JPH06101075A - Rust preventing pigment composition - Google Patents

Rust preventing pigment composition

Info

Publication number
JPH06101075A
JPH06101075A JP27782992A JP27782992A JPH06101075A JP H06101075 A JPH06101075 A JP H06101075A JP 27782992 A JP27782992 A JP 27782992A JP 27782992 A JP27782992 A JP 27782992A JP H06101075 A JPH06101075 A JP H06101075A
Authority
JP
Japan
Prior art keywords
rust
phosphate
pigment composition
magnesium
rust preventive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27782992A
Other languages
Japanese (ja)
Other versions
JP3004486B2 (en
Inventor
Masaaki Okuda
雅朗 奥田
Yukihiko Takeya
行彦 竹谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tayca Corp
Original Assignee
Tayca Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tayca Corp filed Critical Tayca Corp
Priority to JP4277829A priority Critical patent/JP3004486B2/en
Publication of JPH06101075A publication Critical patent/JPH06101075A/en
Application granted granted Critical
Publication of JP3004486B2 publication Critical patent/JP3004486B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To provide a rust preventing pigment composition which is non- polluting and has an excellent rust preventing capability effective even on non- ferrous metal based materials such as zinc, aluminum, etc., and also a superior durability of the rust preventing capability. CONSTITUTION:This rust preventing pigment composition is obtained by using a condensed phosphate which is hardly soluble in water such as aluminum dihydrogen tripolyphosphate, aluminum metaphosphate or a phosphoric acid based layer compound such as layer cerium phosphate, layer titanium phosphate, layer zirconium phosphate together with a magnesium compound such as magnesium oxide, hydrated magnesium oxide, magnesium carbonate, magnesium borate in a 10:1 to 10:10 weight ratio.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、防錆顔料組成物に関す
る。さらに詳しくは、本発明は、無公害で、かつ亜鉛、
アルミニウムなどの非鉄金属系素材に対しても優れた防
錆力を有する防錆顔料組成物に関する。
FIELD OF THE INVENTION The present invention relates to a rust preventive pigment composition. More specifically, the present invention is pollution-free and zinc,
The present invention relates to a rust preventive pigment composition having excellent rust preventive power even for non-ferrous metal materials such as aluminum.

【0002】[0002]

【従来の技術】従来、油性塗料、溶剤系塗料用などの塗
料用の防錆顔料としては、主として、クロム系顔料(た
とえば、ジンククロメート、ストロンチウムクロメート
など)、鉛系顔料(たとえば、鉛丹、クロム酸鉛、シア
ナミド鉛、鉛酸カルシウムなど)、リン酸系顔料(たと
えば、リン酸亜鉛、リン酸カルシウムなど)、モリブデ
ン酸系顔料(たとえば、モリブデン酸亜鉛など)、ホウ
酸系顔料(たとえば、メタホウ酸バリウムなど)などが
使用されていた(たとえば、特公昭53−31495号
公報、特公昭54−5399号公報、特開昭56−12
9638号公報など)。
2. Description of the Related Art Conventionally, as rust preventive pigments for oil-based paints, solvent-based paints, etc., mainly chromium-based pigments (eg zinc chromate, strontium chromate etc.), lead-based pigments (eg lead tin, Lead chromate, lead cyanamide, calcium leadate, etc., phosphoric acid pigments (eg zinc phosphate, calcium phosphate etc.), molybdic acid pigments (eg zinc molybdate), boric acid pigments (eg metaboric acid) Barium and the like have been used (for example, Japanese Patent Publication No. 53-31495, Japanese Patent Publication No. 54-5399, and Japanese Patent Laid-Open No. 56-12).
9638 publication).

【0003】これらの塗料用防錆顔料は、通常、腐食防
止が最も必要とされる鉄系素材の被塗物に対して用いら
れ、非鉄金属系素材の被塗物に対しては、たとえば、亜
鉛の白錆防止には鉛酸カルシウムや酸化マグネシウムな
どが用いられ(たとえば、特開昭56−113383号
公報)、ジュラルミン用の糸錆防止用としてはストロン
チウムクロメートが用いられていた。
These rust-preventive pigments for paints are usually used for an object to be coated of an iron-based material which is most required to prevent corrosion, and for an object to be coated of a non-ferrous metal-based material, for example, Calcium leadate, magnesium oxide and the like have been used to prevent white rust on zinc (for example, JP-A-56-113383), and strontium chromate has been used to prevent thread rust for duralumin.

【0004】[0004]

【発明が解決しようとする課題】しかし、クロム系防錆
顔料や鉛系防錆顔料は、防錆力が優れているものの、有
害金属であるクロム(6価クロム)や鉛を含有するた
め、人の健康を損なうおそれがあるなど、安全性面で問
題があった。
However, although the chrome-based rust-preventive pigments and the lead-based rust-preventive pigments have excellent rust-preventive power, they contain harmful metals such as chromium (hexavalent chromium) and lead. There was a safety issue, such as the possibility of impairing human health.

【0005】また、モリブデン酸系防錆顔料、ホウ酸系
防錆顔料、マグネシウム系防錆顔料などは、有害金属を
含まず、いわゆる無公害防錆顔料であって、安全性面で
の問題は少ないが、防錆力が低く、その持続性も悪いと
いう問題があった。
Further, molybdic acid type anticorrosion pigments, boric acid type anticorrosion pigments, magnesium type anticorrosion pigments and the like are so-called pollution-free anticorrosion pigments containing no harmful metals, and have no problem in terms of safety. Although there were few, there was a problem that the rust preventive power was low and the durability was poor.

【0006】そのため、無公害防錆顔料として縮合リン
酸アルミニウム系の防錆顔料が提案されているが(たと
えば、特開昭55−160059号公報)、このものは
鉄系素材に対して優れた防錆力を有するものの、亜鉛や
アルミニウムなどの非鉄金属系素材に対しては防錆力が
充分とはいえなかった。
Therefore, a condensed aluminum phosphate-based rust preventive pigment has been proposed as a pollution-free rust preventive pigment (for example, JP-A-55-160059), but this is superior to iron-based materials. Although it has anticorrosive properties, it cannot be said that the anticorrosive properties are sufficient for nonferrous metal materials such as zinc and aluminum.

【0007】すなわち、非鉄金属系素材の腐食機構は、
鉄系素材とは異なり、孔食や糸錆、白錆などが生じて、
塗料の密着性を低下させるので、鉄系素材に対して優れ
た防錆力を有するものも、非鉄金属系素材に対しては必
ずしも優れた防錆力を有し得ないのである。
That is, the corrosion mechanism of non-ferrous metal materials is
Unlike iron-based materials, pitting corrosion, thread rust, white rust, etc. occur,
Since the adhesiveness of the paint is reduced, a material having an excellent anticorrosive power for ferrous materials cannot necessarily have an excellent anticorrosive power for nonferrous metal materials.

【0008】ところで、最近は、耐食性の向上や軽量化
などの要請から、非鉄金属系の素材が産業上大いに利用
されるようになってきたが、上記のように、この非鉄金
属系素材に対しては、無公害で、かつ防錆力の優れた防
錆顔料が見い出されていないのが現状である。
By the way, recently, non-ferrous metal-based materials have come to be widely used industrially due to demands for improved corrosion resistance and weight reduction. In the present situation, no rust-preventive pigment that is pollution-free and has excellent rust-preventive power has not been found.

