JPH058126Y2 - - Google Patents

Info

Publication number
JPH058126Y2
JPH058126Y2 JP1987173183U JP17318387U JPH058126Y2 JP H058126 Y2 JPH058126 Y2 JP H058126Y2 JP 1987173183 U JP1987173183 U JP 1987173183U JP 17318387 U JP17318387 U JP 17318387U JP H058126 Y2 JPH058126 Y2 JP H058126Y2
Authority
JP
Japan
Prior art keywords
elastic foam
thin layer
skin material
surface member
seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1987173183U
Other languages
Japanese (ja)
Other versions
JPH0176221U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP1987173183U priority Critical patent/JPH058126Y2/ja
Publication of JPH0176221U publication Critical patent/JPH0176221U/ja
Application granted granted Critical
Publication of JPH058126Y2 publication Critical patent/JPH058126Y2/ja
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Vehicle Waterproofing, Decoration, And Sanitation Devices (AREA)
  • Laminated Bodies (AREA)

Description

【考案の詳細な説明】 (産業上の利用分野) 本考案は、クツシヨン体を覆つて家具用あるい
は車両用座席を構成する座席用表皮材に関する。
[Detailed Description of the Invention] (Industrial Application Field) The present invention relates to a seat skin material that covers a cushion body and constitutes a furniture or vehicle seat.

(従来の技術) 座席用表皮材は、ソフトな表面感触および優れ
た装飾性を有するフアブリツクからなるものが好
まれている。しかしフアブリツク単体を表皮材と
して用いた場合には、表皮材を裁断縫製して座席
クツシヨン体表面を覆う形状とする際に、フアブ
リツクが有する良好な柔軟性(変形性)および伸
びのため、表皮材がゆがんで裁断されたり縫製さ
れることが多く、表皮材に縫製皺を生じやすい。
また、裁断縫製時における表皮材のゆがみに起因
するねじれが、表皮材のクツシヨン体被着時に表
皮材に生じるために、そのねじれにより表皮材が
クツシヨン体表面から浮き易く、これによつても
表皮材に皺を生じることがある。更に表皮材の柄
または模様にゆがみを生じたり、表皮材がパイル
織りの場合には座席着座時の表皮材表面の擦れ合
いによりパイル抜けを生じ易い欠点もある。そこ
で、フアブリツクの裏面にアクリル樹脂ラテツク
ス等の樹脂を層状に塗布して硬化させ、その硬化
樹脂層によりフアブリツクの裁断縫製時における
ゆがみを生じにくくするとともに、パイルの抜け
防止を図つた表皮材が提案されている。
(Prior Art) Seat upholstery materials made of fabrics that have a soft surface feel and excellent decorative properties are preferred. However, when fabric alone is used as the skin material, when cutting and sewing the skin material to form a shape that covers the surface of the seat cushion, the fabric has good flexibility (deformability) and elongation, so the skin material The material is often cut or sewn in a distorted manner, and sewing wrinkles are likely to occur in the outer material.
In addition, since twisting caused by distortion of the skin material during cutting and sewing occurs in the skin material when it is attached to the cushion body, the skin material tends to be lifted from the surface of the cushion body due to the twisting, and this also causes the skin material to become loose from the surface of the cushion body. This may cause wrinkles in the wood. Furthermore, the handle or pattern of the upholstery may become distorted, and if the upholstery is made of pile weave, the pile may easily come off due to rubbing of the upholstery surface when the seat is seated. Therefore, a skin material has been proposed in which a layer of resin such as acrylic resin latex is applied to the back side of the fabric and cured.The cured resin layer makes it difficult for the fabric to become distorted during cutting and sewing, and also prevents the pile from falling out. has been done.

