JPH055260Y2 - - Google Patents

Description

[Detailed explanation of the invention] A. Purpose of the invention (1) Industrial application field This invention is a variable capacity compressor used in automobile cooling systems, etc., in which a swinging swash plate is used to change the discharge capacity. The present invention relates to a cylinder device that changes and controls the angular displacement position.

(2) Prior Art Conventionally, in the variable displacement compressor mentioned above, it is known that a cylinder device controls the swinging of a swinging swash plate that changes the sliding stroke of the working piston to vary its discharge capacity. (U.S. Patent No.
4037993).

(3) Problems to be solved by the invention By the way, in the conventional device described above, the control piston of the cylinder device for controlling the swinging of the swinging swash plate has its inner peripheral surface slidingly guided by the rotary drive shaft, and Since the outer peripheral surface is slidably guided by a pair of guide members separate from the rotary drive shaft, concentricity and parallelism of the inner and outer guide sliding surfaces of the piston can be ensured with high precision. As a result, variations in seal performance, deterioration of seals, uneven wear of sliding surfaces, etc. occurred, resulting in problems with the performance and reliability of the compressor.

The present invention was developed in view of the above-mentioned circumstances, and is a new variable displacement compressor that solves the above-mentioned problems by integrally forming a cylinder that slides and guides a control piston into a housing that constitutes the compressor body. The object of the present invention is to provide a control cylinder device.

B. Structure of the invention (1) Means for solving the problem To achieve the above object, according to the first claim of the invention, there is provided a compressor body comprising a housing, a cylinder block, and a cylinder head; a rotary drive shaft rotatably supported on the rotary drive shaft; a sleeve slidably supported in the axial direction on the rotary drive shaft within the housing; a journal movably supported and connected to a rotary drive shaft; a rocking swash plate supported by the journal and only allowed to swing around the axis; a plurality of connection rods connected to the rocking swash plate; a plurality of coupled working pistons; a plurality of cylinders arranged around the rotational drive shaft of the cylinder block and into which the working pistons are slidably fitted; In a variable capacity compressor, the operating stroke of the operating piston is changed by changing the angular displacement position of the journal and the rocking swash plate through directional sliding control, wherein the rotary drive shaft is attached to an end wall of the housing. forming an annular cylinder concentric with the sleeve, slidably fitting within the cylinder a control piston defining a control pressure chamber within the cylinder, and connecting the annular control piston to the sleeve; The sleeve is slidably controlled by actuation of the control piston. According to a second aspect of the present invention, the control piston comprises:
The control plate is rotated together with the rotary drive shaft and is relatively rotatably supported via a bearing on a control plate connected to the sleeve.

(2) Effect According to the above configuration, in the variable displacement compressor, the cylinder of the cylinder device that changes the discharge capacity is integrally formed with the housing that constitutes the compressor main body, and the piston of this cylinder slides. This makes it possible to finish the outer circumferential surface simultaneously or sequentially by machining, which allows the inner and outer surfaces to be finished with high precision concentricity and parallelism. The movably fitted control piston ensures smooth and light operation and improves the sealing performance between the piston and the cylinder.

(3) Embodiment An embodiment of the present invention will be described below with reference to the drawings.

FIG. 1 shows the main parts of the variable displacement compressor C according to the present embodiment in a longitudinal section, and in this figure, the compressor main body 1 of the compressor C includes a hollow cylindrical housing 2, A cylinder block 3 fixed to the open end face and a cylinder head 4 superimposed on the end face are bonded together to form a cylindrical shape as a whole.

A rotary drive shaft 5 passing vertically through the housing 2 is rotatably supported by the cylinder block 3 and the end surface ₂₁ of the housing 2 via radial needle bearings 6 and 7. The rotary drive shaft 5 is located on the axis _L1 of the compressor body 1, and a drive pulley 8 having a built-in clutch is integrally connected to its protruding end that protrudes from the compressor body 1. The drive pulley 8 is rotated in conjunction with a drive source such as an engine (not shown).

