JPH0560990B2 - - Google Patents

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Publication number
JPH0560990B2
JPH0560990B2 JP11697489A JP11697489A JPH0560990B2 JP H0560990 B2 JPH0560990 B2 JP H0560990B2 JP 11697489 A JP11697489 A JP 11697489A JP 11697489 A JP11697489 A JP 11697489A JP H0560990 B2 JPH0560990 B2 JP H0560990B2
Authority
JP
Japan
Prior art keywords
paint
base material
outlet
supply port
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP11697489A
Other languages
Japanese (ja)
Other versions
JPH02298378A (en
Inventor
Tadashi Arai
Shinya Watanabe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Noda Corp
Original Assignee
Noda Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Noda Corp filed Critical Noda Corp
Priority to JP11697489A priority Critical patent/JPH02298378A/en
Publication of JPH02298378A publication Critical patent/JPH02298378A/en
Publication of JPH0560990B2 publication Critical patent/JPH0560990B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は板材、棒材等の基材の表面に所望の塗
料をデイツピング塗装により塗布し、且つ塗膜の
厚さを調整することのできる装置に関する。
[Detailed Description of the Invention] <Industrial Application Field> The present invention is capable of applying a desired paint onto the surface of a base material such as a board or rod by dipping coating, and adjusting the thickness of the paint film. Regarding equipment.

〈従来技術〉 板材(例えば化粧板、棚板等)、棒材(例えば
巾木、廻り縁等)、加工素材(例えば窓枠、ドア
等)等の基材に対する塗装を行うため、従来から
様々な方法及び装置が用いられている。
<Prior art> Various conventional methods have been used to paint base materials such as board materials (e.g. decorative boards, shelf boards, etc.), rod materials (e.g. baseboards, surrounding edges, etc.), and processed materials (e.g. window frames, doors, etc.). Various methods and devices are used.

その一つの装置としていわゆるデイツピング塗
装装置がある。これは、基材の表面に凹凸があつ
ても簡単な操作で容易に塗装が行えるという利点
を有する。
One such device is a so-called dipping coating device. This has the advantage that even if the surface of the base material is uneven, coating can be easily performed with a simple operation.

しかしながら、デイツピング塗装は、主として
シート状物に対して行なわれ、上記したような基
材に対して連続的にデイツピング塗装を施すこと
は不可能であつた。また、デイツピング塗装によ
る場合は一般に塗布量が過大となる傾向があるだ
けでなく、塗布量の調整が困難である。何故なら
ば、塗布量は塗料の粘度に大きく相関するが、塗
料の粘度を厳密に一定に維持することは極めて困
難であるからである。塗料の粘度はまた基材への
塗料成分の浸透にも影響し、均一な塗装を行うた
めには、塗料の粘度をある程度大きなものとして
厚塗りを行わざるを得ないため、塗布量の調整は
一層困難となる。更に塗料槽から取り出した基材
に付着する過剰な塗料を流下させるために、取出
した後も基材をしばらく支持しておく必要がある
が、この作業に余分な時間を要し、また塗料のキ
レ、ダレによる塗布ムラが生じる。
However, dip coating is mainly applied to sheet-like objects, and it has been impossible to continuously apply dip coating to the above-mentioned substrates. Furthermore, when using dipping coating, not only does the amount of coating generally tend to be excessive, but it is also difficult to adjust the amount of coating. This is because, although the amount of coating is highly correlated with the viscosity of the paint, it is extremely difficult to maintain the viscosity of the paint strictly constant. The viscosity of the paint also affects the penetration of the paint components into the base material, and in order to achieve a uniform coating, it is necessary to increase the viscosity of the paint to a certain extent and apply thickly, so adjusting the amount of application is difficult. It becomes even more difficult. Furthermore, it is necessary to support the substrate for a while after removing it from the paint tank in order to allow excess paint adhering to it to flow down, but this process takes extra time and also reduces the amount of paint. Uneven application occurs due to sharpness and sag.

スプレー塗装装置もまた公知である。しかしな
がら、塗料のロスが大きく、塗料中のゴミや塗料
カス等に起因するノズルの目詰まりが生じ易く、
従つて塗料管理とノズルの保守点検を頻繁に行う
必要があり、作業効率が悪く、コスト高を招くと
いう欠点を有する。
Spray painting equipment is also known. However, there is a large loss of paint, and the nozzle is easily clogged due to dust and paint scum in the paint.
Therefore, it is necessary to frequently perform paint management and maintenance and inspection of the nozzle, resulting in poor work efficiency and high costs.

上記従来塗装装置における欠点を解消し得るも
のとして、塗料を塗布すべき基材を供給する供給
口と、塗布された製品を取り出す取出口とを有す
る塗装箱内に、上記供給口及び取出口のレベルを
越えて上記塗装箱内に塗料を供給する一方、上記
塗装箱内を減圧してその減圧吸引力によつて上記
供給口及び取出口からの塗料の溢出を防止し、上
記供給口から取出口に基材が移動する間に基材の
全表面または所望の表面部分に塗料を塗布し、且
つ吸引によつて生じる取出口における高速空気流
によつて基材に付着した過剰な塗料を除去するこ
とを主たる特徴とする塗装装置及び塗装方法が提
案されている。
In order to solve the above-mentioned drawbacks of the conventional coating equipment, a coating box having a supply port for supplying the base material to be coated with the paint and a take-out port for taking out the coated product is provided with the above-mentioned supply port and take-out port. While supplying the paint into the paint box above the level, the paint is depressurized inside the paint box, and the reduced pressure suction force prevents the paint from overflowing from the supply port and the take-out port, and the paint is taken out from the supply port. Paint is applied to the entire surface or desired surface area of the substrate while the substrate is moving to the outlet, and excess paint adhering to the substrate is removed by a high-velocity air flow at the outlet created by suction. A coating device and a coating method have been proposed which have the following main characteristics:

この塗装技術は、塗装箱内を減圧状態に維持
し、この減圧吸引力によつて塗料が供給口・取出
口から溢出することを防止して基材に対して連続
的にデイツピング塗装を施すことを可能にすると
共に、この減圧吸引力によつて取出口から塗装箱
内に流入する如く得られる高速空気流によつて基
材に塗布された塗料の過剰分を払拭し、所望の厚
さの塗膜を形成することができるものである。供
給口及び取出口の開口部には基材の寸法形状に適
合調整され得るよう補助的な開口調整板部材が取
り付けられ、基材が挿入された場合において開口
部と基材断面との間に形成される隙間を調整する
ことにより、上記取出口から流入する空気流の流
速が調整され、塗膜厚が任意に調整される。
This coating technique maintains the inside of the coating box in a reduced pressure state, and uses this reduced pressure suction force to prevent paint from overflowing from the supply and removal ports, and continuously applies dip coating to the substrate. At the same time, the high-speed air flow generated by this reduced pressure suction force as if flowing into the coating box from the outlet port wipes away excess paint applied to the substrate and achieves the desired thickness. It is capable of forming a coating film. An auxiliary opening adjustment plate member is attached to the openings of the supply port and the extraction port so that the size and shape of the substrate can be adjusted. By adjusting the gap formed, the flow rate of the air flowing from the outlet is adjusted, and the coating film thickness can be adjusted as desired.