【0009】したがって、本発明は、無公害で、かつ非
鉄金属系素材に対しても優れた防錆力を有する防錆顔料
を提供することを目的とする。
Therefore, it is an object of the present invention to provide a rust preventive pigment which is pollution-free and has excellent rust preventive power even for non-ferrous metal materials.

【0010】[0010]

【課題を解決するための手段】本発明者らは、非鉄金属
系素材に対しても優れた防錆力を有する無公害防錆顔料
を開発すべく、リン酸系化合物をベースにして、種々の
化合物との併用組合せを鋭意検討した結果、水に難溶性
の縮合リン酸塩またはリン酸系層状化合物と、マグネシ
ウム化合物とを併用した組成物が、無公害で、かつ非鉄
金属系素材に対しても優れた防錆力を有することを見い
出し、本発明に到達したのである。
Means for Solving the Problems In order to develop a pollution-free rust-preventive pigment having excellent rust-preventing power even for non-ferrous metal-based materials, the present inventors have prepared various phosphoric acid-based compounds as a base. As a result of diligent examination of the combined use of the compound with the compound, a composition in which a water-insoluble condensed phosphate or a phosphoric acid-based layered compound and a magnesium compound are used in combination is harmless to non-ferrous metal-based materials. However, they have found that they have excellent rust preventive power, and arrived at the present invention.

【0011】すなわち、本発明の防錆顔料組成物は、水
に難溶性の縮合リン酸塩またはリン酸系層状化合物とマ
グネシウム化合物とからなるものであるが、この防錆顔
料組成物は、その構成成分のいずれもが6価クロムや鉛
を含まず、無公害であり、かつ鉄系素材に対してはもと
より、非鉄金属系素材に対してもその白錆や糸錆を強力
に防止するなど、優れた防錆力を発揮し、それに伴って
素材に対する塗膜の密着性も高め得るのである。
That is, the rust-preventive pigment composition of the present invention comprises a condensed phosphate or phosphoric acid-based layered compound which is poorly soluble in water and a magnesium compound. None of the constituents contain hexavalent chromium or lead, and it is pollution-free, and strongly prevents white rust and thread rust not only for iron-based materials but also for non-ferrous metal-based materials. In addition, it exhibits excellent rust preventive power, and the adhesion of the coating film to the material can be enhanced accordingly.

【0012】そして、上記本発明の防錆顔料組成物は、
従来からの溶剤系塗料に対してはもちろんのこと、最近
の環境問題との関連で注目されている水系塗料(水溶性
樹脂系,ディスパージョン系,エマルジョン系など)
や、粉体塗料に対しても適用可能である。
The rust preventive pigment composition of the present invention is
Not only conventional solvent-based paints, but also water-based paints (water-soluble resin-based, dispersion-based, emulsion-based, etc.) that have been attracting attention in relation to recent environmental problems
It is also applicable to powder coatings.

【0013】本発明の防錆顔料組成物は、非鉄金属系素
材に対しても優れた防錆力を有することが、従来の無公
害系の防錆顔料組成物と異なるところであるが、その非
鉄金属系素材とは、亜鉛、アルミニウム、錫、ニッケ
ル、銅、それらの金属を主材とする合金、さらには、鉄
素地にそれらの非鉄金属をメッキしたもの、あるいは、
非鉄金属系素材にパーカライジング処理に代表されるリ
ン酸塩系の被膜を施したものなどをいう。
The rust preventive pigment composition of the present invention has excellent rust preventive power even for non-ferrous metal materials, which is different from the conventional pollution-free rust preventive pigment composition. Metal-based materials include zinc, aluminum, tin, nickel, copper, alloys containing these metals as the main materials, and iron-based materials plated with these non-ferrous metals, or
It refers to a non-ferrous metal-based material coated with a phosphate-based coating typified by Parkerizing treatment.

【0014】つぎに、本発明の防錆顔料組成物を構成す
る各成分、その役割、使用量などについて詳しく説明す
る。
Next, each component constituting the rust preventive pigment composition of the present invention, its role, and the amount used will be described in detail.

【0015】本発明で用いる水に難溶性の縮合リン酸塩
としては、防錆顔料として使用できるものであれば、特
に制限はないが、その溶解度は、通常、P2 5 として
10g/リットル水以下であるものが好ましい。
The water-insoluble condensed phosphate used in the present invention is not particularly limited as long as it can be used as a rust preventive pigment, but its solubility is usually 10 g / liter as P 2 O 5. It is preferably water or less.

【0016】具体的には、上記の水に難溶性の縮合リン
酸塩として、たとえば、ピロリン酸アルミニウム、ピロ
リン酸カルシウム、ピロリン酸錫、ピロリン酸セリウ
ム、ピロリン酸銅、ピロリン酸鉄、ピロリン酸チタン、
ピロリン酸マグネシウム,ピロリン酸マンガンなどのピ
ロリン酸塩、トリポリリン酸アルミニウム、トリポリリ
ン酸鉄などのトリポリリン酸塩、メタリン酸アルミニウ
ム、メタリン酸鉄、メタリン酸カルシウム、メタリン酸
錫、メタリン酸セリウム、メタリン酸マンガン、メタリ
ン酸モリブデン、メタリン酸銀などのメタリン酸塩など
があげられるが、特にトリポリリン酸二水素アルミニウ
ムやメタリン酸アルミニウムが防錆力が大きく好まし
い。
Specifically, as the above-mentioned sparingly water-soluble condensed phosphate, for example, aluminum pyrophosphate, calcium pyrophosphate, tin pyrophosphate, cerium pyrophosphate, copper pyrophosphate, iron pyrophosphate, titanium pyrophosphate,
Pyrophosphates such as magnesium pyrophosphate and manganese pyrophosphate, tripolyphosphates such as aluminum tripolyphosphate, iron tripolyphosphate, aluminum metaphosphate, iron metaphosphate, calcium metaphosphate, tin metaphosphate, cerium metaphosphate, manganese metaphosphate, metaphosphate Examples thereof include molybdic acid salts and metaphosphates such as silver metaphosphate, but aluminum dihydrogen tripolyphosphate and aluminum metaphosphate are particularly preferable because of their large rust-preventive power.

【0017】一方、水に難溶性のリン酸系層状化合物と
しては、4価金属の層状リン酸塩のうち、M(HP
4 2 ・XH2 O〔MはCe、Ti、Zr、Snなど
の4価の金属であり、Xは0〜2である〕で示される酸
性塩が用いられ、これらは、二次元的な層状構造を有す
ることが知られている。
On the other hand, as the phosphoric acid-based layered compound which is hardly soluble in water, M (HP
O 4 ) 2 · XH 2 O [M is a tetravalent metal such as Ce, Ti, Zr, Sn and X is 0 to 2], and these are two-dimensional. It is known to have a simple layered structure.

【0018】上記リン酸系層状化合物の具体例として
は、たとえば層状リン酸セリウム、層状リン酸チタン、
層状リン酸ジルコニウム、層状リン酸錫などがあげられ
るが、特に層状リン酸セリウム、層状リン酸チタン、層
状リン酸ジルコニウムなどが好ましい。
Specific examples of the phosphoric acid-based layered compound include layered cerium phosphate, layered titanium phosphate,
Examples thereof include layered zirconium phosphate and layered tin phosphate, and layered cerium phosphate, layered titanium phosphate and layered zirconium phosphate are particularly preferable.

