JPH0570920A - Production of high si-containing high tensile strength galvannealed steel sheet good in low temperature chipping resistance, pitting corrosion resistance and spot weldability - Google Patents
Production of high si-containing high tensile strength galvannealed steel sheet good in low temperature chipping resistance, pitting corrosion resistance and spot weldabilityInfo
- Publication number
- JPH0570920A JPH0570920A JP26057791A JP26057791A JPH0570920A JP H0570920 A JPH0570920 A JP H0570920A JP 26057791 A JP26057791 A JP 26057791A JP 26057791 A JP26057791 A JP 26057791A JP H0570920 A JPH0570920 A JP H0570920A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- corrosion resistance
- tensile strength
- resistance
- pitting corrosion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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- Laminated Bodies (AREA)
- Coating With Molten Metal (AREA)
- Heat Treatment Of Sheet Steel (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、耐低温チッピング性、
耐穴あき腐食性及びスポット溶接性の良好な高Si含有
高張力合金化溶融亜鉛めっき鋼板の製造方法に関するも
のである。The present invention relates to low temperature chipping resistance,
The present invention relates to a method for producing a high Si-containing high-strength hot-dip galvanized steel sheet having good puncture corrosion resistance and spot weldability.
【0002】[0002]
【従来の技術】近年、排気ガス規制の観点から自動車の
車体重量の軽量化が積極的に行なわれている。このため
Siを含有させた高強度鋼板の使用が検討されている。
但し、高張力鋼板として高Si含有材を外板として使用
する場合、次の2つの問題点がある。1つには溶融めっ
き処理に於けるめっき性不良の問題である。めっき性改
善のための従来技術としては特開昭55−122865
号公報によれば、燃焼空気比0.9〜1.2の直火炉に
て酸化後、水素を含む還元炉で酸化膜厚が200〜10
00Åの範囲になる程度に還元した後、該鋼板をMnを
0.01〜2%、Alを0.01〜2%、残部Znより
なる亜鉛めっき浴を用いて溶融めっき処理をすることに
より残りの酸化膜の還元を浴中のMn,Alで行なうと
いう方法がある。この方法では、めっき浴に板が浸せき
するまで鋼板表面に鉄の酸化膜が存在しているため、S
iの表面濃化は完全に抑制でき、非常に良好なめっき密
着性を有する鋼板を得ることができる。もう1つの問題
点は車体のドアやフード部のヘム部での耐食性である。
つまり車体のドアやフード部のヘム部では電着塗装が十
分に行なわれないため、より高い裸耐食性が要求され
る。裸耐食性を向上する為にはめっき付着量を上げるこ
とが有効であるが、めっき付着量を上げることは、車体
重量を増すことになり、車体重量を減らすというP系ハ
イテン材の使用目的と矛盾するため不適当である。2. Description of the Related Art In recent years, the weight of automobile bodies has been actively reduced from the viewpoint of exhaust gas regulations. For this reason, the use of high-strength steel sheets containing Si is being studied.
However, when a high Si content material is used as the outer plate as the high tensile steel plate, there are the following two problems. One is the problem of poor plating property in hot dip plating. As a conventional technique for improving the plating property, JP-A-55-122865
According to the publication, after oxidation in a direct-fired furnace with a combustion air ratio of 0.9 to 1.2, the oxide film thickness is 200 to 10 in a reduction furnace containing hydrogen.
After reduction to the extent of being in the range of 00Å, the steel sheet remains after being subjected to hot dip plating treatment using a zinc plating bath consisting of 0.01 to 2% of Mn, 0.01 to 2% of Al, and the balance Zn. There is a method of reducing the oxide film of Mn and Al in the bath. In this method, since the iron oxide film exists on the surface of the steel plate until the plate is immersed in the plating bath, S
The surface concentration of i can be completely suppressed, and a steel sheet having very good plating adhesion can be obtained. Another problem is the corrosion resistance at the door of the car body and the hem of the hood.
