JPH0557531U - valve - Google Patents
valveInfo
- Publication number
- JPH0557531U JPH0557531U JP480392U JP480392U JPH0557531U JP H0557531 U JPH0557531 U JP H0557531U JP 480392 U JP480392 U JP 480392U JP 480392 U JP480392 U JP 480392U JP H0557531 U JPH0557531 U JP H0557531U
- Authority
- JP
- Japan
- Prior art keywords
- valve
- seat
- peek
- valve body
- annular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- Sliding Valves (AREA)
Abstract
(57)【要約】
【目的】 弁箱10内の弁座11に接離する弁体20の
シート面20′が異物で傷付けられるのを防ぐと共に、
該面を耐熱性、耐摩耗性、耐クリープ性、耐放射性に
し、且つ−40〜300℃で、60kg/cm2 の液体
や気体、20kg/cm2 の蒸気に適用可能な弁を得
る。
【構成】 ポリエーテル・エーテルケトン(PEEK)
環状シート21を当て、該弁体20に対してビス28で
締付けた固定円盤25により上記PEEK環状シート2
1を弁体20に固定する。
(57) [Abstract] [Purpose] The seat surface 20 ′ of the valve body 20 that comes into contact with and separates from the valve seat 11 in the valve box 10 is prevented from being damaged by foreign matter, and
Heat resistance said surface, wear resistance, creep resistance, and resistance to radioactive, and at -40~300 ° C., to obtain a applicable valve 60 kg / cm 2 of liquid or gas, the vapor of 20 kg / cm 2. [Constitution] Polyether ether ketone (PEEK)
The PEEK annular sheet 2 is applied by the fixed disk 25 which is pressed against the valve body 20 with screws 28 against the annular sheet 21.
1 is fixed to the valve body 20.
Description
【0001】[0001]
この考案は、スルース弁、グローブ弁、スイング型やリフト型の逆止弁、安全 弁等、石油化学プラント等で使用される各種の弁、特に弁箱内で弁座と協同して 流体の流れを開閉する弁体の改良に関する。 This invention is applied to various types of valves used in petrochemical plants, such as sluice valves, globe valves, swing-type and lift-type check valves, safety valves, etc. The present invention relates to an improvement of a valve body that opens and closes.
【0002】[0002]
弁本来の目的は、弁体により弁を閉にしたとき、1次側圧力(高圧側)に対し て常に2次側圧力(低圧側)を漏れ0の状態にすることである。一般に市販され ている石油化学プラント等で使用する弁は弁体及び弁箱のシートの材料は金属で あり、シートの表面が正常であれば弁を閉にしたとき、2次側圧力を漏れ0の状 態にすることができる。 The original purpose of the valve is to always keep the secondary pressure (low pressure side) at zero leakage with respect to the primary pressure (high pressure side) when the valve is closed by the valve body. The valves used in petrochemical plants that are generally sold in the market are made of metal for the valve body and seat of the valve box. If the surface of the seat is normal, when the valve is closed, there will be no leakage of secondary pressure. Can be in the state of.