【0019】上記の水に難溶性の縮合リン酸塩またはリ
ン酸系層状化合物は、本発明の防錆顔料組成物において
防錆力を発揮する主体となるものであるが、これらは、
固体酸の一種であって、pHが1〜3と低く、これらを
配合して塗料を調製すると、塗料が酸性側になり、塗料
の粘度が上昇してゲル化しやすくなり、塗料の安定性を
損なうおそれがあると共に、これらだけでは非鉄金属系
素材に対して充分な防錆力を発揮できない。
The above-mentioned sparingly water-soluble condensed phosphate or phosphoric acid-based layered compound is the main component that exerts the rust preventive power in the rust preventive pigment composition of the present invention.
It is a kind of solid acid, and its pH is as low as 1 to 3, and when these are blended to prepare a paint, the paint becomes acidic, the viscosity of the paint increases and gelation easily occurs, and the stability of the paint is improved. There is a risk that they will be damaged, and these alone will not be able to exert sufficient rust preventive power against non-ferrous metal materials.

【0020】そこで、本発明では、この水に難溶性の縮
合リン酸塩またはリン酸系層状化合物に、マグネシウム
化合物を併用することによって、上記縮合リン酸塩また
はリン酸系層状化合物の酸性に基づくトラブルを解消す
ると共に、非鉄金属系素材に対しての防錆力を向上させ
るのである。
Therefore, in the present invention, by using a magnesium compound in combination with the sparingly water-soluble condensed phosphate or phosphoric acid layered compound, the acidity of the condensed phosphate or phosphoric acid layered compound can be improved. In addition to eliminating troubles, it also improves rustproofing ability against non-ferrous metal materials.

【0021】上記マグネシウム化合物としては、たとえ
ば酸化マグネシウム、含水酸化マグネシウム、炭酸マグ
ネシウム、塩基性炭酸マグネシウム、リン酸マグネシウ
ム、ホウ酸マグネシウム、メタホウ酸マグネシウム、ケ
イ酸マグネシウムなどの無機マグネシウム塩や、ステア
リン酸マグネシウム、スルホン酸マグネシウムなどの有
機マグネシウム塩を用いることができるが、特に酸化マ
グネシウム、含水酸化マグネシウム、炭酸マグネシウ
ム、ホウ酸マグネシウムなどを用いることが好ましい。
Examples of the above magnesium compound include inorganic magnesium salts such as magnesium oxide, hydrous magnesium oxide, magnesium carbonate, basic magnesium carbonate, magnesium phosphate, magnesium borate, magnesium metaborate and magnesium silicate, and magnesium stearate. Although an organic magnesium salt such as magnesium sulfonate can be used, it is particularly preferable to use magnesium oxide, hydrous magnesium oxide, magnesium carbonate, magnesium borate and the like.

【0022】本発明において、水に難溶性の縮合リン酸
塩またはリン酸系層状化合物とマグネシウム化合物との
併用割合としては、重量比で10/1〜10/10の範
囲が好ましい。
In the present invention, the combined ratio of the sparingly water-soluble condensed phosphate or phosphoric acid-based layered compound and the magnesium compound is preferably in the range of 10/1 to 10/10 by weight.

【0023】マグネシウム化合物の併用割合が上記範囲
より多くなると、水に難溶性の縮合リン酸塩またはリン
酸系層状化合物の減少により、それらに基づく防錆力を
充分に発揮することができなくなる。また、マグネシウ
ム化合物の併用割合が上記範囲より少なくなると、縮合
リン酸塩またはリン酸系層状化合物のpHを中性化する
作用が低下し、塗料の安定性を損うおそれがあると共
に、マグネシウム化合物の併用に基づいて発揮される非
鉄金属系素材に対する防錆力が低下する。
If the proportion of the magnesium compound used is more than the above range, the amount of the sparingly water-soluble condensed phosphate or phosphoric acid-based layered compound decreases, and the rust preventive power based on them cannot be sufficiently exerted. When the combined ratio of the magnesium compound is less than the above range, the action of neutralizing the pH of the condensed phosphate or the phosphoric acid-based layered compound decreases, and the stability of the coating composition may be impaired, and the magnesium compound The anti-corrosion ability against non-ferrous metal materials, which is exerted based on the combined use of the above, is reduced.

【0024】本発明において、水に難溶性の縮合リン酸
塩またはリン酸系層状化合物にマグネシウム化合物を併
用することによって非鉄金属系素材に対して優れた防錆
力を持つようになる理由は、現在のところ解明されてい
ないが、マグネシウム化合物が水に難溶性の縮合リン酸
塩またはリン酸系層状化合物中に混在することによって
非鉄金属系素材の白錆や糸錆の発生に何らかの抑制作用
を発揮するものと考えられる。
In the present invention, the reason why the non-ferrous metal-based material has an excellent anticorrosive power by using the magnesium compound together with the sparingly water-soluble condensed phosphate or phosphoric acid-based layered compound, Although it has not been clarified at present, by mixing magnesium compounds in the sparingly water-soluble condensed phosphate or phosphoric acid layered compound, it has some inhibitory effect on the occurrence of white rust and thread rust of non-ferrous metal materials. It is considered to be effective.

【0025】本発明の防錆顔料組成物は、水に難溶性の
縮合リン酸塩またはリン酸系層状化合物とマグネシウム
化合物とを併用したものであるが、防錆顔料組成物の調
製にあたり、両者の混合は、乾式混合、湿式混合のいず
れによっても行うことができる。特に、塗料化にあたっ
て防錆顔料組成物を安定性の悪い樹脂に分散させる必要
がある場合には、湿式混合法でこれらの成分をあらかじ
め湿式反応させておくことが好ましい。
The rust-preventive pigment composition of the present invention is a combination of a sparingly water-soluble condensed phosphate or phosphoric acid-based layered compound and a magnesium compound. The mixing can be performed by either dry mixing or wet mixing. In particular, when it is necessary to disperse the rust-preventive pigment composition in a resin having poor stability in forming a coating, it is preferable to previously wet-react these components by a wet mixing method.

【0026】湿式反応は、バッチ式、連続式のいずれで
も可能であり、反応において添加する各成分の混合順序
は、いずれを先に加えても構わない。湿式反応時の反応
温度は、室温から80℃までの範囲が適しており、反応
時間は通常30分〜3時間である。反応終了後は、反応
スラリ−を濾過、乾燥し、得られた乾燥物を粉砕するこ
とによって、目的とする防錆顔料組成物を得ることがで
きる。
The wet reaction may be carried out batchwise or continuously, and the components to be added in the reaction may be mixed first. The reaction temperature during the wet reaction is suitably in the range of room temperature to 80 ° C., and the reaction time is usually 30 minutes to 3 hours. After completion of the reaction, the reaction slurry is filtered and dried, and the obtained dried product is pulverized to obtain the desired rust preventive pigment composition.

【0027】本発明の防錆顔料組成物の塗料化にあた
り、塗料用樹脂としては特に制限されることなく各種の
ものを用いることができ、たとえば、ボイル油、油性ワ
ニス、フェノール樹脂、アミノ樹脂、エポキシ樹脂、ウ
レタン樹脂、ビニル樹脂、アクリル樹脂、フッソ樹脂、
シリコン樹脂、ポリエステル樹脂などの各種塗料用合成
樹脂、塩化ゴム、環化ゴムなどのゴム誘導体、その他繊
維素誘導体などを、単独で、または併用して使用するこ
とができる。
When the anticorrosive pigment composition of the present invention is used as a paint, various kinds of paint resins can be used without particular limitation. Examples thereof include boil oil, oily varnish, phenol resin, amino resin, and the like. Epoxy resin, urethane resin, vinyl resin, acrylic resin, fluorine resin,
Synthetic resins for various paints such as silicone resin and polyester resin, rubber derivatives such as chlorinated rubber and cyclized rubber, and other fibrin derivatives can be used alone or in combination.

