JPH0613252Y2 - Fluidized bed preliminary reduction furnace - Google Patents
Fluidized bed preliminary reduction furnaceInfo
- Publication number
- JPH0613252Y2 JPH0613252Y2 JP11797788U JP11797788U JPH0613252Y2 JP H0613252 Y2 JPH0613252 Y2 JP H0613252Y2 JP 11797788 U JP11797788 U JP 11797788U JP 11797788 U JP11797788 U JP 11797788U JP H0613252 Y2 JPH0613252 Y2 JP H0613252Y2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- fluidized bed
- discharge pipe
- reduction furnace
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Iron (AREA)
- Blast Furnaces (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Description
【考案の詳細な説明】 (産業上の利用分野) この考案は、粉状鉱石の溶融還元とくに粉状鉱石から直
接溶融金属を製造する際に用いる溶融還元炉に接続して
粉状鉱石の予備還元に供する流動層予備還元炉に関す
る。[Detailed Description of the Invention] (Industrial field of application) The present invention relates to the smelting reduction of powdery ore, in particular, the reserve of the powdery ore by connecting to a smelting reduction furnace used when directly producing molten metal from powdery ore. The present invention relates to a fluidized bed preliminary reduction furnace used for reduction.
(従来の技術) 鉄鋼石その他金属鉱石資源は、塊状のものが減少して粉
状のものが増加する傾向にあるが、現在とくに低品位鉱
石の品位を向上させるべく浮選や磁選等の選鉱が積極的
に進められていることもあって、かかる傾向は今後ます
ます強まるものと考えられる。(Prior art) Regarding iron ore and other metal ore resources, there is a tendency for lumpy ones to decrease and powdery ones to increase, but currently, in order to improve the grade of low-grade ores, flotation and magnetic separation This trend is expected to increase in the future, partly because of the active promotion of.
ところで近年、上記したような粉状鉱石使用量の増加に
呼応して粉状鉱石から直接溶融金属を製造するいわゆる
溶融還元法が開発された。Incidentally, in recent years, a so-called smelting reduction method has been developed in which molten metal is directly produced from powdered ore in response to the increase in the amount of powdered ore used as described above.
かかる溶融還元法にも種々の型式があるが、考案者ら
は、堅型溶融還元炉と流動層予備還元炉を用いた溶融還
元法の研究、開発に永年にわたって従事しており、これ
までにも数多くの開発成果を報告している。There are various types of such smelting reduction method, but the inventors have been engaged in the research and development of the smelting reduction method using a solid smelting reduction furnace and a fluidized bed preliminary reduction furnace for many years, Also reported many development results.
例えば特公昭59-18452号、同50-18453号、同62-5207
号、特開昭59-80703号および同62-56537号各公報。For example, Japanese Patent Publications Sho 59-18452, No. 50-18453, and No. 62-5207
Nos. 59-80703 and 62-56537.
(考案が解決しようとする課題) 溶融還元法では、溶融還元炉の高温排ガスを流動層予備
還元炉に導入して流動層を形成し高温排ガス(流動化還
元ガス)を利用して粉状鉱石を予備還元している。そし
て予備還元された粉状鉱石(以下予備還元鉱石という)
は、炉側壁に開口された排出口から排出管を通って溶融
還元炉へと導かれる。(Problems to be solved by the invention) In the smelting reduction method, high temperature exhaust gas from a smelting reduction furnace is introduced into a fluidized bed preliminary reduction furnace to form a fluidized bed, and high temperature exhaust gas (fluidized reducing gas) is used to produce powdery ore. Have been preliminarily reduced. And pre-reduced powdery ore (hereinafter referred to as pre-reduced ore)
Is introduced into the smelting reduction furnace through the discharge pipe from the discharge opening formed in the furnace side wall.
予備還元が進行している炉内では鉱石層の全体あるいは
一部が、安定に操業できる温度(上限温度)以上にな
り、鉱石、添加物、あるいは還元ガス中のダストなどに
起因した付着物が主に炉の内側壁に生成し易い。一方排
出口は炉の内側壁に面して開口しているため、排出口の
周囲に付着物が生成したり、周囲の炉壁から付着物が排
出口に流下したりして、付着物が排出口に徐々に堆積し
て予備還元鉱石の排出を阻害し、結局は排出口が塞がれ
て予備還元鉱石の排出が不可能になる。In the furnace where pre-reduction is in progress, the whole or part of the ore layer is at or above the temperature (upper limit temperature) at which it can operate stably, and deposits due to ores, additives, or dust in the reducing gas are generated. It is easily generated mainly on the inner wall of the furnace. On the other hand, since the discharge port is open facing the inner wall of the furnace, deposits are generated around the discharge port, and deposits flow down from the surrounding furnace wall to the discharge port. It gradually accumulates at the discharge port and hinders the discharge of the preliminary reduced ore, and eventually the discharge port is blocked and the discharge of the preliminary reduced ore becomes impossible.