【0003】[0003]
しかし、使用時間が経過し、プラント操業中に何回となく弁の開閉を繰返すこ とにより弁体や弁箱のシートの表面に流体中に混入する小さな金属片等の異物が 付着し、付着状態で弁を閉にすると、異物のかみ込みによってシートの表面には むしれ現象が生じて傷が付き、2次側圧力に漏れが生じるようになる。このよう になったら弁を分解し、弁体及び弁箱の傷付いたシートの表面に摺合せ粉を付け 、傷が無くなるまで時間をかけて摺り降ろし、シートの表面同志が完全に密着す るようにヤスリ等で修正したり、共摺り等をして摺り合わせ、2次側圧力が漏れ 0の状態になるように修復するのであって、この弁整備には非常に時間がかゝり 、且つ高度の技能を必要とする。 このため、弁体の、弁箱の弁座と接する面にテフロン樹脂のシートを取付けた ものもあり、2次側圧力に漏れが生じるようになったら弁を分解し、テフロン樹 脂シートを新しいものと付け換えることで漏れ0の状態にすることができるが、 テフロン樹脂の耐熱性、耐久性、耐摩耗性は比較的、弱く、最高使用温度は20 0℃程度であるが、実際には安全を見込んで常温から100℃程度までの流体に しか使用できず、且つシートの表面も変形し易いという欠点がある。 However, as the usage time elapses and the valve is repeatedly opened and closed several times during plant operation, foreign matter such as small metal pieces mixed in the fluid adheres to the surface of the valve body and the seat of the valve box. If the valve is closed in this state, the surface of the sheet will be peeled off due to the foreign matter being caught, and the sheet will be scratched and the secondary side pressure will leak. When this happens, disassemble the valve, apply grinding powder to the surface of the damaged seat of the valve body and valve box, and slowly slide it down until the damage disappears, so that the seat surfaces are in close contact with each other. As described above, it is necessary to correct it with a file, etc., or slide it together to make it possible to restore the secondary pressure so that there is no leakage, and it takes a very long time to maintain this valve. And requires a high degree of skill. For this reason, some valve bodies have a Teflon resin sheet attached to the surface that contacts the valve seat of the valve box. If leakage occurs in the secondary pressure, disassemble the valve and replace the Teflon resin sheet with a new one. Although it can be made to have zero leakage by replacing it with a new one, the heat resistance, durability, and wear resistance of Teflon resin are relatively weak, and the maximum operating temperature is about 200 ° C. For safety, it can be used only for fluids at room temperature to 100 ° C, and the surface of the sheet is easily deformed.
【0004】[0004]
本考案は、上記した問題点を解消するために開発したのであって、弁箱内の弁 座に接離し、弁箱内で流体の流れを開閉する弁体を備えた弁において、上記弁体 の弁座と接離する面に、大径口と小径口とからなる段付き内周を備えたポリエー テル・エーテルケトン(PEEK)環状シートを当て、上記PEEK環状シート の段付きの内周に固定円盤を嵌め、この固定円盤を弁体にビス止めして前記PE EK環状シートを弁体に固定したことを特徴とする。 The present invention was developed in order to solve the above-mentioned problems, and a valve having a valve body that opens and closes the flow of fluid in the valve box by contacting and separating from the valve seat in the valve box is provided. The polyether ether ketone (PEEK) annular sheet with a stepped inner circumference consisting of a large diameter opening and a small diameter opening is applied to the surface that comes in contact with and separates from the valve seat of the PEEK annular seat. It is characterized in that a fixed disk is fitted and the fixed disk is screwed to the valve body to fix the PE EK annular seat to the valve body.
【0005】[0005]
図示の各実施例において、10は弁箱、11は弁箱内の弁座、12は弁箱内へ の流体の入口、13は弁箱内からの流体の出口、20は弁体、21は弁体20の 、弁座11と接する面に固定したポリエーテル・エーテルケトン(PEEK)環 状シートである。PEEK環状シート21は、厚さ約10mmで、その内周22 は大径口23と、小径口24によって段付きに形成されている。25は上記PE EK環状シート21を弁体に固定するための固定円盤であり、上記小径口24の 内周に嵌合する小径部26と、大径口24の内周に浅く嵌合し、且つ大径口24 の底の周縁部に当接する大径部ないし鍔27を有し、小径部26をPEEK環状 シート21の小径口24に嵌め、ビス28で弁体20に締付けられることにより 鍔27で大径口23の底を弁体の弁座接触面に押付けてPEEK環状シート21 を弁体に固定するのである。尚、弁箱10、弁体20、固定円盤25の材質はS 25Cである。 In each of the illustrated embodiments, 10 is a valve box, 11 is a valve seat in the valve box, 12 is a fluid inlet to the valve box, 13 is a fluid outlet from the valve box, 20 is a valve element, and 21 is a valve. It is a polyether ether ketone (PEEK) annular sheet fixed to the surface of the valve body 20 that contacts the valve seat 11. The PEEK annular sheet 21 has a thickness of about 10 mm, and its inner circumference 22 is stepped by a large diameter opening 23 and a small diameter opening 24. Reference numeral 25 denotes a fixed disk for fixing the PE EK annular seat 21 to the valve body, and a small diameter portion 26 fitted to the inner circumference of the small diameter opening 24 and a small fitting to the inner circumference of the large diameter opening 24, Further, it has a large diameter portion or a collar 27 that comes into contact with the peripheral portion of the bottom of the large diameter opening 24, and the small diameter portion 26 is fitted into the small diameter opening 24 of the PEEK annular seat 21 and is tightened to the valve body 20 with a screw 28. The bottom of the large-diameter opening 23 is pressed against the valve seat contact surface of the valve body by 27 to fix the PEEK annular seat 21 to the valve body. The material of the valve box 10, the valve body 20, and the fixed disk 25 is S 25C.
