into each of the product boxes 116 are provided, and the product boxes 116 stored in the front sides of the fluidized shelves 115 are arranged randomly or in a predetermined arrangement. The stored articles are manually transferred to the article storage section 126 of the reserve device 113 by the worker, and the articles transferred to the reserve device 113 are controlled by the cutting device 114 by the closing control of the shutter device 119. The articles transferred to the respective article storage sections 127, and eventually the articles transferred to the cutout device 114, are cut out in units of the article storage sections 127 by the opening control of the shutter device 121. The shutter device 119 and the shutter device 121 are the picking device 11
It is controlled by a picking control device (not shown) included in 0.

The picking device 110 is composed of a plurality of (for example, 20) cutting devices 1 constituting one unit.
The articles cut out from the sheet 14 as described above through the guide chute 171 and the inclined chute 133.
It can be thrown into 7.

Reserve device 113, clipping device 11
4, the inclined chute 133, and the guide chute 171 will be described in more detail below.

In the reserve device 113, the partition 124 inserted into the reserve tank 122 allows
It is provided with a plurality of article storage sections 126 that are partitioned in rows and columns such as k columns. At this time, the reserve tank 122 has a large number of partition insertion slits as in the cutout box 123 shown in FIG. 17, and when the sizes of the articles to be cut out are different, the same reserve tank 1
By changing the insertion position of the partition 124 in 22, the arrangement pattern of the article storage sections 126 partitioned in the reserve tank 122 is shown in FIG.
It can be changed as in the case of 3.

In addition, in the reserve device 113, the bottom surface of the article storage section 126 formed in the reserve tank 122 can be opened and closed by the shutter device 119 described above. At this time, as shown in FIG. 16, the shutter device 119 includes a pair of left and right large gears 142 driven by a motor 141, and three pairs of left and right non-driven small gears 143, which are provided on both left and right sides of the reserve tank 122. A large number of slats are continuously carried on a part of a pair of left and right endless circular chains 144 arranged on the inner surface of the plate and wound around these gears 142, 143, whereby the opening / closing body 14
5 is to be configured. That is, the shutter device 11
9, when the motor 141 is driven by the control of the picking control device as described above, the opening / closing body 145 is moved in the row direction (see FIG. 17), and all the article storage sections 126 in the reserve tank 122 are opened at once. It is possible to control, and as a result, all the articles in the reserve tank 122 can be transferred to the lower cutting device 114.

In the slicing device 114, a partition 125 inserted into the slicing box 123 corresponds to the article storage portion 126 formed in the upper reserve device 113, and has a matrix form of n rows and k columns. Is provided with a plurality of article storage units 127. At this time, the cutout box 123 is
As shown in FIG. 17, it has a large number of partition insertion slits 150, and when the size of the article to be cut out is different, by changing the insertion position of the partition 125 in the same cutting box 123, the cutting box It is possible to change the arrangement pattern of the article storage units 127 divided into 123.

Further, in the cutting device 114, the bottom opening of the article storage section 127 formed in the cutting box 123 can be opened and closed by the shutter device 121 described above. At this time, as shown in FIG. 16, the shutter device 121 includes a pair of left and right large gears 152 driven by a motor 151, and three pairs of left and right non-driven small gears 153 on both left and right sides of the cutout box 123. A large opening / closing body 155 and a plurality of small opening / closing bodies 155 are provided on the pair of left and right endless circular chains 154 arranged on the inner surface of the plate and wound around these gears 152 and 153.

The large opening / closing body 155 is constructed by continuously supporting a large number of slats on a part of the chain 154. That is, in the shutter device 121, when the motor 151 is driven by the control of the picking control device as described above, the large opening / closing body 155 is moved in the row direction (see FIG. 17), and the bottom of the article storage unit 127 is cut. The outlets can be controlled to open simultaneously in units of one line.

