JPH06117093A - Manufacture of tile plate - Google Patents

Abstract

PURPOSE:To facilitate manufacture of a tile plate by laminating wet paper cracking substance on the surface of a tile so as to form a laminated body, fitting the laminated bodies in the joint measure of a formwork, and pouring hydraulic setting material in the formwork. CONSTITUTION:Wet paper cracking substance 22 is laminated on the surface of each individual tile 21, and hence a laminated body 23 of decided thickness from the back of the tile to the surface of the paper cracking substance is formed. Next, the laminated bodies 23 are put in the joint measure 25 of the upper face of a formwork 24 setting the tile 21 surface side downward, so as to put the joint measure 25 up to the tile 21 part of the laminated body 23. Next, hydraulic setting material 26 is poured on the tiles 21, and after the water setting material 26 is hardened, the paper cracking substance 22 is removed so as to form a tile plate. Consequently, fouling of the surface of the tile due to leak of lime wash can be prevented.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a tile plate in which a plurality of tiles are attached to a surface of a plate material such as a concrete plate in a state in which the tiles are more and more aligned. Specifically, it relates to a method for manufacturing a tile plate in which the tile has an uneven surface.

[0002]

2. Description of the Related Art Conventionally, a tile board in which a plurality of tiles are attached to a surface of a concrete board in a state in which the tiles are arranged in a grid pattern is manufactured by the method shown in FIG.

The tile 3 is fitted downward between the joints 2 and 2 of the mold 1 whose upper surface (molding surface) is regularly partitioned by the joints 2 (FIG. 4 (a)). Then, concrete 4 is poured on the upper side of the tile 3 (Fig. 4 (b)), and after curing, the tile plate 5 is manufactured (Fig. 4 (c)).

By the way, when the tile is one having an uneven surface as shown in FIG. 5 (for example, tessellated tile) 6, the tiles are simply arranged downward in the mold 1 as shown in FIG. 4 (b). Therefore, there is a problem that the postures of the tiles are not uniform.

Therefore, the tile 6 having such unevenness is provided.
In this case, as shown in FIG. 6 (a), the tiles 6 are lined up on the alignment plate 7, the mold release sheet 8 is placed on the tiles 6, and then the self-hardening material 9 is poured into the tiles 6 as a whole. An integrated product 10 of a plurality of tiles having a horizontal upper surface is formed. Then, as shown in FIG. 6 (b), the integrated product 10 is turned upside down and placed in a formwork 11, and concrete 12
The tile plate 1 by pouring in, releasing after curing, and then removing the cured product of the self-hardening material 9 and the release sheet 8.
3 is obtained (Fig. 6 (c)).

[0006]

When the tile board of the uneven tile is manufactured by the conventional method shown in FIG. 6, there are the following problems.

As shown in FIGS. 6 (b) and 6 (c), the concrete 12 is attached to the joint portion up to almost the same position as the tile surface.
As the joints 12A to be formed are shallow joints whose surface is almost the same as the tile surface, deep joints cannot be formed. Also, joint depth cannot be adjusted. When pouring the concrete shown in FIG. 6 (b), the noro component of the concrete 12 (water content including cement)
However, it easily penetrates from the joints between the tiles 6 between the surface of the tiles 6 and the release sheet 8 (leakage), and thus the tile surface of the obtained tile board becomes dirty. Since the self-hardening material 9 is used, the material cost and the processing cost are high. Moreover, it is not easy to remove the self-hardening material 9 after demolding.

The present invention solves the above-mentioned conventional problems, and makes it easy and efficient to make a tile plate of a tile having a concavo-convex surface have an arbitrary joint depth and without contaminating the tile surface due to spillage. It is an object of the present invention to provide a method of manufacturing at low cost.