In the cylinder block 3, a plurality of cylinders 9 are formed radially in parallel to the rotary drive shaft 5 at equal intervals on a concentric circle centered on the axis _L1 . An operating piston 10 is slidably fitted in each. Each piston 10 has a compression chamber 12 inside each cylinder 9.
and a back pressure chamber 13. In addition, on the back side of the back pressure chamber 13 of each operating piston 10, there is a connecting rod 11.
One spherical end of the connecting rod 11 is rotatably connected, and each connecting rod 11 extends in the axial direction inside the cylinder 9, and the other spherical end reaches inside the housing 2. It is rotatably connected to the swash plate 19.

Next, the structure of the swash plate type drive mechanism D will be described. In the working chamber 14 of the housing 2, a sleeve 15 is fitted onto the rotary drive shaft 5 so as to be slidable in the axial direction. This sleeve 1
A pair of left and right pivot shafts 16 whose centers are on an axis L ₂ perpendicular to the axis L ₁ of the rotary drive shaft 5 (perpendicular to the plane of the paper in FIG. 1) are integrally provided on both left and right sides of the rotary drive shaft 5 . A disc-shaped journal 17 is supported on the left and right pivot shafts 16 so as to be able to swing back and forth in the axial direction of the rotary drive shaft 5. Journal 17
A cylindrical portion 17 ₁ extending so as to surround the sleeve 15 is provided with a swinging swash plate 1 via a radial bearing 18 .
9 is rotatably supported, and a needle thrust bearing 20 is interposed between the opposing surfaces of the rocking swash plate 19 and the journal 17. A detent member 21 is connected to the outer end of the swinging swash plate 19 by a connecting pin 22, and this detent member 21 is rotatably driven within the working chamber 14 between the cylinder block 3 and the end wall ₂₁ of the housing 2. Guide groove 23 formed parallel to shaft 5
is slidably engaged with. The guide groove 23 and the rotation prevention member 21 are connected to the swinging swash plate 19.
It constitutes a rotation prevention mechanism 24.

In the working chamber 14, the rotary drive shaft 5 includes:
A drive pin 25 is integrally protruded in the radial direction, and a connecting arm 2 is attached to the tip of the drive pin 25.
6 are integrally formed, and arc-shaped engagement holes 27 are bored in this connecting arm 26, and these engagement holes 2
At 7, an engaging pin 28 integrally protruding from the mounting piece ₁₇₂ of the journal 17 is slidably engaged.
The arc-shaped engagement hole 27 allows the swinging swash plate 19 to swing around the pivot shaft 16 within its length range. The journal 17 rotates in accordance with the rotation of the rotary drive shaft 5.

As described above, the other spherical end of the connecting rod 11 connected to the plurality of pistons 10 is rotatably connected to one surface of the swinging swash plate 19. Therefore, the rocking swash plate 1
The operating stroke, that is, the discharge amount of each working piston 10 is determined in accordance with the angular displacement position of the pivot shaft 16 of FIG. ₉ about the axis L2.

The rotary drive shaft 5 has a small diameter shaft portion 5 _{2 at its end on the cylinder block 3 side via a step locking portion 5 1 .}
is formed. A first spring SP ₁ made of a compression coil spring is wound around the small diameter shaft portion 5 ₂ .
One end of the SP ₁ is engaged with a spring seat 30 that is fitted and locked onto the small diameter shaft portion 5 ₂ , and the other end is engaged with an annular stopper 31 that is locked with the step locking portion 5 ₁ . There is. When the sleeve 15 slides to the left in FIG. 1, the stopper 31 engages with one end surface of the sleeve 15 and acts to compress the first spring _SP1 .

The housing 2 has a central portion of the end wall ₂₁ ,
A cylinder tube portion 32 having a bottomed cylindrical shape and projecting outward is integrally provided concentrically with the rotary drive shaft 5, and an annular cylinder 32 ₁ is formed in this cylinder tube portion 32.
An annular control piston 33 is slidably fitted therein. Seal rings S ₁ and S ₂ are fitted onto the inner and outer circumferential surfaces of the control piston 33 so as to be shifted in the axial direction, and these seal rings
S ₁ and S ₂ provide a fluid-tight seal between the inner and outer sliding surfaces of the cylinder 32 ₁ and the control piston 33. Since the seal rings S ₁ and S ₂ are offset in the axial direction of the control piston 33 as described above,
Even if a force acts on the control piston 33 to tilt it, it acts against this force to suppress the tilt of the control piston 33.