Each small opening / closing body 156 is shown in FIG. 16 (B).
As shown in FIG. 7, the support members 157 provided at the tip end portion of the chain 154 are supported in parallel with each other so as to be disposed at the tip end of the large opening / closing body 155, and are substantially parallel to the bottom surface of each article storage unit 127. The bottom surface can be opened and closed by rotating around the shaft 158. The push rod guide 161 supported by the support 159 provided on the tip side of the chain 154 supports the push rods 162 and the open / close cylinder devices 163 corresponding to the small opening / closing bodies 156. 164 is a bracket. The push rod 162 abuts against the lower surface of the small opening / closing body 156, and moves forward and backward with respect to the lower surface while being guided by the push rod guide 161. Further, the opening / closing cylinder device 163 drives the push rod 162, and the push rod 162 causes the small opening / closing body 1 to move.
By pushing up 56, the bottom surface of the article storage unit 127 is closed. When the opening / closing cylinder device 163 pulls back the push rod 162, the small opening / closing body 156 rotates by its own weight to open the bottom surface of the article storage unit 127. This allows
Each of the small opening / closing bodies 156 can independently open and close the bottom surface cutout of the corresponding article storage unit 127.

The small opening / closing body 156 is the cutout box 123.
A size corresponding to the minimum interval of the partition 125 inserted into the inside is adopted, and a plurality of small opening / closing bodies 15 of the size is adopted.
6 are provided in parallel. Then, when the interval between the partitions 125 is wide, the plurality of small opening / closing bodies 156 are controlled so as to be opened simultaneously according to the width.

As shown in FIG. 15, the inclined chute 133 is substantially parallel to the downward slope formed by the respective cutting devices 114 below the upper, middle and lower cutting devices 114 constituting the multi-stage cutting device group. It is arranged so as to be along.

That is, the upper end of the inclined chute 133 is arranged directly below the cutout opening of the upper cutting device 114, and the lower end of the inclined chute 133 is arranged so as to project from directly below the cutout opening of the lower cutting device 114 and face the load receiving conveyor 17. There is. Then, the entire upper end to lower end of the inclined chute 133 are arranged so as to be inclined as described above.

In addition, in the width direction of the inclined chute 133 (direction orthogonal to the inclination direction), the rising wall 1 is provided at both outer end portions corresponding to the opening width of the cutting device 114 and the central portion thereof.
33A is provided. This rising wall 133A has a lower stage,
It functions not only as a guide chute lower end position restricting means for supporting the middle guide chute, but also as a function of restricting the article transfer direction. The rising wall 133A is continuously installed over the entire length from the upper end to the lower end of the inclined chute 133. At this time, the rising wall 133A has the cutting device 11
The adjacent article runways 133B may be separated from each other continuously or intermittently over the entire length from the inner end to the tip of the inclined chute 133 corresponding to the boundary portions of four adjacent cutout ports.

The guide chute 171 is shown in FIGS.
As shown in FIG. 3, the article that extends from the cutting edge of the cutting device 114 to the upper surface side of the inclined chute 133 and drops from the cutting port of the cutting device 114 and is cut out is smoothly introduced into the inclined chute 133. The guide chute 171 is composed of a rectangular elastic body.

Here, the upper end of the guide chute 171 is fixed to a bracket 164 integral with the large opening / closing body 155 which constitutes the shutter device 121 of the cutting device 114. As a result, the guide chute 171 is automatically set so as to always be located at the cutout edge portion of the cutting device 114 in which the article is cut out by the opening operation of the small opening / closing body 156 arranged at the tip of the large opening / closing body 155. Will be done.

The lower end of the guide chute 171 is
It is hung so as to follow the upper surface of the inclined chute 133 in parallel. The guide chute 171 corresponding to the upper cutting device 114 is a rising wall 133A of the inclined chute 133.
The guide chute 171 is provided with a slit to be inserted around, and the lower end of the guide chute 171 slides in contact with the upper surface of the inclined chute 133 and follows the upper surface of the inclined chute 133 in parallel. Further, the lower end of the guide chute 171 corresponding to the middle and lower cutting devices 114 slides in contact with the upper edge of the rising wall 133A of the inclined chute 133 and follows the upper surface of the inclined chute 133 in parallel.

In the picking device 110, the inclined chute 133 can be replaced with a horizontal fixed chute 133C shown by a two-dot chain line in FIG.

(2) Modification of U-shaped adjusting device (see FIG. 19) The U-shaped adjusting device 180 is a supported point for adjusting the distance between the supported points 63A and 63B before and after each load receiving member 62 of the load receiving conveyor 17. It has a space adjusting device 181 and a mold fitting device 182 for lifting the U-shaped load receiving portion 62A.