しかしながら、裏面に硬化樹脂層を形成した表
皮材は、その硬化樹脂層によつて表面感触が硬く
なるため、フアブリツクを用いる利点としてのソ
フトな表面感触が得られない問題を生ずる。
However, a skin material with a cured resin layer formed on the back side has a hard surface feel due to the cured resin layer, which causes the problem that the soft surface feel which is an advantage of using fabric cannot be obtained.

(考案が解決しようとする問題) 本考案は前記の点に鑑みなされたもので、フア
ブリツクが有するソフトな表面感触を損なうこと
なく、裁断縫製時のゆがみによる皺の発生および
柄、模様のずれ、並びにパイルの抜けの問題を解
決した座席用表皮材を提供しようとするものであ
る。
(Problems to be Solved by the Invention) The present invention has been devised in view of the above-mentioned points, and is designed to prevent the occurrence of wrinkles and misalignment of patterns and patterns due to distortion during cutting and sewing, without impairing the soft surface feel of the fabric. Another object of the present invention is to provide a seat skin material that solves the problem of pile shedding.

(問題点を解決するための手段) 本考案の要旨は、フアブリツクからなる表面部
材の裏面に、弾性発泡体原料が塗布されて弾性発
泡体の薄層が接着形成され、該弾性発泡体の薄層
裏面に、織布または不織布等からなる裏面部材が
接着されてなることを特徴とする座席用表皮材に
ある。
(Means for Solving the Problems) The gist of the present invention is that an elastic foam raw material is applied to the back surface of a surface member made of fabric, and a thin layer of elastic foam is adhesively formed. This seat skin material is characterized in that a back surface member made of woven fabric or non-woven fabric is adhered to the back surface of the layer.

なお、弾性発泡体原料は、ポリウレタンエマル
ジヨンとするのが好ましい。
Note that the elastic foam raw material is preferably a polyurethane emulsion.

(作用) 表面部材は、その裏面に弾性発泡体の薄層が接
着一体化されているため、弾性発泡体の薄層と一
体となつて伸びたり変形することになり、その伸
びおよび柔軟性が弾性発泡体の薄層により制限を
受けることになる。しかも弾性発泡体の薄層が、
表面部材の裏面に塗布された弾性発泡体原料から
直接形成されたものであるため、表面部材の織り
糸または編み糸の存在部で弾性発泡体の薄層表面
に凹溝部が形成され、その凹溝部に表面部材の織
り糸または編み糸が一部はまり込んだ状態にな
る。従つて、表面部材の織り糸あるいは編み糸と
弾性発泡体の薄層表面との接着面積が大になるう
え、その織り糸、編み糸が前記凹溝部で挟着され
て強固に固定されるので、表面部材と弾性発泡体
の薄層との一体化がより確実に行われるととも
に、表面部材本来の織り目あるいは編み目形状が
維持されることになり、表面部材の伸び、柔軟性
を効果的に押さえられる。その結果、表皮材の裁
断縫製時におけるゆがみ、変形を少なくして皺の
発生を防ぐことができる。
(Function) Since the surface member has a thin layer of elastic foam adhered to its back surface, it stretches and deforms together with the thin layer of elastic foam, and its elongation and flexibility are reduced. The thin layer of elastic foam will be limiting. Moreover, the thin layer of elastic foam
Since it is directly formed from the elastic foam raw material applied to the back surface of the surface member, grooves are formed on the thin layer surface of the elastic foam in the areas where the weaving or knitting yarns of the surface member exist, and the grooves The weaving yarn or knitting yarn of the surface member is partially stuck in the area. Therefore, the adhesive area between the weaving yarn or knitting yarn of the surface member and the thin layer surface of the elastic foam becomes large, and the weaving yarn or knitting yarn is sandwiched in the grooves and firmly fixed, so that the surface member The member and the thin layer of elastic foam are more reliably integrated, and the original texture or stitch shape of the surface member is maintained, so that the elongation and flexibility of the surface member can be effectively suppressed. As a result, distortion and deformation during cutting and sewing of the skin material can be reduced and wrinkles can be prevented.

