JPH0574660U - Coating equipment - Google Patents

Coating equipment

Info

Publication number
JPH0574660U
JPH0574660U JP2218592U JP2218592U JPH0574660U JP H0574660 U JPH0574660 U JP H0574660U JP 2218592 U JP2218592 U JP 2218592U JP 2218592 U JP2218592 U JP 2218592U JP H0574660 U JPH0574660 U JP H0574660U
Authority
JP
Japan
Prior art keywords
valve
paint
main pipe
thinner
color
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2218592U
Other languages
Japanese (ja)
Inventor
好弘 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor East Japan Inc
Original Assignee
Kanto Auto Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kanto Auto Works Ltd filed Critical Kanto Auto Works Ltd
Priority to JP2218592U priority Critical patent/JPH0574660U/en
Publication of JPH0574660U publication Critical patent/JPH0574660U/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】 【目的】本考案は、自動塗装機による循環式配管の塗装
装置において、塗色の変更による塗料経路の洗浄を簡単
にし、自動塗装機における少量、ロット生産を可能とし
た。 【構成】塗料タンク1よりポンプ2で汲み上げた塗料を
圧送、かつ塗料タンクに戻す主配管3と、この主配管3
の取り出し口4からカラー切替え弁5、トリガーバルブ
7、ダンプバルブ10及びゲートバルブ11を介して接
続された自動塗装機12と、主配管3の取り出し口4か
ら自動塗装機12までの塗料経路を洗浄する高圧エアバ
ルブ8及び高圧シンナーバルブ9並びに低圧エアバルブ
8a及び低圧シンナーバルブ9aとを備え、さらに、主
配管3の取り出し口4に開閉弁25とエアバルブ26及
びシンナーバルブ27並びに3方切替え弁28とを配置
し、前記カラー切替え弁5とトリガーバルブ7との間に
ギヤポンプ22と、このギヤポンプ22を迂回するバイ
パス通路23と、このバイパス通路23に配置したバイ
パスバルブ24とを設けた構成を特徴とする。
(57) [Abstract] [Purpose] The present invention makes it possible to easily wash the paint path by changing the paint color in a circulating pipe coating device using an automatic coating machine, and to enable small-volume production in an automatic coating machine. .. [Structure] Main pipe 3 for pumping paint pumped from paint tank 1 by pump 2 and returning it to the paint tank, and this main pipe 3
The automatic paint machine 12 connected from the take-out port 4 of the main pipe 3 through the color switching valve 5, the trigger valve 7, the dump valve 10 and the gate valve 11 and the paint path from the take-out port 4 of the main pipe 3 to the automatic paint machine 12 A high pressure air valve 8 and a high pressure thinner valve 9 for cleaning, a low pressure air valve 8a and a low pressure thinner valve 9a are provided, and an opening / closing valve 25, an air valve 26, a thinner valve 27 and a three-way switching valve 28 are provided at the outlet 4 of the main pipe 3. And a gear pump 22, a bypass passage 23 that bypasses the gear pump 22, and a bypass valve 24 disposed in the bypass passage 23 are provided between the color switching valve 5 and the trigger valve 7. To do.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

本考案は、自動塗装機での塗料供給、洗浄、色替えを改善した塗装装置に関す るものである。 The present invention relates to a coating device with improved paint supply, cleaning, and color change in an automatic coating machine.