The supported point interval adjusting device 181 pivotally mounts the first pulling wheel 184A and the second pulling wheel 184B on both ends of the swing lever 183 pivotally mounted on the rack 17B of the load receiving conveyor 17. The swing lever 183 can be swung by a cylinder 185.
The cylinder 185 has two links 186A, 18
6B are connected, one link 186A is connected to the swing lever 183, and the other link 186B is connected to the mount 17
It is connected to B. The first pulling wheel 184A is set immediately above the article discharge position, and the front and rear hoisting wheels 7 are juxtaposed at a distance narrower than the above-described load receiving width of the U-shaped load receiving portion 62A.
The support member 61 between 3A and 73B is attached to the cylinder 185.
Is pulled up to the pulling position above the normal transport path, and as a result, the distance between the supported points 63A and 63B before and after the load receiving member 62 positioned at the article discharge position is set to a discharge width WB narrower than the load receiving width. Change to. At this time, the second hoisting wheel 184B is set on the exit side of the first hoisting wheel 184A, and is located between the front and rear hoisting wheels 76A and 76B that are juxtaposed at the same intervals as the hoisting wheels 73A and 73B. The support member 61 is returned from the pulling position to the normal transport path. As a result, the second pulling vehicle 184 in the pulling position
The margin length of the support member 61 held by B is set to the first
The pulling wheel 184A is used to convert the pulling wheel 184A into a pulling length so that the distance between the supported points 63A and 63B before and after the load receiving member 62 can be changed without causing slack in the peripheral path length of the supporting member 61.

The mold fitting device 182 is provided directly below the article discharging position and is fixed to the mount 17B on a slide rail 189.
One end of the link 190A is pin-connected, and one end of the link 190B is pin-connected to the lower surface of the mold fitting plate 188 so that both links 190A and 190B intersect in an X shape, and the other end of the link 190A is connected to the slide rail 189. The other end of the link 190B is slidable on the lower surface of the mold fitting plate 188, and a cylinder 187 is interposed between the link 190A and the mold fitting plate 188. As a result, in the mold fitting device 182, the mold fitting plate 188 that can be moved up and down by the cylinder 187 lifts the lower surface of the load receiving member 62 whose spacing is adjusted to the above-mentioned load width WB to lift the U-shaped load receiving portion. The article packaging in 62A is set to a packaging suitable for handling the discharge destination (packaging suited to the opening form of the container 83).

(3) Modification of U-shaped adjusting device (see FIG. 20) The U-shaped adjusting device 190 is a supported point for adjusting the distance between the supported points 63A and 63B before and after each load receiving member 62 of the load receiving conveyor 17. Regarding the space adjusting device, the device 68 (see FIG.
0) or a device 181 (see FIG. 19) is used to modify the mold fitting device 191.

The mold fitting device 191 is provided directly below the article discharging position, and is provided with a moving member 193 that can move on the guide 192 in the conveying direction of the load receiving conveyor 17.
The front and rear L-shaped arms 194A and 1
It is a pivotal attachment of 94B.

The load receiving member 6 is adjusted by the supported point interval adjusting device.
The distance between the supported points 63A and 63B before and after 2 is the load receiving width WA.
After adjusting to the unloading width WB (Fig. 20 (A),
(B)) When the mover 193 is moved to the left in the figure, the front L-shaped arm 194A stands up along the guide 192, and the U-shaped load receiving portion 62A is moved to the rear side. As a result, the U-shaped width of the load receiving portion 62A is reduced to, for example, the left half of the load width WB, and an appropriate load shape can be formed. If the mover 193 is moved to the right in the figure, the rear L-shaped arm 194B stands up along the guide 192, and the U-shaped load receiving portion 62A is moved to the front side. As a result, the U-shaped width of the load receiving portion 62A is reduced to, for example, the right half of the load width WB, and an appropriate load shape can be formed.

In this case, the above-mentioned first payout means 81
May be provided with a payout means 81 for the left half of the article discharge position and a payout means 81 for the right half.

(4) Modification of load transfer device (see FIG. 21) The load receiving table 195 is supported by the roll bearing 196A on the guide table 196 provided on the pedestal 95, and can freely rotate (reciprocate) 180 degrees. Yes, it is driven to rotate by the rotary actuator 196B. The cargo receiving table 195 has swing plates 19 at opposite ends.
5A and 195B are hinged, and wheels 195C and 195D provided on both swing plates 195A and 195B are movably supported on guide surfaces 197A and 197B of a guide table 196. The guide surface 197A is a horizontal guide surface 19 facing the article discharge position.
7B is a downwardly inclined shape that faces the article transfer position to the container 83.