また表面部材がパイル織りからなる場合であつ
ても、そのパイルの根元が弾性発泡体の薄層表面
の前記凹溝部に強固に接着しているため、座席着
座時における着座者と表皮材表皮材との擦れ合い
によつてもパイルの抜けが生じにくくなる。
Furthermore, even if the surface member is made of pile weave, the roots of the pile are firmly adhered to the grooves on the surface of the thin layer of the elastic foam, so that when the seat member is seated, the surface material The pile is less likely to come off due to friction.

これに対して、別途形成した表面の平らな弾性
発泡体の薄層を表面部材の裏面に接着剤で接着し
た場合にあつては、その弾性発泡体の表面が平ら
なために、表面部材の織り糸あるいは編み糸が弾
性発泡体の表面に前記のようにしてはまり込むこ
とがなく、表面部材の織り目または編み目形状を
維持する作用が少ないばかりか、表面部材と弾性
発泡体との接着面積が小さく固着力がさほど大き
くないので、表面部材の伸び、柔軟性を効果的に
押さえることができず、更に表面部材の剥離、お
よび表面部材がパイル織りである場合のパイル抜
けを生じやすい欠点がある。
On the other hand, if a separately formed thin layer of elastic foam with a flat surface is adhered to the back side of the surface member with adhesive, the surface of the elastic foam is flat, so The weaving yarn or knitting yarn does not get stuck in the surface of the elastic foam as described above, and not only does the effect of maintaining the texture or the stitch shape of the surface member is small, but also the adhesion area between the surface member and the elastic foam is small. Since the adhesion force is not so large, the elongation and flexibility of the surface member cannot be effectively suppressed, and furthermore, there is a drawback that peeling of the surface member and pile shedding when the surface member is a pile weave are likely to occur.

一方表皮材表面の感触性については、表面部材
裏面の弾性発泡体の薄層が、ラテツクス等からな
る硬化樹脂層と異なり弾性を有するものであるた
め、その弾性により表皮材表面の感触がソフトな
ものになる。またその弾性発泡体の薄層をポリウ
レタンエマルジヨンから形成すれば、ポリウレタ
ンエマルジヨンは、弾性発泡体の薄層形成時発泡
状態で表面部材裏面に塗布され、通常のポリウレ
タン原料と異なり表面部材内に浸透しにくく表面
部材の表面に染み出すことがないので、染み出し
た原料により表面部材の表面を汚したり、染み出
した原料の硬化により表面部材表面のソフト感を
損ねることもない。
On the other hand, regarding the feel of the surface of the skin material, the thin layer of elastic foam on the back of the surface member has elasticity, unlike a cured resin layer made of latex, etc., so its elasticity makes the surface of the skin material soft to the touch. Become something. In addition, if the thin layer of elastic foam is formed from a polyurethane emulsion, the polyurethane emulsion is applied to the back surface of the surface member in a foamed state when forming the thin layer of elastic foam, and unlike ordinary polyurethane raw materials, the polyurethane emulsion is applied to the back surface of the surface member. Since it is difficult to penetrate and does not ooze out onto the surface of the surface member, the oozing raw material will not stain the surface of the surface member, nor will the oozing raw material harden and impair the soft feel of the surface of the surface member.

更に本考案の座席用表皮材は、弾性発泡体の薄
層裏面に裏面部材が接着されていて、その裏面部
材により弾性発泡体の薄層の伸びおよび変形が押
さえられるため、前記表面部材の伸びおよび変形
が裏面部材によつても制限を受けることになり、
裁断縫製時に表皮材のゆがみがより生じがたくな
るので、皺または柄および模様のずれが一層発生
しにくくなる。しかもその裏面部材によつて、弾
性発泡体の薄層裏面が保護されるのみならず、表
皮材の難燃性及び表皮材被着時裏面の滑りの向上
が図られる。
Furthermore, in the seat skin material of the present invention, a back member is bonded to the back surface of the thin layer of elastic foam, and the back member suppresses elongation and deformation of the thin layer of elastic foam. And the deformation is also limited by the back member,
Since distortion of the skin material is less likely to occur during cutting and sewing, wrinkles or misalignment of the pattern and pattern are less likely to occur. Moreover, the back surface member not only protects the thin layer back surface of the elastic foam, but also improves the flame retardancy of the skin material and the slippage of the back surface when the skin material is applied.

