JPH0576673U - Plate seam clad processing equipment - Google Patents
Plate seam clad processing equipmentInfo
- Publication number
- JPH0576673U JPH0576673U JP10505491U JP10505491U JPH0576673U JP H0576673 U JPH0576673 U JP H0576673U JP 10505491 U JP10505491 U JP 10505491U JP 10505491 U JP10505491 U JP 10505491U JP H0576673 U JPH0576673 U JP H0576673U
- Authority
- JP
- Japan
- Prior art keywords
- plate
- temporary fixing
- mounting table
- corrosion
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
- Resistance Welding (AREA)
Abstract
(57)【要約】
【目的】 耐食性金属薄板を鋼又は非鉄金属板の如き母
板材に危険性を伴うことなしに迅速かつ簡便に被覆でき
る加工装置を提案する。
【構成】 母板材1aと耐食性金属薄板1bとを重ね合
わせて局所的に結合してなる仮止め材1をその両側から
挟み込んで固定保持する載置台2と、この載置台2に固
定保持した該仮止め材1をその両側面から挟み込み母板
材1aと薄板1b相互間に溶接部を形成する一対のシー
ム溶接用電極ロール3a,3bを有する溶接機3とを備
え、上記載置台2は仮止め材1を固定保持した状態で移
動可能な上台2bとこの上台2bを支持する下台2cか
らなり、電極ロール3a,3bおよび載置台2の少なく
とも一方は電極ロールの回転軸と直交する向きおよび該
回転軸に沿って移動可能な可動機構4を有するものとす
る。
(57) [Summary] [Objective] To propose a processing device capable of coating a corrosion-resistant thin metal plate on a base plate material such as a steel or non-ferrous metal plate quickly and simply without danger. [Structure] A mounting base 2 for fixing and holding a temporary fixing material 1 formed by superposing a mother plate 1a and a corrosion-resistant metal thin plate 1b and locally bonding them from both sides thereof, and fixedly holding the mounting base 2 on the mounting base 2. A welding machine 3 having a pair of seam welding electrode rolls 3a and 3b for sandwiching the temporary fixing material 1 from both sides thereof to form a welded portion between the mother plate material 1a and the thin plate 1b, and the mounting table 2 is temporarily fixed. It is composed of an upper base 2b movable while holding the material 1 fixed and a lower base 2c supporting the upper base 2b. At least one of the electrode rolls 3a and 3b and the mounting base 2 is oriented in a direction orthogonal to the rotation axis of the electrode roll and the rotation thereof. It is assumed to have a movable mechanism 4 movable along an axis.
Description
【0001】[0001]
この考案は、板材のシームクラッド加工装置に関し、とくにシーム溶接法を利 用することにより板材への耐食性金属薄板の迅速かつ簡便な被覆を可能ならしめ ようとするものである。 The present invention relates to a seam clad processing apparatus for a plate material, and particularly intends to enable the quick and easy coating of a corrosion-resistant thin metal plate on a plate material by utilizing a seam welding method.
【0002】[0002]
従来、耐食性の向上を目指したクラッド板材の製作には、母板材としてたとえ ばSS鋼板上に載置したチタン板の如き耐食性金属薄板を爆着してクラッド板と する爆着クラッド法あるいは圧延ロールを作用させて圧着するロール加工法など が適用されていた。 Conventionally, a clad plate material for the purpose of improving corrosion resistance has been manufactured by using an explosion clad method or a rolling roll in which a corrosion-resistant metal thin plate such as a titanium plate placed on an SS steel plate is explosion-bonded as a clad plate as a base plate material. A roll processing method in which a pressure is applied by applying a pressure was applied.
【0003】[0003]
しかしながら、上記の技術に従うクラッド板の製作においては、何れの場合も 大がかりな設備を必要とすることの他、加工における危険度が非常に高いという 問題があった。また耐食性に優れた高級クラッド板の製作においては安定した品 質の確保が難しく製造コストの著しい上昇を余儀なくされた。 クラッド板の製作過程における危険がなく迅速かつ簡便に加工できる板材のシ ームクラッド加工装置を提案することがこの考案の目的である。 However, in the production of the clad plate according to the above-mentioned technique, in each case, there is a problem that a large amount of equipment is required and the risk of processing is very high. Moreover, in the production of high-grade clad plates with excellent corrosion resistance, it was difficult to secure stable quality, and the manufacturing cost was inevitably increased. It is an object of the present invention to propose a seam-clad processing device for plate materials that can be processed quickly and easily without any danger in the clad plate manufacturing process.
