JPH054900B2 - - Google Patents
Info
- Publication number
- JPH054900B2 JPH054900B2 JP62071135A JP7113587A JPH054900B2 JP H054900 B2 JPH054900 B2 JP H054900B2 JP 62071135 A JP62071135 A JP 62071135A JP 7113587 A JP7113587 A JP 7113587A JP H054900 B2 JPH054900 B2 JP H054900B2
- Authority
- JP
- Japan
- Prior art keywords
- rubber
- repair
- mat
- deformed
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 102100040428 Chitobiosyldiphosphodolichol beta-mannosyltransferase Human genes 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 9
- 235000011613 Pinus brutia Nutrition 0.000 claims description 9
- 241000018646 Pinus brutia Species 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 239000004744 fabric Substances 0.000 description 11
- 238000000465 moulding Methods 0.000 description 8
- 238000004073 vulcanization Methods 0.000 description 8
- 230000008602 contraction Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、玄関マツト等のゴムマツトにおいて
度重なる使用により波等が生じた変形マツトを修
復する修復法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a repair method for repairing deformed rubber mats such as entrance mats that have become corrugated due to repeated use.
（従来の技術）
従来、玄関マツト等に使用されるゴムマツトは
パイル糸を植設した基布と該基布全裏面に未加硫
ゴム布を一体に積層しその外周を平面的に取り巻
くゴム縁と裏ゴムとを一体加硫成型したものや基
布と裏ゴムとを着脱自在に成形したもの等があつ
て至る場所で使用されており、現在、定期的にマ
ツトの交換を行い、常に吸塵効果の高い状態で使
用するためのレンタル業が盛んである。(Prior art) Conventionally, rubber mats used for entrance mats, etc. have a base fabric in which pile threads are planted, an unvulcanized rubber cloth is integrally laminated on the entire back side of the base fabric, and a rubber edge surrounds the outer periphery in a flat manner. Mats that are integrally vulcanized and molded with a rubber backing and base fabric that are removably molded with a backing rubber are used in many places. There is a thriving rental business for use in highly effective conditions.
（発明が解決しようとする問題点）
しかしながら、マツト交換による使用済みのマ
ツト（基布と裏ゴムが一体成形のマツト）は、洗
濯されて埃等が吸着しやすいよう着塵剤等の石油
系補助剤が使用されるために、マツト自体が傷む
のは勿論のこと、ゴムの伸縮が促進され基布、ゴ
ム、ゴム縁等の体積、表面積等の不均等といつた
諸条件から歪みが生じ、マツトの波打ち現象を起
こして、使えなくなる変形マツトが多く出てくる
ものであつた。又、基布が裏地（裏ゴム、縁ゴム
からなる。）より離脱可能なパレート形のマツト
も同じく、洗濯時に裏地だけ洗つた場合も波打ち
を起こしていた。(Problem to be Solved by the Invention) However, used mats (mats whose base fabric and backing rubber are integrally molded) after replacing the mats are washed with petroleum-based dusting agents, etc. to make them easier to absorb dust, etc. The use of auxiliary agents not only damages the mat itself, but also accelerates the expansion and contraction of the rubber, causing distortion due to various conditions such as uneven volume and surface area of the base fabric, rubber, rubber edges, etc. This often resulted in deformed mats that became unusable due to the waving of the mats. Similarly, Pareto-shaped mats in which the base fabric can be separated from the lining (consisting of lining rubber and edge rubber) also cause ripples when only the lining is washed.
本発明は、上記の点に鑑みなされたものであつ
て、使い古しのマツトや製造上のミスから時間の
経過とともに波打ち現象を起こしたマツトを無理
無く除き、再度バランスの取れたマツトを形成さ
せるためマツト修復法を提供することを目的とす
る。 The present invention has been made in view of the above points, and is intended to easily remove worn-out pine or pine that has become wavy over time due to manufacturing errors and to form a balanced pine again. The purpose is to provide a pine restoration method.