[0009]

A method for manufacturing a tile board according to claim 1, wherein the tile is fitted downward into a formwork whose upper surface is divided by a joint, and a hydraulic material is poured onto the upper side of the tile, In the method for producing a tile board in which a plurality of tiles are attached to the surface of a cured plate of the hydraulic material by removing the mold after the hydraulic material is cured,
The tile has an uneven surface, a wet paper crushed product is laminated on the surface of each tile, and a laminate having a specified thickness from the back surface of the tile to the surface of the paper crushed product is formed, The laminate is fitted into the joint frame of the formwork so that the crushed material layer faces downward. At this time, the joint frame is allowed to enter the tile portion of the laminate, and then the hydraulic material is poured. Curing, demolding, and then removing the crushed material layer.

According to a second aspect of the method for manufacturing a tile board, a plurality of tiles are fitted downward in a mold, a hydraulic material is poured onto the upper side of the tile, and after the hydraulic material is cured,
In a method for producing a tile plate in which a plurality of tiles are attached to the surface of a cured plate of the hydraulic material by demolding, the tile has an uneven surface, and the plurality of tiles are Arranged upward on the tile alignment plate in the same arrangement as the arrangement in the mold, filling a temporary joint material between the tiles, laying a damp paper crushed material on the tiles, and arranging each tile and each temporary joint. The material and the crushed paper are integrated, and the back surface of the tile is a flat laminate, and the laminate is arranged in the mold so that the crushed paper is on the lower side. It is characterized in that the hard material is poured, cured and demolded, and then the crushed paper is removed.

According to a third aspect of the present invention, in the method for manufacturing a tile plate, the tile is fitted downward in a formwork whose upper surface is divided by a joint, and a hydraulic material is poured onto the upper side of the tile to cure the hydraulic material. After that, by removing from the mold, in the method for producing a tile plate in which a plurality of tiles are attached to the surface of the cured plate of the hydraulic material, the tile has an uneven surface, Inside the tile, paper clay is placed on the lower surface side of the tile to make the level of the back surface of each tile uniform and to fill the swelling temporary joint material between the tiles.

According to a method for manufacturing a tile plate having a claim height 4, a plurality of tiles are arranged in an array, and each tile is connected by a plastic film arranged on the front side of the tile, and the plastic film is a joint gap between the tiles. A method for manufacturing a tile board, which uses a tile connecting body that is embedded in the tile connecting body, pours a hydraulic material to the back side of the tile of the tile connecting body, and separates the plastic film from the tile after the hydraulic material is cured. In the above, the tile has an uneven surface, and the back surface of each tile is made substantially flush by interposing a wet paper crushed material between the surface of each tile and the plastic film. Is characterized by.

[0013]

According to the method of claim 1, wet crushed paper is laminated on each tile to form a laminate having a predetermined thickness in advance, and the laminate is arranged in the joint of the formwork. Therefore, it is possible to manufacture the tile plate by aligning the back surfaces of the tiles having the uneven surface substantially flush with each other. Further, by adjusting the depth of the joints that have penetrated into the tile portion of the laminated body, it is possible to manufacture various joint depths from deep joints to shallow joints. In addition, since the crushed paper is laminated on the tile surface, no slag will go around the tile surface and stain the tile surface. Since the crushed paper used is inexpensive, material cost and manufacturing cost can be reduced. Moreover, the crushed paper can be easily removed after demolding.

According to the method of claim 2, since the tiles are arranged in a predetermined arrangement by the crushed paper and the back surface of the tiles are arranged flush with each other, and an integrated laminate is formed and used, a tile having an uneven surface is formed. The tile plate can be manufactured by aligning the back surfaces of the tiles substantially flush with each other. Further, by adjusting the height of the temporary joint material packed between the tiles, it is possible to manufacture various joint depths from deep joints to shallow joints. In addition, since the crushed paper is laminated on the tile surface, no slag will go around the tile surface and stain the tile surface. Since the crushed paper used is inexpensive, material cost and manufacturing cost can be reduced. Moreover, the crushed paper can be easily removed after demolding.