【0028】また、本発明の防錆顔料組成物を塗料用樹
脂に分散させる場合、水に難溶性の縮合リン酸塩または
リン酸系層状化合物とマグネシウム化合物とをあらかじ
め混合することなく、それらを別々に塗料用の樹脂中に
添加して、樹脂中でそれらが混ざりあうようにしてもよ
い。
When the anticorrosive pigment composition of the present invention is dispersed in a resin for paint, the condensed phosphate or phosphoric acid-based layered compound which is poorly soluble in water and the magnesium compound are mixed in advance without mixing them. They may be separately added to the resin for paint so that they are mixed in the resin.

【0029】[0029]

【実施例】つぎに、実施例をあげて本発明をさらに説明
する。ただし、本発明はそれらの実施例のみに限定され
るものではない。なお、以後において、配合量などの各
種の量はいずれも重量基準によるものである。
EXAMPLES Next, the present invention will be further described with reference to examples. However, the present invention is not limited to only those examples. In addition, hereinafter, various amounts such as the compounding amount are based on the weight.

【0030】実施例1 トリポリリン酸二水素アルミニウム〔テイカ社製、K−
フレッシュ#100P(商品名)〕100gと酸化マグ
ネシウム〔協和化学工業社製、酸化マグネシウム T
(商品名)〕40gとを乾式で混合し、防錆顏料組成物
を得た。
Example 1 Aluminum dihydrogen tripolyphosphate [K-
100 g of fresh # 100P (trade name)] and magnesium oxide [manufactured by Kyowa Chemical Industry Co., Ltd., magnesium oxide T]
(Trade name)] 40 g was dry-mixed to obtain a rust preventive composition.

【0031】実施例2 実施例1で用いたものと同様のトリポリリン酸二水素ア
ルミニウム100gと炭酸マグネシウム100gとを乾
式で混合し、防錆顏料組成物を得た。
Example 2 100 g of aluminum dihydrogen tripolyphosphate and 100 g of magnesium carbonate similar to those used in Example 1 were dry mixed to obtain a rust preventive composition.

【0032】実施例3 実施例1で用いたものと同様のトリポリリン酸二水素ア
ルミニウム100gと含水酸化マグネシウム100gと
を、80℃の温水600g中に投入し、約1時間撹拌し
た。その後、脱水、乾燥、粉砕して、防錆顏料組成物を
得た。
Example 3 100 g of aluminum dihydrogen tripolyphosphate and 100 g of hydrous magnesium hydroxide similar to those used in Example 1 were put into 600 g of warm water at 80 ° C. and stirred for about 1 hour. Then, it was dehydrated, dried and pulverized to obtain a rust preventive composition.

【0033】実施例4 メタリン酸アルミニウム〔テイカ社製、K−ボンド♯9
0(商品名)〕100gと酸化マグネシウム40gとを
乾式で混合し、防錆顔料組成物を得た。
Example 4 Aluminum Metaphosphate [K-Bond # 9, manufactured by Teika Co., Ltd.
0 (trade name)] 100 g and magnesium oxide 40 g were dry mixed to obtain a rust preventive pigment composition.

【0034】実施例5 メタリン酸アルミニウム〔テイカ社製、K−ボンド♯9
0(商品名)〕100gとホウ酸マグネシウム80gと
を乾式で混合し、防錆顔料組成物を得た。
Example 5 Aluminum metaphosphate [K-bond # 9, manufactured by Teika Co., Ltd.
0 (trade name)] 100 g and magnesium borate 80 g were dry mixed to obtain a rust preventive pigment composition.

【0035】実施例6 市販の酸化セリウム(試薬特級99%CeO2 )19.
5gと、85%リン酸31.2g(P2 5 /CeO2
のモル比1.2)とを、磁製ルツボ中で撹拌混合し、得
られた混合物をルツボごと180℃に温度設定された電
気炉中に入れ、180℃に加熱した水蒸気を吹き込み、
水蒸気の存在下で酸化セリウムとリン酸とを180℃で
4時間反応させた。
Example 6 Commercially available cerium oxide (reagent grade 99% CeO 2 ) 19.
5g and 85% phosphoric acid 31.2g (P 2 O 5 / CeO 2
With a molar ratio of 1.2) in a porcelain crucible, and the resulting mixture is placed in an electric furnace set to a temperature of 180 ° C. together with the crucible, and steam heated to 180 ° C. is blown thereinto,
Cerium oxide and phosphoric acid were reacted at 180 ° C. for 4 hours in the presence of water vapor.

【0036】得られた反応生成物は淡黄色を呈してい
た。この反応生成物を水洗、脱水、乾燥した後、粉砕し
た。得られた粉砕物は、X線回折測定の結果、〔Ce
(HPO4 2 ・1.33H2 O〕で示される結晶性層
状リン酸セリウムであることが判明した。また、この結
晶性層状リン酸セリウムの層間距離を粉末X線回折測定
により測定したところ、15.9Åであった。
The obtained reaction product had a pale yellow color. The reaction product was washed with water, dehydrated, dried, and then pulverized. The obtained pulverized product was found to have [Ce
It (HPO 4) is a crystalline layered cerium phosphate represented 2 · 1.33H In 2 O] was found. The interlayer distance of the crystalline layered cerium phosphate was measured by powder X-ray diffractometry and found to be 15.9Å.

【0037】ついで、上記のようにして得られた結晶性
層状リン酸セリウムの粉砕物100gと酸化マグネシウ
ム60gとを乾式で混合して、防錆顏料組成物を得た。
Then, 100 g of the pulverized crystalline layered cerium phosphate obtained as described above and 60 g of magnesium oxide were dry-mixed to obtain a rust preventive composition.

【0038】実施例7 水酸化チタン〔Ti(OH)4 〕11.6gと、85%
リン酸34.6g(P2 5 /TiO2 のモル比1.
5)とを、実施例6と同様に磁製ルツボ中で撹拌混合
し、得られた混合物をルツボごと210℃に温度設定さ
れた電気炉中に入れ、210℃に加熱した水蒸気を吹き
込み、水蒸気の存在下で水酸化チタンとリン酸とを21
0℃で5時間反応させた。
Example 7 Titanium hydroxide [Ti (OH) 4 ] 11.6 g and 85%
Phosphoric acid 34.6 g (P 2 O 5 / TiO 2 molar ratio 1.
5) and 5) were stirred and mixed in a porcelain crucible in the same manner as in Example 6, and the obtained mixture was placed in an electric furnace whose temperature was set to 210 ° C. together with the crucible, and steam heated to 210 ° C. was blown in to steam. Titanium hydroxide and phosphoric acid in the presence of
The reaction was carried out at 0 ° C for 5 hours.

【0039】得られた反応生成物は白色を呈していた。
この反応生成物を水洗、脱水、乾燥した後、粉砕した。
得られた粉砕物は、X線回折測定の結果、〔Ti(HP
42 ・2H2 O〕で示される結晶性層状リン酸チタ
ンであることが判明した。また、この結晶性層状リン酸
チタンの層間距離を粉末X線回折測定により測定したと
ころ、11.6Åであった。
The obtained reaction product was white in color.
The reaction product was washed with water, dehydrated, dried, and then pulverized.
The obtained pulverized product was analyzed by X-ray diffraction measurement, and [Ti (HP
It O 4) is a crystalline layered titanium phosphate represented by 2 · 2H 2 O] was found. The interlayer distance of this crystalline layered titanium phosphate was measured by powder X-ray diffraction measurement and found to be 11.6Å.