A control pressure chamber 34 is defined between the control piston 33 and the end wall of the cylinder tube portion 32 . A second spring SP ₂ made of a compression coil spring is housed in the control pressure chamber 34 , and both ends of the spring SP ₂ are engaged between the control piston 33 and the end wall of the cylinder cylindrical portion 32 . The control piston 33 is moved to the left in FIG.
That is, it is biased toward the working chamber 14 side. An end portion of the control piston 33 on the working chamber 14 side is rotatably supported by a control plate 36 via an angular ball bearing 35. The control plate 36 is integrally formed with a cylindrical portion 36 ₁ extending in the axial direction _.
is rotatably fitted and supported on the outer peripheral surface of the rotary drive shaft 5, and its end surface is engaged with the end surface of the sleeve 15 by the elastic force of the second spring _SP2 . Further, an axial slit 37 is bored in the cylindrical portion 36 ₁ , and the slit 37 is connected to the drive pin 25 .
passes through the rotary drive shaft 5 and the control plate 3.
It rotates together with 6. Further, a thrust needle bearing 38 is interposed between the back surface of the control plate 36 and the end wall ₂₁ of the housing 2. When the control piston 33 slides left and right, the sleeve 15 follows this movement in the axial direction, and the angular displacement positions of the journal 17 and the rocking swash plate 19 about the pivot shaft 16 change accordingly. That is, when the control piston 33 moves to the left in FIG. When the stroke becomes small and the control piston 33 moves to the right, the sleeve 15 also moves to the right due to the operating pressure applied to the actuating piston 10, and the journal 17 and the rocking swash plate 19 move to the opposite side in FIG. It rotates clockwise, and the sliding stroke of each working piston 10 increases.

A short cylindrical cylinder head 4 is attached to the end face of the cylinder block 3 via a partition plate 40.
A discharge chamber 42 is formed in the center of the cylinder head 4, and the boundary between the discharge chamber 42 and the cylinder block 3 is partitioned by the partition plate 40. A discharge pipe line 44 formed in the cylinder head 4 is communicated with this discharge chamber 42 . The cylinder head 4 also has the discharge chamber 4.
A suction chamber 45 is formed to surround the cylinder block 2, and the boundary between the suction chamber 45 and the cylinder block 3 is also partitioned by the partition plate 40. This suction chamber 45 is a communication passage 4 bored in the cylinder block 3.
6 to an operating chamber 14 within the housing 2. Furthermore, the working chamber 14 is communicated with a suction conduit 47 formed on the wall surface of the housing 2 .

The partition plate 40 has a discharge chamber 42 and a cylinder 9.
A discharge port 48 that communicates with the compression chamber 12 is provided in the discharge port 48, and a discharge valve 49 that opens the discharge port 48 when the working piston 10 is performing compression operation is provided in the discharge port 48.
is provided. Further, the partition plate 40 is provided with a suction port 50 that communicates the suction chamber 45 with the compression chamber 12 of the cylinder 9. A suction valve 51 which opens 50 is provided.

When the plurality of working pistons 10 sequentially reciprocate due to the suction stroke of the compressor C, the refrigerant passes through the suction pipe line 47, the working chamber 14, and the communication passage 46 and enters the suction chamber 4.
5, from which the suction valve 51 is opened and the air is sucked into the compression chamber 12. Further, due to the compression stroke of the compressor C, the compressed refrigerant in the compression chamber 12 opens the discharge valve 49 and is forcedly sent from the discharge chamber 42 to the protruding pipe line 44 .