（問題点を解決するための手段）
上記目的を達成するための本発明の要旨とする
ところは、変形マツト１の縁ゴムと縁ゴム内側の
裏ゴム外周部分を適宜幅及び厚みだけ切り取り、
変形マツト１の歪みの原因並びに進行状態を把握
し切り残した裏ゴム４に適応する配合で且つ形状
の補修ゴム２を以てプレスで加圧加硫成型して切
り残し裏ゴム４の切口面と補修ゴム２の接合面を
接着させることを特徴とするマツト修復法にあ
る。(Means for Solving the Problems) The gist of the present invention to achieve the above object is to cut off the edge rubber of the deformed mat 1 and the outer circumferential portion of the back rubber inside the edge rubber by an appropriate width and thickness.
After understanding the cause and progress of the distortion of the deformed mat 1, a repair rubber 2 with a composition and shape suitable for the uncut back rubber 4 is press-cured and vulcanized to repair the cut surface of the uncut back rubber 4. The pine repair method is characterized by bonding the joint surfaces of the rubber 2.
（作用）
以上の如く本発明のマツト修復法は、体積、表
面積等が異なり、膨張、収縮度の異なる変形マツ
ト１の縁ゴムを取り除き、且つ裏ゴムの外周部分
を適宜厚さ及び幅を以て取り除くことで本体ゴム
の接着面がバフカケしたと同様に未加硫ゴムであ
る補修ゴム２との加硫成型時における接合面の接
着力が強くなり、削り取つた裏ゴム４部分は極め
て薄く歪み力が弱くなり、新しく接着する裏ゴム
を元通りの厚みにしても接着面で強制的に削り取
つた裏ゴム部分の歪みを抑えるから接着後変形形
することは無い。又、マツトの変形原因、内方の
裏ゴム４の収縮進行状態をゴム材質、使用期間等
で検討して、適応する配合並びに形状の補修ゴム
２により加硫成型するから、補修後の補修部分の
ゴムと旧ゴムとの収縮膨張の関係が常にバランス
の取れた状態となり、経時的にも歪み現象の起こ
らないマツトを供することが出来る。(Function) As described above, the mat repair method of the present invention removes the edge rubber of the deformed mat 1 with different volumes, surface areas, etc. and different degrees of expansion and contraction, and also removes the outer peripheral part of the back rubber with an appropriate thickness and width. As a result, when the adhesive surface of the main body rubber is buffed and chipped, the adhesive strength of the joint surface during vulcanization molding with the repair rubber 2, which is unvulcanized rubber, becomes stronger, and the scraped back rubber 4 part is extremely thin and has no distortion. becomes weaker, and even if the backing rubber to be newly bonded is returned to its original thickness, the distortion of the backing rubber portion that was forcibly scraped off by the bonding surface is suppressed, so it will not deform after bonding. In addition, we consider the causes of deformation of the mat and the state of shrinkage of the inner backing rubber 4 in terms of the rubber material, usage period, etc., and then vulcanize and mold the repair rubber 2 with the appropriate composition and shape, so that the repaired area after repair is not affected. The contraction/expansion relationship between the rubber and the old rubber is always in a well-balanced state, and it is possible to provide a mat that does not suffer from distortion over time.
（実施例）
以下、本発明の実施例を図面に基づいて説明す
る。(Example) Hereinafter, an example of the present invention will be described based on the drawings.
第１図は本発明の一体加硫成型時の部分断側面
図、第２図は縁ゴム及び裏ゴムの一部を取り除い
た変形マツト１と補修ゴム２を示す斜視図、第３
図は修復マツト５を示す斜視図である。 Fig. 1 is a partially sectional side view during integral vulcanization molding of the present invention, Fig. 2 is a perspective view showing a deformed mat 1 and repair rubber 2 with part of the edge rubber and back rubber removed, and Fig. 3
The figure is a perspective view showing the repair mat 5.