【0040】ついで、上記のようにして得られた結晶性
層状リン酸チタンの粉砕物100gと酸化マグネシウム
40gとを乾式で混合して、防錆顏料組成物を得た。
Then, 100 g of the pulverized crystalline layered titanium phosphate obtained as described above and 40 g of magnesium oxide were dry-mixed to obtain a rust preventive composition.

【0041】実施例8 水溶性のジルコニウム塩であるZrOCl2 23.5g
を、純水500mlに溶解し、その中に85%リン酸4
6.1g(P2 5 /ZrO2 のモル比1.5)を撹拌
しながら徐々に滴下した。その結果、白色のゲル状沈殿
が得られたので、これを遠心分離した後、85%リン酸
を加え、混合した後、ルツボごと190℃に温度設定さ
れた電気炉中に入れ、190℃に加熱した水蒸気を吹き
込み、水蒸気の存在下で190℃で4時間反応させた。
Example 8 23.5 g of ZrOCl 2 which is a water-soluble zirconium salt
Is dissolved in 500 ml of pure water, and 85% phosphoric acid 4 is added to the solution.
6.1 g (P 2 O 5 / ZrO 2 molar ratio of 1.5) was gradually added dropwise with stirring. As a result, a white gel-like precipitate was obtained. After centrifuging this, 85% phosphoric acid was added and mixed, and then the whole crucible was placed in an electric furnace set to 190 ° C. to 190 ° C. Heated steam was blown in, and the reaction was carried out at 190 ° C. for 4 hours in the presence of steam.

【0042】得られた反応生成物は白色を呈していた。
この反応生成物を水洗、脱水、乾燥した後、粉砕した。
得られた粉砕物は、X線回折測定の結果、〔Zr(HP
42 ・2H2 O〕で示される結晶性層状リン酸ジル
コニウムであることが判明した。また、この結晶性層状
リン酸ジルコニウムの層間距離を粉末X線回折測定によ
り測定したところ、12.2Åであった。
The reaction product obtained was white in color.
The reaction product was washed with water, dehydrated, dried, and then pulverized.
The obtained pulverized product was analyzed by X-ray diffraction and found to have [Zr (HP
It O 4) is a crystalline layered zirconium phosphate represented by 2 · 2H 2 O] was found. The interlayer distance of this crystalline layered zirconium phosphate was measured by powder X-ray diffraction measurement and found to be 12.2Å.

【0043】ついで、上記のようにして得られた結晶性
層状リン酸ジルコニウムの粉砕物100gと炭酸マグネ
シウム80gとを60℃の温水600g中に投入し、約
1時間撹拌した。その後、脱水、乾燥、粉砕して、防錆
顏料組成物を得た。
Next, 100 g of the pulverized crystalline layered zirconium phosphate obtained as described above and 80 g of magnesium carbonate were put into 600 g of warm water at 60 ° C. and stirred for about 1 hour. Then, it was dehydrated, dried and pulverized to obtain a rust preventive composition.

【0044】つぎに、上記実施例1〜8の防錆顔料組成
物を用いて、それぞれ焼付型エポキシ樹脂系防錆塗料を
調製し、塗膜形成後、塩水噴霧試験を行い、その防錆効
果を調べた。その結果を試験例1において示す。また、
比較対照のため、防錆顔料としてリン酸亜鉛、ストロン
チウムクロメート、モリブデン酸亜鉛、亜鉛処理した縮
合リン酸アルミニウム、および酸化マグネシウムを用い
て、それぞれ焼付型エポキシ樹脂系防錆塗料を調製し、
同様の試験を行った。
Next, using the rust preventive pigment compositions of Examples 1 to 8 above, baking type epoxy resin rust preventive paints were prepared, respectively, and after forming a coating film, a salt spray test was conducted to obtain the rust preventive effect. I checked. The results are shown in Test Example 1. Also,
For comparison and comparison, zinc phosphate, strontium chromate, zinc molybdate, zinc-treated condensed aluminum phosphate, and magnesium oxide as rust preventive pigments were used to prepare baking type epoxy resin-based rust preventive paints,
A similar test was conducted.

【0045】また、実施例1〜8の防錆顔料組成物を用
いて、それぞれ焼付型ポリエステル樹脂系防錆塗料を調
製し、塗膜形成後、塩水噴霧試験を行い、その防錆効果
を調べた。その結果を試験例2において示す。また、試
験例2においても、比較対照のため、防錆顔料としてリ
ン酸亜鉛、ストロンチウムクロメート、モリブデン酸亜
鉛、亜鉛処理した縮合リン酸アルミニウム、および酸化
マグネシウムを用いて、それぞれ焼付型ポリエステル樹
脂系防錆塗料を調製し、同様の試験を行った。
Baking type polyester resin type anticorrosive paints were prepared using the anticorrosive pigment compositions of Examples 1 to 8, and after forming a coating film, a salt spray test was conducted to examine the anticorrosion effect. It was The results are shown in Test Example 2. Further, in Test Example 2 as well, for comparison and comparison, zinc phosphate, strontium chromate, zinc molybdate, zinc-treated condensed aluminum phosphate, and magnesium oxide were used as anticorrosion pigments, respectively, and baked type polyester resin type A rust paint was prepared and the same test was conducted.

【0046】さらに、実施例1〜8の防錆顔料組成物を
用いて、それぞれ常乾型エポキシ樹脂系防錆塗料を調製
し、塗膜形成後、塩水噴霧試験を行い、その防錆効果を
調べた。その結果を試験例3において示す。また、比較
対照のため、この試験例3においても、防錆顔料として
リン酸亜鉛、ストロンチウムクロメート、モリブデン酸
亜鉛、亜鉛処理した縮合リン酸アルミニウム、および酸
化マグネシウムを用いて、それぞれ常乾型エポキシ樹脂
系防錆塗料を調製し、同様の試験を行った。
Further, using the anticorrosive pigment compositions of Examples 1 to 8, a normal dry type epoxy resin anticorrosive paint was prepared, and after forming a coating film, a salt spray test was conducted to show its anticorrosive effect. Examined. The results are shown in Test Example 3. Also, for comparison, in Test Example 3, zinc phosphate, strontium chromate, zinc molybdate, zinc-treated condensed aluminum phosphate, and magnesium oxide were used as anticorrosion pigments, and each of them was a normally dry epoxy resin. A system anticorrosive paint was prepared and the same test was conducted.

【0047】試験例1 表1に示す配合の焼付型エポキシ樹脂系防錆塗料を調製
し、塗膜形成後、塩水噴霧試験を行い、その防錆効果を
調べた。
Test Example 1 A baking type epoxy resin-based anticorrosive paint having the composition shown in Table 1 was prepared, and after forming a coating film, a salt spray test was conducted to examine its anticorrosion effect.

【0048】1−1 防錆塗料の調製 表1に示す配合で13種類の焼付型エポキシ樹脂系防錆
塗料のプライマー組成物を調製した。
1-1 Preparation of Anticorrosion Paint With the formulation shown in Table 1, 13 kinds of baking type epoxy resin-based antirust paint primer compositions were prepared.

