JPH0612465U - Immersion pickling equipment - Google Patents
Immersion pickling equipmentInfo
- Publication number
- JPH0612465U JPH0612465U JP5223592U JP5223592U JPH0612465U JP H0612465 U JPH0612465 U JP H0612465U JP 5223592 U JP5223592 U JP 5223592U JP 5223592 U JP5223592 U JP 5223592U JP H0612465 U JPH0612465 U JP H0612465U
- Authority
- JP
- Japan
- Prior art keywords
- pickling
- pickling solution
- tank
- cleaning tank
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
(57)【要約】
【目的】酸洗並びに脱酸を、酸洗液の大気中への揮散,
蒸発をよく排除してスム−ズに行い得る浸漬式酸洗装置
を提供する。
【構成】排気ダクトを連結した、上端の開閉が可能な洗
浄槽と該洗浄槽に酸洗液を供給・排出する酸洗液供給・
排出手段と同上洗浄槽に脱酸処理液を供給・排出する脱
酸処理液供給・排出手段とを備えている。
(57) [Summary] [Purpose] For pickling and deoxidizing, volatilize the pickling solution into the atmosphere,
(EN) Provided is an immersion type pickling apparatus which can be smoothly operated by eliminating evaporation well. [Structure] A cleaning tank with an exhaust duct that can be opened and closed at the top and a pickling solution supply that supplies and discharges the pickling solution to and from the cleaning tank
Same as the discharging means, the deoxidizing treatment liquid supply / discharging means for supplying / discharging the deoxidizing treatment liquid to / from the cleaning tank is provided.
Description
【0001】[0001]
本考案は金属物品例えば、金属管の脱スケ−ル,脱錆に使用する浸漬式酸洗装 置に関するものである。 The present invention relates to a submerged pickling device used for descaling and rusting metal articles such as metal pipes.
【0002】[0002]
従来、鋼管,アルミ管等の金属管のスケ−ル,錆等を酸洗により除去する場合 、酸洗槽並びに脱酸処理槽をそれぞれ設置し、金属管を酸洗槽に浸漬してスケ− ルを化学的に除去し、次いで、酸洗を終えた金属管を酸洗槽から取り出し、これ を脱酸処理槽に投入し、金属管に付着した酸洗液を洗い落している。 Conventionally, when removing scales, rust, etc. of metal pipes such as steel pipes and aluminum pipes by pickling, a pickling tank and a deoxidation treatment tank are installed respectively, and the metal pipe is immersed in the pickling tank to scale. Then, the metal pipe after pickling is removed from the pickling tank and put in the deoxidizing tank to wash off the pickling solution adhering to the metal pipe.
【0003】[0003]
しかしながら、上記の洗浄作業においては、酸洗槽内から金属管を取り出す際 、槽が開放状態とされ、金属管が酸洗液の付着した状態で大気に曝されるので、 酸洗液が大気中に揮散し、その蒸気による作業環境の悪化が避けられない。 However, in the above cleaning operation, when the metal pipe is taken out of the pickling tank, the tank is opened and the metal pipe is exposed to the atmosphere with the pickling solution adhering to the atmosphere. It is inevitable that the vapor will vaporize inside and the work environment will deteriorate due to the vapor.
【0004】 また、酸洗液の種類によっては、建屋や周辺設備の腐食が招来され、特に、自 動化ラインの場合は、ラインストップの原因になって、生産活動に支障を来すこ ともある。Further, depending on the type of the pickling solution, corrosion of the building and peripheral equipment may be caused, and especially in the case of an automated line, it may cause a line stop and hinder production activities. .
【0005】 本考案の目的は、酸洗並びに脱酸を、酸洗液の大気中への揮散,蒸発をよく排 除してスム−ズに行い得る浸漬式酸洗装置を提供することにある。An object of the present invention is to provide an immersion type pickling apparatus capable of performing pickling and deoxidizing smoothly by thoroughly removing volatilization and evaporation of the pickling solution into the atmosphere. .
【0006】[0006]
本考案の浸漬式酸洗装置は、排気ダクトを連結した、上端の開閉が可能な洗浄 槽と該洗浄槽に酸洗液を供給・排出する酸洗液供給・排出手段と同上洗浄槽に脱 酸処理液を供給・排出する脱酸処理液供給・排出手段とを備えていることを特徴 とする構成である。 The immersion-type pickling device of the present invention is equipped with a cleaning tank with an exhaust duct connected and whose upper end can be opened and closed, and a pickling solution supply / discharge means for supplying / discharging the pickling solution to / from the cleaning tank. It is characterized in that it is provided with deoxidation treatment liquid supply / discharge means for supplying / discharging the acid treatment liquid.