That is, since the electrodeposition coating is not sufficiently performed on the vehicle body door and the hem portion of the hood portion, higher bare corrosion resistance is required. It is effective to increase the coating weight in order to improve the bare corrosion resistance, but increasing the coating weight increases the weight of the vehicle body and contradicts the purpose of using the P-based high-tensile steel material to reduce the vehicle body weight. It is inappropriate to do so.
【0003】[0003]
【発明が解決しようとする課題】高張力鋼板のめっき処
理について鋭意研究を重ねた結果、以下のような知見を
得た。従来技術では良好なめっき密着性を持つ鋼板を製
造することはできるが、裸耐食性は十分ではない。特に
車体のドアやフード部のヘム部で電着塗装が十分に行な
われないために生じる耐穴あき腐食性に問題があり、こ
の改善要求も強い。しかし、耐食性を改善するため、め
っき付着量を上げると鋼板の重量が増加するため、車体
軽量化のために高張力鋼板を使用している意味がなくな
ってしまう。又、鋼板の重量を増加させることなく、耐
食性を向上する方法として、Alめっきが考えられる
が、Alめっきにはスポット溶接性が悪いという問題点
を有している。そこで本発明法は従来技術の良好なめっ
き密着性を有すると同時に更に優れた耐食性を有し、且
つまた鋼板重量増加を最小限におさえ、更に良好なスポ
ット溶接性を有する高Si含有高張力合金化溶融亜鉛め
っき鋼板の製造方法を見いだしこの知見に基づいて本発
明をなすに至った。DISCLOSURE OF INVENTION Problems to be Solved by the Invention As a result of intensive studies on plating treatment of high-strength steel sheet, the following findings were obtained. Although the steel sheet having good plating adhesion can be manufactured by the conventional technique, the bare corrosion resistance is not sufficient. In particular, there is a problem with perforation corrosion resistance caused by insufficient electrodeposition coating on the door of the vehicle body and the hem of the hood, and there is a strong demand for this improvement. However, since the weight of the steel sheet increases as the coating weight is increased in order to improve the corrosion resistance, there is no point in using a high-strength steel sheet to reduce the weight of the vehicle body. Further, Al plating can be considered as a method for improving the corrosion resistance without increasing the weight of the steel sheet, but the Al plating has a problem of poor spot weldability. Therefore, the method of the present invention has a high Si-containing high-strength alloy having good plating adhesion of the prior art and at the same time excellent corrosion resistance, and also having a good spot weldability while suppressing an increase in steel plate weight. The present invention has been completed based on this finding by discovering a method for producing a galvanized steel sheet.
【0004】[0004]
【課題を解決するための手段】本発明の要旨は、Siを
0.2%以上の範囲で含有する鋼板を燃焼空気比0.9
〜1.2の酸化炉にて酸化後、水素を含む還元炉で表面
鉄酸化膜厚が200〜1000Åの範囲になるように還
元した後、該鋼板をMn0.01〜2%、Al0.01
〜2%、残部Znよりなる亜鉛めっき浴を用いて溶融め
っき処理を行ない、加熱合金化処理した後、更に鋼板の
少なくとも片面に有機皮膜を0.1〜4.0g/m2の
範囲で被覆せしめることを特徴とする耐低温チッピング
性、耐穴あき腐食性及びスポット溶接性の良好な高Si
含有高張力合金化溶融亜鉛めっき鋼板の製造方法であ
る。SUMMARY OF THE INVENTION The gist of the present invention is to provide a steel plate containing Si in a range of 0.2% or more with a combustion air ratio of 0.9.
After oxidation in an oxidation furnace of 1.2 to 1.2, reduction is performed so that the surface iron oxide film thickness is in the range of 200 to 1000Å in a reduction furnace containing hydrogen, and then the steel sheet is Mn 0.01 to 2%, Al 0.01
Hot galvanizing treatment is performed by using a galvanizing bath consisting of ˜2% and the balance Zn, and at least one surface of the steel sheet is further coated with an organic coating in the range of 0.1 to 4.0 g / m 2. High Si with good low temperature chipping resistance, puncture corrosion resistance and spot weldability
It is a method for producing a high-strength alloyed hot-dip galvanized steel sheet.