【0002】[0002]

【従来の技術】[Prior Art]

従来の自動塗装機での塗料供給、洗浄、色替え方式の塗装装置としては図3で 示すように、調合された塗料が収容された塗料タンク1よりポンプ2で汲み上げ た塗料を圧送し、再び塗料タンク1に戻される主配管3と、この主配管3の塗料 取り出し口4a、4b、4cから自動塗装機12塗料を供給する配管13と、各 塗色の自動塗装機11毎に配置されたギヤポンプ6及びカラー切替え弁5と、こ のカラー切替え弁5と自動塗装機12との間に配置されたトリガーバルブ7、ダ ンプバルブ10及びゲートバルブ11と、前記カラー切替え弁5を洗浄するため の高圧エアバルブ8及び高圧シンナーバルブ9と、前記自動塗装機12を洗浄す る低圧エアバルブ8a及び低圧シンナーバルブ9aとから構成されている。 As shown in Fig. 3, the conventional automatic coating machine uses a paint supply, cleaning, and color-changing type coating device. The paint pumped from the paint tank 1 containing the prepared paint is pumped, and the paint is pumped again. The main pipe 3 returned to the paint tank 1, the automatic painter 12 from the paint outlets 4a, 4b, 4c of the main pipe 3, the pipe 13 for supplying the paint, and the automatic painter 11 for each paint color were arranged. For cleaning the gear pump 6 and the color switching valve 5, the trigger valve 7, the dump valve 10 and the gate valve 11 arranged between the color switching valve 5 and the automatic coating machine 12, and the color switching valve 5 for cleaning. It is composed of a high pressure air valve 8 and a high pressure thinner valve 9, and a low pressure air valve 8a and a low pressure thinner valve 9a for cleaning the automatic coating machine 12.

【0003】 上記の構成で塗装は、トリガーバルブ7の開閉によるが、塗装中断時はカラー 切替え弁5を循環側に切替え、ギヤポンプ6は回し放しにしている。With the above configuration, although the coating depends on the opening and closing of the trigger valve 7, when the coating is interrupted, the color switching valve 5 is switched to the circulation side, and the gear pump 6 is left free.

【0004】 洗浄、色替えは、塗装後にカラー切替え弁5を循環側に切替え、高圧エアバル ブ8と高圧シンナーバルブ9を交互に開閉し、また、トリガーバルブ7、ダンプ バルブ10、ゲートバルブ11、低圧エアバルブ8a、低圧シンナーバルブ9a を開き、短時間洗浄する。この洗浄後に次色のカラー切替え弁5を開き、ダンプ バルブ10間では高流量で、また、ダンプバルブ10以降は低流量で次色を供給 している。For cleaning and color change, after painting, the color switching valve 5 is switched to the circulation side, the high pressure air valve 8 and the high pressure thinner valve 9 are alternately opened and closed, and the trigger valve 7, the dump valve 10, the gate valve 11, The low-pressure air valve 8a and the low-pressure thinner valve 9a are opened for short-time cleaning. After this cleaning, the color change valve 5 for the next color is opened to supply the next color at a high flow rate between the dump valves 10 and at a low flow rate after the dump valve 10.

【0005】[0005]

【考案が解決しようとする課題】[Problems to be solved by the device]

上記従来の塗装装置における自動塗装機の色替え及び塗料供給では、常に塗料 が循環されており、連続、かつランダムに塗装可能のため、量産塗色に向いてい る反面、塗料経路を洗浄し、他の塗色に変更することが容易にできない。 In the color change and paint supply of the automatic coating machine in the conventional coating device described above, the paint is always circulated, and it is possible to paint continuously and randomly.Therefore, it is suitable for mass-produced paint, but the paint path is washed. It is not easy to change to another paint color.

【0006】 従って、少量で常に一定の生産がなく、少量でロット生産される塗色は、生産 終了後、塗料供給経路内の洗浄作業を頻繁に行わなければならない。Therefore, for a paint color that is not constantly produced in a small amount and is produced in a lot in a small amount, the cleaning operation in the paint supply path must be frequently performed after the production is completed.

