JPH059130Y2 - - Google Patents

Description

[Detailed description of the invention] (Field of industrial application) This invention relates to a frame for manufacturing tile blocks.

(Conventional technology) In conventional tile blocks, multiple tiles are fixed on a concrete base, and the joints are filled with a sealant, or the joints are filled with concrete that is integrated with the concrete base. .

Tile blocks are made by filling the joints with sealant. Concrete is poured into the frame, and before it dries, multiple tiles are placed in an array. After the concrete has dried, sealant is applied to the joints. As shown in FIG. 8, a tile block whose joints are filled with concrete and whose joints are integral with the concrete base is made by forming square-shaped protrusions 6 on the foamed resin sheet 7 corresponding to the joints. established,
A tile 8 is press-fitted between the convex parts 6 on the sheet 7 with the upper surface facing downward, concrete 9 is poured on top of the tile 8, dried, and then turned over to remove the sheet 7 and the convex parts 6.

(Problem to be solved by this invention) When manufacturing tile blocks that are conventionally made by filling the joints with sealant, it is impossible to place and fix them in an orderly manner on undried concrete. Very difficult.

Both tile blocks with sealant filled in the joints and concrete tile blocks where the joints are integrated with the base do not allow rainwater to flow down the tile block, so they do not allow rainwater to seep into the basement or prevent rainwater from flowing underground. water cannot be collected and used.

Furthermore, with conventional tile blocks, even if there is a slight slope or unevenness in the foundation of the sidewalk, floor, etc., if the foundation surface is not adjusted, the slope of the top surface of the tile block created by laying multiple tile blocks will be affected. The unevenness becomes larger.

This idea makes it easy to arrange and fix tiles to a concrete base in an orderly manner when manufacturing tile blocks, and also makes it possible to manufacture tile blocks with water permeability at the joints. To provide a frame for a tile block capable of manufacturing a tile block capable of changing the inclination of a tile surface in response to some degree of inclination unevenness of a foundation surface, and capable of laying a plurality of tile blocks in an orderly manner. .

(Means for solving the problem) Unit cells surrounded by plate-shaped bodies are arranged in a plane in front, back, left and right at equal intervals, and each unit cell is connected to each other by connecting parts. One side of each unit cell is open, and the other side has a flat tile receiving part connected to the side walls on at least two sides at the edge, and a frame is provided in which the part other than the tile receiving part is open, and the tile is connected. Connecting means for connecting or arranging with other tile block frames is provided on at least two sides of the outer peripheral wall of the block frame.

(Function) The tile receiver allows tiles to be adhered and arranged in an orderly manner, and each unit square receives concrete, a heat insulating material such as foamed resin, or sand, and the opening on the side of the tile receiver The inflowing concrete makes it possible to bond and fix the tiles by contacting the tiles, and the connecting part connects each unit cell at the desired interval and integrates it, bends slightly due to elasticity, and the completed tile block is attached to the floor etc. The number of unit squares can be easily selected to the desired number by adapting to the inclination and unevenness of the base and cutting the connecting parts.

When not filled with concrete, the intervals between the plates that form the framework of each unit cell form part of the joints of the finished block tile, and also allow water to flow downward through the tile block. shall be.

The connecting means provided on the outer peripheral wall of the tile block frame enables it to be connected or arranged in an orderly manner with other tile block frames at regular intervals.

(Example) The embodiments shown in the drawings will be described below.

A plurality of unit squares made of synthetic resin plate-like bodies 1 are arranged in the front and back and/or left and right (top, bottom, left and right in FIG. 1) of the frame A with a slight interval 2,
Each unit cell is connected and fixed within the interval 2 by one or more connecting portions 3.

The shape of the unit square may be square or rectangular,
In addition, shapes such as pentagons and hexagons that are arranged continuously and orderly in the front, back, left, and right are preferable, but in extreme cases, the shape of each unit square is so that the arranged blocks form a specific pattern as a whole. They can be different.

The connecting portion 3 may connect the upper edge, lower edge, or middle of the plate-like body 1, as shown in FIGS. 5A to 5C.
Further, as shown in D, they may be connected from the upper edge to the lower edge, and furthermore, as shown in E, any of A to D may be used together. Furthermore, the connecting part 3
Instead of having a plurality of holes as shown in FIG. 1, the holes may be connected over the entire length of two corresponding sides, and a plurality of small holes may be provided.

At the upper edges of the four corners of the unit square, tile receiving parts 4 are provided flush with the upper edges. In FIG. 1, the tile receiving portion 4 is connected to two adjacent plate-like bodies, but it may be connected to three sides. However, the tile receiving portion 4 does not form the entire bottom of the unit square, but a portion thereof is bottomless.

The tile receiving portions 4 may not be provided flush with the upper edges of the four corners of the unit squares, but may be provided slightly below the upper edges of the plate-like bodies 1 forming the side walls, as shown in FIG.
In addition, the tile receiving part has a convex part or a concave part,
It may also fit into depressions or protrusions on the back side of the tile.