Capacity control of the variable capacity compressor configured as described above is performed by a control valve V. Next, the configuration of this control valve V will be explained.
is interposed between a discharge passage 52 communicating with the discharge chamber 42, a suction passage 53 communicating with the suction chamber 45 via the working chamber 14 and the communication passage 46, and a control passage 54 communicating with the control pressure chamber 34.

A valve body 56 is provided within a valve housing 55 formed on the end wall 2 ₁ of the housing 2 . The valve body 56 defines a discharge pressure valve chamber 57 in the valve housing 55 with which the discharge passage 52 communicates, and also has a suction pressure valve chamber 58 with which the suction passage 53 communicates, and further has a passage with which the control passage 54 communicates. 5
9 is formed, and this passage 59 communicates the discharge pressure valve chamber 57 and the suction pressure valve chamber 58.

The valve body 56 includes a first valve mechanism 60 that can communicate with and shut off the discharge pressure valve chamber 57 and the passage 59.
and a second valve mechanism 61 that can communicate with and shut off the passage 59 and the suction pressure valve chamber 58.

The first valve mechanism 60 includes a spherical valve body 63 that can be seated on a valve seat 62 formed on the valve body 56, a valve spring 64 that biases the valve body 63 in the valve closing direction, and a valve body 63.
3 Push rod 6 for operating in the valve opening direction
5, the valve body 63 and the valve spring 64 are provided in the valve chamber 57, and the push rod 65 is movably longitudinally passed through the passage 59.

The second valve mechanism 61 includes a spool valve 68 which can be seated on a valve seat 67 formed in the valve body 56 and is integral with the push rod 65, and a valve spring 69 which biases the valve 68 in the valve closing direction. The valve 68 and the valve spring 69 are accommodated in the suction pressure valve chamber 58 formed within the valve body 56 .

Inside the suction pressure valve chamber 58, the valve spring 69 is surrounded and both ends thereof are connected to the spool valve 68.
A bellows 70 fluid-tightly connected to the end plate 58 ₁ of the suction pressure valve chamber 58 is housed, and the inside of the bellows 70 is communicated with the atmosphere through a through hole 71 formed in the end plate 58 ₁ . . Therefore, when the suction pressure in the suction pressure valve chamber 58 increases, the bellows 70
contracts and opens the second valve mechanism 61, and when the suction pressure in the suction pressure valve chamber 58 decreases, the bellows 70
expands and opens the first valve mechanism 60.

Next, to explain the effect of variable discharge capacity control, when the cooling load becomes large, the air conditioner will increase the suction pressure.
If Ps increases and the cooling load becomes small, the suction pressure Ps
has a characteristic of decreasing, so if the cooling load decreases and the suction pressure Ps decreases, the first valve mechanism 60
The valve body 63 opens to open the discharge passage 52 and the control passage 5.
4 communicates with each other, the control pressure Pc in the control pressure chamber 34 rises, and the control piston 33 releases the second spring SP ₂ accordingly.
The sleeve 15 is moved to the left in FIG. 1 by the elastic force of the control plate 36 . As a result, the journal 17 is aligned with the pivot axis 1.
6 rotations clockwise, that is, in the direction in which the swinging swash plate 19 stands up. Therefore, the working strokes of the plurality of working pistons 10 are small and the displacement of the compressor is reduced. When the capacity of the compressor is at its minimum, the sleeve 15 reaches its left limit and compresses the first spring _SP1 via the stopper 31.

Next, when the load on the air conditioner increases and the suction pressure Ps rises, the bellows 70 contracts, so the spool valve 68 of the second valve mechanism 61 opens and the first valve mechanism 60 closes. , aisle 5
9 and the suction pressure passage 53, the pressure Pc in the control pressure chamber 34 decreases, and the control piston 3
3 moves to the right in Figure 1. As a result, the sleeve 15 receives the actuation pressure applied to the plurality of actuation pistons 10 and moves to the right. This allows journal 1
7 moves counterclockwise around the pivot shaft 16 to tilt the rocking swash plate 19 in the same direction, thereby increasing the operating stroke of each working piston 10 and increasing the discharge capacity of the compressor C.

The discharge capacity of the variable capacity compressor C is controlled in the above manner.