【0006】 図1はスルース弁(仕切弁)で弁箱10はV形に対向した弁座11,11を有 し、弁箱への流体の入口12と、出口13は弁箱の両端部のどちらでもよい。ハ ンドル30を回すことにより雌、雄ねじ係合で上下動する弁棒31の下端には上 記弁座11,11に対応した楔形の弁体20が固定してあり、この弁体20の楔 形をした両方の斜面20′にはPEEK環状シート21の厚さ(10mm)より も少し浅い、深さ7.5mmの円形窪み32を設け、そこにPEEKシート21 を嵌込み、その内周に固定円盤25を円周方向に等間隔の複数本のビス28で円 形窪み32の底に締付け、PEEK環状シートを固定してある。PEEK環状シ ート21の外径は、例えば116mmであるのに対し、円形窪み32の内径は、 例えば115.95±0.02mmであって、PEEK環状シート2は、当初は 円形窪み32内に圧入する。これにより、PEEK環状シート21は弁体20の 楔形をした両方の斜面20′,20′から外に突出し、弁体20を最下降して閉 にしたときに弁箱10の弁座11,11と密着し、流体の流れを遮断する。 弁を閉にし、PEEK環状シート21が弁箱の弁座11,11と密着したとき 、シートの表面に異物が付着していて、それを噛み込んでも、PEEK環状シー ト21はシート内に異物を包み込み、傷付くことがない。 更に、耐熱性、耐摩耗性、耐クリープ性、耐放射線に優れ、使用温度は−40 〜300℃、適用流体は水(海水、雑用水、純水…圧力60kg/cm2 )、蒸 気(圧力20kg/cm2 )、各種ガスや薬液(圧力はいずれも60kg/cm 2 )である。 そして、上記スルース弁の場合、弁体は楔形であるため2次側圧力が漏れ0に なるまでPEEK環状シートを変形させて締め込むことができ、弁の気密性が高 い。更に、弁体の両面20′,20′にPEEK環状シートを嵌込んで固定して あるため、どちらか一方のシートの表面が不良になっても他方のシートによって 2次側圧力を漏れ0の状態にすることができると共に、弁箱の金属製シートも傷 付きにくゝ、弁の信頼性が向上する。又、整備は、弁を分解、掃除し、PEEK 環状シート21を新しいものと付け換えて組立てるだけであるため、整備時間は 短く、高度な整備技術を要しない。FIG. 1 shows a sluice valve (gate valve), a valve box 10 having valve seats 11 and 11 facing each other in a V shape, and an inlet 12 for fluid to the valve box and an outlet 13 at both ends of the valve box. either will do. A wedge-shaped valve body 20 corresponding to the above-mentioned valve seats 11 and 11 is fixed to the lower end of a valve rod 31 that is vertically moved by female and male screw engagements by turning the handle 30. The wedge of this valve body 20 is fixed. A circular recess 32 having a depth of 7.5 mm, which is slightly shallower than the thickness (10 mm) of the PEEK annular sheet 21, is provided on both of the shaped slopes 20 ′, and the PEEK sheet 21 is fitted into the circular depression 32, and is formed on the inner periphery thereof. The fixed disk 25 is fastened to the bottom of the circular recess 32 with a plurality of screws 28 at equal intervals in the circumferential direction to fix the PEEK annular sheet. The outer diameter of the PEEK annular sheet 21 is, for example, 116 mm, while the inner diameter of the circular recess 32 is, for example, 115.95 ± 0.02 mm. Press into. As a result, the PEEK annular seat 21 projects outwardly from both wedge-shaped slopes 20 ', 20' of the valve body 20, and when the valve body 20 is fully lowered and closed, the valve seats 11, 11 of the valve body 10 are closed. Close contact with and block the flow of fluid. When the valve is closed and the PEEK annular seat 21 is in close contact with the valve seats 11 and 11 of the valve box, foreign matter adheres to the surface of the seat, and even if it is bitten into it, the PEEK annular sheet 21 remains in the seat. Wraps around and does not get scratched. Furthermore, it has excellent heat resistance, abrasion resistance, creep resistance, and radiation resistance, the operating temperature is -40 to 300 ° C, and the applicable fluid is water (seawater, miscellaneous water, pure water, pressure 60 kg / cm).2 ), Steam (pressure 20 kg / cm2 ), Various gases and chemicals (pressure is 60 kg / cm for each) 2 ). In the case of the sluice valve, since the valve body has a wedge shape, the PEEK annular seat can be deformed and tightened until the secondary side pressure becomes zero, and the valve is highly airtight. Furthermore, since PEEK annular seats are fitted and fixed on both sides 20 ', 20' of the valve body, even if the surface of one of the seats becomes defective, the other seat will not leak secondary pressure. The metal sheet of the valve box will not be scratched and the reliability of the valve will be improved. In addition, maintenance is short and requires no high-level maintenance technology because all that is required is to disassemble and clean the valve and replace the PEEK annular seat 21 with a new one.