According to the method of claim 3, by arranging the paper clay on the lower surface side of the tile in the formwork, the level of the rear surface of the tile is made uniform, so that the surface of the tile having the uneven surface is made substantially even in height. The tile boards can be manufactured in line. Further, by adjusting the height of the swelling temporary joint material filled between the tiles, it is possible to manufacture those having various joint depths from deep joints to shallow joints. Moreover, the swelling temporary joint material prevents the slag from flowing around the tile surface and soiling the tile surface. Since the paper clay used is inexpensive, material cost and manufacturing cost can be reduced. Moreover, paper clay can be easily removed after demolding.

Also in the method of claim 4, the back surface of the tile can be easily flushed by interposing a crushed paper product between the tile surface and the plastic film. The crushed paper can be easily removed when the plastic film is removed or after the plastic film is removed.

In the case of the present invention, since the plastic film enters the tile joint gap, the joint depth can be secured and the hydraulic material can be prevented from wrapping around the tile surface.

[0018]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the drawings. 1 (a) to (c) are sectional views showing an embodiment of the method for manufacturing a tile board according to claim 1 of the present invention, and FIGS. 2 (a) to (c).
(C) is a sectional view showing an embodiment of the method for manufacturing a tile board according to claim 2 of the present invention, and FIGS. 3 (a) to (c) are an example of the method for manufacturing a tile board according to claim 3 of the present invention. It is sectional drawing which shows an Example. 8 and 9 are sectional views showing an embodiment of claim 4.

In the method of claim 1, wet paper (newspaper etc.) crushed material 22 is laminated on the surface of each tile 21, and the thickness from the back surface of the tile 21 to the surface of the crushed paper material 22 is constant. The laminated body 23 is molded (FIG. 1 (a)). In addition, a sizing agent (starch or the like) may be mixed with this crushed product, if necessary.

Next, a plurality of this laminated body 23 and a mold 24
The tiles are placed in the joints 25 on the upper surface with the front side facing down. At this time, the joint mast 25 is made to enter even the portion of the tile 21 of the laminated body 23 (FIG. 1 (b)).

Thereafter, the hydraulic material 26 is poured (first
Figure (c)). After the hydraulic material 26 is cured, it is demolded and the crushed paper 22 is removed to obtain a tile plate in which a plurality of tiles are attached to the surface of the cured plate of the hydraulic material.

In the method of claim 2, first, the tiles 21 are arranged upward in a predetermined arrangement on a tile alignment plate 27 having a joint frame 27A, and a temporary joint material 28 is placed between the tiles.
The tiles 21 and then the moistened paper shredder 22 on top of the tile 21.
The tiles 2 are laid out and pressed by the plate 29 (FIG. 2 (a)) so that the back surfaces of the tiles are flush with each other.
A laminated body 30 in which 1 and each temporary joint material 28 and the crushed paper 22 are integrated is manufactured (FIG. 2 (b)).

Next, the laminate 30 is put on the upper surface of the mold 24 so that the tile surface side faces downward, and then the hydraulic material 26 is poured (FIG. 2 (c)). After the hydraulic material 26 is hardened, it is demolded and the crushed paper 22 and the temporary joint material 28 are removed to obtain a tile plate in which a plurality of tiles are attached to the surface of the hardened plate of the hydraulic material. .

The temporary joint material 28 is preferably a swellable temporary joint material.

According to the method of claim 3, the paper clay 31 is placed in the partition section of the joint stile 25 of the formwork 24, then the tiles 21 are arranged downward, and the swelling swelling is performed on the joint stile 25 between the tiles. The temporary joint material 32 is filled, and the back surface of the tile 21 is pressed by the plate 29 (FIG. 3 (a)) to make the back surface of the tile uniform (FIG. 3 (b)).

After that, the hydraulic material 26 is poured (third part).
(C)) After the hydraulic material 26 is hardened, the mold is removed and the paper clay 31 and the temporary joint material 32 are removed.
A tile board in which a plurality of tiles are attached to the surface of a cured board of a hydraulic material is obtained.