【0004】[0004]
この考案は、鋼又は非鉄金属よりなる母板材の少なくとも片面に耐食性金属薄 板の被覆を備えるクラッド板を製造する装置であって、母板材と耐食性金属薄板 とを重ね合わせて局所的に結合してなる仮止め材をその両側面から挟み込んで固 定保持する載置台と、この載置台に固定保持した該仮止め材をその両側面から挟 み込み母板材と薄板相互間に溶接部を形成する一対のシーム溶接用電極ロールを 有する溶接機とを備え、上記載置台は仮止め材を固定保持した状態で移動可能な 上台とこの上台を支持する下台からなり、電極ロールおよび載置台の少なくとも 一方は電極ロールの回転軸と直交する向きおよび該回転軸に沿って移動可能な可 動機構を有することを特徴とする板材のシームクラッド加工装置である。 The invention is an apparatus for producing a clad plate having a corrosion-resistant metal thin plate coating on at least one side of a mother plate material made of steel or non-ferrous metal, in which the mother plate material and the corrosion-resistant metal sheet are superposed and locally bonded. A mounting table that sandwiches and temporarily holds the temporary fixing material formed from both sides, and the temporary fixing material that is fixedly held on this mounting table is sandwiched from both sides to form a welded portion between the mother plate and the thin plate. And a welding machine having a pair of seam welding electrode rolls, wherein the above-mentioned mounting table comprises an upper table that can move with the temporary fixing material fixed and a lower table that supports the upper table, and at least the electrode roll and the mounting table. One is a seam clad machining apparatus for a plate material, which has a movable mechanism movable in a direction orthogonal to the rotation axis of the electrode roll and along the rotation axis.
【0005】 さて、図1 (a)(b) に、この考案に従う加工装置の構成を示し、図における 1は母板材1aと耐食性金属薄板1bとを重ね合わせてスポット溶接などにて局 所的に結合してなる仮止め材、2は仮止め材1を載置してその両側面からバイス 2aにより挟み込んで固定保持する載置台であり、この載置台2は、上台2b及 び下台2cの分割形式になり、下台2cは仮止め材1を固定保持した上台2bと ともにレールlに沿って進退移動可能(X方向)であり、上台2bは下台2cと は単独で仮止め材1を固定保持したままそれと直交する向き(Y方向)へ進退移 動可能になっている。3は溶接機であって、この溶接機3は載置台2に固定保持 した仮止め材1をその両側面から挟み込み母板材1aと薄板1b相互間に溶接部 を形成する一対のシーム溶接用電極ロール3a, 3bを備える。また4は溶接機 3を電極ロール3a, 3bととに上下 (Z方向)に移動させる昇降機であり、こ の昇降機4は駆動軸4aとこの駆動軸を回転駆動する昇降駆動部4bと昇降機4 の上下への移動および溶接作業を実行する指令を出力するための制御装置4cを 備える。1 (a) and 1 (b) show the structure of a processing apparatus according to the present invention. Reference numeral 1 in FIG. 1 is locally formed by spot welding or the like by superimposing a base plate 1a and a corrosion-resistant thin metal plate 1b. 2 is a mounting table on which the temporary fixing member 1 is mounted and is fixedly held by sandwiching the temporary fixing member 1 from both side surfaces thereof with the vices 2a. The mounting table 2 includes the upper table 2b and the lower table 2c. It becomes a split type, and the lower table 2c can move forward and backward along the rail 1 (X direction) together with the upper table 2b holding the temporary fixing material 1 fixed, and the upper table 2b fixes the temporary fixing material 1 independently from the lower table 2c. It is possible to move back and forth in the direction (Y direction) orthogonal to it while holding it. A welding machine 3 is a pair of seam welding electrodes which sandwich a temporary fixing material 1 fixedly held on a mounting table 2 from both side surfaces thereof to form a welded portion between the mother plate 1a and the thin plate 1b. The rolls 3a and 3b are provided. Further, 4 is an elevator for moving the welding machine 3 up and down (Z direction) with the electrode rolls 3a, 3b. This elevator 4 has a drive shaft 4a and an elevator drive unit 4b for rotationally driving this drive shaft and an elevator 4 A control device 4c is provided for outputting a command for moving up and down and welding operation.