図において、１は変形マツトで、一体加硫成型
時には奇麗な状態（平面的）にあるマツトが経時
的に変形するのは、一般にマツト本体中央部の裏
ゴムと縁ゴムの収縮度合が異なり（基布の収縮等
の関係もある。）、裏ゴム側が全体的に小さくなる
のに対して縁ゴムが裏ゴムに比例して小さくなら
ない為に余つた分だけ湾曲して波打ちしてまうも
のである。（逆の場合も考えられる。）従つて、変
形マツト１の縁ゴム及び裏ゴム外周部分を取り除
き、取り除いた形状に適合する新しい補修ゴム２
を合わせて加硫成型することでバランスをとり、
加硫成型して接着した補修ゴム２は体積が現象し
縮んだ状態にあるから、基布３及び裏布４は常に
外周より締付けられる状態となり、前記の如く時
間の経過とともに裏ゴム４の方が縮みが速いので
十分許容されるものとなる。以上のように歪みが
発生した変形マツトを成型し直し修復マツト５を
得ることが基本ではあるが、本発明は修復時にた
だ単に任意配合の補修ゴム２を接着するのではな
く、歪みの原因の確認並びに限界、現在の進行状
況を的確に把握して、補修以後の変形が起こらな
いように補修ゴム２の配合、形状や加硫成型方法
を種々講じるものである。即ち、縁ゴム並びに裏
ゴムの一部をとり除いた変形マツト１に対し、該
変形マツト１を常温のままで熱膨張させずして成
型後の縮み率が出来るだけ大きくなる配合にした
補修ゴム２を以て成型する方法や、前記変形マツ
ト１を加硫温度で温めることで十分に熱膨張さ
せ、その膨張率を測つて常温時との差を確かめ補
修ゴム２の配合を加硫後に変形マツト１の縮み率
と同じ縮み率になるようにし、膨張状態の変形マ
ツト１と補修ゴム２を同じ大きさに成型する方法
や、変形マツト１を熱膨張させて膨張率を測り常
温時の差を確認した後に加硫後の縮みが変形マツ
ト１本体よりも小さくなるように配合した補修ゴ
ム２を以て本体より大きめに成型する方法などが
講じられる。尚、上記方法によつても経時的に変
形する危険があると判断される場合は、補修ゴム
２の体積、表面積、接合面積の変化と変形マツト
１側の変化とが常にバランスを保つた状態で変化
するように該補修ゴム２の配合を調整するものと
する。 In the figure, 1 is a deformed mat. The mat, which is in a beautiful state (flat) when integrally vulcanized, deforms over time because the degree of shrinkage between the back rubber and the edge rubber in the center of the mat body is generally different ( (This is also related to the shrinkage of the base fabric, etc.), while the rubber lining side becomes smaller as a whole, the edge rubber does not become smaller in proportion to the lining rubber, so the excess curves and becomes wavy. be. (The opposite case is also possible.) Therefore, the edge rubber and back rubber outer circumference of the deformed mat 1 are removed, and a new repair rubber 2 that fits the removed shape is added.