As the swelling temporary joint material 32 used in this method, as shown in FIG. 7, swelling materials such as swelling paper 32B are attached to both side surfaces of a main body 32A made of foamed polyethylene or the like. There are some.

In the method of claim 4, the tiles 21 are connected by the plastic film 80 as shown in FIG. In this case, the front surface of the tile 21 is on the lower side, and the wet paper crushed material 22 is interposed between this surface and the plastic film 80, whereby the back surface (top surface in the figure) of the tile 21 is substantially flush. Align. The tile connection body is set in a mold, a hydraulic material is poured into the back side of the tile 21, and the plastic film 80 and the paper crushed material 22 are removed after the hydraulic material is cured.

Since the plastic film 80 is inserted into the joint gap of each tile 21, the joint depth can be secured, and when the hydraulic material is poured on the back side of the tile 21, the hydraulic material is tiled. It is prevented from going around to the front side of 21. As this plastic film 80, a vinyl chloride film or the like can be used. In order to manufacture the combined body of the plastic film 80 and the tile 21, the laminated body 23 of the tile 21 and the crushed paper 22 prepared as shown in FIG. 1 (a) is placed upward on the ventilation plate. After aligning and covering with a plastic film from above, suction is applied from the lower side of the ventilation plate to bring the plastic film into close contact with the crushed material 22, and at the same time stretch the plastic film so that it pulls into the gap between the tiles 21 and joints. The forming portion 81 may be molded.
Of course, a plastic film may be formed in advance so as to have a recess, and the laminated body 23 may be fitted into this recess. Further, tiles may be fitted after crushing paper crushed materials in the recesses. As shown in FIG. 9, a plastic film 91 having a joint forming portion 92 and a thickened concave portion 93 may be used. When a thick convex portion that enters the concave portion 93 is formed in advance on the paper crushed material 22 of the tile / paper crushed material laminate, and the convex portion is fitted into the concave portion 93,
The mechanical concavo-convex engagement between the convex portion and the concave portion 93 can prevent the paper crushed material 22 and the tile 21 from being separated from each other. The paper crushed material 22 on the surface of the second tile 21 from the left in FIG. 9 is a so-called gourd shape, and the paper crushed material 22 on the surface of the fourth tile 21 from the left is an inverted triangle or an inverted trapezoid. By using the plastic films 80 and 91 shown in FIGS. 8 and 9, tiles can be stably set in the formwork without joints.

According to any of the methods of claims 1 to 4, since the back surface of the tile 21 is flush, a tile plate having a substantially uniform height on the tile surface can be obtained.

Moreover, the joints of the tile board obtained can be formed to a desired depth by adjusting the joint depth in the gap between the tiles 21 or the penetration depth of the plastic film and the height of the temporary joint material. You can

In addition, the crushed paper is closely attached to the surface of the tile 21, or the plastic film or the lubricous temporary joint material is interposed in the gap between the tiles 21. Tile 21 is the Noro component of 26
From the side to the surface is surely prevented,
It is possible to obtain a tile board having no dirt on the tile surface.

[0033]

As described in detail above, according to the method for manufacturing a tile board of the present invention, a tile board in which a plurality of uneven surface tiles are attached to the surface of a hardened plate of a hydraulic material is manufactured. The tiles can be aligned and arranged. The joint depth can be adjusted arbitrarily. The tile surface can be prevented from becoming dirty due to leakage. Since the stacking height of the crushed paper can be adjusted, it is possible to manufacture tile boards in which the protruding height of each tile is different. With such an effect, it is possible to easily, efficiently and inexpensively manufacture a high-quality tile board.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing a method of an embodiment of a method for manufacturing a tile plate according to claim 1.

FIG. 2 is a cross-sectional view showing a method of an embodiment of the method for manufacturing a tile plate according to claim 2.

FIG. 3 is a cross-sectional view showing a method of an embodiment of the method for manufacturing a tile plate according to claim 3;

FIG. 4 is a cross-sectional view showing a conventional method for manufacturing a tile board.

