JPH06122033A - Method and press die for pressing parallel portions of round bar - Google Patents
Method and press die for pressing parallel portions of round barInfo
- Publication number
- JPH06122033A JPH06122033A JP27561792A JP27561792A JPH06122033A JP H06122033 A JPH06122033 A JP H06122033A JP 27561792 A JP27561792 A JP 27561792A JP 27561792 A JP27561792 A JP 27561792A JP H06122033 A JPH06122033 A JP H06122033A
- Authority
- JP
- Japan
- Prior art keywords
- die
- round bar
- punch
- crushing
- floating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Forging (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、U字型の丸棒の両脚部
のような、丸棒の平行部分を同時に潰し加工する加工方
法と、それに使うプレス型に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a working method for simultaneously crushing parallel portions of a U-shaped round bar, such as both legs of the U-shaped round bar, and a press die used therefor.
【0002】[0002]
【従来の技術】U字形の丸棒の両脚部のような、丸棒の
両平行部分を、両平行部分を含む平面内でパンチを下降
させて潰し加工するには、図5に示すように、下型1に
固定したダイ2の上面に丸棒3の一端3aを載せ、丸棒
3の他端3bを逃し穴4に挿入した状態で、上型に固定
したパンチ5を下降させて、一端3aを先ず潰す。2. Description of the Related Art For crushing both parallel parts of a round bar, such as the legs of a U-shaped round bar, by lowering a punch in a plane including the parallel parts, as shown in FIG. , One end 3a of the round bar 3 is placed on the upper surface of the die 2 fixed to the lower mold 1, and the other end 3b of the round bar 3 is inserted into the escape hole 4, and the punch 5 fixed to the upper mold is lowered. First, the end 3a is crushed.
【0003】そして、この一端3aを潰すストロークが
終了したあとで、両脚部3aと3bの位置を入れ換え、
2回目のストロークで他端3bをダイ2とパンチ5とで
潰すという2行程で行なっていた。After the stroke for crushing the one end 3a is completed, the positions of both leg portions 3a and 3b are exchanged,
In the second stroke, the other end 3b was crushed by the die 2 and the punch 5 in two strokes.
【0004】しかし、この方法では、U字形丸棒の片方
ずつの潰しを行なわなければならず、加工工数が大で、
両潰し面の平行度が出ないなどの欠点があった。そこ
で、図6と図7に示すカム方式が図5の方法に代えて広
く用いられている。However, according to this method, the U-shaped round bar must be crushed one by one, which requires a large number of processing steps.
There were drawbacks such as the lack of parallelism between the two crushed surfaces. Therefore, the cam method shown in FIGS. 6 and 7 is widely used instead of the method shown in FIG.
【0005】このカム方式は、下型に固定したダイ6の
左側と右側にU字形丸棒の一端3aと他端3bを当て、
上型を下降させると、上型の駆動カム7,8が下型のス
ライドカム9,10を左・右方向にスライドさせ、パン
チ11,12をワーク(一端3aと他端3b)に押しつ
けて両脚部3aと3bを同時に潰し加工する。In this cam system, one end 3a and the other end 3b of a U-shaped round bar are applied to the left and right sides of a die 6 fixed to the lower die,
When the upper die is lowered, the upper drive cams 7 and 8 slide the lower slide cams 9 and 10 in the left and right directions to press the punches 11 and 12 against the work (one end 3a and the other end 3b). Both legs 3a and 3b are crushed and processed at the same time.
【0006】13,14はスライドカム9,10を復帰
させるためのスプリングである。このカム方式では、U
字形丸棒の両脚部を上下のプレス方向に対して直角な水
平面内に配置し、上下方向のプレス荷重をスライドカム
で左右方向に変換することで、ワークの両端部を同時に
加工する。Reference numerals 13 and 14 are springs for returning the slide cams 9 and 10. In this cam system, U
Both ends of the work piece are machined at the same time by arranging both legs of the character-shaped round bar in a horizontal plane perpendicular to the upper and lower pressing directions and converting the pressing load in the vertical direction to the left and right with a slide cam.