Balanced by vulcanization molding together,
Since the repair rubber 2 that has been vulcanized and bonded is in a state where its volume has changed and it has shrunk, the base fabric 3 and the lining fabric 4 are always tightened from the outer periphery, and as time passes, the lining rubber 4 is tightened as described above. Since the shrinkage is fast, this is quite acceptable. As described above, it is basic to re-mold the deformed mat in which distortion has occurred to obtain the repair mat 5, but the present invention does not simply adhere repair rubber 2 of an arbitrary composition at the time of repair, but rather fixes the cause of the distortion. By accurately grasping the confirmation, limits, and current progress, various formulations, shapes, and vulcanization molding methods of the repair rubber 2 are taken to prevent deformation after repair. That is, for the deformed mat 1 from which part of the edge rubber and the back rubber have been removed, a repair rubber is prepared in which the deformed mat 1 is kept at room temperature without causing thermal expansion and the shrinkage rate after molding is as large as possible. 2, or by heating the deformed mat 1 at a vulcanization temperature to cause sufficient thermal expansion, and measuring the expansion coefficient to check the difference from that at room temperature. There is a method of molding the expanded deformed mat 1 and the repair rubber 2 to the same size so that the shrinkage rate is the same as that of After vulcanization, a method of molding the deformed mat 1 into a larger size than the main body using a repair rubber 2 blended so that the shrinkage after vulcanization is smaller than that of the main body of the deformed mat 1 is taken. If it is determined that there is a risk of deformation over time even with the above method, it is necessary to maintain a balance between changes in the volume, surface area, and joint area of the repair rubber 2 and changes on the deformed mat 1 side. The composition of the repair rubber 2 shall be adjusted so that
（発明の効果）
以上説明してきた如く本発明の修復法によれ
ば、度重なるマツトの清掃等により使用不可能と
なつたマツトを再度使用可能なマツトに直すだけ
でなく、修復マツトは補修後の歪み、変形を防止
するから長期に渡つて働くことが出来る。又、変
形マツトの歪みを無理なく取り去り、補修ゴムも
無理なく加硫成型して接着するから、マツトに対
して余分な負担はかからず、作業も迅速に行える
といつた効果を奏する。(Effects of the Invention) As explained above, according to the repair method of the present invention, not only can a pine that has become unusable due to repeated cleaning of the pine be made usable again, but also the repaired pine can be used after repair. Since it prevents distortion and deformation, it can work for a long time. Moreover, since the distortion of the deformed mat is easily removed and the repair rubber is vulcanized and bonded without any difficulty, no extra burden is placed on the mat and the work can be done quickly.
第１図は本発明の一体加硫成型時の部分断側面
図。第２図は縁ゴム及び裏ゴムの一部を取り除い
た変形マツト１と補修ゴム２を示す斜視図。第３
図は修復マツト５を示す斜視図。
１……変形マツト、２……補修ゴム、３……基
布、４……裏ゴム、５……修復マツト。
FIG. 1 is a partially sectional side view during integral vulcanization molding of the present invention. FIG. 2 is a perspective view showing the deformed mat 1 and the repair rubber 2 with part of the edge rubber and back rubber removed. Third
The figure is a perspective view showing the repair mat 5. 1... Deformed mat, 2... Repair rubber, 3... Base fabric, 4... Back rubber, 5... Repair mat.
Claims (1)
外周部分を適宜幅及び厚みだけ切り取り、変形マ
ツト１の歪みの原因並びに進行状態を把握し切り
残した裏ゴム４に適応する配合で且つ形状の補修
ゴム２を以てプレスで加圧加硫成型して切り残し
裏ゴム４の切口面と補修ゴム２の接合面を接着さ