【0007】 図4は弁箱10が水平で、且つコニカル(円錐)の弁座11を有するグローブ 弁で、弁体は底がある円筒形で、底の下面に環状窪み33を有し、そこにPEE K環状シート21を嵌込み、固定円盤25で固定してある。ビス28は、この場 合、弁体の下面中心から一体に下向きに突出したボルトであり、これに回り止め 付きナット34を螺着する。 尚、弁箱の弁座が水平な環状である通常のグローブ用の弁体の場合は、円筒形 の底の下面に、前述のスルース弁と同様な円形窪み32を設け、そこにPEEK 環状シートを圧入し、その内周に嵌めた固定円盤を複数本のビスで弁体に締付け 、PEEK環状シートを固定すればよい。FIG. 4 shows a globe valve in which the valve box 10 is horizontal and has a conical (conical) valve seat 11. The valve body has a cylindrical shape with a bottom, and an annular recess 33 is formed on the bottom surface of the bottom. The PEE K annular sheet 21 is fitted in and fixed by the fixed disk 25. In this case, the screw 28 is a bolt that integrally protrudes downward from the center of the lower surface of the valve body, and a nut 34 with a detent is screwed onto this. In the case of a normal globe valve body in which the valve seat of the valve box is a horizontal ring, a circular recess 32 similar to the above-mentioned sluice valve is provided on the lower surface of the cylindrical bottom, and the PEEK annular seat is provided there. Then, the PEEK annular seat may be fixed by press-fitting and fixing the fixed disk fitted on the inner circumference to the valve body with a plurality of screws.
【0008】 以上、本考案の弁の代表的二例を図解したが、周知のスイング逆止弁や、安全 弁の弁体にはスルース弁と同様にしてPEEK環状シートを複数本のビスで固定 し、リフト逆止弁の場合はグローブ弁と同様に中央のボルトに螺着した回り止め 付きナットで固定する。Above, two typical examples of the valve of the present invention are illustrated. The PEEK annular seat is fixed to the valve body of a known swing check valve or safety valve with a plurality of screws in the same manner as the sluice valve. However, in the case of a lift check valve, fix it with a nut with a detent screwed to the central bolt as in the globe valve.
【0009】 尚、PEEK環状シート21を固定すべき円形窪み32や環状窪み33の底面 と、これに対向する固定円盤25の小径部26の端面との間には僅かな間隙29 を保ち、この間隙によりシート21を僅かに歪めて弁体に密着させ、気密性の向 上、裏洩れ防止、ビスの強力な締付けを可能にすると共に、何等かの原因で締付 けが少し緩んでも、その緩みを吸収し、安定してシート21を弁体に固定する。 又、ビス28の緩みを防止するため、皿形の頭部外周と固定円盤の皿孔開口縁の 間に、円周方向に数個所、ポンチで打った凹み35を形成するとよい。A small gap 29 is maintained between the bottom surface of the circular recess 32 or the annular recess 33 to which the PEEK annular sheet 21 is to be fixed and the end surface of the small diameter portion 26 of the fixed disk 25 facing the circular recess 32. Due to the gap, the seat 21 is slightly distorted and brought into close contact with the valve body to improve airtightness, prevent back leakage, and strongly tighten the screw. Even if the tightening is a little loose for some reason, it loosens. Is absorbed and the seat 21 is stably fixed to the valve body. In order to prevent the screws 28 from loosening, it is advisable to form punched recesses 35 at several locations in the circumferential direction between the outer periphery of the dish-shaped head and the edge of the countersunk hole of the fixed disk.