By the way, as mentioned above, the control piston 33 is attached to the end wall ₂₁ of the housing 2 constituting the compressor main body 1.
Since the cylinder 32 ₁ into which the cylinder 32 ₁ is slidably fitted is integrally formed, the inner and outer sliding surfaces of the cylinder 32 1 can be finished by machining simultaneously or continuously. Highly accurate concentricity and parallelism of the inner and outer sliding surfaces are ensured, so that the control piston 33 is operated smoothly and easily.
Moreover, the sealing performance between the cylinder 32 ₁ and the control piston 33 is improved.

C. Effect of the invention As described above, according to the invention of the first claim, in the cylinder device for controlling a variable displacement compressor,
Concentric with the rotary drive shaft in the housing of the compressor body,
forming a cylinder, a control piston defining a control pressure chamber within the annular cylinder is slidably fitted within the annular cylinder, the annular control piston being connected to the sleeve; Since the sleeve is slidably controlled by the operation, during the sliding movement of the control piston of the cylinder of the cylinder device,
It is now possible to finish the outer surface simultaneously or sequentially by machining, which allows the inner and outer surfaces to be finished with high precision concentricity and parallelism, and the smoothness of the piston that slides in this cylinder. This ensures smooth operation and greatly improves the sealing between the piston and cylinder, resulting in improved performance and reliability of the compressor.

Furthermore, deterioration and uneven wear of the seal are suppressed, thereby extending its life.

Further, according to the invention of the second claim, the control piston is rotated together with the rotary drive shaft and is relatively rotatably supported via a bearing on the control plate connected to the sleeve, so that the control piston does not rotate. There is almost no problem, and the effect of the invention of claim 1 becomes even more remarkable.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention, and FIG. 1 is a longitudinal sectional side view of the main parts of a variable capacity compressor equipped with the device of the present invention, and FIG. 2 is a sectional view taken along the line shown in FIG. 1. be. L ₁ , L ₂ ... Axis line, 1 ... Main body, 2 ... Housing, 2 ₁ ... End wall, 3 ... Cylinder block,
4...Cylinder head, 5...Rotation drive shaft, 9...
... Cylinder, 10 ... Operating piston, 11 ... Connecting rod, 15 ... Sleeve, 17 ... Journal, 19 ... Rocking swash plate, 32 ₁ ... Cylinder, 3
3... Control piston, 36... Control plate, 3
5...Bearing.

Claims (1)

[Claims for Utility Model Registration] A compressor main body 1 comprising a housing 2, a cylinder block 3, and a cylinder head 4; a rotary drive shaft 5 rotatably supported by the compressor main body 1; A sleeve 15 is slidably supported in the axial direction on the rotary drive shaft 5; and the sleeve 15 is rotatably supported around an axis _L2 perpendicular to the axis _L1 of the rotary drive shaft 5. a journal 17 connected to the shaft 5; a swinging swash plate 19 supported by the journal 17 and permitted to swing only around the axis _L2 ; A plurality of actuating pistons 10 are connected; disposed around the rotational drive shaft 5 of the cylinder block 3;
0, and the angular displacement positions of the journal 17 and the swinging swash plate 19 are changed by sliding control in the axial direction of the rotary drive shaft 5 of the sleeve 15. In the variable displacement compressor in which the operating stroke of the operating piston 10 is changed, an annular cylinder 32 ₁ is formed on the end wall 2 ₁ of the housing 2 and is concentric with the rotary drive shaft 5;
Within this cylinder 32 ₁ is an annular control piston 3 defining a control pressure chamber 34 within said cylinder 32 ₁ .
3 are slidably fitted together, the control piston 33 is connected to the sleeve 15, and the sleeve 15 is slidably controlled by the operation of the control piston 33. Control cylinder device. The control piston 33 is connected to the rotational drive shaft 5
The cylinder device for controlling a variable displacement compressor according to the above item 1, wherein the cylinder device is relatively rotatably supported via a bearing 35 on a control plate 36 which is rotated together with the sleeve 15 and connected to the sleeve 15.