せることを特徴とするマツト修復法。1 Cut off the edge rubber of the deformed mat 1 and the outer periphery of the back rubber inside the edge rubber by an appropriate width and thickness, understand the cause of distortion of the deformed mat 1 and the progress state, and find a composition and shape that is suitable for the uncut back rubber 4. This pine repair method is characterized in that the repair rubber 2 is pressure vulcanized and molded using a press, and the cut surface of the uncut back rubber 4 and the joint surface of the repair rubber 2 are bonded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62071135A JPS63236648A (en) | 1987-03-25 | 1987-03-25 | Method of repairing mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62071135A JPS63236648A (en) | 1987-03-25 | 1987-03-25 | Method of repairing mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63236648A JPS63236648A (en) | 1988-10-03 |
| JPH054900B2 true JPH054900B2 (en) | 1993-01-21 |
Family
ID=13451832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62071135A Granted JPS63236648A (en) | 1987-03-25 | 1987-03-25 | Method of repairing mat |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63236648A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5124761A (en) * | 1974-08-23 | 1976-02-28 | Sharp Kk | DENSHIKAIROSOCHI |
| JPS5318223A (en) * | 1976-07-31 | 1978-02-20 | Kazuya Morishima | Carpet with pattern and method of producing same |
| JPS5563620A (en) * | 1978-11-04 | 1980-05-13 | Kunio Shiratori | Heat treatment repair technique |
| JPS5582632A (en) * | 1978-12-14 | 1980-06-21 | Synair Corp | Method of bonding urethane mixture to rubber |
| JPS5668169A (en) * | 1979-11-02 | 1981-06-08 | Oosakagomu Kk | Production of carpet with rurrer sheet |
| JPS591237A (en) * | 1982-06-28 | 1984-01-06 | Shiyoukichi Iwamoto | Manufacture of carpet attached with rubber sheet |
| JPS5995016A (en) * | 1982-11-24 | 1984-05-31 | ダスキンフランチヤイズ株式会社 | Dust control mat |
| JPS59223784A (en) * | 1983-03-21 | 1984-12-15 | ザ・フアイヤ−スト−ン・タイヤ・アンド・ラバ−・カンパニ− | Repairment for elastomer product with hole or defect inside at peripheral temperature |
| JPS6015263B2 (en) * | 1979-03-13 | 1985-04-18 | 富士写真フイルム株式会社 | Silver halide photographic material |
| JPS60167982A (en) * | 1984-02-10 | 1985-08-31 | Taigaasu Polymer Kk | Manufacture of mat |
| JPS61286123A (en) * | 1985-06-13 | 1986-12-16 | Bridgestone Corp | Partial repair of tire |
| JPH054900A (en) * | 1991-06-26 | 1993-01-14 | Hitachi Cable Ltd | Production of gallium arsenide single crystal |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6015263U (en) * | 1983-07-13 | 1985-02-01 | クリ−ンテツクス・ジヤパン株式会社 | Edge reinforcement pine |
-
1987
- 1987-03-25 JP JP62071135A patent/JPS63236648A/en active Granted
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5124761A (en) * | 1974-08-23 | 1976-02-28 | Sharp Kk | DENSHIKAIROSOCHI |
| JPS5318223A (en) * | 1976-07-31 | 1978-02-20 | Kazuya Morishima | Carpet with pattern and method of producing same |
| JPS5563620A (en) * | 1978-11-04 | 1980-05-13 | Kunio Shiratori | Heat treatment repair technique |
| JPS5582632A (en) * | 1978-12-14 | 1980-06-21 | Synair Corp | Method of bonding urethane mixture to rubber |
| JPS6015263B2 (en) * | 1979-03-13 | 1985-04-18 | 富士写真フイルム株式会社 | Silver halide photographic material |
| JPS5668169A (en) * | 1979-11-02 | 1981-06-08 | Oosakagomu Kk | Production of carpet with rurrer sheet |
| JPS591237A (en) * | 1982-06-28 | 1984-01-06 | Shiyoukichi Iwamoto | Manufacture of carpet attached with rubber sheet |
| JPS5995016A (en) * | 1982-11-24 | 1984-05-31 | ダスキンフランチヤイズ株式会社 | Dust control mat |
| JPS59223784A (en) * | 1983-03-21 | 1984-12-15 | ザ・フアイヤ−スト−ン・タイヤ・アンド・ラバ−・カンパニ− | Repairment for elastomer product with hole or defect inside at peripheral temperature |
| JPS60167982A (en) * | 1984-02-10 | 1985-08-31 | Taigaasu Polymer Kk | Manufacture of mat |
| JPS61286123A (en) * | 1985-06-13 | 1986-12-16 | Bridgestone Corp | Partial repair of tire |
| JPH054900A (en) * | 1991-06-26 | 1993-01-14 | Hitachi Cable Ltd | Production of gallium arsenide single crystal |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63236648A (en) | 1988-10-03 |
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