【0006】[0006]
上記構成になる装置にて、仮止め材1をシームクラッド溶接するには、まず、 図2 (a) 〜 (c) に示した要領にてスポット溶接を施した仮止め材1を載置台 2上のバイス2aにおいて締めつけ固定し、その両側面から電極ロール3a,3 bにて挟み込むようにする。ここでは、各電極ロール3a, 3bに予め配置して ある例えば液圧シリンダなどの如き駆動手段によって電極ロール相互の間隔が小 さくなるように操作するが、上台2bは下台2cとは個別にY方向に進退移動で きるようになっているので、仮止め材1の配置位置が各電極ロール3a,3bの 中間位置になくても電極ロール3a,3bの何れか一方のロールの押圧によって 適切な位置に簡便に配置される。 そして、つぎに載置台2に、レールlに沿う連続的または断続的な往復運動を 付与するとともに、昇降駆動部4bを駆動させ、該電極ロール3a,3bを仮止 め材1に対して上昇または下降移動させる。かくして仮止め材1の合わせ面には 、その上端から下端に至るまで所望の間隔になる溶接部が自動的に形成されるこ ととなる。 なお、上掲図1には、シーム溶接に際して載置台2に固定保持した仮止め材1 を載置台2とともに往復移動させる場合について示したが、シーム溶接機そのも のを往復移動させる仕組みにしてもよい。 この考案では、仮止め材1を上述した要領にて自動シームクラッド溶接するこ とができるので、操業上の危険を伴うことがなく、簡便な施工が可能となる。 In order to perform the seam clad welding of the temporary fixing material 1 with the apparatus having the above-mentioned configuration, first, the temporary fixing material 1 spot-welded as shown in FIGS. 2 (a) to (c) is placed on the mounting table 2 The upper vise 2a is clamped and fixed, and sandwiched between the electrode rolls 3a and 3b from both side surfaces thereof. Here, the electrode rolls 3a, 3b are preliminarily arranged by a driving means such as a hydraulic cylinder so as to reduce the distance between the electrode rolls. However, the upper base 2b and the lower base 2c are separately operated by Y. Since it can move back and forth in the direction, even if the temporary fixing member 1 is not located at the intermediate position between the electrode rolls 3a and 3b, it can be appropriately pressed by pressing one of the electrode rolls 3a and 3b. It is conveniently placed in position. Then, a continuous or intermittent reciprocating motion along the rail 1 is applied to the mounting table 2 and the elevating drive unit 4b is driven to raise the electrode rolls 3a, 3b relative to the temporary fixing member 1. Or move it down. Thus, the mating surface of the temporary fixing material 1 is automatically formed with a welded portion having a desired distance from the upper end to the lower end. 1 shows the case where the temporary fixing material 1 fixedly held on the mounting table 2 is reciprocally moved together with the mounting table 2 during seam welding. However, the seam welding machine itself is reciprocally moved. Good. In this invention, since the temporary fastening material 1 can be automatically seam clad welded in the above-described manner, there is no danger in operation and simple construction is possible.
【0007】[0007]
幅:1000mm、長さ:2000mm、厚さ:10mmになる母板材 (SS鋼板) の片面に、 厚さ:1.0 mmになるチタン板をスポット溶接にて仮止めしたのち、上掲図1に示 した装置の載置台2上に該仮止材1を配置固定して、加圧力:400 kg、溶接速度 :1,600 mm/min 、溶接電流:16,000Aの条件の下に連続的な自動シームクラッ ド溶接を行った。その結果、この考案に従う装置を用いた場合では、円滑なシー ム溶接施工が実施可能であるとともに、従来の手動方式に比較して、加圧力・溶 接電流は比較的小さくてよく、また処理時間 (溶接速度) は約1.6 倍程度に向上 させることが可能であり、しかも得られたクラッド鋼板は、品質面においても非 常に良好であることが確かめられた。 Width: 1000 mm, length: 2000 mm, thickness: 10 mm A titanium plate with a thickness of 1.0 mm is temporarily fixed to one side of a base plate (SS steel plate) by spot welding, and then shown in Figure 1 above. The temporary tacking material 1 is arranged and fixed on the mounting table 2 of the machine, and continuous automatic seam clad welding is performed under the conditions of pressing force: 400 kg, welding speed: 1,600 mm / min, welding current: 16,000 A. I went. As a result, when the device according to the present invention is used, smooth seam welding can be performed, and the pressing force and welding current may be relatively small compared to the conventional manual method, and the processing can be performed. It was confirmed that the time (welding speed) could be increased by about 1.6 times, and the obtained clad steel sheet was extremely good in terms of quality.