The swing plates 195A and 195B are
When supported by the horizontal guide surface 197A facing the article discharge position of the article receiving conveyor 17, the article of the article receiving conveyor 17 supported by the same level surface as the article receiving table 195 (the mold fitting device 69 of the U-shaped adjusting device 67 and the like). Emission level)
Is set to.

On the other hand, swing plates 195A, 195
When B is supported by the slanted guide surface 197B facing the article transfer position to the container 83, the slanted surface B is set to follow the slanted inner wall surface 83B connected to the lower edge of the opening 83A of the container 83. As a result, the goods are received at the receiving table 19
Swing plate 195 set to be inclined from 5
After passing through A and 195B, it slides into the inner wall surface 83B of the container 83, and the articles can be smoothly inserted into the container 83.

In FIG. 21, reference numeral 198 denotes a payout plate constituting the second payout means, 199 denotes a rodless cylinder having a built-in linear guide, and the payout plate 198 is fixedly connected to a mover 199A of the cylinder 199. There is. Further, pressure switches 19 constituting an article contact detector are provided on both front and rear surfaces of the payout plate 198.
8A and 198B are provided.

(5) Modified Example of Removing Consignment Table (see FIG. 22) FIG. 22 shows an example in which the consignment table is not provided between the article discharging position of the cargo receiving conveyor 17 and the article transfer position to the container 83. When handling an article that does not need to be turned upside down for being transferred from the cargo receiving member 62 of the conveyor 17 to the container 83, there is no need to receive the article into the cargo receiving table and rotate it 180 degrees, and as a result, the cargo receiving table can be removed. Of.

[0144]

As described above, according to the present invention, when articles of a single type or a plurality of types are collected on the receiving conveyor and the collected articles are transferred from the receiving conveyor to the container via the receiving table, they are transferred to the conveyor. At the time of collection of goods, it collects in an orderly packing style without causing damage or noise of goods,
Even when discharged from the conveyor to the load receiving table or the container, it is possible to discharge the product into the container in an orderly manner without causing damage or noise.

[Brief description of drawings]

FIG. 1 is a schematic view showing an entire picking device.

FIG. 2 is a schematic view showing a main part of a picking device.

FIG. 3 is a flowchart showing a picking process of the picking device.

FIG. 4 is a schematic diagram showing a state in which an article is cut out from an article cutting device.

FIG. 5 is a schematic view showing a main part of the article take-out device.

FIG. 6 is a schematic view showing a main part of an article cutting device.

FIG. 7 is a schematic diagram showing a plan view of the article take-out device.

FIG. 8 is a schematic view showing a plan view of the article cutting out device.

FIG. 9 is a schematic diagram showing an article supply state from a chute to a cargo receiving conveyor.

FIG. 10 is a schematic view showing an apparatus for adjusting the distance between supported points of a load receiving member provided on the load receiving conveyor.

FIG. 11 is a schematic view showing the operation of the supported point interval adjusting device.

FIG. 12 is a schematic diagram showing a load transfer device.

FIG. 13 is a schematic view showing the operation of the load transfer device.

FIG. 14 is a schematic view showing an article contact detector.

FIG. 15 is a schematic view showing a modified example of the picking device.

FIG. 16 is a schematic view showing a modified example of the article clipping device.

FIG. 17 is a schematic view showing a plan view of a modified example of the article clipping device.

FIG. 18 is a schematic view showing a modified example of the guide chute.

FIG. 19 is a schematic view showing a modified example of the supported point interval adjusting device for the load receiving member provided on the load receiving conveyor.

FIG. 20 is a schematic view showing a modified example of the U-shaped adjusting device.

FIG. 21 is a schematic view showing a modified example of the load transfer device.

FIG. 22 is a schematic view showing a modified example of the load transfer device.