【0007】[0007]
洗浄槽内に被洗浄物を投入したのち、該槽内に上端閉蓋状態で酸洗液を供給で き、酸洗終了後は、その閉蓋状態を保持しつつ酸洗液を脱酸処理液で置換でき、 これらの操作中、洗浄槽内の上部に揮散蒸発するガス、例えば塩酸蒸気を排気ダ クトからの吸引により除去できるので、酸洗液又はその蒸気を大気に接触又は放 出させることなく酸洗作業を行い得る。また、作業中、洗浄槽内を減圧状態に保 持できるので、塩酸蒸気等の大気への漏出も回避できる。 After putting the object to be cleaned in the cleaning tank, the pickling solution can be supplied to the tank with the upper end closed, and after the pickling, the pickling solution is deoxidized while maintaining the closed state. It can be replaced by a liquid, and during these operations, the gas that volatilizes and evaporates in the upper part of the cleaning tank, such as hydrochloric acid vapor, can be removed by suction from the exhaust duct. The pickling operation can be performed without using. Further, since the inside of the cleaning tank can be kept in a depressurized state during the work, leakage of hydrochloric acid vapor to the atmosphere can be avoided.
【0008】[0008]
以下、図面により本考案の実施例を説明する。 図1は本考案の実施例を示す断面説明図である。 An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is an explanatory sectional view showing an embodiment of the present invention.
【0009】 図1において、1は洗浄槽であり、上端の開口をロ−リングシャッタ−2で開 閉自在としてある。3は洗浄槽1に連結した排気ダクト、31は排気ブロワであ る。4は洗浄槽1に設けた架台である。In FIG. 1, reference numeral 1 denotes a cleaning tank, the opening of the upper end of which can be opened and closed by a rolling shutter-2. 3 is an exhaust duct connected to the cleaning tank 1, and 31 is an exhaust blower. Reference numeral 4 is a mount provided in the cleaning tank 1.
【0010】 5は酸洗液貯槽であり、洗浄槽1よりも下方に配設し、洗浄槽1の底部に酸洗 液排出弁51を介して排出パイプ52により連通してある。53は酸洗液貯槽5 から洗浄槽1に至る酸洗液供給管、54は酸洗液供給ポンプ(揚水ポンプ)であ る。Reference numeral 5 denotes a pickling solution storage tank, which is disposed below the cleaning tank 1 and communicates with the bottom of the cleaning tank 1 via a pickling solution discharge valve 51 by a discharge pipe 52. Reference numeral 53 is a pickling solution supply pipe from the pickling solution storage tank 5 to the cleaning tank 1, and 54 is a pickling solution supply pump (pumping pump).
【0011】 6は脱酸洗液貯槽であり、洗浄槽1よりも下方に配設し、洗浄槽1の底部に脱 酸処理液排出弁61を介して排出パイプ62により連通してある。63は酸洗液 貯槽6から洗浄槽1に至る脱酸処理液供給管、64は脱酸処理液供給ポンプであ る。A deoxidation washing liquid storage tank 6 is arranged below the washing tank 1 and communicates with the bottom of the washing tank 1 through a deoxidation treatment liquid discharging valve 61 by a discharge pipe 62. Reference numeral 63 is a deoxidizing solution supply pipe from the pickling solution storage tank 6 to the cleaning tank 1, and 64 is a deoxidizing solution supply pump.
【0012】 上記各槽1,5並びに6の材質としては、耐酸性並びに機械的強度に優れた、 例えば、ハイステロイ,FRPライニング鋼板,ゴムライニング鋼板等を使用でき る。また、排気ダクト3には、耐酸性の良好な、例えば塩化ビニル板、FRPライ ニング鋼板、ステンレス鋼板等を使用できる。As the material of each of the tanks 1, 5 and 6, it is possible to use, for example, high sterloy, FRP lining steel plate, rubber lining steel plate or the like having excellent acid resistance and mechanical strength. Further, for the exhaust duct 3, for example, a vinyl chloride plate, a FRP lining steel plate, a stainless steel plate or the like having good acid resistance can be used.