(実施例) 以下本考案を、その一実施例の一部の断面を示
した第1図を用いて説明する。
(Example) The present invention will be described below with reference to FIG. 1, which shows a partial cross section of an example thereof.

図示した座席用表皮材10は、表面部材12
と、表面部材12の裏面に塗布形成された弾性発
泡体の薄層14と、その弾性発泡体の薄層14裏
面に接着された裏面部材16から構成されてい
る。
The illustrated seat skin material 10 includes a surface member 12
, a thin layer 14 of elastic foam coated on the back surface of the front member 12, and a back member 16 adhered to the back surface of the thin layer 14 of elastic foam.

表面部材12は、表皮材の表面を構成するもの
であり、フアブリツクからなり、適宜起毛処理が
施されたり模様が形成されたり、更には必要に応
じてパイル織り等とされる。
The surface member 12 constitutes the surface of the skin material, and is made of fabric, and may be appropriately brushed or patterned, and may be woven into a pile weave or the like as required.

弾性発泡体の薄層14は、前記表面部材12の
伸びおよび柔軟性を押さえるとともに、表皮材1
0表面の感触をソフトなものにするためのもの
で、また表面部材12がパイル織りの場合にはパ
イルの抜けを防止するためのものである。この弾
性発泡体の薄層14は、表面部材12の裏面にド
クターナイフ等で所定厚に塗布したポリウレタン
エマルジヨンを加熱硬化して形成されたもので、
通常0.5〜2mm程度の厚みからなる。ポリウレタ
ンエマルジヨンは公知の種々のものを使用しうる
が、例えばポリウレタン溶液を乳化したポリウレ
タンエマルジヨン、あるいはポリエーテルポリオ
ール若しくはポリエステルポリオールとポリイソ
シアネートからなるポリウレタンプレポリマーを
乳化し、それに鎖伸張剤を加えて鎖の伸張を行な
つたポリウレタンエマルジヨン、または共役ジエ
ンおよび/またはビニル重合体エマルジヨンを含
むポリウレタンエマルジヨン等を挙げることがで
きる。このポリウレタンエマルジヨンは、発泡機
により空気と混合されて泡立てられ、発泡状態で
表面部材12の裏面に塗布され、表面部材12の
表面に染み出すことなくその後の加熱により硬化
し表面部材12の裏面に接着して弾性発泡体の薄
層14になる。このようにして形成された弾性発
泡体の薄層14は、A部を拡大して示す第2図の
ように表面部材の織り糸または編み糸18との接
着部が凹溝部20になつて、その凹溝部20に表
面部材の織り糸または編み糸18が埋没すること
なく一部嵌入した状態になつている。
A thin layer of elastic foam 14 suppresses the elongation and flexibility of the surface member 12 and
This is to make the surface feel soft, and if the surface member 12 is made of pile weave, it is to prevent the pile from coming off. This thin layer 14 of elastic foam is formed by heating and curing a polyurethane emulsion applied to the back surface of the surface member 12 to a predetermined thickness using a doctor knife or the like.
It usually has a thickness of about 0.5 to 2 mm. Various known polyurethane emulsions can be used, but for example, a polyurethane emulsion obtained by emulsifying a polyurethane solution, or a polyurethane prepolymer consisting of a polyether polyol or polyester polyol and a polyisocyanate is emulsified, and a chain extender is added thereto. Examples thereof include polyurethane emulsions whose chains have been extended by polyurethane emulsion, and polyurethane emulsions containing conjugated diene and/or vinyl polymer emulsions. This polyurethane emulsion is mixed with air and foamed by a foaming machine, applied to the back surface of the surface member 12 in a foamed state, and cured by subsequent heating without seeping onto the surface of the surface member 12. is adhered to form a thin layer 14 of elastic foam. The elastic foam thin layer 14 formed in this way has a concave groove 20 at the adhesive part with the weaving yarn or knitting yarn 18 of the surface member, as shown in FIG. 2 which shows an enlarged view of part A. The weaving yarn or knitting yarn 18 of the surface member is partially fitted into the concave groove portion 20 without being buried.