【0049】[0049]

【表1】 [Table 1]

【0050】※1 防錆顔料の種類 1:実施例1の防錆顔料組成物 2:実施例2の防錆顔料組成物 3:実施例3の防錆顔料組成物 4:実施例4の防錆顔料組成物 5:実施例5の防錆顔料組成物 6:実施例6の防錆顔料組成物 7:実施例7の防錆顔料組成物 8:実施例8の防錆顔料組成物 9:リン酸亜鉛 10:ストロンチウムクロメート 11:モリブデン酸亜鉛 12:K−ホワイト#84(商品名、テイカ社製の亜鉛
処理した縮合リン酸アルミニウムからなる防錆顔料) 13:酸化マグネシウム ※2 商品名、油化シェルエポキシ社製のエポキシ樹脂 ※3 商品名、大日本インキ化学工業社製の固形分62
%のブチル化尿素樹脂液
* 1 Types of antirust pigments 1: Antirust pigment composition of Example 1 2: Antirust pigment composition of Example 2 3: Antirust pigment composition of Example 3 4: Antirust of Example 4 Rust pigment composition 5: Antirust pigment composition of Example 5 6: Antirust pigment composition of Example 7 7: Antirust pigment composition of Example 7 8: Antirust pigment composition of Example 8 9: Zinc Phosphate 10: Strontium Chromate 11: Zinc Molybdate 12: K-White # 84 (trade name, rust preventive pigment made of zinc treated condensed aluminum phosphate manufactured by Teika) 13: Magnesium oxide * 2 Trade name, oil Epoxy resin manufactured by Chemical Shell Epoxy Co., Ltd. * 3 Product name, solid content 62 manufactured by Dainippon Ink and Chemicals, Inc.
% Butylated Urea Resin Solution

【0051】また、上塗り塗料(トップコート)には、
関西ペイント社製のフッカロン塗料(商品名)を使用し
た。
The top coating composition (top coat) is
Fukkaron paint (trade name) manufactured by Kansai Paint Co., Ltd. was used.

【0052】1−2 塗装および塗装条件 上記13種類の焼付型エポキシ樹脂系防錆塗料をそれぞ
れ下記の塗装条件で被塗板上に塗装し、下記条件の温度
で焼き付けて塗膜を形成した。
1-2 Coating and Coating Conditions Each of the above 13 types of baking type epoxy resin-based anticorrosive paints was coated on a plate to be coated under the following coating conditions, and baked at a temperature of the following conditions to form a coating film.

【0053】塗 装: バーコーター塗装 被塗板: 溶融亜鉛メッキ鋼板 Bt#37処理板(日
本テストパネル工業社製) 膜 厚: プライマー 9±1 g/m2 トップコート 36±1 g/m2 焼付け: プライマー MT(塗板温度) 18
0℃−35秒 トップコート MT(塗板温度) 250℃−50
Coating: Bar coater coating Coating plate: Hot dip galvanized steel plate Bt # 37 treated plate (manufactured by Japan Test Panel Industry Co., Ltd.) Film thickness: Primer 9 ± 1 g / m 2 Top coat 36 ± 1 g / m 2 Baking : Primer MT (Coating plate temperature) 18
0 ° C-35 seconds Topcoat MT (Coating plate temperature) 250 ° C-50
Second

【0054】1−3 塩水噴霧試験 上記のように被塗板上に塗膜を形成することによって作
製した試験板に被塗板に達するカットを入れ、機内温度
を35℃に保った塩水噴霧機内に静置して、5%塩化ナ
トリウム水溶液を1kg/cm2 で1,000時間塗膜
に噴霧し、カット部からの試験板の白錆の発生および塗
膜のふくれを観察した。
1-3 Salt Spray Test A test plate prepared by forming a coating film on the plate to be coated as described above was cut into the plate to reach the plate to be coated, and then statically placed in a salt water sprayer in which the in-machine temperature was kept at 35 ° C. After standing, a 5% aqueous sodium chloride solution was sprayed on the coating film at 1 kg / cm 2 for 1,000 hours, and the occurrence of white rust on the test plate from the cut portion and the swelling of the coating film were observed.

【0055】1−4 試験結果 上記塩水噴霧試験の結果を、表2に防錆顔料の種類ごと
に示す。
1-4 Test Results The results of the salt spray test are shown in Table 2 for each type of rust preventive pigment.

【0056】防錆効果は、試験板の白錆発生防止効果お
よび塗膜のふくれ(膨れ)発生防止効果で評価するが、
それらの評価基準は次の通りである。なお、白錆発生防
止効果の評価基準はASTM D610−68(197
0)に準拠し、ふくれ発生防止効果の評価基準はAST
M D714−59(1965)に準拠している。した
がって、下記の評価基準からも明らかなように、白錆発
生防止効果、ふくれ発生防止効果とも、評価値が高いほ
ど効果が優れている。
The rust-preventing effect is evaluated by the effect of preventing white rust on the test plate and the effect of preventing swelling (swelling) of the coating film.
The evaluation criteria are as follows. The evaluation criteria for the white rust prevention effect are ASTM D610-68 (197).
0), and the evaluation standard for the blistering prevention effect is AST
According to MD 714-59 (1965). Therefore, as is clear from the following evaluation criteria, the higher the evaluation value is, the better the white rust occurrence preventing effect and the blistering occurrence preventing effect are.

【0057】白錆発生防止効果の評価基準 5: 白錆発生面積 0.1%未満 4: 白錆発生面積 0.1%以上〜1%未満 3: 白錆発生面積 1%以上〜10%未満 2: 白錆発生面積 10%以上〜33%未満 1: 白錆発生面積 33%以上 Evaluation Criteria for Preventing White Rust Generation 5: White rust occurrence area less than 0.1% 4: White rust occurrence area 0.1% to less than 1% 3: White rust occurrence area 1% to less than 10% 2: White rust occurrence area 10% or more and less than 33% 1: White rust occurrence area 33% or more

【0058】ふくれ発生防止効果の評価基準 5: 8F以下 4: 8M、6F 3: 8MD、6M、4F 2: 8D、6MD、4M、2F 1: 6D、4MD以上、2M以上 Evaluation criteria for blistering prevention effect 5: 8F or less 4: 8M, 6F 3: 8MD, 6M, 4F 2: 8D, 6MD, 4M, 2F 1: 6D, 4MD or more, 2M or more

【0059】[0059]

【表2】 [Table 2]

【0060】表2に示すように、実施例1〜8の防錆顔
料組成物は、白錆、ふくれのいずれに対しても防錆効果
の評価値が高く、従来の無公害防錆顔料であるリン酸亜
鉛やモリブデン酸亜鉛、酸化マグネシウムなどに対して
はもとより、クロム系顔料であるストロンチウムクロメ
ートに比べても、防錆効果が優れていた。
As shown in Table 2, the anticorrosive pigment compositions of Examples 1 to 8 have a high evaluation value of the anticorrosive effect against both white rust and blisters, and are the same as conventional pollution-free anticorrosive pigments. Not only for zinc phosphate, zinc molybdate, magnesium oxide, etc., but also for the rust preventive effect compared to the strontium chromate chromium-based pigment.

【0061】試験例2 表3に示す配合の焼付型ポリエステル樹脂系防錆塗料を
調製し、塗膜形成後、塩水噴霧試験を行い、その防錆効
果を調べた。
Test Example 2 A baking type polyester resin-based anticorrosive paint having the composition shown in Table 3 was prepared, and after forming a coating film, a salt spray test was conducted to examine its anticorrosion effect.

【0062】2−1 防錆塗料の調製 表3に示す配合で13種類の焼付型ポリエステル樹脂系
防錆塗料のプライマー組成物を調製した。
2-1 Preparation of Anticorrosion Coating 13 types of primer compositions for baking type polyester resin anticorrosion coating were prepared with the formulations shown in Table 3.