FIG. 5 is a cross-sectional view showing a tile having an uneven surface.

FIG. 6 is a cross-sectional view showing a conventional method for manufacturing a tile board using a textured tile.

FIG. 7 is a cross-sectional view showing an example of a swellable temporary joint material.

FIG. 8 is a cross-sectional view showing an embodiment method of the method for manufacturing a tile plate according to claim 4;

FIG. 9 is a cross-sectional view showing a method of another embodiment of the method for manufacturing a tile plate according to claim 4.

[Explanation of symbols]

 1,11 Formwork 2 Joints 3 Tile 4,12 Concrete 5,13 Tile plate 6 Tile 7 Alignment plate 8 Release sheet 9 Self-hardening material 10 Integrated product 21 Tile 22 Paper crushed product 23,30 Laminated product 24 Formwork 25 Joints 26 Hydraulic material 27 Tile alignment board 28,32 Temporary joint material 29 Board 31 Paper clay 80,91 Plastic film

 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kyoji Kawamura 5-1 Koi Ehoncho, Tokoname City, Aichi Prefecture Inax Co., Ltd. (72) Inventor Tatsuya Otsu 5-1 Koi Ehoncho, Tokoname City, Aichi Inax Co., Ltd. (72) Inventor Tomohiro Yamamori 5-1-1 Koiemotocho, Tokoname City, Aichi Prefecture Inax Co., Ltd.

Claims (4)

[Claims] 1. A tile is fitted downward into a formwork whose upper surface is divided by joints, a hydraulic material is poured onto the upper side of the tile, and after the hydraulic material is cured, the mold is removed. A method for producing a tile plate in which a plurality of tiles are attached to the surface of a cured plate of the hydraulic material, wherein the tile has an uneven surface, and the wet paper crushed material is applied to the surface of each tile. Laminated, a laminated body having a specified thickness from the back surface of the tile to the surface of the crushed paper is formed, and the laminated body is fitted into the joint of the mold so that the crushed material layer faces downward, At this time, the joint mast is allowed to enter the tile portion of the laminate, and then the hydraulic material is poured, cured and demolded, and then the crushed material layer is removed. How to make a tile board . 2. A plurality of tiles are fitted downward in a formwork, a hydraulic material is poured onto the upper side of the tiles, and after the hydraulic material is cured, the mold is released to remove the hydraulic material. A method for producing a tile plate in which a plurality of tiles are attached to the surface of a cured plate, wherein the tile has an uneven surface, and the plurality of tiles are placed on a tile alignment plate in the form. Arranged upward in the same arrangement as the arrangement, packing the temporary joint material between the tiles, laying a damp paper crushed material on the tiles, and each tile and each temporary joint material and the paper crushed material are integrated, and The tile back surface is a flat laminate, and the laminate is placed in the mold so that the crushed paper is on the lower side, and then the hydraulic material is poured, cured and demolded. , Characterized by removing the crushed paper Method of manufacturing a tile plate for. 3. A tile is fitted downward into a formwork whose upper surface is defined by joints, a hydraulic material is poured onto the upper side of the tile, and after the hydraulic material is cured, the mold is removed. In a method for producing a tile plate in which a plurality of tiles are attached to the surface of a cured plate of the hydraulic material, the tile has an uneven surface, and paper clay is formed on the lower surface side of the tile in the formwork. Is arranged so that the level of the back surface of each tile is made uniform, and a swelling temporary joint material is filled between the tiles. 4. A plurality of tiles are arranged in an array, each tile is connected by a plastic film arranged on the front side of the tile, and the plastic film uses a tile connection body that is inserted into a joint gap of each tile. In a method for manufacturing a tile plate, in which a hydraulic material is poured onto the back side of the tile of the tile connection body to separate the plastic film from the tile after the hydraulic material is cured, the tile has an uneven surface. A method for manufacturing a tile plate, characterized in that the back surface of each tile is made substantially flush by interposing a wet paper crushed product between the surface of each tile and the plastic film. .