この塗装技術は上記したような優れた作用効果
を発揮し得るものであるが、その後の研究によ
り、場合によつては若干の問題を呈することが明
らかにされた。即ち、基材が供給口及び取出口の
開口部内を通過している状態においては上記隙間
が適切に調整されるが、基材が上記開口部内に存
在しない場合、開口部が大きく開口したままの状
態に放置される。この開口部面積は、塗布すべき
基材の断面積が大きい場合や、塗膜厚を大きく設
定する場合には、特に大きなものとなる。開口部
からの塗料の溢出を防止するためには、開口部面
積が大きくなるに比例して減圧吸引力を強くしな
ければならないが、実際上減圧手段のキヤパシテ
イには限度があるため困難を伴うものであつた。
また、減圧吸引力を強くしすぎると、基材が取出
口を通過する際に取出口から塗装箱内に流入する
空気流が過度に高速となり、取出口における塗料
除去作用が働き過ぎて、塗布量調整が困難とな
る。特に基材に比較的厚い塗膜層を形成するする
ことが望まれる場合には大きな問題となつてい
た。
Although this coating technique can exhibit the excellent effects described above, subsequent research has revealed that it sometimes presents some problems. That is, when the base material is passing through the openings of the supply port and the take-out port, the above-mentioned gap is adjusted appropriately, but when the base material is not present in the above-mentioned openings, the openings remain wide open. left in the condition. This opening area becomes particularly large when the cross-sectional area of the substrate to be coated is large or when the coating thickness is set large. In order to prevent paint from overflowing from the opening, it is necessary to increase the vacuum suction force in proportion to the opening area, but this is difficult because the capacity of the pressure reducing means is actually limited. It was hot.
In addition, if the vacuum suction force is too strong, the air flow flowing into the coating box from the outlet when the substrate passes through the outlet becomes too high-speed, and the paint removal action at the outlet becomes too strong, causing the paint to be coated. It becomes difficult to adjust the amount. This has been a serious problem, particularly when it is desired to form a relatively thick coating layer on a substrate.

そこで、比較的小さな減圧吸引力でありながら
塗装箱の供給口・取出口からの塗料溢出を防止
し、更には塗装箱の供給口及び取出口における基
材の存否に拘わらず、常に塗装箱内に実質的に一
定の負圧状態を形成維持することを目的として、
上記構成を有する塗装箱の供給口及び取出口の少
なくとも片側に、これら供給口及び/又は取出口
における開口面積を調整することのできる可動遮
蔽板を設置したものが提案されるに至つている。
Therefore, even though the vacuum suction force is relatively small, it prevents paint from spilling out from the supply and take-out ports of the paint box, and it also allows the paint to stay inside the paint box regardless of the presence or absence of base materials at the supply and take-out ports of the paint box. with the purpose of forming and maintaining a substantially constant negative pressure condition in the
It has been proposed to install a movable shielding plate on at least one side of the supply port and the take-out port of the coating box having the above-mentioned configuration, which can adjust the opening area of the supply port and/or the take-out port.

この可動遮蔽板は塗装箱の供給口及び取出口の
いずれか一方または両方に設置される。いずれか
一方のみに設置することによつても、これら開口
部からの塗料溢出の防止に必要な減圧吸引力を与
えるための減圧手段の容量は比較的小さなもので
済む。特に可動遮蔽板を取出口に設置することに
より、該取出口から流入する空気流速が常にほぼ
一定に維持され、基材に対する塗料付着量の調整
が容易且つ正確になされ得る。更に可動遮蔽板を
供給口及び取出口の双方に設置することにより、
これら開口部面積が基材通過の有無に拘わらず常
に一定化され、より一層優れた減圧効率及びより
一層厳密な基材塗膜調整を行い得る。
This movable shielding plate is installed at either or both of the supply port and the take-out port of the coating box. Even if it is installed in only one of the openings, the capacity of the pressure reducing means to provide the vacuum suction force necessary to prevent the paint from overflowing from these openings can be relatively small. In particular, by installing a movable shielding plate at the outlet, the flow rate of air flowing in from the outlet is always maintained substantially constant, and the amount of paint deposited on the substrate can be easily and accurately adjusted. Furthermore, by installing movable shielding plates at both the supply and outlet ports,
The area of these openings is always kept constant regardless of whether or not the substrate passes, allowing for even more excellent pressure reduction efficiency and more precise adjustment of the substrate coating film.

〈発明の解決すべき課題〉 しかしながら、かかる可動遮蔽板が塗装箱の取
出口に設置された塗装装置について本発明者らが
実験を重ねた結果、基材の先端が取出口に接近し
たときに可動遮蔽板を作動させて該取出口を開放
させた直後においては該取出口から塗装箱内に流
入する空気流が所定の流速に達せず、このために
基材の前端部においては所期の塗布量調整が行わ
れずに多量の塗料が付着する傾向を示すことが判
明したのである。
<Problems to be Solved by the Invention> However, as a result of repeated experiments by the present inventors on a coating device in which such a movable shielding plate is installed at the outlet of the coating box, when the tip of the base material approaches the outlet of the coating box, Immediately after the movable shielding plate is activated to open the outlet, the airflow flowing into the coating box from the outlet does not reach the predetermined flow velocity, and therefore the front end of the base material does not reach the desired flow rate. It has been found that a large amount of paint tends to adhere without adjusting the amount of paint applied.

本発明はこのような欠点を解決し、塗装される
べき基材の全ての部分において所定厚さの塗膜層
を均一に形成することのできる塗装手段を提供す
ることを目的とする。
It is an object of the present invention to solve these drawbacks and provide a coating means that can uniformly form a coating layer of a predetermined thickness on all parts of a substrate to be coated.

〈課題を解決するための手段〉 かかる目的を達成するために創案された本発明
による塗装装置は、塗装すべき基材を供給する供
給口と塗装された製品を取り出す取出口の対を少
なくとも一対有する塗装箱と、上記供給口及び取
出口のレベルを越えて上記塗装箱内に塗料を供給
する塗料供給手段と、上記供給口及び上記取出口
の開口部から上記塗料が溢出するのを防止するた
めに上記塗装箱内を減圧する減圧手段と、上記塗
装箱の上記供給口及び上記取出口の少なくとも片
側にこれら供給口及び/又は取出口における開口
面積を調整し得るよう設置された可動遮蔽板とを
有し、上記取出口を外方に突出延長したことを特
徴とする。
<Means for Solving the Problems> A coating apparatus according to the present invention devised to achieve the above object includes at least one pair of a supply port for supplying a substrate to be coated and an outlet for taking out a coated product. a paint box having a paint box, a paint supply means for supplying paint into the paint box beyond the level of the supply port and the take-out port, and preventing the paint from overflowing from the openings of the supply port and the take-out port. a decompression means for reducing the pressure inside the painting box; and a movable shielding plate installed on at least one side of the supply port and the take-out port of the paint box so as to adjust the opening area of the supply port and/or the take-out port. It is characterized by having the above-mentioned outlet extending outwardly.