この考案の目的は、炉側壁の排出口の付着物による閉塞
を回避し得る構造を与えることによって安定した操業を
実現しようとするものである。An object of this invention is to realize a stable operation by providing a structure capable of avoiding clogging of the discharge port on the side wall of the furnace by deposits.
(課題を解決するための手段) この考案は、炉底部に流動化還元ガスの導入口を設け、
炉側壁に予備還元生成物の排出口を開口させた流動層予
備還元炉において、上記排出口に排出管を接続しかつ排
出管の先端を炉内に突出させてなる流動層予備還元炉で
ある。(Means for Solving the Problem) This invention provides an inlet for fluidized reducing gas at the bottom of the furnace,
A fluidized bed preliminary reduction furnace in which a discharge port for a preliminary reduction product is opened on a side wall of the furnace, wherein a discharge pipe is connected to the discharge port and a tip of the discharge pipe is projected into the furnace. .
また排出管はその先端部をなす小径管と大径管とを連結
してなること又はその開口部にフィルターをそなえるこ
とが実施に当り有利に適合する。Further, it is advantageous in practice that the discharge pipe is formed by connecting a small-diameter pipe and a large-diameter pipe forming the tip end thereof, or that a filter is provided at the opening.
(作用) この考案に従う流動層予備還元炉は、排出口に接続する
排出管の先端部を炉の内側壁から炉内へ突出させてい
る。したがって炉壁の付着物が流下してきても排出管先
端部の外周壁上を流れ、排出口に付着物が直接に流れ込
むことはない。また排出口又はその周辺に付着物が生成
して排出口を閉塞するおそれがあるが、流動層における
流動化還元ガスの流速は炉壁から炉の中心に近づくほど
速くなり、したがって炉内に向けて突出された排出管の
先端部は炉壁部に比較して高流速の流動化還元ガスに晒
されているため、付着物が生成、付着しにくく、さらに
付着した付着物がはがれ易い環境であって、排出口の付
着物による閉塞を回避できる。(Operation) In the fluidized bed preliminary reduction furnace according to the present invention, the tip of the discharge pipe connected to the discharge port is projected from the inner wall of the furnace into the furnace. Therefore, even if the deposits on the furnace wall flow down, the deposits flow on the outer peripheral wall of the tip of the discharge pipe and do not directly flow into the discharge port. Also, there is a risk that deposits will be generated at or around the exhaust port and block the exhaust port, but the flow velocity of the fluidized reducing gas in the fluidized bed becomes faster as it gets closer to the center of the furnace from the furnace wall, so Since the tip of the protruding discharge pipe is exposed to the fluidizing reducing gas at a higher flow rate than the furnace wall, it is difficult for the deposits to be generated and adhered, and the attached deposits are easily peeled off. Therefore, it is possible to avoid the clogging of the discharge port due to the deposits.
なお排出管の炉内側壁からの突出長さは、排出管口径の
0.5〜2倍が好適である。なぜなら、長すぎると、炉内
の鉱石の円滑な流動化を阻害したり、流動化している鉱
石により排出管自体の機械的摩耗が問題になる。短かす
ぎる場合は、炉壁に成長した付着物が排出管内に流入す
るのが容易となる。The length of the projection of the discharge pipe from the inner wall of the furnace depends on the diameter of the discharge pipe.
0.5 to 2 times is preferable. This is because if it is too long, the smooth fluidization of the ore in the furnace is hindered, or the ore that is fluidized causes mechanical wear of the discharge pipe itself. If it is too short, the deposits grown on the furnace wall will easily flow into the discharge pipe.