【0013】 上記酸洗装置は、使用する酸洗液によって種々の物品の洗浄に使用でき、被洗 浄物が鋼管,アルミ管等の場合、酸洗液には塩酸、硫酸、硝酸等が使用される。 上記の酸洗装置によって金属管を酸洗するには、金属管Aを洗浄槽1内の架台 4上に載置し、次いで、洗浄槽1の開口をロ−リングシャッタ−2で閉鎖し、排 気ブロア−31の駆動により洗浄槽内を減圧状態にし(通常、−5〜−30mmag )、この減圧を維持しつつ酸洗液供給ポンプ54の駆動により洗浄槽1内に酸洗 液を供給し、金属管Aを酸洗液に浸漬させ、この浸漬を所定時間(酸洗液の濃度 により異なるが、通常15〜30分程度である)継続し、金属管Aからスケ−ル 等を溶解する。The above-mentioned pickling apparatus can be used for washing various articles depending on the pickling solution used. When the object to be washed is a steel pipe, an aluminum tube, etc., hydrochloric acid, sulfuric acid, nitric acid, etc. are used as the pickling solution. To be done. To pickle a metal pipe with the above-mentioned pickling device, the metal pipe A is placed on a pedestal 4 in the washing tank 1, and then the opening of the washing tank 1 is closed by a rolling shutter-2. The cleaning tank is depressurized by driving the exhaust gas blower-31 (usually -5 to -30 mma), and the pickling solution supply pump 54 is driven to supply the pickling solution into the cleaning tank 1 while maintaining this depressurized state. Then, the metal tube A is immersed in the pickling solution, and this immersion is continued for a predetermined time (it depends on the concentration of the pickling solution, usually about 15 to 30 minutes) to dissolve the scale and the like from the metal tube A. To do.
【0014】 その所定時間経過後は、酸洗液排出弁51を開き、洗浄槽1内の酸洗液を酸洗 液貯槽5に戻し、脱酸洗液貯槽6内の脱酸処理液(水等の無害液が使用される) を酸洗供給ポンプ64の駆動により洗浄槽1内に供給し、金属管Aを脱酸処理液 に浸漬させ、この浸漬を所定時間(通常、3分程度)継続し、酸洗後の金属管付 着酸洗液を除去し、次いで、脱酸洗液排出弁61を開き、洗浄槽1内の脱酸処理 液を脱酸洗液貯槽6に戻し、洗浄槽1のロ−リングシャッタ−2を開き、金属管 Aを取り出し、これにて酸洗作業を終了する。After the lapse of the predetermined time, the pickling solution discharge valve 51 is opened, the pickling solution in the cleaning tank 1 is returned to the pickling solution storage tank 5, and the deoxidation treatment solution (water Is supplied to the cleaning tank 1 by driving the pickling supply pump 64, the metal pipe A is immersed in the deoxidizing solution, and the immersion is performed for a predetermined time (usually about 3 minutes). Continue to remove the acid pickling solution with metal pipe after pickling, then open the deoxidation solution discharge valve 61 and return the deoxidation treatment solution in the washing tank 1 to the deacidification solution storage tank 6 for washing. The rolling shutter-2 of the tank 1 is opened, the metal tube A is taken out, and the pickling operation is completed.
【0015】 上記において、洗浄槽1内の酸洗液を酸洗液貯槽5内に戻す際、金属管A内の 酸洗液を迅速に流出させるように、図2に示すように、架台4への金属管Aの載 置を傾斜状態で行うことが好ましく、洗浄槽の高さや金属管のハンドリングの難 易も勘案して、その傾斜角θは50〜150とすることが好ましい。In the above, when the pickling solution in the cleaning tank 1 is returned to the pickling solution storage tank 5, as shown in FIG. it is preferable to perform the mounting location in the inclined state of the metal tube a into the flame easily handling of the cleaning tank height and the metal tube even in consideration, the inclination angle θ is preferably 5 0 - 15 0.
【0016】 上記において、酸洗液貯槽並びに脱酸洗液貯槽を洗浄層よりも高所に配設し、 酸洗液または脱酸処理液の洗浄槽への供給を自然流下により行い、洗浄槽から酸 洗液貯槽または脱酸洗液貯槽への酸洗液または脱酸処理液の戻しを揚水ポンプで 行うこともできる。In the above, the pickling solution storage tank and the depickling solution storage tank are arranged at a higher position than the cleaning layer, and the pickling solution or the deoxidation treatment solution is supplied to the cleaning tank by gravity flow. It is also possible to return the pickling solution or the deoxidized solution to the pickling solution storage tank or the depickling solution storage tank with a pump.