〈作用〉 基材が塗装箱の供給口から取出口に至るまで、
塗装箱に充填された塗料中を搬送される間、デイ
ツピング法と同様に塗料浸漬され、基材表面に凹
凸がある場合においても、基材に簡単かつ効率的
に該塗料が塗布ないし含浸される。塗装箱内は減
圧状態が維持され、取出口から空気が高速に吸引
されているため、基材表面に過剰に付着する塗料
は取出口を通過するときに該高速空気流によつて
除去され、かつこの高速空気流によつて取出口か
ら取り出される製品は指触乾燥程度にまで乾燥さ
れる。
〈Operation〉 The base material is coated from the supply port to the take-out port of the coating box.
While being transported through the paint packed in a paint box, the paint is immersed in the paint in the same way as in the dipping method, and even if the base material surface is uneven, the paint can be easily and efficiently applied or impregnated onto the base material. . A reduced pressure state is maintained inside the coating box, and air is suctioned at high speed from the outlet, so paint that adheres excessively to the surface of the substrate is removed by the high-speed airflow as it passes through the outlet. This high-speed airflow dries the product taken out from the outlet until it is dry to the touch.

塗装箱の取出口を外方に突出して延長通路が形
成されているため、塗料付着された基材がこの延
長通路を通過する間に、その先端開口部から流入
される一定流速の空気流によつて塗料が掻き取ら
れ、塗布量を均一とされた塗膜が基材表面に形成
される。
Since an extended passage is formed by protruding outward from the outlet of the paint box, while the base material coated with paint passes through this extended passage, it is exposed to the air flow at a constant flow rate flowing in from the tip opening. As a result, the paint is scraped off, and a coating film with a uniform coating amount is formed on the surface of the substrate.

塗料の基材表面への塗布量は、塗料の粘度、減
圧された塗装箱内圧力(負圧)、基材の搬送速度
等の要因に左右されるので、これら要因の一また
は二以上を適宜組み合わせて調整することによつ
て塗布量の調整が行なわれ得る。更に減圧手段と
は別に塗装箱に二次空気取出口を付設し、この二
次空気取出口からの空気取り入れ量を調整するよ
う構成すれば、塗装箱内の負圧を微妙に調整する
ことが可能であり、これにより塗布量の微妙かつ
厳密な調整が達成され得る。
The amount of paint applied to the surface of the substrate depends on factors such as the viscosity of the paint, the reduced pressure inside the coating box (negative pressure), and the conveyance speed of the substrate, so one or more of these factors should be adjusted as appropriate. The amount of application can be adjusted by adjusting the combination. Furthermore, by attaching a secondary air outlet to the coating box separately from the pressure reduction means and configuring the system to adjust the amount of air taken in from this secondary air outlet, it is possible to finely adjust the negative pressure inside the coating box. possible, whereby a fine and exact adjustment of the application amount can be achieved.

また、取出口の寸法形状と基材の断面寸法形状
との関係、即ち基材が取出口を通過する際に形成
される隙間面積もまた、減圧手段によつてこの際
に取出口から吸引される高速空気流の流速を決定
する一要因となるので、この隙間面積の調整を通
じて塗布量の調整を行うことができる。更には、
供給口及び取出口の開口部と基材との位置関係を
適切に調整することによつて、基材の各面に異な
つた厚さの塗膜を形成させることができる。
Furthermore, the relationship between the dimensions and shape of the outlet and the cross-sectional dimensions of the base material, that is, the area of the gap formed when the base material passes through the outlet, is also determined by the relationship between the dimensions and shape of the outlet, that is, the area of the gap formed when the base material passes through the outlet. Since this is one factor that determines the flow rate of the high-speed air flow, the coating amount can be adjusted by adjusting the area of this gap. Furthermore,
By appropriately adjusting the positional relationship between the supply and outlet openings and the base material, coating films of different thicknesses can be formed on each side of the base material.

減圧手段によつて塗装箱の供給口及び取出口か
ら空気が高速吸引されることから、それに伴つて
塗料中に形成される多数の気泡によつて塗料が十
分に攪拌され、基材との接触が良好となる。よつ
て基材に対する塗料の塗布・含浸が促進され、ま
た同時に塗料中の固形分の沈降や液状成分の分離
が防止される。
Since air is suctioned at high speed from the supply and outlet ports of the paint box by the decompression means, the paint is sufficiently agitated by the large number of air bubbles formed in the paint, preventing contact with the substrate. becomes good. Therefore, coating and impregnation of the paint onto the substrate is promoted, and at the same time, precipitation of solid content and separation of liquid components in the paint are prevented.

塗料の攪拌によつて基材が塗装箱内搬送中に上
下左右に振動する傾向があるので、供給口と取出
口との間に適切な案内支持手段を設けて、これを
防止することが望ましい。更に、この案内支持手
段に、基材搬送方向の全長に亙つて基材の表面の
一部を覆う被覆面を形成すれば、該被覆面に覆わ
れた部分の塗料付着が防止され、基材における所
望の表面部分或いは所望の面のみに塗料を塗布含
浸させることができる。
Since the base material tends to vibrate vertically and horizontally during transportation within the paint box due to agitation of the paint, it is desirable to prevent this by providing an appropriate guide and support means between the supply port and the discharge port. . Furthermore, if a coating surface is formed on this guide support means to cover a part of the surface of the substrate over the entire length in the substrate conveyance direction, paint adhesion to the portion covered by the coating surface is prevented, and the substrate The paint can be applied and impregnated only on a desired surface portion or a desired surface.

塗装箱の供給口及び/又は取出口に配設される
可動遮蔽板は、上下または左右に開閉作動され
る。その開放時においては供給口・取出口におけ
る開口を塗装すべき基材の断面寸法形状に応じて
広く開口させた状態を維持すると共に、基材がこ
れら開口部に存在しない場合には閉止されてその
開口面積を狭め、塗装箱内において過大な減圧吸
引力を必要とすることなしに、これら開口部から
塗料が溢出することを防止する。また可動遮蔽板
は、塗装箱の供給口及び取出口内における基材の
存否に拘わらず、塗装箱内の負圧を一定化するこ
とに寄与し、より厳密且つ効率的な塗布量調整を
可能にする。
The movable shielding plate disposed at the supply port and/or the takeout port of the paint box is operated to open and close vertically or horizontally. When the openings are opened, the openings at the supply and outlet ports are kept wide open according to the cross-sectional dimensions and shapes of the substrate to be coated, and are closed when no substrate is present in these openings. To prevent paint from overflowing from these openings without requiring an excessive vacuum suction force in a paint box by narrowing the opening area. In addition, the movable shielding plate contributes to keeping the negative pressure inside the coating box constant regardless of the presence or absence of substrates in the supply and removal ports of the coating box, enabling more precise and efficient adjustment of the coating amount. Make it.