【0008】[0008]
かくしてこの考案によれば、耐食性金属薄板を鋼又は非鉄金属板の如き母板材 に危険性を伴うことなしに迅速かつ簡便に被覆することが可能で、生産性の大幅 な向上を図ることができる。 Thus, according to this invention, it is possible to coat a corrosion-resistant thin metal plate on a base plate material such as steel or a non-ferrous metal plate quickly and simply without any danger, and it is possible to significantly improve the productivity. ..
【図1】(a) はこの考案に従う装置の正面図であり、
(b) はこの考案に従う装置の側面図である。1 (a) is a front view of an apparatus according to the present invention, FIG.
(b) is a side view of the device according to the present invention.
【図2】(a) は仮止め材の作製要領を示した図であ
る。(b) は仮止め材の作製要領を示した図である。
(c) は仮止め材の作製要領を示した図である。FIG. 2A is a diagram showing a manufacturing procedure of a temporary fixing material. (b) is the figure which showed the preparation procedure of the temporary fixing material.
(c) is the figure which showed the production procedure of the temporary fixing material.
1 仮止め材 1a 母板材 1b 耐食性金属薄板 2 載置台 2a バイス 2b 上台 2c 下台 3 溶接機 3a ローラー電極 3b ローラー電極 4 昇降装置 4a 駆動軸 4b 昇降駆動部 4c 制御装置 l レール 1 Temporary fixing material 1a Mother board material 1b Corrosion-resistant metal thin plate 2 Mounting table 2a Vise 2b Upper table 2c Lower table 3 Welding machine 3a Roller electrode 3b Roller electrode 4 Lifting device 4a Drive shaft 4b Lifting drive unit 4c Control device l Rail
Claims (1)
とも片面に耐食性金属薄板の被覆を備えるクラッド板を
製造する装置であって、 母板材と耐食性金属薄板とを重ね合わせて局所的に結合
してなる仮止め材をその両側面から挟み込んで固定保持
する載置台と、この載置台に固定保持した該仮止め材を
その両側面から挟み込み母板材と薄板相互間に溶接部を
形成する一対のシーム溶接用電極ロールを有する溶接機
とを備え、上記載置台は仮止め材を固定保持した状態で
移動可能な上台とこの上台を支持する下台からなり、電
極ロールおよび載置台の少なくとも一方は電極ロールの
回転軸と直交する向きおよび該回転軸に沿って移動可能
な可動機構を有することを特徴とする板材のシームクラ
ッド加工装置。1. An apparatus for producing a clad plate having a coating of a corrosion-resistant metal thin plate on at least one surface of a mother plate made of steel or non-ferrous metal, wherein the mother plate and the corrosion-resistant metal thin plate are superposed and locally bonded to each other. A mounting table for sandwiching and temporarily holding the temporary fixing material formed from both sides thereof, and a pair of a pair of sandwiching the temporary fixing material fixedly held on the mounting table from both sides thereof to form a welded portion between the mother plate and the thin plate. A welding machine having an electrode roll for seam welding is provided, and the mounting table is composed of an upper table that can be moved while fixing and holding a temporary fixing material and a lower table that supports this upper table, and at least one of the electrode roll and the mounting table is an electrode. An apparatus for seam clad processing of a plate material, comprising a movable mechanism that is movable in a direction orthogonal to the rotation axis of the roll and along the rotation axis.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991105054U JP2520441Y2 (en) | 1991-12-19 | 1991-12-19 | Sheet seam clad processing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1991105054U JP2520441Y2 (en) | 1991-12-19 | 1991-12-19 | Sheet seam clad processing equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0576673U true JPH0576673U (en) | 1993-10-19 |
JP2520441Y2 JP2520441Y2 (en) | 1996-12-18 |
Family
ID=14397276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1991105054U Expired - Lifetime JP2520441Y2 (en) | 1991-12-19 | 1991-12-19 | Sheet seam clad processing equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2520441Y2 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS609587A (en) * | 1983-06-28 | 1985-01-18 | Showa Entetsu:Kk | Seam cladding method of pipe material |
-
1991
- 1991-12-19 JP JP1991105054U patent/JP2520441Y2/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS609587A (en) * | 1983-06-28 | 1985-01-18 | Showa Entetsu:Kk | Seam cladding method of pipe material |
Also Published As
Publication number | Publication date |
---|---|
JP2520441Y2 (en) | 1996-12-18 |
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