裏面部材16は、弾性発泡体の薄層14裏面の
保護およびその弾性発泡体の薄層14の伸び、変
形を押さえ、更には難燃性および表皮材被着時の
滑り性を付与するためのもので、トリコツト、メ
リヤス、金巾等の織布、あるいは不織布等からな
る。この裏面部材16は接着剤により、または表
面部材12の裏面に塗布されポリウレタンエマル
ジヨン層の上にその裏面部材12を載置し、その
ポリウレタンエマルジヨンを加熱硬化することに
より、弾性発泡体の薄層14裏面に接着される。
The back surface member 16 protects the back surface of the thin layer 14 of elastic foam, suppresses elongation and deformation of the thin layer 14 of elastic foam, and further provides flame retardancy and slipperiness when the skin material is applied. It is made of woven fabrics such as tricot, stockinette, and gold cloth, or non-woven fabrics. This back member 16 is formed by applying a thin layer of elastic foam to the back surface of the front member 12 using an adhesive or by placing the back member 12 on top of a polyurethane emulsion layer and curing the polyurethane emulsion by heating. Layer 14 is adhered to the back side.

このようにしてなる表皮材10は、所定形状に
裁断され縫製により座席クツシヨン体を覆う形状
にされて、座席クツシヨン体に被着される。
The skin material 10 thus formed is cut into a predetermined shape, sewn into a shape that covers the seat cushion body, and is applied to the seat cushion body.

(考案の効果) 本考案の座席用表皮材は、フアブリツクからな
る表面部材の裏面に、弾性発泡体の薄層が塗布形
成され、その弾性発泡体の薄層裏面に裏面部材が
接着された構造からなるために、表面部材の柔軟
性および伸びが、弾性発泡体の薄層と裏面部材に
よつて効果的に押さえられるので、従来、フアブ
リツクが有する過度の柔軟性および伸びによつて
生じていた裁断縫製時における表皮材のゆがみを
生じにくくできたのである。そしてその結果、表
皮材の皺の発生および柄、模様のずれを防ぐこと
が可能になつたのである。
(Effects of the invention) The seat skin material of the present invention has a structure in which a thin layer of elastic foam is coated on the back side of a front side member made of fabric, and a back side member is adhered to the back side of the thin layer of elastic foam. , the flexibility and elongation of the surface member is effectively suppressed by the thin layer of elastic foam and the backing member, thereby reducing the flexibility and elongation that previously occurred due to the excessive flexibility and elongation of the fabric. This made it difficult for the skin material to become distorted during cutting and sewing. As a result, it has become possible to prevent wrinkles in the skin material and misalignment of handles and patterns.

しかも、弾性発泡体の薄層が有する弾性によ
り、表皮材の表面感触をソフトなものとすること
ができたのである。
Furthermore, the elasticity of the thin layer of elastic foam made it possible to make the surface of the skin material soft.