可動遮蔽板は、基材が供給口・取出口を通過す
る前にこれらを開口し通過後に閉塞するよう自動
的に作動されることが好ましく、このために、基
材の有無を検出する検出手段が設置され得る。
It is preferable that the movable shield plate is automatically operated to open the supply port and the take-out port before the substrate passes through the supply port and the take-out port, and to close them after passing therethrough. can be installed.

塗装箱の取出口に形成される延長通路の先端
は、基材搬送方向に対して任意角度に斜向するよ
う形成することができる。これにより、特に表面
に凹凸模様が施されている基材を塗装する場合、
その凹部と凸部とにおける空気流速の変動を抑制
することができ、この場合にも均一塗布量の塗膜
を得ることができる。
The tip of the extended passage formed at the outlet of the coating box can be formed to be inclined at an arbitrary angle with respect to the substrate conveyance direction. As a result, especially when painting a substrate with an uneven pattern on the surface,
Fluctuations in air flow velocity between the concave portions and convex portions can be suppressed, and in this case also, a coating film with a uniform coating amount can be obtained.

〈実施例〉 第1図及び第2図には本発明による塗装装置の
一実施例が模式的に示されている。塗装箱10に
は、塗装されるべき基材1(第2図)を供給する
供給口11と、塗装された基材を取り出す取出口
12との一対が形成されている。これら供給口1
1及び取出口12の開口面積は、種々異なつた断
面寸法形状を有する基材に対して本装置を適用可
能ならしめるため、予め想定される基材の最大寸
法形状に対応するものとして定められる。
<Embodiment> FIGS. 1 and 2 schematically show an embodiment of a coating apparatus according to the present invention. The coating box 10 is formed with a pair of a supply port 11 for supplying the base material 1 to be coated (FIG. 2) and a pair of outlet ports 12 for taking out the coated base material. These supply ports 1
1 and the opening area of the outlet 12 are determined in advance so as to correspond to the maximum size and shape of the base material assumed in advance, so that the present apparatus can be applied to base materials having various cross-sectional dimensions and shapes.

取出口12から更に塗装箱10の外方に延長す
る延長通路27が形成されている。この延長通路
27の内径断面積は取出口12の開口面積と一致
し、基材搬送方向に沿つて所要長さ延長してい
る。
An extension passage 27 is formed that extends further outward from the coating box 10 from the outlet 12. The inner diameter cross-sectional area of the extended passage 27 matches the opening area of the outlet 12, and extends for a required length along the substrate conveyance direction.

基材はローラまたはコンベア19aのような搬
入手段で矢印方向に搬送され、供給口11から塗
装箱内に導入され、塗装箱内を案内バー部材13
上を案内され、取出口12及び延長通路27を経
て塗装箱から導出されて、更にローラまたはコン
ベア19bのような搬出手段で矢印方向に搬送さ
れる。後述するように塗装箱10内の塗料中には
減圧吸引力によつて多数の気泡が形成され、これ
によつて塗料中を通過する基材が振動することが
あるため、案内バー部材13は、基材の下面を支
持するよう塗装箱10に水平方向に横架された軸
13aと、基材の両側面を挟み込むよう該軸に装
着された一対の円盤状突起13b,13bとより
成つている(第2図)。好ましくはこれら円盤状
突起13b,13bを軸13aに沿つて摺動可能
に装着すれば、異なる幅の基材に対して横方向振
動を制止するために共有することができる。更に
基材の上下方向の振動を防止するため、同様の案
内バー部材を基材上面にも対設して、上下左右か
ら基材を挟み込むようにしてもよい。
The base material is conveyed in the direction of the arrow by a conveyor such as a roller or a conveyor 19a, introduced into the coating box from the supply port 11, and passed through the coating box by the guide bar member 13.
The coating material is guided along the top, led out from the coating box through the outlet 12 and the extension passage 27, and further conveyed in the direction of the arrow by a conveyance means such as rollers or a conveyor 19b. As will be described later, a large number of bubbles are formed in the paint in the paint box 10 due to the vacuum suction force, and this may cause the base material passing through the paint to vibrate. , consisting of a shaft 13a horizontally suspended over the coating box 10 so as to support the lower surface of the base material, and a pair of disc-shaped protrusions 13b, 13b attached to the shaft so as to sandwich both sides of the base material. (Figure 2). Preferably, these disc-shaped protrusions 13b, 13b are slidably mounted along the axis 13a so that they can be shared for suppressing lateral vibrations for substrates of different widths. Furthermore, in order to prevent vibration of the base material in the vertical direction, similar guide bar members may be provided on the upper surface of the base material so as to sandwich the base material from the top, bottom, left and right sides.

塗装箱10の内部の洗浄、保守、点検等のた
め、その開放された上面を閉塞する蓋体14が設
けられる。後述する如く、塗装箱10内は減圧さ
れて負圧状態を維持するよう構成され、この目的
を達成するために、蓋体14は塗装箱を気密密閉
できる構造とされている。
A lid 14 is provided to close the open top surface of the coating box 10 for cleaning, maintenance, inspection, etc. inside the coating box 10. As will be described later, the interior of the coating box 10 is configured to be depressurized and maintained in a negative pressure state, and to achieve this purpose, the lid 14 is structured to hermetically seal the coating box.

塗装箱10には塗料供給手段20によつて塗料
が供給され、供給口11及び取出口12のレベル
を越えて塗装箱内に充填される。図示の実施例で
は、塗料供給手段20は、塗料タンク21と、配
管22と、ポンプ23とから成るものとして示さ
れている。
Paint is supplied to the paint box 10 by a paint supply means 20, and is filled into the paint box beyond the level of the supply port 11 and the take-out port 12. In the illustrated embodiment, the paint supply means 20 is shown as consisting of a paint tank 21, piping 22 and a pump 23.

減圧手段30は真空ポンプ31と配管32とよ
り成り、塗料タンク21の上部空気室21′内を
減圧する。この空気室21′は、塗装箱10の側
壁15を包囲する如く形成された連通路25を介
して塗装箱10の上部ヘツドスペース16と連通
され、従つて塗料タンク21の空気室21′内の
減圧は同時に塗装箱10のヘツドスペース16内
の減圧をもたらす。塗料の粘度が比較的大きい場
合には目詰まりが生じやすく、洗浄も不便となる
ので、これを未然に防止するために連通路25の
断面積は大きくするのが好ましい。また、この連
通路25は塗装箱10に供給された塗料がその側
壁15の上端からオーバーフローした場合にこれ
を塗料タンク21内に回収する役割を果たすの
で、これによつて塗装箱10内における塗料の液
面調整を図ることができる。
The pressure reducing means 30 includes a vacuum pump 31 and piping 32, and reduces the pressure in the upper air chamber 21' of the paint tank 21. This air chamber 21' is communicated with the upper head space 16 of the paint box 10 via a communication passage 25 formed so as to surround the side wall 15 of the paint box 10, so that the air chamber 21' of the paint tank 21 is in communication with the upper head space 16 of the paint tank 21. The reduced pressure simultaneously results in a reduced pressure within the head space 16 of the paint box 10. When the viscosity of the paint is relatively high, clogging is likely to occur and cleaning becomes inconvenient, so in order to prevent this from occurring, it is preferable to make the cross-sectional area of the communication passage 25 large. Furthermore, this communication passage 25 serves to collect the paint supplied to the paint box 10 into the paint tank 21 when it overflows from the upper end of the side wall 15, so that the paint inside the paint box 10 is The liquid level can be adjusted.