また排出管が小径管と大径管とからなるものは排出管の
先端部に流入した予備還元鉱石は続く管の径が大きいの
で詰まることがなく、予備還元鉱石の排出が阻害される
ことはない。これは排出管の開口部にフィルターをそな
えるものにおいても同様で、すなわちフィルターを通過
し得る粒径の予備還元鉱石のみが排出管を通るので管内
に詰まることはない。In addition, if the discharge pipe consists of a small diameter pipe and a large diameter pipe, the preliminary reduced ore that has flowed into the tip of the discharge pipe will not clog because the diameter of the subsequent pipe is large, and the discharge of the preliminary reduced ore will not be hindered. Absent. This also applies to the case where a filter is provided at the opening of the discharge pipe, that is, only the pre-reduced ore having a particle size that can pass through the filter passes through the discharge pipe, so that the pipe is not clogged.
(実施例) さてこの考案に従う流動層予備還元炉の好適例を、第1
図に示す。(Example) Now, a preferred example of the fluidized bed preliminary reduction furnace according to the present invention will be described below.
Shown in the figure.
図中1は溶融還元炉からの流動化還元ガス2の導入口、
3は流動層、4は流動層3に臨ませた原料供給口、5は
流動層3からの予備還元鉱石を溶融還元炉へ送り出す排
出口、6は排出口5から炉内に突出させて接続した排出
管および7は分散板である。ここで排出管6の炉内への
突出長さlは前述した通りの範囲に設定すればよい。In the figure, 1 is an inlet for fluidized reducing gas 2 from the smelting reduction furnace,
3 is a fluidized bed, 4 is a raw material supply port facing the fluidized bed 3, 5 is an outlet for sending the pre-reduced ore from the fluidized bed 3 to a smelting reduction furnace, and 6 is a projection from the outlet 5 into the furnace for connection. The discharge pipe and 7 which are shown are dispersion plates. Here, the projection length l of the discharge pipe 6 into the furnace may be set in the range as described above.
なお流動層予備還元炉内のガス流速が、鉱石を炉から飛
散させるほど速い場合は、炉にサイクロンを付設して炉
から飛び出した鉱石を捕集し、この捕集した鉱石を再び
炉に戻す循環式の流動予備還元炉とすることも可能であ
る。If the gas flow velocity in the fluidized bed preliminary reduction furnace is so high that the ore is scattered from the furnace, a cyclone is attached to the furnace to collect the ore that has jumped out of the furnace and return the collected ore to the furnace again. It is also possible to use a circulation type fluidized pre-reduction furnace.
また第2図に示す流動層予備還元炉は、排出管6を、先
端側に配した小径管6aとこれに同軸に連結した大径管
6bとの組合わせとしたもので、排出管6の先端(小径
管6a)に流入した予備還元鉱石は続く排出管(大径管
6b)の径が大きいため詰まることがない。In the fluidized bed pre-reduction furnace shown in FIG. 2, the discharge pipe 6 is a combination of a small diameter pipe 6a arranged on the tip side and a large diameter pipe 6b coaxially connected to the discharge pipe 6. The preliminary reduced ore that has flowed into the tip (small diameter pipe 6a) does not become clogged because the diameter of the subsequent discharge pipe (large diameter pipe 6b) is large.
さらに第3図に示す流動層予備還元炉は、排出管6の軸
線を横切る向きに挿脱自在に取付けた、フィルター8を
そなえる。フィルター8は複数の孔又はスリットを開口
してなり、これら孔またはスリットを通過し得る排出管
6を通行可能な予備還元鉱石のみを排出管6内に導入す
る。Further, the fluidized bed pre-reduction furnace shown in FIG. 3 has a filter 8 which is detachably attached in a direction crossing the axis of the discharge pipe 6. The filter 8 is formed by opening a plurality of holes or slits, and only the pre-reduced ore that can pass through the discharge pipe 6 that can pass through these holes or slits is introduced into the discharge pipe 6.
なお第2図に示した排出管6に第3図のフィルター8を
設置することも有効である。It is also effective to install the filter 8 shown in FIG. 3 on the discharge pipe 6 shown in FIG.
次に第2図の流動層予備還元炉を適用して行った操業に
ついて、具体的に説明する。Next, the operation performed by applying the fluidized bed preliminary reduction furnace of FIG. 2 will be specifically described.
塔径:700mm、塔高:4500mmの流動層予備還元炉に流動
化還元ガス(CO:23ONm3/h、H2:320Nm3/hおよびN2:31
0Nm3/h、775℃)を導入して平均粒径0.5mmの鉄鉱石を還
元する操業を行ったところ、還元率72%、鉱石処理量170
kg/hの安定した操業を行うことができた。なお排出管の
内径は小径管:40mmφ、大径管:50mmφとした。Fluidized reducing gas (CO: 23ONm 3 / h, H 2 : 320Nm 3 / h and N 2 : 31) in a fluidized bed preliminary reduction furnace with a tower diameter of 700mm and a tower height of 4500mm.