【0007】[0007]
【発明が解決しようとする課題】前記カム方式ではプレ
ス荷重方向を変換する必要があり、しかも、丸棒の潰し
加工では、一般の板材の抜き・曲げのプレス加工と比較
して加工面積当りの必要荷重が大きくなるため、型構が
複雑で大型化するという問題点があった。In the above-mentioned cam method, it is necessary to change the press load direction, and moreover, in the crushing work of the round bar, the work area per work area is larger than that in the general punching / bending press work. Since the required load becomes large, there is a problem that the mold structure is complicated and the size becomes large.
【0008】そこで、本発明は、このような問題点を解
消できる丸棒の平行な2部分を同時に潰し加工する方法
と、それに使うプレス型を提供することを目的とする。Therefore, an object of the present invention is to provide a method for simultaneously crushing two parallel portions of a round bar capable of solving such a problem, and a press die used therefor.
【0009】[0009]
【課題を解決するための手段】前記目的を達成するため
に、本発明における丸棒の平行部分を同時に潰し加工す
る方法は、丸棒(3)の二つの平行部分(3a)(3
b)をフローティングダイ(16)の上下各面に当て、
その上方からパンチ(19)をプレス方向に下降させ、
下方のパンチ(15)に押圧して両平行部分(3a)
(3b)を同時に潰し加工することを特徴とする。In order to achieve the above object, a method of simultaneously crushing parallel portions of a round rod in the present invention is a method of crushing two parallel portions (3a) (3) of a round rod (3).
Apply b) to the upper and lower surfaces of the floating die (16),
From there, lower the punch (19) in the pressing direction,
Press on the lower punch (15) and both parallel parts (3a)
It is characterized in that (3b) is crushed and processed at the same time.
【0010】又、この潰し加工方法の実施に使用するプ
レス型は、ばね(17,18)を介して垂直方向に移動
可能に下型に装着されたフローティングダイ(16)
と、フローティングダイ(16)の下方に配設された下
型に取付けた下型潰しパンチ(15)と、上型に取付た
上型潰しパンチ(19)とを具備したことを特徴とす
る。The press die used for carrying out the crushing method is a floating die (16) mounted on the lower die so as to be vertically movable via springs (17, 18).
And a lower die crushing punch (15) attached to the lower die, which is arranged below the floating die (16), and an upper die crushing punch (19) attached to the upper die.
【0011】[0011]
【作用】フローティングダイ(16)の上下各面に、丸
棒の各平行部分を当て、上型を下降させると、上型潰し
パンチ(19)が丸棒をはさんでフローティングダイを
共に下降させ下型に押圧する。こうして丸棒の平行部分
の一方は上型潰しパンチ(19)とフローティングダイ
で、他方の平行部分は下型潰しパンチ(15)とフロー
ティングダイではさまれて潰し加工される。[Function] When the upper and lower surfaces of the floating die (16) are contacted with the parallel portions of the round bar and the upper die is lowered, the upper die crushing punch (19) sandwiches the round bar and lowers the floating die together. Press on the lower mold. Thus, one of the parallel portions of the round bar is crushed by the upper die crushing punch (19) and the floating die, and the other parallel portion is sandwiched by the lower die crushing punch (15) and the floating die.
【0012】上型が上昇すると、フローティングダイは
ばね(17,18)で復帰し、ワークを取出すことがで
きる。こうしてワークの両部分が平行に潰し加工され
る。When the upper die is raised, the floating die is returned by the springs (17, 18) and the work can be taken out. In this way, both parts of the work are crushed in parallel.
【0013】[0013]
【実施例】図1において、1は下型、15は下型1に取
付けた下型潰しパンチ、16は圧縮ばね17と18で下
型1に装着されたフローティングダイで、全体がほぼU
字型の丸棒3の平行部分の両端部3a,3bを当てる当
接面がその上下に形成されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In FIG. 1, 1 is a lower die, 15 is a lower die crushing punch attached to the lower die 1, 16 is a floating die attached to the lower die 1 by compression springs 17 and 18, and the whole is approximately U.
Contact surfaces for contacting both ends 3a, 3b of the parallel portion of the character-shaped round bar 3 are formed above and below the contact surface.