塗料タンク21の上面から上部空気室21′内
に斜めに突出する如く複数形成された邪魔板24
は、後述するように減圧によつて塗装箱10の塗
料中に形成される気泡に伴われ真空ポンプ31に
よつて該気泡と共に吸引される塗料分をここに付
着せしめ、図示矢印の如く自然滴下させて塗料タ
ンク21に回収することによつて、空気のみが配
管32を通じて吸引されるよう機能する気液分離
手段を構成するものである。その際、邪魔板24
に付着した塗料を乾燥させることなく塗料タンク
21に戻すために、邪魔板24の表面を樹脂コー
テイングし、または溶媒を流し或いはスプレーす
ることが望ましい。
A plurality of baffle plates 24 are formed to project diagonally from the top surface of the paint tank 21 into the upper air chamber 21'.
As will be described later, the paint that is sucked by the vacuum pump 31 along with air bubbles formed in the paint in the paint box 10 due to reduced pressure is deposited here, and drips naturally as shown by the arrow in the figure. By collecting the air into the paint tank 21, a gas-liquid separation means is constructed which functions so that only air is sucked through the pipe 32. At that time, the baffle plate 24
In order to return the paint adhering to the paint tank 21 to the paint tank 21 without drying, it is desirable to coat the surface of the baffle plate 24 with a resin, or to pour or spray a solvent on the surface of the baffle plate 24.

真空ポンプ31は、塗料タンク21の空気室2
1′及び連通路25を介して、塗料箱10の上部
ヘツドスペース16を所定レベルにまで減圧す
る。この減圧に伴い、供給口11及び取出口12
の開口から大気が高速にて吸引され、図示のよう
な気泡(第1図)となつて塗装箱内の塗料中を浮
上する。この塗料中における気泡の運動によつ
て、塗装箱10内の塗料は激しく攪拌され、塗料
中の固形分の沈降及びその液状成分の分離が防止
される。気泡形成が過剰となる場合には適宜消泡
剤を用いる。気泡に伴われて塗料の液滴がヘツド
スペース16に生ずるが、前述のように、吸引過
程において塗料分が邪魔板24に付着して気体分
と分離される。
The vacuum pump 31 is connected to the air chamber 2 of the paint tank 21.
1' and the communication passage 25, the upper head space 16 of the paint box 10 is depressurized to a predetermined level. With this pressure reduction, the supply port 11 and the outlet 12
Atmospheric air is sucked in at high speed through the opening of the paint box, and floats in the paint inside the paint box as air bubbles as shown in the figure (Figure 1). Due to the movement of the bubbles in the paint, the paint in the paint box 10 is vigorously agitated, thereby preventing the solid content in the paint from settling and the liquid components thereof from separating. If foam formation becomes excessive, an antifoaming agent is used as appropriate. Droplets of paint are generated in the head space 16 along with the bubbles, but as described above, the paint adheres to the baffle plate 24 during the suction process and is separated from the gas.

供給口11から塗装箱10内に導入された基材
は、取出口12に向かつて移動する間に、デイツ
ピング法と同様に塗料中に浸漬され、基材表面の
凹凸にも十分に塗料が入り込み塗装される。基材
が取出口12に近付いたとき、延長通路27の先
端開口部から高速で吸引される空気流に遭遇し、
過剰に基材表面に付着した塗料が吹き飛ばされて
塗布量調整が行なわれると共に、指触乾燥程度に
まで乾燥される。
The base material introduced into the coating box 10 from the supply port 11 is immersed in the paint while moving toward the take-out port 12, similar to the dipping method, and the paint sufficiently penetrates into the irregularities on the surface of the base material. be painted. When the substrate approaches the outlet 12, it encounters an air flow drawn at high speed from the tip opening of the extension passage 27,
Excessive paint adhering to the surface of the base material is blown off to adjust the amount of paint applied, and the paint is dried to the point where it is dry to the touch.

例えば停電等によつて減圧手段30が不作動と
なつたとき、塗装箱10中の塗料が供給口11及
び取出口12(ないし延長通路27の先端開口
部)から溢出する恐れがあるので、これを防止す
るために塗料抜き取り手段を設けることが好まし
い。この塗料抜き取り手段は、図示の実施例にお
いては、常態的には閉止されており、塗装箱10
内圧力が所定値以上に上昇したときに自動的に開
くよう構成されたバルブ手段35として示されて
いる。
For example, when the pressure reducing means 30 becomes inoperable due to a power outage or the like, there is a risk that the paint in the paint box 10 will overflow from the supply port 11 and the outlet 12 (or the opening at the end of the extension passage 27). In order to prevent this, it is preferable to provide means for removing the paint. In the illustrated embodiment, this paint removal means is normally closed, and the paint removal means is normally closed.
It is shown as a valve means 35 configured to automatically open when the internal pressure rises above a predetermined value.

更に塗装装置10の供給口11及び取出口延長
通路27の先端開口部の少なくとも一方にこれら
開口部における開口面積を調整し得る可動遮蔽板
が配置される。図示の実施例においては、供給口
11に可動遮蔽板17が、取出口延長通路27の
先端開口部に可動遮蔽板18が、夫々設けられて
いる。可動遮蔽板17及び18は同様の構造及び
機構のものであつて良く、一枚の板部材によつて
或いは複数分割された板片の集合体として構成さ
れ、上下または左右に、シリンダやギア等の公知
の駆動機構(図示せず)によつて作動され、供給
口11及び取出口延長通路27の開口部面積を任
意調整することができる。
Furthermore, a movable shielding plate capable of adjusting the opening areas of these openings is disposed at least one of the tip openings of the supply port 11 and the outlet extension passage 27 of the coating device 10. In the illustrated embodiment, a movable shielding plate 17 is provided at the supply port 11, and a movable shielding plate 18 is provided at the tip opening of the outlet extension passage 27, respectively. The movable shielding plates 17 and 18 may have the same structure and mechanism, and are composed of a single plate member or an assembly of a plurality of divided plate pieces, and are arranged vertically or horizontally with cylinders, gears, etc. The opening area of the supply port 11 and the outlet extension passage 27 can be adjusted arbitrarily by a known drive mechanism (not shown).