【0007】 そのため、現状では、上記のような塗料供給経路に供給せず、簡単に塗色変更 が可能なように小型タンクに塗料をいれて、人手によって手吹き塗装を行ってい る。この場合、自動塗装化が出来ないため、少量塗色対応手吹き塗装の人員の確 保に困難があり、人手による塗装では自動塗装と比較すると品質に優劣の差がで ることがある。Therefore, at present, the paint is not manually supplied to the above-mentioned paint supply path, but the paint is put into a small tank so that the paint color can be easily changed and the paint is manually sprayed. In this case, since automatic painting cannot be performed, it is difficult to secure personnel for hand-blown painting that can handle small amounts of paint color, and manual painting may have a difference in quality compared to automatic painting.

【0008】 従って、少量でロット生産でも自動塗装機で上記の問題を解決した塗料供給、 洗浄、色替えが可能な塗装装置の開発が課題となっている。[0008] Therefore, the development of a coating apparatus capable of supplying the coating material, cleaning, and changing colors by solving the above problems with an automatic coating machine even in a small lot production is an issue.

【0009】 本考案の目的は、上記課題に鑑み、少量でロット生産でも塗料供給経路の洗浄 を簡単にし、かつ色替えを可能に改善した塗装装置を提供する。In view of the above problems, an object of the present invention is to provide a coating apparatus in which the coating material supply path can be easily cleaned and the color can be changed even in a small lot production.

【0010】[0010]

【課題を解決するための手段】[Means for Solving the Problems]

上記の目的を達成するための本考案の要旨は、塗料タンクよりポンプで汲み上 げた塗料を圧送、かつ塗料タンクに戻す主配管と、この主配管の取り出し口から カラー切替え弁、トリガーバルブ、ダンプバルブ、及びゲートバルブを介して接 続された自動塗装機と、主配管の取り出し口から自動塗装機までの塗料経路を洗 浄する高圧エアバルブ及び高圧シンナーバルブ並びに低圧エアバルブ及び低圧シ ンナーバルブとを備え、さらに、主配管の取り出し口に開閉弁とエアバルブ及び シンナーバルブ並びに3方切替え弁とを配置し、前記カラー切替え弁とトリガー バルブとの間にギヤポンプと、このギヤポンプを迂回するバイパス通路と、この バイパス通路に配置したバイパスバルブとを設けたものである。 The gist of the present invention for achieving the above-mentioned object is the main pipe for pumping the paint pumped up from the paint tank and returning it to the paint tank, and the color switching valve, trigger valve, dump from the outlet of this main pipe. Equipped with an automatic painting machine connected via a valve and a gate valve, a high pressure air valve and a high pressure thinner valve, and a low pressure air valve and a low pressure thinner valve that wash the paint path from the outlet of the main pipe to the automatic painting machine. Further, an opening / closing valve, an air valve, a thinner valve, and a three-way switching valve are arranged at the outlet of the main pipe, a gear pump is provided between the color switching valve and the trigger valve, and a bypass passage bypassing the gear pump, A bypass valve disposed in the bypass passage is provided.

【0011】[0011]

【作用】[Action]

上記の構成により、主配管の取り出し口に配置したエアバルブ及びシンナーバ ルブによって主配管を洗浄し、カラー切替え弁からトリガーバルブまでの塗料経 路を、バイパスバルブを開いて高圧エアバルブ及び高圧シンナーバルブで高流量 のエア及びシンナーで洗浄する。自動塗装機は低圧エアバルブ及び低圧シンナー バルブで洗浄する。また、3方切替え弁で主管路洗浄廃液を排出すると共に、主 管路の塗料をカラー切替え弁に供給するよう切替え、ギヤポンプで自動塗装機に 塗料を供給するものである。 With the above configuration, the main pipe is cleaned by the air valve and thinner valve arranged at the outlet of the main pipe, and the paint path from the color switching valve to the trigger valve is opened by opening the bypass valve and using the high pressure air valve and high pressure thinner valve. Wash with a flow of air and thinner. Clean the automatic coating machine with a low pressure air valve and a low pressure thinner valve. In addition, the three-way switching valve is used to discharge the main pipeline cleaning waste liquid, and the main pipeline paint is switched to be supplied to the color switching valve, and the gear pump supplies the paint to the automatic coating machine.