Reference numeral 5 denotes a reinforcing means, and in the drawing, a reinforcing plate is provided to connect adjacent side walls within a unit square, but the reinforcing means may also be in the form of a rod, and may also be used to connect opposing side walls. They may be connected, or opposing side walls may be connected in a grid pattern.
Furthermore, each side wall may be provided with one or more horizontal projecting plates or bars without connecting two adjacent or opposing side walls. The reinforcing means 5 strengthens the integration of the frame A and concrete and prevents separation of the frame A and concrete.

Frame A for multiple tile blocks is placed on the outer peripheral wall of frame A.
Connecting means is provided for sequentially and orderly arranging or connecting.

One embodiment of the connecting means includes a protruding piece 1 having a hole 11 on the outer surface of a plate-like body 1 forming the outer peripheral wall of the frame A.
2 is provided, and a projecting piece 14 having a convex portion 13 is provided on the outer surface of the plate-like body 1 on the outer peripheral wall opposite to the outer peripheral wall.
The hole 11 may be a recess. This connection means is 1
After laying one tile block, insert the frame A of the other tile block into the hole 11 of the protrusion 12 of that frame A.
By inserting the convex portion 13 of the protruding piece 14, the tile blocks can be successively connected and laid in an orderly manner. It is preferable to design such that the interval between connected tile blocks matches the interval 2.

It is preferable to provide both the projecting pieces 12 and 14 on the same outer peripheral wall, since there is no need to worry about the directionality of the frame A.

As another example of the connecting means, a projecting piece is provided on the outer surface of the plate-shaped body 1 forming the outer peripheral wall of the frame A, and a recess is provided on the outer surface of the outer peripheral wall opposite to the outer peripheral wall. By inserting a part of the projecting piece into the recess of the frame of another tile block, it is possible to connect it to another frame A in an orderly manner while maintaining a predetermined interval. In this case, although it is somewhat inconvenient for positioning, even if the recesses are omitted, the tile blocks can be arranged in an orderly manner at predetermined intervals.

Although the frame A may be constructed by assembling or adhering the plate-like bodies 1, it is preferable to form it by integral molding.

FIG. 3 is an explanatory diagram of a method for manufacturing a tile block using frame A according to this invention.

Tiles 8 are placed side by side between the convex portions 6 on a sheet 7 having convex portions 6 corresponding to the grid shape formed by the intervals between the plate-like bodies 1 of frame A, and the surface of the tile receiving portion of frame A is Adhere adhesive by painting or other method, press the adhesive side to tile 8 to fix frame A on tile 8, pour concrete 9 into each square surface, allow it to dry, and then press the adhesive side onto tile 8. Remove 7 and turn it over to create a tile block with water-permeable joints. At this time, by pouring concrete into the interval 2, it is possible to produce a tile block in which the joints are filled with concrete.

Even if the sheet 7 does not have the convex portions 6, it is easy to orderly arrange a plurality of tiles 8 on the sheet 7 at desired intervals using a known machine.

As shown in FIG. 4, if a partial cutout 10 is provided on the upper edge of the plate-like body 1 of the frame A, when concrete flows in, the concrete 9 in each unit square and in the interval 2 is made to have the same thickness. (The top surface is horizontal). Also, if a through hole is provided in the plate-like body 1 excluding the outer periphery of the frame A so that the concrete 9 can communicate with it,
This is preferable because the concrete 9 in each unit cell is connected and the strength of the tile block is increased.

(Effects) The tile block frame according to this invention makes it easy to manufacture tile blocks, allows on-site construction, can be separated into the desired number of squares, and can adapt to the slope and unevenness of the foundation surface of a floor, etc. If concrete is not filled between each unit square, the interval 2 forms the joints of the manufactured tile block and allows rainwater to flow downward through the tile block, the manufactured tile block has high strength, and can be easily arranged in an orderly manner at regular intervals. Also, if concrete is not inserted into the tile block frame, and only the tiles are glued and arranged on a floor or other base covered with granular material such as sand, it is easy to install and remove the floor of an exhibition hall or event venue, and it is also easy to replace some of the tile blocks and rearrange the layout.
Furthermore, if a heat insulating material such as foamed resin is filled in place of concrete in the tile block frame, it has an excellent effect of improving the heat retention of the floor on which it is laid.

[Brief explanation of the drawing]

What is shown in the drawings shows an embodiment of this invention, and FIGS. 1, 6, and 7 are plan views of the main parts, FIG. 2 is a sectional view taken along line B-B, and FIG. , 4th
The figure is a perspective view of the main part, Fig. 5 is an explanatory diagram of the structure of various connecting pieces, Fig. 8 is an explanatory diagram of manufacturing the conventional tile block, Fig. 9 is a sectional view of the main part of the tile block, and Fig. 1
FIG. 0 is an explanatory diagram of the means for connecting tile blocks. A...frame, 1...plate-shaped body, 2...interval, 3...
Connecting part, 4... Tile receiving part, 5... Reinforcing means,
7...Sheet, 8...Tile, 9...Concrete, 10...Notch, 11...Hole, 12...Protrusion, 13...Protrusion, 14...Protrusion.

Claims (1)

[Scope of utility model registration request] Surrounded by a plate-shaped side wall, one side is open,
The other edge has a tile receiving part connected to the side walls on at least two sides, and the unit squares, which are open except for the tile receiving part, are flat in the front and back and/or left and right at equal intervals. The unit cells are arranged as shown in FIG. A frame for tile blocks featuring