0Nm 3 / h, 775 ℃) was introduced to reduce iron ore with an average particle size of 0.5 mm.
Stable operation of kg / h could be performed. The inner diameter of the discharge pipe was 40 mmφ for small diameter pipe and 50 mmφ for large diameter pipe.
また第3図の流動層予備還元炉(排出管内径:50mmφ:
フィルターの孔径5mmφ)を用いて同様の操業を行った
場合も同様の結果を得られた。The fluidized bed preliminary reduction furnace shown in Fig. 3 (exhaust pipe inner diameter: 50 mmφ:
Similar results were obtained when the same operation was performed using a filter having a pore size of 5 mmφ.
(考案の効果) この考案によれば、予備還元鉱石の排出を司る排出口又
は排出管に鉱石が詰まることがないため、常に安定した
操業を実現し得る。(Effect of the Invention) According to the present invention, the discharge port or discharge pipe that controls the discharge of the pre-reduced ore is not clogged with the ore, so that stable operation can be always realized.
第1図はこの考案に従う流動層予備還元炉の断面図、 第2および3図はこの考案に従う流動層予備還元炉の別
の例を示す断面図である。 1…導入口、2…流動化還元ガス 3…流動層、4…原料供給口 5…排出口、6…排出管 6a…小径管、6b…大径管 7…分散板、8…フィルターFIG. 1 is a sectional view of a fluidized bed preliminary reduction furnace according to the present invention, and FIGS. 2 and 3 are sectional views showing another example of the fluidized bed preliminary reduction furnace according to the present invention. DESCRIPTION OF SYMBOLS 1 ... Inlet port, 2 ... Fluidization reducing gas 3 ... Fluidized bed, 4 ... Raw material supply port 5 ... Discharge port, 6 ... Discharge pipe 6a ... Small diameter pipe, 6b ... Large diameter pipe 7 ... Dispersion plate, 8 ... Filter
───────────────────────────────────────────────────── フロントページの続き (72)考案者 佐藤 和彦 千葉県千葉市川崎町1番地 川崎製鉄株式 会社技術研究本部内 (72)考案者 牛島 崇 千葉県千葉市川崎町1番地 川崎製鉄株式 会社技術研究本部内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Kazuhiko Sato 1 Kawasaki-cho, Chiba-shi, Chiba, Kawasaki Steel Co., Ltd. Technical Research Division (72) Takashi Ushijima 1 Kawasaki-cho, Chiba, Chiba Kawasaki Steel Co., Ltd. Research headquarters
Claims (3)
炉側壁に予備還元生成物の排出口を開口させた流動層予
備還元炉において、 上記排出口に排出管を接続しかつ排出管の先端を炉内に
突出させてなる流動層予備還元炉。1. An inlet for fluidized reducing gas is provided at the bottom of the furnace,
A fluidized bed preliminary reduction furnace in which a discharge port for a preliminary reduction product is opened on a side wall of the furnace, wherein a discharge pipe is connected to the discharge port and a tip of the discharge pipe is projected into the furnace.
とを連結してなる請求項1記載の流動層予備還元炉。2. The fluidized bed preliminary reduction furnace according to claim 1, wherein the discharge pipe is formed by connecting a small-diameter pipe and a large-diameter pipe forming a tip portion thereof.
てなる請求項1記載の流動層予備還元炉。3. The fluidized bed pre-reduction furnace according to claim 1, wherein the discharge pipe is provided with a filter at its opening.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11797788U JPH0613252Y2 (en) | 1988-09-09 | 1988-09-09 | Fluidized bed preliminary reduction furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11797788U JPH0613252Y2 (en) | 1988-09-09 | 1988-09-09 | Fluidized bed preliminary reduction furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0242053U JPH0242053U (en) | 1990-03-23 |
JPH0613252Y2 true JPH0613252Y2 (en) | 1994-04-06 |
Family
ID=31361923
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11797788U Expired - Lifetime JPH0613252Y2 (en) | 1988-09-09 | 1988-09-09 | Fluidized bed preliminary reduction furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0613252Y2 (en) |
-
1988
- 1988-09-09 JP JP11797788U patent/JPH0613252Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0242053U (en) | 1990-03-23 |
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