【0012】[0012]

【実施例】【Example】

以下本考案の実施例を図面に基づいて説明する。図1びにおいて、1は塗料タ ンクであり、調合された塗料が収容される。2は前記塗料タンク1より塗料を汲 み上げるポンプ、3は前記ポンプ2から吐出する塗料を圧送し、塗料タンク1の 戻す主配管である。尚、塗料を塗料タンク1に戻すために副配管(サードライン )を併設してもよい。4は前記主配管3に設けた塗料取り出し口である。前記塗 料取り出し口4には、開閉弁25とエアバルブ26及びシンナーバルブ27並び に3方切替え弁28とが配置されている。 An embodiment of the present invention will be described below with reference to the drawings. In FIG. 1 and 1, reference numeral 1 is a paint tank in which the prepared paint is stored. Reference numeral 2 is a pump for pumping paint from the paint tank 1, and 3 is a main pipe for pumping the paint discharged from the pump 2 and returning the paint tank 1. An auxiliary pipe (third line) may be provided to return the paint to the paint tank 1. Reference numeral 4 is a paint outlet provided in the main pipe 3. An open / close valve 25, an air valve 26, a thinner valve 27, and a three-way switching valve 28 are arranged at the coating material outlet 4.

【0013】 5はカラー切替え弁であり、マニホールド20に多数個が並設され、前記3方 切替え弁28を介して主配管3に接続されている。また、マニホールド20には 高圧エアバルブ8及び高圧シンナーバルブ9が設けられている。Reference numeral 5 denotes a color switching valve, a large number of which are arranged in parallel in the manifold 20 and are connected to the main pipe 3 via the three-way switching valve 28. Further, the manifold 20 is provided with a high pressure air valve 8 and a high pressure thinner valve 9.

【0014】 12は自動塗装機であり、前記マニホールド20と配管21を介して接続され ている。このマニホールド20と自動塗装機12の間の配管21には、トリガー バルブ7、ダンプバルブ10、及びゲートバルブ11が配置され、ゲートバルブ 11には低圧エアバルブ8a及び低圧シンナーバルブ9aが接続している。Reference numeral 12 denotes an automatic coating machine, which is connected to the manifold 20 via a pipe 21. A trigger valve 7, a dump valve 10 and a gate valve 11 are arranged in a pipe 21 between the manifold 20 and the automatic coating machine 12, and a low pressure air valve 8a and a low pressure thinner valve 9a are connected to the gate valve 11. ..

【0015】 また、マニホールド20とトリガーバルブ7との間の配管21にはサーボモー タ29で駆動するギヤポンプ22が配置され、このギヤポンプ22を迂回するバ イパス通路23と、バイパスバルブ24とが設けられている。A gear pump 22 driven by a servomotor 29 is arranged in a pipe 21 between the manifold 20 and the trigger valve 7, and a bypass passage 23 bypassing the gear pump 22 and a bypass valve 24 are provided. ing.

【0016】 本考案は上記の通りの構造であるから、塗料タンク1からポンプ2によって汲 み上げた塗料は主配管3内を通って塗料取り出し口4の開閉弁25並びに3方切 替え弁を通ってカラー切替え弁5に至り、カラー切替え弁5が循環側に切り換え られている時は塗料は循環作用を行っている。Since the present invention has the structure as described above, the paint pumped up from the paint tank 1 by the pump 2 passes through the inside of the main pipe 3 and the open / close valve 25 of the paint outlet 4 and the three-way switching valve are used. Through it, the color switching valve 5 is reached, and when the color switching valve 5 is switched to the circulation side, the paint is circulating.