【0010】[0010]
以上で明らかなように、本考案によればシート面に異物が付着していても変形 して包み込むことにより傷付かず、しかも、耐熱性、耐摩耗性、耐クリープ性、 耐放射線に優れ、−40〜300℃で60kg/cm2 の液体や気体、20kg /cm2 の蒸気に適用可能な弁を得ることができる。As is clear from the above, according to the present invention, even if foreign matter adheres to the seat surface, it deforms and wraps so that it does not get scratched, and it has excellent heat resistance, wear resistance, creep resistance, and radiation resistance. -40~300 ° C. in 60 kg / cm 2 of liquid or gas, it is possible to obtain the applicable valve steam 20 kg / cm 2.
【図1】スルース弁の断面図である。FIG. 1 is a sectional view of a sluice valve.
【図2】図1の弁体の拡大断面図である。FIG. 2 is an enlarged sectional view of the valve body of FIG.
【図3】図2の弁体の側面図である。FIG. 3 is a side view of the valve body of FIG.
【図4】グローブ弁の断面図である。FIG. 4 is a sectional view of a globe valve.
【図5】図4の弁体の拡大断面図である。5 is an enlarged cross-sectional view of the valve body of FIG.
10 弁箱 11 弁座 20 弁体 21 PEEK環状シート 22 内周 23 大径口 24 小径口 25 固定円盤 26 小径部 27 大径部ないし鍔 28 ビス 10 valve box 11 valve seat 20 valve body 21 PEEK annular seat 22 inner circumference 23 large diameter mouth 24 small diameter mouth 25 fixed disc 26 small diameter portion 27 large diameter portion or collar 28 screw
Claims (1)
流れを開閉する弁体を備えた弁において、上記弁体の弁
座と接離する面に、大径口と小径口とからなる段付き内
周を備えたポリエーテル・エーテルケトン(PEEK)
環状シートを当て、上記PEEK環状シートの段付きの
内周に固定円盤を嵌め、この固定円盤を弁体にビス止め
して前記PEEK環状シートを弁体に固定したことを特
徴とする弁。1. A valve provided with a valve body that comes into contact with and separates from a valve seat in a valve box and opens and closes a fluid flow in the valve box, wherein a surface of the valve body that comes into contact with and separates from the valve seat has a large-diameter opening. Polyether ether ketone (PEEK) with stepped inner circumference consisting of small diameter mouth
A valve characterized in that an annular seat is applied, a fixed disc is fitted on the stepped inner periphery of the PEEK annular seat, and the fixed disc is fixed to the valve disc with a screw to fix the PEEK annular seat to the valve disc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP480392U JPH0557531U (en) | 1992-01-14 | 1992-01-14 | valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP480392U JPH0557531U (en) | 1992-01-14 | 1992-01-14 | valve |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0557531U true JPH0557531U (en) | 1993-07-30 |
Family
ID=11593928
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP480392U Pending JPH0557531U (en) | 1992-01-14 | 1992-01-14 | valve |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0557531U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013155770A (en) * | 2012-01-27 | 2013-08-15 | Maezawa Ind Inc | Soft seal gate valve |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54153329A (en) * | 1978-05-25 | 1979-12-03 | Nakamura Kinzoku Kogyosho | Fixing device of seal packing in sluice valve |
JPH02190678A (en) * | 1989-01-19 | 1990-07-26 | Ntn-Rulon Corp | Valve device for faucet |
-
1992
- 1992-01-14 JP JP480392U patent/JPH0557531U/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54153329A (en) * | 1978-05-25 | 1979-12-03 | Nakamura Kinzoku Kogyosho | Fixing device of seal packing in sluice valve |
JPH02190678A (en) * | 1989-01-19 | 1990-07-26 | Ntn-Rulon Corp | Valve device for faucet |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013155770A (en) * | 2012-01-27 | 2013-08-15 | Maezawa Ind Inc | Soft seal gate valve |
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