【0005】[0005]
【作用】以下に本発明を詳細に説明する。本発明法はS
iの表面濃化を抑制するため直火炉に於て鉄の酸化膜を
生成させる。但し、直火炉または直火炉の燃焼空気比は
Siを抑制するために十分な鉄の酸化膜を生成するには
0.9以上必要であり、1.2を越えると、生成する鉄
の酸化膜厚が厚すぎて還元しきれなくなるため0.9〜
1.2の範囲で酸化するべきである。還元炉で酸化膜が
200〜1000Åになる程度に還元をし、めっき浴中
に於いて浴中のAlとMnにより、残りの酸化膜を還元
させる。但し、浴中のMn,Alは共に、鉄の酸化膜を
還元するために0.01%以上必要であり、2%を越え
ると加熱合金化の時の合金化速度を落とすので0.01
〜2%の範囲であるべきである。加熱合金化温度は50
0℃〜900℃の範囲が好ましい。The present invention will be described in detail below. The method of the present invention is S
In order to suppress the surface concentration of i, an iron oxide film is formed in the direct furnace. However, the direct-fired furnace or the combustion air ratio of the direct-fired furnace needs to be 0.9 or more in order to form an iron oxide film sufficient to suppress Si. 0.9 ~ because the thickness is too thick to reduce
It should oxidize in the range of 1.2. In the reduction furnace, the oxide film is reduced to an extent of 200 to 1000Å, and the remaining oxide film is reduced by Al and Mn in the bath in the plating bath. However, both Mn and Al in the bath are required to be 0.01% or more in order to reduce the iron oxide film, and if it exceeds 2%, the alloying rate at the time of heat alloying decreases, so 0.01
Should be in the range of ~ 2%. Heating alloying temperature is 50
The range of 0 ° C to 900 ° C is preferable.
【0006】更に該鋼板の少なくとも片面に有機皮膜を
塗布する。ここで有機皮膜とはエポキシ樹脂、ポリエチ
レン、ポリスチレン、ポリアセチレン、ポリエステル、
ナイロン、ポリイミド等の有機化合物で形成される層を
言う。有機皮膜の存在によって、金型への凝着を抑制で
き、耐フレーキング性を改善できる。有機皮膜の付着量
は0.1〜4.0g/m2とする。0.1g/m2未満で
は下層めっき層を完全に被覆することは困難で、下層露
出部からの金型凝着が起こる場合があり、あまり好まし
くない。4.0g/m2を超えると合金化溶融亜鉛めっ
きの主たる用途である車体防錆鋼板で、重要な要求特性
である電着塗装性が劣化する傾向があるので好ましくな
い。なお、有機皮膜の樹脂としては、鋼板の密着性に優
れたエポキシ樹脂が好ましいが、合金化溶融亜鉛めっき
鋼板の表面は凹凸に富み、いずれの樹脂でも密着性には
問題が無い。又溶剤系、水系も特に問わない有機皮膜中
にシリカ等の各顔料添加剤が存在することは潤滑性を阻
害しない範囲で有効である。又ワックス添加は潤滑性を
向上させるので好ましい。Further, an organic film is applied to at least one surface of the steel sheet. Here, the organic film is an epoxy resin, polyethylene, polystyrene, polyacetylene, polyester,
A layer formed of an organic compound such as nylon or polyimide. The presence of the organic film can suppress adhesion to the mold and improve flaking resistance. The amount of the organic film deposited is 0.1 to 4.0 g / m 2 . If it is less than 0.1 g / m 2 , it is difficult to completely cover the lower plating layer, and die adhesion from the exposed lower layer may occur, which is not preferable. When it exceeds 4.0 g / m 2 , it is not preferable because the rust-preventive steel sheet for car bodies, which is the main application of galvannealing, tends to deteriorate the electrodeposition coatability which is an important required property. As the resin for the organic film, an epoxy resin having excellent adhesion to the steel sheet is preferable, but the surface of the galvannealed steel sheet is rich in irregularities, and any resin has no problem in adhesion. The presence of each pigment additive such as silica in the organic film, which may be either solvent-based or water-based, is effective as long as the lubricity is not impaired. Also, addition of wax is preferable because it improves lubricity.