【0017】 自動塗装機12で塗装する場合は、カラー切替え弁5は自動塗装機12側に塗 料を送るよう切り換えられ、ギヤポンプ22で圧送し、かつトリガーバルブ7、 ダンプバルブ10、及びゲートバルブ11を開口する。この場合、ギヤポンプ2 2によってトリガーバルブ7の開閉の応答性を向上している。When coating with the automatic coating machine 12, the color switching valve 5 is switched so as to send the coating material to the automatic coating machine 12 side, pressure is fed by the gear pump 22, and the trigger valve 7, the dump valve 10, and the gate valve. 11 is opened. In this case, the gear pump 22 improves the responsiveness of opening and closing the trigger valve 7.

【0018】 塗色変更で各塗料経路を洗浄する場合は、先ず3方切替え弁28を閉止し、開 閉弁25を開口状態にし、エアバルブ26及びシンナーバルブ27を開いて主配 管3を洗浄する。洗浄後も廃液は3方切替え弁28をドレン側に切り換えて外部 へ排出する。また、塗料タンク1内は、生産終了後にタンク内にシンナーをいれ て循環させることで洗浄する。When cleaning each paint path by changing the paint color, first close the three-way switching valve 28, open and close the open / close valve 25, and open the air valve 26 and the thinner valve 27 to clean the main pipe 3. To do. After cleaning, the waste liquid is discharged to the outside by switching the 3-way switching valve 28 to the drain side. Further, the interior of the paint tank 1 is cleaned by putting a thinner in the tank and circulating it after the production is finished.

【0019】 一方、3方切替え弁28からカラー切替え弁5までと、カラー切替え弁5から 自動塗装機12までの洗浄は、バイパスバルブ24とトリガーバルブ7を開き、 高圧エアバルブ8及び高圧シンナーバルブ9を開くと共に、低圧エアバルブ8a 及び低圧シンナーバルブ9aを開くことにより短時間で洗浄される。On the other hand, for cleaning from the three-way switching valve 28 to the color switching valve 5 and from the color switching valve 5 to the automatic coating machine 12, the bypass valve 24 and the trigger valve 7 are opened, and the high pressure air valve 8 and the high pressure thinner valve 9 are opened. And the low-pressure air valve 8a and the low-pressure thinner valve 9a are opened and cleaning is performed in a short time.

【0020】[0020]

【考案の効果】[Effect of the device]

以上のように本考案にによると、塗料タンクよりポンプで汲み上げた塗料を圧 送、かつ塗料タンクに戻す主配管と、この主配管の取り出し口からカラー切替え 弁、トリガーバルブ、ダンプバルブ、及びゲートバルブを介して接続された自動 塗装機と、主配管の取り出し口から自動塗装機までの塗料経路を洗浄する高圧エ アバルブ及び高圧シンナーバルブ並びに低圧エアバルブ及び低圧シンナーバルブ とを備え、さらに、主配管の取り出し口に開閉弁とエアバルブ及びシンナーバル ブ並びに3方切替え弁とを配置し、前記カラー切替え弁とトリガーバルブとの間 にギヤポンプと、このギヤポンプを迂回するバイパス通路と、このバイパス通路 に配置したバイパスバルブとを設けた構成であるから、塗色の変更による塗料経 路の洗浄が簡単に行うことができ、自動塗装機における少量、ロット生産を可能 にする。従って、少量、ロット生産の塗装品質の向上と、作業員の確保の必要性 がなくなる利点を有している。 As described above, according to the present invention, the main pipe for pumping the paint pumped up from the paint tank and returning it to the paint tank, and the color switching valve, trigger valve, dump valve, and gate from the outlet of this main pipe. It is equipped with an automatic coating machine connected via a valve, a high-pressure air valve and a high-pressure thinner valve, and a low-pressure air valve and a low-pressure thinner valve for cleaning the paint path from the outlet of the main piping to the automatic coating machine. An on-off valve, an air valve, a thinner valve, and a three-way switching valve are arranged at the outlet of the gear pump, and a gear pump is provided between the color switching valve and the trigger valve, a bypass passage bypassing the gear pump, and a bypass passage. It is easy to clean the paint path by changing the paint color because it has a bypass valve. It can be carried out, a small amount in the automatic coating machine, to allow for batch production. Therefore, it has the advantages of improving the coating quality in small lot production and eliminating the need to secure workers.