【0063】[0063]

【表3】 [Table 3]

【0064】※4 防錆顔料の種類 1:実施例1の防錆顔料組成物 2:実施例2の防錆顔料組成物 3:実施例3の防錆顔料組成物 4:実施例4の防錆顔料組成物 5:実施例5の防錆顔料組成物 6:実施例6の防錆顔料組成物 7:実施例7の防錆顔料組成物 8:実施例8の防錆顔料組成物 9:リン酸亜鉛 10:ストロンチウムクロメート 11:モリブデン酸亜鉛 12:K−ホワイト#84(商品名、テイカ社製の亜鉛
処理した縮合リン酸アルミニウムからなる防錆顔料) 13:酸化マグネシウム ※5 商品名、大日本インキ化学工業社製の固形分60
%のポリエステル樹脂液 ※6 商品名、大日本インキ化学工業社製の固形分60
%のブチル化メラミン樹脂液 ※7 商品名、エクソン化学社製の芳香族系溶剤
* 4 Types of antirust pigments 1: Antirust pigment composition of Example 1 2: Antirust pigment composition of Example 2 3: Antirust pigment composition of Example 3 4: Antirust pigment of Example 4 Rust pigment composition 5: Antirust pigment composition of Example 5 6: Antirust pigment composition of Example 7 7: Antirust pigment composition of Example 7 8: Antirust pigment composition of Example 8 9: Zinc Phosphate 10: Strontium Chromate 11: Zinc Molybdate 12: K-White # 84 (trade name, rust preventive pigment made of zinc treated condensed aluminum phosphate manufactured by Teika) 13: Magnesium oxide * 5 Trade name, large 60 solids manufactured by Nippon Ink Chemical Co., Ltd.
% Polyester resin liquid * 6 Solid name 60 manufactured by Dainippon Ink and Chemicals, Inc.
% Butylated melamine resin liquid * 7 Aromatic solvent manufactured by Exxon Chemical Co., Ltd.

【0065】また、上塗り塗料(トップコート)には、
関西ペイント社製のフッカロン塗料(商品名)を使用し
た。
In addition, for the top coating (top coat),
Fukkaron paint (trade name) manufactured by Kansai Paint Co., Ltd. was used.

【0066】2−2 塗装および塗装条件 上記13種類の焼付型ポリエステル樹脂系防錆塗料をそ
れぞれ下記の塗装条件で被塗板上に塗装し、下記条件の
温度で焼き付けて塗膜を形成した。
2-2 Coating and Coating Conditions The above 13 kinds of baking type polyester resin-based anticorrosive paints were coated on the coated plate under the following coating conditions and baked at the temperature of the following conditions to form a coating film.

【0067】塗 装: バーコーター塗装 被塗板: 溶融亜鉛メッキ鋼板 Bt#37処理板(日
本テストパネル工業社製) 膜 厚: プライマー 10±1 g/m2 トップコート 28±1 g/m2 焼付け: プライマー MT(塗板温度) 20
5℃−50秒 トップコート MT(塗板温度) 225℃−50
Coating: Bar coater coating Coating plate: Hot-dip galvanized steel plate Bt # 37 treated plate (manufactured by Japan Test Panel Industry Co., Ltd.) Film thickness: Primer 10 ± 1 g / m 2 Top coat 28 ± 1 g / m 2 Baking : Primer MT (Coating plate temperature) 20
5 ° C-50 seconds Topcoat MT (coated plate temperature) 225 ° C-50
Second

【0068】2−3 塩水噴霧試験 上記のように被塗板上に塗膜を形成することによって作
製した試験板に被塗板に達するカットを入れ、機内温度
を35℃に保った塩水噴霧機内に静置して、5%塩化ナ
トリウム水溶液を1kg/cm2 で400時間塗膜に噴
霧し、カット部からの試験板の白錆の発生および塗膜の
ふくれを観察した。
2-3 Salt Water Spray Test A test plate prepared by forming a coating film on a plate to be coated as described above was cut into a plate to reach the plate to be coated, and statically placed in a salt water sprayer in which the in-machine temperature was kept at 35 ° C. Then, a 5% aqueous sodium chloride solution was sprayed onto the coating film at 1 kg / cm 2 for 400 hours, and the occurrence of white rust on the test plate from the cut portion and the swelling of the coating film were observed.

【0069】2−4 試験結果 上記塩水噴霧試験の結果を表4に防錆顔料の種類ごとに
示す。防錆効果の評価基準は試験例1の場合と同様であ
る。
2-4 Test Results The results of the salt spray test are shown in Table 4 for each type of rust preventive pigment. The evaluation criteria for the rust preventive effect are the same as in Test Example 1.

【0070】[0070]

【表4】 [Table 4]

【0071】表4に示すように、実施例1〜8の防錆顔
料組成物は、焼付型ポリエスステ樹脂系防錆塗料にした
場合にも、白錆、ふくれのいずれに対しても防錆効果の
評価値が高く、従来の無公害防錆顔料であるリン酸亜鉛
やモリブデン酸亜鉛、酸化マグネシウムに対してはもと
より、クロム系顔料であるストロンチウムクロメートに
比べても防錆効果が優れていた。
As shown in Table 4, the anticorrosive pigment compositions of Examples 1 to 8 have an anticorrosive effect against both white rust and blistering even when the baking type polyester ester resin anticorrosive paint is used. The evaluation value was high, and the rust-preventing effect was superior not only to the conventional pollution-free rust preventive pigments such as zinc phosphate, zinc molybdate and magnesium oxide, but also to the chromium-based pigment strontium chromate.

【0072】試験例3 表5に示す配合の常乾型エポキシ樹脂系防錆塗料を調製
し、塗膜形成後、糸錆発生試験を行い、その糸錆発生に
対する防錆効果を調べた。
Test Example 3 An ordinary dry type epoxy resin-based anticorrosive paint having the composition shown in Table 5 was prepared, and after forming a coating film, a thread rust generation test was conducted to examine the anticorrosion effect against the occurrence of thread rust.

【0073】3−1 防錆塗料の調製 表5に示す配合で13種類の常乾型エポキシ樹脂系防錆
塗料のプライマー組成物を調製した。
3-1 Preparation of Anticorrosion Paint 13 types of primer compositions of normally dry type epoxy resin-based anticorrosion paint were prepared with the formulations shown in Table 5.