この可動遮蔽板17及び18を塗装箱10の供
給口11及び延長通路27の先端開口部に夫々設
置した本実施例の装置においては、塗装箱10に
基材が存在しないときには、可動遮蔽板17及び
18は供給口11及び延長通路27先端開口部の
開口面積を狭めるような位置(以下閉塞位置と言
う)に保持され、基材がこれら開口部を通過する
ときには基材断面寸法形状よりも僅かに大である
ような開口面積を形成するような位置(以下開放
位置という)に該可動遮蔽板が作動されて基材通
過中この開放位置に保持される。この場合におい
て、可動遮蔽板が閉塞位置にあるときの供給口1
1及び延長通路27先端開口部の狭められた開口
部面積と、可動遮蔽板が開放位置にあるときにこ
れら開口部と通過する基材の断面との間に形成さ
れる隙間面積とが概ね同一となるよう配慮され
る。
In the apparatus of this embodiment in which the movable shielding plates 17 and 18 are installed at the supply port 11 and the end opening of the extension passage 27 of the coating box 10, respectively, when there is no base material in the coating box 10, the movable shielding plates 17 and 18 and 18 are held in positions that narrow the opening area of the supply port 11 and the opening at the tip of the extension passage 27 (hereinafter referred to as the closed position), and when the base material passes through these openings, the cross-sectional dimensions and shape of the base material are The movable shielding plate is operated to a position (hereinafter referred to as the open position) that forms an opening area that is large in size, and is held in this open position while the substrate passes through. In this case, the supply port 1 when the movable shielding plate is in the closed position
1 and the narrowed opening area of the end opening of the extension passage 27 and the area of the gap formed between these openings and the cross section of the base material passing through when the movable shielding plate is in the open position are approximately the same. Consideration will be given to ensure that

このように可動遮蔽板17,18を供給口11
及び取出口延長通路27の先端開口部に設け、基
材搬送と同調して作動することによつて、基材が
これら開口部を通過するときも通過しないとき
も、常に実質上の開口部面積をほぼ一定化するこ
とができ、従つて減圧手段30によつてこれら開
口部から吸引される空気流の流速が一定化され、
基材の塗膜調整が厳密になされる。また、このよ
うにして狭小化された開口部面積が維持されるの
で、減圧手段30における減圧吸引力を必要以上
に大きくしなくても、これら開口部からの塗料溢
出を防止することができる。
In this way, move the movable shielding plates 17 and 18 to the supply port 11.
and the opening at the tip of the extraction port extension passage 27, and by operating in synchronization with the conveyance of the substrate, the actual opening area is always maintained whether or not the substrate passes through these openings. can be made almost constant, and therefore the flow rate of the air flow sucked from these openings by the pressure reducing means 30 is made constant,
The coating film on the base material is precisely adjusted. Furthermore, since the area of the openings narrowed in this way is maintained, it is possible to prevent paint from overflowing from these openings without increasing the vacuum suction force in the pressure reducing means 30 more than necessary.

可動遮蔽板17,18は基材搬送と同調して自
動的に作動されるよう構成することが好ましく、
このために、基材搬送方向において供給口11の
後方に、基材の有無を検出する検出装置26が設
置される。検出装置としては従来公知のいかなる
タイプのものをも使用することができ、例えば光
電管、リミツトスイツチ、近接スイツチ、リニア
トランス等の検出センサーより成る。基材が未だ
装置内に存在せず可動遮蔽板17,18が上記閉
塞位置にある状態において、検出装置26によつ
てその直下における基材先端の到達が検知される
と、該検出装置26と供給口11との距離と基材
搬送速度とを勘案して自動的に計測された一定時
間経過後に(即ち基材が供給口11に到達する直
前に)可動遮蔽板17を自動作動して開口位置に
移動せしめ、供給口11を開口させ、該供給口1
1からの基材挿入を可能にする。また、検出装置
26と取出口12との距離と基材搬送速度とを勘
案して自動的に計測された一定時間経過後に(即
ち基材が取出口12に到達する直前に)可動遮蔽
板18を自動作動して開口位置に移動せしめ、延
長通路27の先端部を開口させ、該延長通路27
からの基材導出を可能にする。同様に、検出装置
26が基材後端を検知すると、可動遮蔽板17及
び18を順次一定時間経過後に自動作動してこれ
らを閉塞位置に移動せしめ、供給口11及び延長
通路27先端部の開口面積が狭小化される。かく
してこれら開口面積が常にほぼ一定に自動調整さ
れる。検出装置26による検知後一定時間経過後
に可動遮蔽板17,18を作動せしめるために
は、公知のタイマー、パルス発生器等を適宜用い
ればよい。
It is preferable that the movable shielding plates 17 and 18 are configured to be automatically operated in synchronization with the conveyance of the substrate,
For this purpose, a detection device 26 that detects the presence or absence of the base material is installed behind the supply port 11 in the base material conveyance direction. Any type of detection device known in the art can be used, and includes a detection sensor such as a phototube, a limit switch, a proximity switch, a linear transformer, or the like. When the detection device 26 detects the arrival of the tip of the substrate directly under the movable shielding plates 17 and 18 in the closed position with no substrate present in the device, the detection device 26 and After a certain period of time automatically measured in consideration of the distance to the supply port 11 and the substrate conveyance speed (that is, immediately before the substrate reaches the supply port 11), the movable shielding plate 17 is automatically operated to open the opening. position, open the supply port 11, and open the supply port 1.
Enables base material insertion from 1. Furthermore, the movable shielding plate 18 is displayed after a certain period of time automatically measured in consideration of the distance between the detection device 26 and the outlet 12 and the substrate conveyance speed (that is, immediately before the substrate reaches the outlet 12). is automatically operated to move to the open position, open the tip of the extension passage 27, and open the extension passage 27.
Enables derivation of base materials from. Similarly, when the detection device 26 detects the rear end of the substrate, the movable shielding plates 17 and 18 are automatically activated after a certain period of time has elapsed to move them to the closed position, opening the supply port 11 and the tip of the extension passage 27. The area is reduced. In this way, these opening areas are always automatically adjusted to be substantially constant. In order to operate the movable shielding plates 17 and 18 after a certain period of time has elapsed after detection by the detection device 26, a known timer, pulse generator, etc. may be used as appropriate.