【0014】19は上型20に取付けた上型潰しパンチ
である。U字型の丸棒の平行な脚部が垂直面内に位置す
るように両端部3aと3bをフローティングダイ16の
上・下当接面にセットし、上型を下降させると、端部3
aがフローティッグダイ16と上型潰しパンチ19とフ
ローティングダイ16で潰し加工され、同時に他方の端
部3bがフローティングダイ16と下型潰しパンチ15
で潰し加工される。Reference numeral 19 denotes an upper die crushing punch attached to the upper die 20. Both ends 3a and 3b are set on the upper and lower abutting surfaces of the floating die 16 so that the parallel legs of the U-shaped round bar are located in the vertical plane, and when the upper die is lowered, the end 3
a is crushed by the floating dies 16 and the upper die crushing punch 19 and the floating die 16, and at the same time, the other end 3b is processed by the floating die 16 and the lower die crushing punch 15.
Is crushed and processed.
【0015】なお図1は、このように潰し加工したあと
上型が上方に復帰したオープン時の態様を示し、丸棒3
の一方の端部3aが潰されたあとの形を示す。図2はこ
のようにして丸棒3の両端部を、平行な二つの脚部を含
む面内でかつ両脚部と直角な方向にプレス加工で潰した
製品の形状を示す。この図の丸棒3は完全なU字形では
なく、その基部3cが上方よりみてL字形に折曲げた形
であるが、平行な脚部3dと3eを両脚部3d,3eを
含む面内でかつ両脚部と直角な方向に潰し加工するとき
に、本発明の方法とプレス型が有用であることが理解で
きよう。FIG. 1 shows a state in which the upper die is returned to the upper side after being crushed in this way and is in an open state.
The shape after the one end portion 3a of FIG. FIG. 2 shows the shape of the product obtained by crushing both ends of the round bar 3 in this way by pressing in a plane including two parallel legs and in a direction perpendicular to both legs. The round bar 3 in this figure is not a complete U-shape, but its base 3c is bent into an L-shape when viewed from above, but parallel legs 3d and 3e are in a plane including both legs 3d and 3e. And it will be understood that the method and press die of the present invention are useful when crushing in a direction perpendicular to both legs.
【0016】図3と図4は本発明のプレス型の第2実施
例で、図3は金型オープン時、図4は金型クローズ時の
態様である。両図で、1は下型、15は下型1に取付け
た下型潰しパンチ、16はフローティングダイで、ガイ
ドポスト17A,18Aと圧縮ばね17,18とで下型
1に装着されている。FIGS. 3 and 4 show a second embodiment of the press die of the present invention. FIG. 3 shows a die open state and FIG. 4 shows a die close aspect. In both figures, 1 is a lower die, 15 is a lower die crushing punch attached to the lower die 1, and 16 is a floating die, which is attached to the lower die 1 by guide posts 17A, 18A and compression springs 17, 18.
【0017】なお、フローティングダイ16は、水平の
フローティングプレート16aと、フローティングプレ
ートに固着した台16bと、台16bの上・下に取付け
た第1のダイ16cと第2のダイ16dとで構成されて
いる。The floating die 16 is composed of a horizontal floating plate 16a, a base 16b fixed to the floating plate, and a first die 16c and a second die 16d mounted above and below the base 16b. ing.
【0018】19は上型20に取付けた上型潰しパンチ
である。U字形の丸棒3の両端部3aと3bを図3のよ
うに第1のダイ16cの上面と第2のダイ16dの下面
に当ててセットし、上型20を下降させると、両端部3
aと3bは図4のように平行に潰され、図2の形状とな
る。Reference numeral 19 denotes an upper die crushing punch attached to the upper die 20. Both ends 3a and 3b of the U-shaped round bar 3 are set against the upper surface of the first die 16c and the lower surface of the second die 16d as shown in FIG.
a and 3b are crushed in parallel as shown in FIG. 4 to form the shape shown in FIG.
【0019】[0019]
【発明の効果】本発明によれば、両部分の加工の平行度
が容易に得られ、しかも型の軽量化と、型保管スペー
ス、メンテナンスの容易化が実現できる。According to the present invention, it is possible to easily obtain parallelism in processing of both parts, and further, it is possible to reduce the weight of the mold, and to facilitate the mold storage space and maintenance.
【図1】本発明の潰し加工方法とプレス金型を説明する
概略斜視図。FIG. 1 is a schematic perspective view illustrating a crushing method and a press die of the present invention.