【0007】又、有機皮膜の密着性を向上させる塗装前
処理としてのリン酸塩処理、クロメート処理(電解型ク
ロメート、反応型クロメート、塗布型クロメート)等の
化成処理は有効であり、これも本発明法の範疇にはい
る。更に鋼板表面に有機皮膜が存在することにより溶接
部の抵抗値が大きくなり、溶接電流が適度に分散される
ため適正溶接電流範囲が広くなり、スポット溶接性が向
上する。Further, chemical conversion treatments such as phosphate treatment and chromate treatment (electrolytic type chromate, reactive type chromate, coating type chromate) as a pretreatment for improving the adhesion of the organic film are effective. It falls into the category of invention law. Furthermore, the presence of the organic film on the surface of the steel sheet increases the resistance value of the welded portion, and the welding current is dispersed appropriately, so that the appropriate welding current range is widened and the spot weldability is improved.
【0008】[0008]
【実施例】次に実施例を例にとって本発明方法を詳細に
説明する。実施例は表1、表2に示す。試験方法は次の
通り。 (1)耐食性試験 JIS Z 2371による塩水噴霧試験を2000時
間連続して行い、板厚減少量の比較調査を行なった。 ◎:板厚減少量が極小 ○:板厚減少量が小 △:板厚減少量が大 (2)耐低温チッピング性 −20℃、7号砕石100gによる、圧力2kg/cm
2でグラベロチッピング試験後のテープ剥離したときの
剥離面積を測定し、以下の基準で評価をつけた。 (良)◎、(5%)−○、(15%)−△、(30%)
−×、(50%<)(劣) (◎、○は事実上問題無し)Next, the method of the present invention will be described in detail with reference to Examples. Examples are shown in Tables 1 and 2. The test method is as follows. (1) Corrosion resistance test A salt water spray test according to JIS Z 2371 was continuously performed for 2000 hours to carry out a comparative investigation of sheet thickness reduction amounts. ◎: Minimal reduction in plate thickness ○: Small reduction in plate thickness △: Large reduction in plate thickness (2) Low temperature chipping resistance -20 ° C, pressure of 2 kg / cm at 100 g of No. 7 crushed stone
The peeled area when the tape was peeled off after the gravero chipping test in 2 was measured and evaluated according to the following criteria. (Good) ◎, (5%)-○, (15%)-△, (30%)
-×, (50% <) (poor) (◎, ○ are virtually no problems)
【0009】(3)めっき密着性試験 めっき密着性は60°V曲げによるパウダリング試験に
よって評価した。 ◎:剥離量 0mm ○:剥離量 0mm超、1mm以下 △:剥離量 1mm超、3mm以下 ×:剥離量 3mm超 (4)スポット溶接性試験 二次溶接性電流:8KA〜12KA 加圧力 :250kg 通電時間 :10サイクル 溶接間隔 :1点/3秒間 電極チップ :Cu−Cr系合金、C、F型先端径
6mmφ 評価の方法 ◎:溶接点数 10000 点以上 ○:溶接点数 4000 点以上 10000点以下 ×:溶接点数 4000 点以下(3) Plating Adhesion Test The plating adhesion was evaluated by a powdering test by bending at 60 ° V. ◎: Peeling amount 0 mm ◯: Peeling amount more than 0 mm, 1 mm or less △: Peeling amount more than 1 mm, 3 mm or less ×: Peeling amount more than 3 mm (4) Spot weldability test Secondary weldability current: 8 KA to 12 KA Pressurizing force: 250 kg Energization Time: 10 cycles Welding interval: 1 point / 3 seconds Electrode tip: Cu-Cr alloy, C, F type tip diameter
6 mmφ Evaluation method ◎: number of welding points 10000 points or more ○: number of welding points 4000 points or more 10000 points or less ×: number of welding points 4000 points or less
【0010】表1に於ける1〜5は鋼板中Si濃度を
0.1〜5.0%まで変化させたもの、6〜9は直火炉
内板温を500〜800℃に変化させたもの、10〜1