図示されてはいないが、供給口11及び延長通
路27の先端開口部に対して夫々開口面積調整手
段を付設することができる。これら開口面積調整
手段は、本装置使用前に、塗装されるべき基材の
断面寸法形状に応じて適宜作動させ、所望の開口
部面積が形成された位置にて固定し、その基材に
対する塗装を継続する限り当該位置を保持する。
これにより基材の開口部通過時におけるこれら開
口部面積と基材との隙間が所定面積に調整され、
異なる断面積を有する基材に対する塗装を可能に
する。一方、可動遮蔽板17,18は、本装置の
運転中、開口部における基材の有無に応じて開口
位置と閉塞位置との間を往復作動され、基材が開
口部に存在しないときにこれら開口部を上記所定
の隙間面積とほぼ等しい面積となるよう制御する
ものである。
Although not shown, opening area adjusting means may be attached to the tip openings of the supply port 11 and the extension passage 27, respectively. Before using this device, these opening area adjusting means are operated as appropriate depending on the cross-sectional dimensions and shape of the base material to be coated, fixed at a position where the desired opening area is formed, and then the base material is coated. The position will be maintained as long as the
As a result, the gap between the opening area and the base material when the base material passes through the opening is adjusted to a predetermined area,
Enables coating of substrates with different cross-sectional areas. On the other hand, during operation of the apparatus, the movable shielding plates 17 and 18 are reciprocated between the open position and the closed position depending on the presence or absence of a base material at the opening, and when no base material is present at the opening, they are reciprocated. The opening is controlled to have an area approximately equal to the predetermined gap area.

本発明においては図示のように、取出口12か
ら基材搬送方向前方に延長する延長通路27が形
成され、これが本発明の塗装装置の主要な特徴を
なしている。矢印搬送方向に搬送されてきた基材
の先端部が取出口12に近接すると、これを検出
装置26で検知し、その検知信号に基づいて延長
通路27の先端部に設けられた可動遮蔽板18が
開放される。この時点から、基材先端部が延長通
路27の先端部に到達するまでの一定時間の間、
上記した所定の隙間面積が維持されることとなる
ため、基材先端部においても、該隙間を通じて流
入する所定流速の空気流による所期の塗料掻き取
り効果を受けることができる。従つて、基材の全
長に亙つて均一な塗布量の塗膜が形成される。
In the present invention, as shown in the drawings, an extension passage 27 is formed extending forward in the substrate transport direction from the outlet 12, and this is a main feature of the coating apparatus of the present invention. When the tip of the base material conveyed in the arrow conveyance direction approaches the take-out port 12, it is detected by the detection device 26, and based on the detection signal, the movable shielding plate 18 provided at the tip of the extension passage 27 will be released. For a certain period of time from this point until the tip of the base material reaches the tip of the extension passage 27,
Since the predetermined gap area described above is maintained, the tip of the base material can also receive the desired paint scraping effect due to the air flow at the predetermined flow rate flowing through the gap. Therefore, a coating film with a uniform coating amount is formed over the entire length of the substrate.

第1図及び第2図に示される塗装装置における
取出口延長通路27の先端は基材搬送方向に直交
する面で切られて開口しているが、これを第3図
に示すように任意角度で斜向させてもよい。この
斜向させた先端開口面28を有する塗装装置は、
基材塗装面に凹凸模様、特に搬送方向に直交して
基材の幅方向に延長する凹溝29が形成された基
材に対して塗装を施す場合に、効果的に用いられ
る。即ち、このような凹溝29が刻設された基材
表面に塗装箱10内においてデイツピング塗装を
施した後に、延長通路先端開口部から流入される
高速空気流によつて塗料の掻き取りを行おうとす
る場合、その延長通路先端が第3図に点線で示す
ように基材搬送方向に直角に開口していると、該
直交面を有する開口部の切り口に基材凸部(凹溝
29が刻設されていない部分)が存在するときに
は所定の空気流入速度が得られるが、更に基材が
進行して該切り口に凹溝29が到達する瞬間にそ
の開口面積が大きくなるため、緩慢な空気流しか
得られなくなつてしまう。従つて、凹溝29にお
いては所定の塗料掻き取り効果が得られず、塗料
が凹溝内に滞留する傾向があつた。そこで、本実
施例においては開口面を斜向させることにより、
基材表面の凸部と凹溝とにおける流入速度の変動
を抑制するものである。更に、このような斜向開
口面とすることにより、いわゆるエアーナイフの
効果を高めることができ、凹溝29内の塗料掻き
取りを効率的に行うことができる。
The tip of the outlet extension passage 27 in the coating device shown in FIGS. 1 and 2 is opened by cutting it in a plane perpendicular to the substrate conveyance direction, but it can be opened at any angle as shown in FIG. 3. It may also be tilted at an angle. The coating device having this oblique tip opening surface 28 has the following features:
It is effectively used when coating a base material in which an uneven pattern is formed on the coated surface of the base material, particularly a groove 29 extending in the width direction of the base material perpendicular to the transport direction. That is, after applying dip coating in the paint box 10 to the surface of the base material on which such grooves 29 are carved, the paint is scraped off by a high-speed air flow flowing in from the opening at the end of the extension passage. If the tip of the extended path is opened perpendicularly to the substrate conveyance direction as shown by the dotted line in FIG. When there is an uncarved part), a predetermined air inflow speed is obtained, but as the base material advances further and the groove 29 reaches the cut end, the opening area increases, so the air flows slowly. It gets to the point where all you can get is a sink. Therefore, the predetermined paint scraping effect could not be obtained in the grooves 29, and the paint tended to stay in the grooves. Therefore, in this embodiment, by slanting the opening surface,
This suppresses fluctuations in the inflow velocity between the convex portions and the concave grooves on the surface of the base material. Further, by providing such an oblique opening surface, the effect of a so-called air knife can be enhanced, and the paint inside the groove 29 can be efficiently scraped off.

〈発明の効果〉 デイツピング法と同様に基材を塗料に浸漬させ
て塗装することができるため、表面凹凸がある場
合にも効率的な塗装を行うことができ、また塗装
箱内を減圧吸引することによつて得られる基材取
出口からの高速空気流で該取出口から導出される
際に基材表面に過剰に付着した塗料分が除去さ
れ、この現象を利用して塗膜厚さの調整を容易に
行い得る。また、比較的小さな減圧吸引力での塗
装箱の開口部からの塗料溢出を防止することがで
きる。更に、塗装箱の開口部面積を基材の存否に
拘わらず常にほぼ一定に維持することができ、従
つて該開口部からの高速空気流の流速も一定化さ
れ、塗膜厚さのより厳密な調整が可能となる。
<Effects of the invention> Similar to the dipping method, the base material can be dipped in the paint for painting, so even if the surface has unevenness, efficient painting can be performed. The high-speed air flow from the base material outlet removes the paint excessively attached to the surface of the base material when it is taken out from the outlet, and this phenomenon can be used to reduce the coating film thickness. Adjustments can be made easily. Furthermore, it is possible to prevent paint from overflowing from the opening of the paint box even with a relatively small vacuum suction force. Furthermore, the area of the opening of the coating box can be maintained almost constant regardless of the presence or absence of the base material, and therefore the flow rate of the high-speed air flow from the opening can also be kept constant, making it possible to control the coating film thickness more precisely. This makes it possible to make adjustments.