【0017】 上記において、排気ブロワで吸引したガスはべンチュリ−スクライバ−等によ って酸ミスト処理し、液相にして回収される。In the above, the gas sucked by the exhaust blower is subjected to acid mist treatment by a venturi scriber or the like to be recovered in a liquid phase.
【0018】[0018]
本考案の浸漬式酸洗装置は上述した通りの構成であり、洗浄槽を閉蓋した状態 で酸洗並びに脱酸処理を行い得、酸洗液が直接大気に接触するのを回避し得て外 気への酸洗液の揮散蒸発を排除でき、また、洗浄槽の閉蓋下、洗浄槽内を減圧状 態に保持し得、蓋が気密蓋でなくても、塩酸蒸気等の漏出を防止できるから、作 業環境を良好に保持でき、建物や周辺施設をよく保全できる。更に、酸洗槽と脱 酸処理槽間での被洗浄物の移送が不要となり、作業性が向上され、また、浸漬槽 が1槽で済むから、設備スペ−スの縮小化を図り得る。 The immersion-type pickling device of the present invention is configured as described above, and it is possible to perform pickling and deoxidation treatment with the cleaning tank closed, and to avoid direct contact of the pickling solution with the atmosphere. Volatilization and evaporation of the pickling solution to the outside air can be eliminated, and under the closed lid of the cleaning tank, the inside of the cleaning tank can be kept in a depressurized state. Since this can be prevented, the working environment can be maintained well and the buildings and surrounding facilities can be well preserved. Further, it is not necessary to transfer the object to be cleaned between the pickling tank and the deoxidizing treatment tank, workability is improved, and only one dipping tank is required, so that the equipment space can be reduced.
【図1】本考案の実施例を示す断面説明図である。FIG. 1 is an explanatory sectional view showing an embodiment of the present invention.
【図2】本考案装置によって酸洗される金属管の載置状
態を示す説明図である。FIG. 2 is an explanatory view showing a mounted state of a metal pipe to be pickled by the device of the present invention.
1 洗浄槽 2 ロ−リングシャッタ− 3 排気ダクト 5 酸洗液貯槽 51 酸洗液排出弁 52 排出パイプ 53 酸洗液供給管 54 酸洗液供給ポンプ 6 脱酸液貯槽 61 脱酸液排出弁 62 排出パイプ 63 脱酸液供給管 64 脱酸液供給ポンプ 1 Cleaning Tank 2 Rolling Shutter 3 Exhaust Duct 5 Pickling Solution Storage Tank 51 Pickling Solution Discharge Valve 52 Discharge Pipe 53 Pickling Solution Supply Pipe 54 Pickling Solution Supply Pump 6 Deoxidation Solution Tank 61 Deoxidation Solution Discharge Valve 62 Discharge pipe 63 Deoxidizer supply pipe 64 Deoxidizer supply pump
Claims (1)
な洗浄槽と該洗浄槽に酸洗液を供給・排出する酸洗液供
給・排出手段と同上洗浄槽に脱酸処理液を供給・排出す
る脱酸処理液供給・排出手段とを備えていることを特徴
とする浸漬式酸洗装置。1. A washing tank having an upper end that can be opened and closed, connected to an exhaust duct, and a pickling solution supplying / discharging means for supplying / discharging the pickling solution to / from the cleaning tank. An immersion type pickling device characterized by being provided with a means for supplying and discharging a deoxidizing treatment liquid to be discharged.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5223592U JPH0612465U (en) | 1992-07-24 | 1992-07-24 | Immersion pickling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5223592U JPH0612465U (en) | 1992-07-24 | 1992-07-24 | Immersion pickling equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0612465U true JPH0612465U (en) | 1994-02-18 |
Family
ID=12909068
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5223592U Pending JPH0612465U (en) | 1992-07-24 | 1992-07-24 | Immersion pickling equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0612465U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012007214A (en) * | 2010-06-25 | 2012-01-12 | Nisshin Steel Co Ltd | Pickling equipment |
JP2013049035A (en) * | 2011-08-31 | 2013-03-14 | Daiyu Co Ltd | Scale cleaning method by using acid |
-
1992
- 1992-07-24 JP JP5223592U patent/JPH0612465U/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012007214A (en) * | 2010-06-25 | 2012-01-12 | Nisshin Steel Co Ltd | Pickling equipment |
JP2013049035A (en) * | 2011-08-31 | 2013-03-14 | Daiyu Co Ltd | Scale cleaning method by using acid |
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