【図面の簡単な説明】[Brief description of drawings]

【図1】本考案装置の回路図FIG. 1 is a circuit diagram of the device of the present invention.

【図2】従来装置の回路図FIG. 2 is a circuit diagram of a conventional device.

【符号の説明】[Explanation of symbols]

1 塗料タンク 2 ポンプ 3 主配管 4 塗料取り出し口 5 カラー切替え弁 7 トリガーバルブ 8 高圧エアバルブ 9 高圧シンナーバルブ 8a 低圧エアバルブ 9a 低圧シンナーバルブ 10 ダンプバルブ 11 ゲートバルブ 12 自動塗装機 22 ギヤポンプ 23 バイパス通路 24 バイパスバルブ 25 開閉弁 26 エアバルブ 27 シンナーバルブ 28 3方切替え弁 1 paint tank 2 pump 3 main piping 4 paint outlet 5 color switching valve 7 trigger valve 8 high pressure air valve 9 high pressure thinner valve 8a low pressure air valve 9a low pressure thinner valve 10 dump valve 11 gate valve 12 automatic coating machine 22 gear pump 23 bypass passage 24 bypass Valve 25 Open / close valve 26 Air valve 27 Thinner valve 28 3-way switching valve

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】 塗料タンクよりポンプで汲み上げた塗料
を圧送、かつ塗料タンクに戻す主配管と、この主配管の
取り出し口からカラー切替え弁、トリガーバルブ、ダン
プバルブ、及びゲートバルブを介して接続された自動塗
装機と、主配管の取り出し口から自動塗装機までの塗料
経路を洗浄する高圧エアバルブ及び高圧シンナーバルブ
並びに低圧エアバルブ及び低圧シンナーバルブとを備
え、さらに、主配管の取り出し口に開閉弁とエアバルブ
及びシンナーバルブ並びに3方切替え弁とを配置し、前
記カラー切替え弁とトリガーバルブとの間にギヤポンプ
と、このギヤポンプを迂回するバイパス通路と、このバ
イパス通路に配置したバイパスバルブとを設けたことを
特徴とする塗装装置。
1. A main pipe for pumping paint pumped up from a paint tank and returning it to the paint tank, and a connection port from a take-out port of the main pipe through a color switching valve, a trigger valve, a dump valve, and a gate valve. Equipped with an automatic coating machine, a high-pressure air valve and a high-pressure thinner valve for cleaning the paint path from the outlet of the main pipe to the automatic coating machine, and a low-pressure air valve and a low-pressure thinner valve. An air valve, a thinner valve, and a three-way switching valve are arranged, and a gear pump, a bypass passage bypassing the gear pump, and a bypass valve arranged in the bypass passage are provided between the color switching valve and the trigger valve. Coating equipment characterized by.
JP2218592U 1992-03-16 1992-03-16 Coating equipment Pending JPH0574660U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2218592U JPH0574660U (en) 1992-03-16 1992-03-16 Coating equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2218592U JPH0574660U (en) 1992-03-16 1992-03-16 Coating equipment

Publications (1)

Publication Number Publication Date
JPH0574660U true JPH0574660U (en) 1993-10-12

Family

ID=12075736

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2218592U Pending JPH0574660U (en) 1992-03-16 1992-03-16 Coating equipment

Country Status (1)

Country Link
JP (1) JPH0574660U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011152510A (en) * 2010-01-27 2011-08-11 Asahi Sunac Corp High pressure coating device and method for washing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011152510A (en) * 2010-01-27 2011-08-11 Asahi Sunac Corp High pressure coating device and method for washing the same

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