【図2】本発明で潰し加工したワークの拡大斜視図。FIG. 2 is an enlarged perspective view of a work crushed by the present invention.
【図3】本発明のプレス金型の第2実施例で、金型オー
プン時の態様を示す一部縦断正面図。FIG. 3 is a partially longitudinal front view showing a mode when the mold is opened in the second embodiment of the press mold of the present invention.
【図4】図3の実施例の金型クローズ時の態様を示す一
部縦断面図。FIG. 4 is a partial vertical cross-sectional view showing an aspect of the embodiment of FIG. 3 when the mold is closed.
【図5】従来技術の一例を示す斜視図。FIG. 5 is a perspective view showing an example of a conventional technique.
【図6】従来技術の他の例を示す正面図で金型オープン
時の態様を示す。FIG. 6 is a front view showing another example of the prior art, showing a mode when the mold is opened.
【図7】図6の従来技術の金型クローズ時の態様を示
す。FIG. 7 shows a state of the prior art mold of FIG. 6 when the mold is closed.
3 丸棒 3a,3b 平行部分(端部) 15,19 パンチ 16 フローティングダイ 17,18 ばね 3 Round bar 3a, 3b Parallel part (end part) 15,19 Punch 16 Floating die 17,18 Spring
Claims (2)
(3b)をフローティングダイ(16)の上下各面に当
て、その上方からパンチ(19)をプレス方向に下降さ
せ、下方のパンチ(15)に押圧して両平行部分(3
a)(3b)を同時に潰し加工することを特徴とする丸
棒の平行部分を同時に潰し加工する方法。1. Two parallel parts (3a) of a round bar (3)
(3b) is applied to each of the upper and lower surfaces of the floating die (16), the punch (19) is lowered in the pressing direction from above, and the punch (15) below is pressed against both parallel portions (3).
a) A method for simultaneously crushing parallel portions of a round bar, characterized by simultaneously crushing (3b).
移動可能に下型に装着されたフローティングダイ(1
6)と、フローティングダイ(16)の下方に配設され
た下型に取付けた下型潰しパンチ(15)と、上型に取
付た上型潰しパンチ(19)とを具備したことを特徴と
する丸棒の平行部分を同時に潰し加工するプレス型。2. A floating die (1) mounted on a lower die so as to be vertically movable via springs (17, 18).
6), a lower die crushing punch (15) attached to a lower die disposed below the floating die (16), and an upper die crushing punch (19) attached to the upper die. A press die that simultaneously crushes the parallel parts of the round bar.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27561792A JPH06122033A (en) | 1992-10-14 | 1992-10-14 | Method and press die for pressing parallel portions of round bar |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27561792A JPH06122033A (en) | 1992-10-14 | 1992-10-14 | Method and press die for pressing parallel portions of round bar |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH06122033A true JPH06122033A (en) | 1994-05-06 |
Family
ID=17557952
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27561792A Pending JPH06122033A (en) | 1992-10-14 | 1992-10-14 | Method and press die for pressing parallel portions of round bar |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH06122033A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007098415A (en) * | 2005-09-30 | 2007-04-19 | Nikko Kinzoku Kk | Method for joining electrolytic copper plate |
JP2008297895A (en) * | 2007-03-23 | 2008-12-11 | Nishio Seimitsu Kk | Locking metal fitting, and manufacturing method of locking metal fitting |
CN113399571A (en) * | 2021-06-21 | 2021-09-17 | 东莞大威机械有限公司 | Semi-automatic zipper head dotting device |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6048659A (en) * | 1983-08-26 | 1985-03-16 | Fujitsu Ltd | Optical scanning device |
-
1992
- 1992-10-14 JP JP27561792A patent/JPH06122033A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6048659A (en) * | 1983-08-26 | 1985-03-16 | Fujitsu Ltd | Optical scanning device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007098415A (en) * | 2005-09-30 | 2007-04-19 | Nikko Kinzoku Kk | Method for joining electrolytic copper plate |
JP2008297895A (en) * | 2007-03-23 | 2008-12-11 | Nishio Seimitsu Kk | Locking metal fitting, and manufacturing method of locking metal fitting |
CN113399571A (en) * | 2021-06-21 | 2021-09-17 | 东莞大威机械有限公司 | Semi-automatic zipper head dotting device |
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Legal Events
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Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 19950620 |