[Explanation of symbols]

 14 Cutting device 15 Guide chute 15A Partition wall 15B Article runway 16 Non-powered conveying device (fixed chute) 17 Load receiving conveyor 44 Goods storage section 61 Supporting member 62 Load receiving member 62A U-shaped load receiving unit 67 U-shaped adjusting unit 80 Load receiving table 81 First dispensing means 82 Second dispensing means 83 Container

Claims (7)

[Claims] 1. Articles collected on a cargo receiving conveyor are pushed out by a first discharging means at an article discharging position and discharged to a cargo receiving table located on a side, and articles discharged to a cargo receiving table are pushed out by a second discharging means. In the cargo collection method of transferring to a container located laterally, a cargo receiving conveyor has a supporting member that can be circulated along an article conveying path, and is flexible at each of a number of positions along the conveying direction of the supporting member. A load receiving member is provided, and each load receiving member is capable of forming a U-shaped load receiving portion by being supported by supporting members at front and rear supported points along the transport direction and being hung in a flexible U shape. Both sides of the load receiving member are set to open at least at the article discharging position of the article transport path, and the container opening is set to face the load receiving table at least at the article discharging position, The first discharging means provided at the article discharging position is inserted into the U-shaped load receiving portion from the one side opening of each load receiving member, and the article in the U-shaped load receiving portion is pushed by the pushing force of the first discharging means. The article is delivered from the opening on the other side to the receiving table, and the articles delivered to the receiving table are transferred to the container by the second delivering means. Furthermore, the delivering operation of the first delivering means and the second delivering means A method for collecting goods, characterized in that the transfer operation is synchronized and the article delivered from the article receiving conveyor to the article receiving table is held by the first delivering means while the article is held within an interval between the first delivering means and the second delivering means. . 2. The U of each load receiving member is the first payout means.
The method of claim 1, wherein the U-shape of the U-shaped load receiving portion is adjusted prior to being inserted into the U-shaped load receiving portion. 3. The article discharging position of the goods receiving conveyor, the goods receiving table, and the transfer position to the container are arranged in a straight line so that the goods are discharged by the first discharging means and the goods are transferred by the second discharging means. The method of claim 1, wherein the cargo receiving table is rotated 180 degrees after the completion. 4. The article collected on the cargo receiving conveyor is pushed out by the first discharging means at the article discharging position and discharged to the side cargo receiving table, and the article discharged to the cargo receiving table is pushed out by the second discharging means. In a cargo collection device that transfers to a container located laterally, the cargo receiving conveyor has a supporting member that can be circulated along an article conveying path, and is flexible at each of a number of positions along the conveying direction of the supporting member. A load receiving member is provided, and each load receiving member is supported by supporting points at front and rear points along the transport direction and is hung in a flexible U-shape so that a U-shaped load receiving portion can be formed. Both sides are open at least at the article discharge position of the article transport path, and are arranged so as to correspond to the cargo receiving table of the container transport line, and the container opening is at the article discharge position. It has a container attitude control device set so as to face the load receiving table, and the first dispensing means is inserted into the U-shaped load receiving portion from one side opening of each load receiving member at the article discharge position, The article in the section is provided at the article discharge position so that the article can be pushed out and ejected from the other side opening in each of the cargo receiving sections, and the second ejection means has a tip of the article ejected by the first ejection means. The second dispensing means has a contact detector for detecting contact with the dispensing means, and the second dispensing means provides the first dispensing means on condition that the contact detector detects the contact of the tip of the article with the second dispensing means. A cargo collection device, which is controlled so as to start its own transfer operation in synchronization with a delivery operation. 5. The cargo collecting device according to claim 4, wherein a U-shaped adjusting device for adjusting the U-shape of the U-shaped load receiving portion of each load receiving member is provided at the article discharge position. 6. The cargo collecting apparatus according to claim 4, wherein the article discharging position of the cargo receiving conveyor, the cargo receiving table, and the transfer position to the container are arranged in a straight line, and the cargo receiving table is rotatable at least 180 degrees. 7. An article supply device for a goods receiving conveyor comprises a cutting device, a non-powered conveying device, and a guide chute. The cutting device stores articles in each of a plurality of article storage sections, and stores each article. A cutting device that drops and cuts out the articles in each article storage unit from a cutout provided at the bottom of the section, and is arranged obliquely below the cutting apparatus, and the non-powered conveying device transfers the articles cut and dropped from the cutting apparatus, The guide chute extends from the cutting edge of the cutting device to the upper surface side of the non-powered conveying device, and is provided with a partition wall provided in the chute longitudinal direction corresponding to the boundary of the adjacent cutting ports. A goods collecting device, characterized in that matching article runways are separated from each other.