1は直火炉内空気比を0.95〜1.2に変化させたも
の、12〜14は還元炉板温を500〜800℃に変化
させたもの、15〜16は還元時間を30秒〜40秒に
変化させたもの、17〜18は還元炉の水素濃度を20
〜30%に変化させたもの、19〜23は浴中Al濃
度、24〜30は浴中Mn濃度を変化させたもの。31
〜33は加熱合金化炉の最高板温を500〜700℃に
変化させたもの、34〜39は加熱合金化炉の昇温速度
5〜60℃/秒に変化させたもの。40はHOT材の場
合。41〜46は有機皮膜の有機素材を変化させたも
の、47〜54は有機皮膜の付着量を変えたもの、55
〜59は比較例である。55は化成処理を施していない
為、56はめっき浴中にMnが添加されていないため、
めっき密着性が悪く従って耐食性も悪い。57はめっき
浴中にAlが添加されていないため、めっき密着性が悪
く従って耐食性も悪い。58は直火炉内の燃焼空気比が
0.8であるため鉄酸化物が酸化炉内で生成しない為、
焼鈍過程で鋼板表面にSiが濃化し、めっき密着性が悪
く従って耐食性も悪い。59は鋼板の最表層に有機皮膜
を形成していないため耐食性が悪い。In Table 1, 1 to 5 are those in which the Si concentration in the steel sheet is changed to 0.1 to 5.0%, and 6 to 9 are those in which the temperature of the inner plate of the direct furnace is changed to 500 to 800 ° C. , 10-1
1 is the one in which the air ratio in the direct furnace is changed to 0.95 to 1.2, 12 to 14 is the one in which the reduction furnace plate temperature is changed to 500 to 800 ° C., and 15 to 16 is the reduction time in 30 seconds to What was changed to 40 seconds, 17-18, the hydrogen concentration of the reduction furnace was 20
To 23%, 19 to 23 are Al concentrations in the bath, and 24 to 30 are Mn concentrations in the bath. 31
Numerals 33 to 33 are those in which the maximum plate temperature of the heating alloying furnace is changed to 500 to 700 ° C., and 34 to 39 are those to which the temperature rising rate of the heating alloying furnace is changed to 5 to 60 ° C./sec. 40 is for HOT material. 41 to 46 are those in which the organic material of the organic film is changed, 47 to 54 are those in which the amount of the organic film attached is changed, 55
.About.59 are comparative examples. Since 55 is not subjected to chemical conversion treatment, 56 is because Mn is not added to the plating bath.
Poor plating adhesion and therefore poor corrosion resistance. In No. 57, since Al was not added to the plating bath, the adhesion of the plating was poor and the corrosion resistance was also poor. In No. 58, since the combustion air ratio in the direct furnace is 0.8, iron oxide is not generated in the oxidizing furnace,
During the annealing process, Si is concentrated on the surface of the steel sheet, and the plating adhesion is poor, so the corrosion resistance is also poor. No. 59 has poor corrosion resistance because it does not have an organic film formed on the outermost surface of the steel sheet.
【0011】[0011]
【表1A】 [Table 1A]
【0012】[0012]
【表1B】 [Table 1B]
【0013】[0013]
【表1C】 [Table 1C]
【0014】[0014]
【表1D】 [Table 1D]
【0015】[0015]
【発明の効果】本発明に従うとつぎの効果がある。従来
の良好なめっき密着性を維持したまま、耐食性、溶接性
が非常に優れた高Si含有高張力合金化溶融亜鉛めっき
鋼板を得ることができる。According to the present invention, the following effects can be obtained. It is possible to obtain a high-Si-containing, high-strength galvannealed steel sheet having excellent corrosion resistance and weldability while maintaining good conventional plating adhesion.
フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C21D 1/52 D 9269−4K 1/76 G 9269−4K 9/46 U 7356−4K P 7356−4K C23C 2/06 9270−4K 2/26 9270−4K 2/28 9270−4K 2/40 9270−4K (72)発明者 相場 雅次 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内Front page continuation (51) Int.Cl. 5 Identification code Office reference number FI Technical display location C21D 1/52 D 9269-4K 1/76 G 9269-4K 9/46 U 7356-4K P 7356-4K C23C 2 / 06 9270-4K 2/26 9270-4K 2/28 9270-4K 2/40 9270-4K (72) Inventor quote Masaji 1 Kimitsu, Kimitsu-shi, Chiba Nippon Steel Corporation Kimitsu Steel Co., Ltd.
Claims (1)
板を燃焼空気比0.9〜1.2の酸化炉にて酸化後、水
素を含む還元炉で表面鉄酸化膜厚が200〜1000Å
の範囲になるように還元した後、該鋼板をMn0.01
〜2%、Al0.01〜2%、残部Znよりなる亜鉛め
っき浴を用いて溶融めっき処理を行ない、加熱合金化処
理した後、更に鋼板の少なくとも片面に有機被膜を0.
1〜4.0g/m2の範囲で被覆せしめることを特徴と
する耐低温チッピング性、耐穴あき腐食性及びスポット
溶接性の良好な高Si含有高張力合金化溶融亜鉛めっき
鋼板の製造方法。1. A steel sheet containing Si in an amount of 0.2% or more is oxidized in an oxidizing furnace with a combustion air ratio of 0.9 to 1.2, and then a surface iron oxide film thickness is 200 in a reducing furnace containing hydrogen. ~ 1000Å
Of the steel sheet, the steel sheet was reduced to Mn 0.01
~ 2%, Al 0.01 ~ 2%, hot-dip galvanizing bath using Zn, and heat-alloying treatment, and then an organic coating on at least one side of the steel sheet.
A method for producing a high Si-containing high-strength hot-dip galvanized steel sheet having good low-temperature chipping resistance, puncture corrosion resistance, and spot weldability, which is characterized by coating in the range of 1 to 4.0 g / m 2 .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26057791A JPH0570920A (en) | 1991-09-12 | 1991-09-12 | Production of high si-containing high tensile strength galvannealed steel sheet good in low temperature chipping resistance, pitting corrosion resistance and spot weldability |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26057791A JPH0570920A (en) | 1991-09-12 | 1991-09-12 | Production of high si-containing high tensile strength galvannealed steel sheet good in low temperature chipping resistance, pitting corrosion resistance and spot weldability |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0570920A true JPH0570920A (en) | 1993-03-23 |
Family
ID=17349887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26057791A Withdrawn JPH0570920A (en) | 1991-09-12 | 1991-09-12 | Production of high si-containing high tensile strength galvannealed steel sheet good in low temperature chipping resistance, pitting corrosion resistance and spot weldability |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0570920A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002146502A (en) * | 2000-08-28 | 2002-05-22 | Nippon Steel Corp | Galvanized high strength steel having good appearance |
KR100892815B1 (en) * | 2004-12-21 | 2009-04-10 | 가부시키가이샤 고베 세이코쇼 | Method and facility for hot dip zinc plating |
JP2015209585A (en) * | 2014-04-30 | 2015-11-24 | 新日鐵住金株式会社 | Delayed fracture resistant chemically treated steel material and structure using the same |
-
1991
- 1991-09-12 JP JP26057791A patent/JPH0570920A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002146502A (en) * | 2000-08-28 | 2002-05-22 | Nippon Steel Corp | Galvanized high strength steel having good appearance |
KR100892815B1 (en) * | 2004-12-21 | 2009-04-10 | 가부시키가이샤 고베 세이코쇼 | Method and facility for hot dip zinc plating |
US8216695B2 (en) | 2004-12-21 | 2012-07-10 | Kobe Steel, Ltd. | Method and facility for hot dip zinc plating |
JP2015209585A (en) * | 2014-04-30 | 2015-11-24 | 新日鐵住金株式会社 | Delayed fracture resistant chemically treated steel material and structure using the same |
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Legal Events
Date | Code | Title | Description |
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A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 19981203 |