【0074】[0074]

【表5】 [Table 5]

【0075】※8 防錆顔料の種類 1:実施例1の防錆顔料組成物 2:実施例2の防錆顔料組成物 3:実施例3の防錆顔料組成物 4:実施例4の防錆顔料組成物 5:実施例5の防錆顔料組成物 6:実施例6の防錆顔料組成物 7:実施例7の防錆顔料組成物 8:実施例8の防錆顔料組成物 9:リン酸亜鉛 10:ストロンチウムクロメート 11:モリブデン酸亜鉛 12:K−ホワイト#84(商品名、テイカ社製の亜鉛
処理した縮合リン酸アルミニウムからなる防錆顔料) 13:酸化マグネシウム ※9 商品名、油化シェルエポキシ社製のエポキシ樹脂
をキシレンとイソプロパノールとの混合溶媒に溶解させ
た固形分70%の樹脂液 ※10 商品名、ジェネラルミル社製の固形分60%の
ポリアミド樹脂液 ※11 キシレン/ブタノ−ル/ブチルセロソルブ/メ
チルエチルケトン=6/2/1/1(重量比)
* 8 Types of antirust pigments 1: Antirust pigment composition of Example 1 2: Antirust pigment composition of Example 2 3: Antirust pigment composition of Example 3 4: Antirust pigment of Example 4 Rust pigment composition 5: Antirust pigment composition of Example 5 6: Antirust pigment composition of Example 7 7: Antirust pigment composition of Example 7 8: Antirust pigment composition of Example 8 9: Zinc phosphate 10: Strontium chromate 11: Zinc molybdate 12: K-white # 84 (trade name, anti-corrosion pigment made of zinc treated condensed aluminum phosphate manufactured by Teika) 13: Magnesium oxide * 9 Trade name, oil Resin solution with a solid content of 70% obtained by dissolving an epoxy resin manufactured by Chemical Shell Epoxy Co., Ltd. in a mixed solvent of xylene and isopropanol * 10 Polyamide resin liquid with a solid content of 60% manufactured by General Mill Co., Ltd. * 11 Xylene / Butano -Le / Chiruserosorubu / methyl ethyl ketone = 6/2/1/1 (weight ratio)

【0076】3−2 塗装および塗装条件 上記13種類の常乾型エポキシ樹脂系防錆塗料をそれぞ
れ下記の塗装条件で被塗板上に塗装し、室温で1週間乾
燥して塗膜を形成した。
3-2 Coating and Coating Conditions The above 13 kinds of normally dry type epoxy resin-based anticorrosive coatings were coated on the coated plate under the following coating conditions and dried at room temperature for 1 week to form a coating film.

【0077】塗 装: バーコーター塗装 被塗板: 研磨したアルミニウム板 6063S(日本
テストパネル工業社製) 膜 厚: 20±1μm
Coating: Bar coater coating Plate to be coated: Polished aluminum plate 6063S (manufactured by Japan Test Panel Industry Co., Ltd.) Film thickness: 20 ± 1 μm

【0078】3−3 糸錆発生試験 上記のように被塗板上に塗膜を形成することによって作
製した試験板に被塗板に達するカットを入れ、塩水噴霧
試験を24時間行なった後、40℃−85%に保った恒
温恒湿機内に入れ、経時的にカット部からの糸錆の発生
および進行の状態を4週間にわたって観察することによ
り評価した。
3-3 Thread Rust Generation Test A test plate prepared by forming a coating film on a plate to be coated as described above was cut to reach the plate to be coated, and a salt spray test was conducted for 24 hours, followed by 40 ° C. It was evaluated by immersing it in a thermo-hygrostat kept at −85% and observing the generation and progress of thread rust from the cut portion over time for 4 weeks.

【0079】3−4 試験結果 上記糸錆発生試験の結果を表6に防錆顔料の種類ごとに
示す。
3-4 Test Results The results of the thread rust generation test are shown in Table 6 for each type of rust preventive pigment.

【0080】防錆効果は、試験板の糸錆発生防止効果で
評価するが、それらの評価基準は以下の通りである。な
お、下記評価基準からも明らかなように、糸錆発生防止
効果は、評価値が高いほど効果が優れている。
The rust prevention effect is evaluated by the effect of preventing thread rust from occurring on the test plate, and the evaluation criteria are as follows. As is clear from the evaluation criteria below, the higher the evaluation value, the better the effect of preventing the occurrence of thread rust.

【0081】糸錆発生防止効果の評価基準 5: 糸錆発生長さ 2mm未満 4: 糸錆発生長さ 2mm以上〜4mm未満 3: 糸錆発生長さ 4mm以上〜6mm未満 2: 糸錆発生長さ 6mm以上〜10mm未満 1: 糸錆発生長さ 10mm以上 Evaluation Criteria for Preventing Thread Rust Generation 5: Thread Rust Generation Length Less Than 2 mm 4: Thread Rust Generation Length 2 mm to Less than 4 mm 3: Thread Rust Generation Length 4 mm to Less than 6 mm 2: Thread Rust Generation Length 6 mm or more and less than 10 mm 1: Thread rust occurrence length 10 mm or more

【0082】[0082]

【表6】 [Table 6]

【0083】表6に示すように、実施例1〜8の防錆顔
料組成物は、糸錆発生防止効果の評価値が高く、糸錆に
対する防錆効果に関しても、従来の無公害防錆顔料であ
るリン酸亜鉛やモリブデン酸亜鉛、酸化マグネシウムな
どに対してはもとより、クロム系顔料であるストロンチ
ウムクロメートに比べても、防錆効果が優れていた。
As shown in Table 6, the rust preventive pigment compositions of Examples 1 to 8 have a high evaluation value of the effect of preventing thread rust generation, and the rust preventive effect against thread rust is also high. In addition to zinc phosphate, zinc molybdate, magnesium oxide, etc., the rust-preventing effect was superior to that of strontium chromate, which is a chromium-based pigment.

【0084】[0084]

【発明の効果】以上説明したように、本発明の防錆顔料
組成物は、無公害で、かつ非鉄金属系素材に対する防錆
効果が優れており、また1,000時間にわたる塩水噴
霧試験や、4週間にわたる糸錆発生試験にも耐え、防錆
効果の持続性も優れていた。
As described above, the rust-preventive pigment composition of the present invention is non-polluting and has an excellent rust-preventing effect on non-ferrous metal materials, and a salt spray test for 1,000 hours or It survived the thread rust generation test for 4 weeks and was excellent in the durability of the rust preventive effect.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 水に難溶性の縮合リン酸塩またはリン酸
系層状化合物と、マグネシウム化合物とからなることを
特徴とする防錆顔料組成物。
1. A rust preventive pigment composition comprising a condensed phosphate or phosphoric acid-based layered compound which is poorly soluble in water and a magnesium compound.
【請求項2】 水に難溶性の縮合リン酸塩が、トリポリ
リン酸二水素アルミニウムまたはメタリン酸アルミニウ
ムである請求項1記載の防錆顔料組成物。
2. The rust preventive pigment composition according to claim 1, wherein the condensed phosphate which is sparingly soluble in water is aluminum dihydrogen tripolyphosphate or aluminum metaphosphate.
【請求項3】 水に難溶性のリン酸系層状化合物が、層
状リン酸セリウム、層状リン酸チタンまたは層状リン酸
ジルコニウムである請求項1記載の防錆顔料組成物。
3. The rust preventive pigment composition according to claim 1, wherein the poorly water-soluble phosphoric acid-based layered compound is layered cerium phosphate, layered titanium phosphate or layered zirconium phosphate.
【請求項4】 マグネシウム化合物が、酸化マグネシウ
ム、含水酸化マグネシウム、炭酸マグネシウムまたはホ
ウ酸マグネシウムである請求項1記載の防錆顔料組成
物。
4. The rust preventive pigment composition according to claim 1, wherein the magnesium compound is magnesium oxide, hydrous magnesium oxide, magnesium carbonate or magnesium borate.
【請求項5】 水に難溶性の縮合リン酸塩またはリン酸
系層状化合物と、マグネシウム化合物との併用割合が、
重量比で10/1〜10/10である請求項1記載の防
錆顔料組成物。
5. A combined use ratio of a sparingly water-soluble condensed phosphate or a phosphoric acid-based layered compound and a magnesium compound is
The rust preventive pigment composition according to claim 1, which has a weight ratio of 10/1 to 10/10.
JP4277829A 1992-09-22 1992-09-22 Rust prevention pigment composition Expired - Lifetime JP3004486B2 (en)

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JP3004486B2 JP3004486B2 (en) 2000-01-31

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