本発明においてはこれらの効果に加えて、取出
口に連通する延長通路が形成されているため、該
延長通路を通過する間に一定流速の空気流によつ
て塗料が掻き取られ、塗布量の均一な塗膜が得ら
れる。特に従来塗料掻き取り効果が十分に得られ
なかつた基材先端部においても他の部分と同様の
効果が得られ、基材全般に亙つて均一な塗布量の
塗膜を得ることができる。更に、延長通路の先端
を基材搬送方向に対して任意角度で斜向させた場
合には、表面に凹凸模様が形成された基材に対し
て塗装を施す際に、その凹部と凸部とで変化され
る空気流速の変動を少なくすることができ、この
ような基材に対しても均一塗布量の塗膜を得るこ
とができる。
In addition to these effects, in the present invention, since an extended passage communicating with the outlet is formed, the paint is scraped off by the air flow at a constant flow rate while passing through the extended passage, and the amount of paint applied is reduced. A uniform coating film can be obtained. In particular, the same effect as in other parts can be obtained even at the tip of the substrate, where the paint scraping effect has not been sufficiently achieved in the past, and it is possible to obtain a coating film with a uniform coating amount over the entire substrate. Furthermore, if the tip of the extension passage is inclined at an arbitrary angle with respect to the substrate conveyance direction, when painting a substrate with an uneven pattern on its surface, the concave and convex portions will be It is possible to reduce fluctuations in the air flow rate caused by changes in the air flow rate, and it is possible to obtain a coating film with a uniform coating amount even on such substrates.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明による塗装装置の一実施例を模
式的に示す正面図、第2図は第1図−線によ
る断面図、第3図は本発明による塗装装置の変形
例における延長通路部分を基材と共に示す斜視図
である。 符号の説明、1……基材、10……塗装箱、1
1……供給口、12……取出口、11′,12′…
…開口調整板、17,18……可動遮蔽板、20
……塗料供給手段、21……塗料タンク、25…
…連通路、26……検出装置、27……延長通
路、28……斜向開口面、29……凹溝、30…
…減圧手段、31……真空ポンプ。
FIG. 1 is a front view schematically showing an embodiment of the coating apparatus according to the present invention, FIG. 2 is a sectional view taken along the line shown in FIG. It is a perspective view showing this together with a base material. Explanation of symbols, 1... Base material, 10... Paint box, 1
1... Supply port, 12... Outlet port, 11', 12'...
...Aperture adjustment plate, 17, 18...Movable shielding plate, 20
...Paint supply means, 21...Paint tank, 25...
...Communication path, 26...Detection device, 27...Extension path, 28...Oblique opening surface, 29...Concave groove, 30...
...pressure reducing means, 31... vacuum pump.

Claims (1)

【特許請求の範囲】 1 塗装すべき基材を供給する供給口と塗装され
た製品を取り出す取出口の対を少なくとも一対有
する塗装箱と、上記供給口及び取出口のレベルを
越えて上記塗装箱内に塗料を供給する塗料供給手
段と、上記供給口及び上記取出口の開口部から上
記塗料が溢出するのを防止するために上記塗装箱
内を減圧する減圧手段と、上記塗装箱の上記供給
口及び上記取出口の少なくとも片側にこれら供給
口及び/又は取出口における開口面積を調整し得
るよう設置された可動遮蔽板とを有し、上記取出
口を外方に突出延長したことを特徴とする、塗装
装置。 2 上記延長された取出口の先端が、基材の搬送
方向に対して任意角度斜向していることを特徴と
する、請求項1記載の塗装装置。 3 上記可動遮蔽板が、上記基材が上記供給口か
ら塗装箱内に搬入され及び/又は上記取出口から
上記塗装箱外へ搬出されるタイミングに同調して
開閉するものであることを特徴とする、請求項1
記載の塗装装置。 4 上記基材の存否を検出する検出手段を搬送方
向における上記供給口の後方に設置し、更に上記
検出手段からの検出信号を受けて上記可動遮蔽板
を自動的に開閉する自動開閉手段を設けたことを
特徴とする、請求項1記載の塗装装置。 5 基材の表面にデイツピング塗装する所望の塗
料が実質的に充填され且つ内部が減圧状態に維持
される塗料充填手段と、該塗料充填手段の一方の
側面において塗料充填レベルの下方に形成された
基材供給口と、該塗料充填手段の他方の側面にお
いて該基材供給口と対向して塗料充填レベルの下
方に形成された基材取出口と、該基材取出口から
該塗料充填手段の外方に向けて略基材搬送方向に
沿つて所要長さ延長形成された延長通路と、該延
長通路の先端開口部を常時は閉塞すると共に該延
長通路を介して該塗料充填手段から該基材が搬出
されるときにその開口部を開放するよう作動され
る開閉手段と、を有して成ることを特徴とする塗
装装置。
[Scope of Claims] 1. A coating box having at least one pair of a supply port for supplying a substrate to be coated and a discharge port for taking out a coated product, and a coating box that extends beyond the level of the supply port and the discharge port. a paint supply means for supplying the paint into the paint box; a depressurizing means for reducing the pressure inside the paint box to prevent the paint from overflowing from the openings of the supply port and the outlet; and the supply of the paint box. A movable shielding plate is provided on at least one side of the supply port and/or the outlet so as to adjust the opening area of the supply port and/or the outlet, and the outlet is extended outwardly. Painting equipment. 2. The coating apparatus according to claim 1, wherein the tip of the extended outlet is inclined at an arbitrary angle with respect to the conveyance direction of the base material. 3. The movable shielding plate is characterized in that it opens and closes in synchronization with the timing at which the base material is carried into the coating box from the supply port and/or carried out from the coating box from the outlet. Claim 1
Painting equipment described. 4. A detection means for detecting the presence or absence of the base material is installed behind the supply port in the conveyance direction, and an automatic opening/closing means is further provided for automatically opening and closing the movable shielding plate in response to a detection signal from the detection means. The coating device according to claim 1, characterized in that: 5. A paint filling means that is substantially filled with the desired paint to be dip coated on the surface of the base material and whose interior is maintained in a reduced pressure state, and a paint filling means formed below the paint filling level on one side of the paint filling means. a base material supply port, a base material outlet formed below the paint filling level opposite to the base material supply port on the other side of the paint filling means; An extension passage is formed to extend outward for a required length substantially along the substrate conveyance direction, and the opening at the tip of the extension passage is normally closed, and the base material is supplied from the paint filling means through the extension passage. 1. A coating device comprising: an opening/closing means operated to open the opening when the material is carried out.
JP11697489A 1989-05-10 1989-05-10 Painting apparatus Granted JPH02298378A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11697489A JPH02298378A (en) 1989-05-10 1989-05-10 Painting apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11697489A JPH02298378A (en) 1989-05-10 1989-05-10 Painting apparatus

Publications (2)

Publication Number Publication Date
JPH02298378A JPH02298378A (en) 1990-12-10
JPH0560990B2 true JPH0560990B2 (en) 1993-09-03

Family

ID=14700368

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11697489A Granted JPH02298378A (en) 1989-05-10 1989-05-10 Painting apparatus

Country Status (1)

Country Link
JP (1) JPH02298378A (en)

Also Published As

Publication number Publication date
JPH02298378A (en) 1990-12-10

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