更に、弾性発泡体の薄層が表面部材の裏面に塗
布形成されたものであるため、表面部材を構成す
る織り糸または編み糸が弾性発泡体の薄層に強固
に接着固定されるので、表面部材がパイル織りか
らなるものであつてもそのパイルが抜ける虞れを
なくすことができたのである。
Furthermore, since the thin layer of elastic foam is applied and formed on the back side of the surface member, the weaving or knitting yarns that make up the surface member are firmly adhesively fixed to the thin layer of elastic foam, so that the surface member Even if the fabric is made of pile weave, the possibility of the pile falling out can be eliminated.

また裏面部材によつて、表皮材被着時の滑りを
向上させ座席クツシヨン体への被着作業を容易に
することができた外に、表皮材の耐久性および難
燃性を向上させることもできたのである。
In addition, the back member not only improves the slippage when applying the skin material and makes it easier to apply it to the seat cushion body, but also improves the durability and flame retardance of the skin material. It was done.

このように本考案の座席用表皮材は、ソフトな
表面感触を有するにも拘わらず裁断縫製時に皺を
生じにくく、かつパイルの抜けにくいものである
ために、座席クツシヨン体に被着することによ
り、表面に皺がなく、かつ良好な外観を長く維持
しうる座席を得られる効果が有る。しかも、本考
案の表皮材は被着作業性、耐久性、難燃性に優れ
るため、耐久性、難燃性に優れる座席が容易に得
られる効果も有る。
Thus, the seat covering material of the present invention has a soft surface feel, but is unlikely to wrinkle when cut and sewn, and the pile is unlikely to come off, so that by applying it to a seat cushion, it is possible to obtain a seat that is wrinkle-free on the surface and can maintain a good appearance for a long time. Moreover, since the covering material of the present invention is easy to apply, durable, and flame-retardant, it is also possible to easily obtain a seat that is durable and flame-retardant.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本考案の一実施例の一部を示す断面
図、第2図は第1図のA部拡大断面図である。 10……表皮材、12……表面部材、14……
弾性発泡体の薄層、16……裏面部材、18……
織り糸または編み糸。
FIG. 1 is a sectional view showing a part of an embodiment of the present invention, and FIG. 2 is an enlarged sectional view of section A in FIG. 10... Skin material, 12... Surface member, 14...
Thin layer of elastic foam, 16... Back member, 18...
Woven or knitted yarn.

Claims (1)

【実用新案登録請求の範囲】 (1) フアブリツクからなる表面部材の裏面に、弾
性発泡体原料が塗布されて弾性発泡体の薄層が
接着形成され、該弾性発泡体の薄層裏面に、織
布または不織布等からなる裏面部材が接着され
てなることを特徴とする座席用表皮材。 (2) 弾性発泡体原料がポリウレタンエマルジヨン
からなる実用新案登録請求の範囲第1項に記載
された座席用表皮材。
[Claims for Utility Model Registration] (1) An elastic foam raw material is applied to the back side of a surface member made of fabric, and a thin layer of elastic foam is adhesively formed, and a woven fabric is formed on the back side of the thin layer of the elastic foam. An upholstery material for a seat, characterized in that a backing member made of cloth or nonwoven fabric is adhered. (2) The seat skin material described in Claim 1 of the Utility Model Registration Claim, in which the elastic foam raw material is a polyurethane emulsion.
JP1987173183U 1987-11-12 1987-11-12 Expired - Lifetime JPH058126Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1987173183U JPH058126Y2 (en) 1987-11-12 1987-11-12

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1987173183U JPH058126Y2 (en) 1987-11-12 1987-11-12

Publications (2)

Publication Number Publication Date
JPH0176221U JPH0176221U (en) 1989-05-23
JPH058126Y2 true JPH058126Y2 (en) 1993-03-01

Family

ID=31465115

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1987173183U Expired - Lifetime JPH058126Y2 (en) 1987-11-12 1987-11-12

Country Status (1)

Country Link
JP (1) JPH058126Y2 (en)

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0176222U (en) * 1987-11-12 1989-05-23

Also Published As

Publication number Publication date
JPH0176221U (en) 1989-05-23

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