JPH0545543B2 - - Google Patents

Info

Publication number
JPH0545543B2
JPH0545543B2 JP62279370A JP27937087A JPH0545543B2 JP H0545543 B2 JPH0545543 B2 JP H0545543B2 JP 62279370 A JP62279370 A JP 62279370A JP 27937087 A JP27937087 A JP 27937087A JP H0545543 B2 JPH0545543 B2 JP H0545543B2
Authority
JP
Japan
Prior art keywords
silica
molar ratio
consolidation
water glass
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62279370A
Other languages
Japanese (ja)
Other versions
JPH01122952A (en
Inventor
Kenji Kashiwabara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyokado Engineering Co Ltd
Original Assignee
Kyokado Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kyokado Engineering Co Ltd filed Critical Kyokado Engineering Co Ltd
Priority to JP27937087A priority Critical patent/JPH01122952A/en
Publication of JPH01122952A publication Critical patent/JPH01122952A/en
Publication of JPH0545543B2 publication Critical patent/JPH0545543B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明はシリカ分として珪酸のアルカリ金属塩
のほかに非晶質超微粒子シリカ(シリカフユー
ム)を含有し、主として地盤注入用薬材として利
用される固結用材料に係り、特に高強度を呈する
のみならず、長期間固結強度も大きく、かつ浸透
性に優れ、さちにゲル化時間の調節が容易であ
り、すなわち、ゲル化時間を長く調節して高強度
を得る固結用材料に関する。 〔従来の技術〕 地盤注入用薬材として、従来、セメントグラウ
トあるいは水ガラスグラウトが用いられ、また、
非コロイド性シリカのアルカリ溶液とカルシウム
塩等を含有する注入材が知られていた。さらに、
水ガラスからイオン交換樹脂によりアルカリ金属
を除去して得られる超微粒子シリカと、塩とを含
む注入材も提示されている。 〔発明が解決しようとする問題点〕 しかし、セメントグラウトは粒子が大きいた
め、細粒土地盤には浸透し得ず、また、地盤中で
グラウト中のセメント分と混合水が分離し、この
混合水そのものは固化しないため土砂地盤におけ
る止水効果が不充分であつた。 また、水ガラスグラウトは配合液全体が固結す
るが、ゲルそのものの強度が低く、しかも強度が
経時的に低下し、かつ収縮が大きく、長期耐久性
が不充分であつた。 また、非コロイド性シリカのアルカリ溶液とカ
ルシウム塩を含有した注入材は素材の反応が不充
分であるのみならず、ゲル化時間が不明確で注入
対象外に逸脱漏出しやすく、またアルカリ分も溶
出しやすい。 さらに、前述の超微粒子シリカと塩を含有した
注入材はシリカ分の濃度を大きくすることができ
ず、このため高強度を得ることが困難であり、強
度を大きくするためにCaやMg等の塩(あるいは
塩基)を多く用いるとただちにゲル化してしま
い、長いゲル化時間で高強度を得ることができ
ず、しかもイオン交換樹脂を用いるため、経済的
にも高価となる。 そこで、本発明の目的は高強度を呈するのみな
らず、長期固結強度も大きく、しかもゲル化時間
を長く調節して高強度を得ることができ、さらに
浸透性にも優れ、前述の公知技術に存する欠点を
改良した主として地盤注入材として用いられる固
結用材料を提供することにある。 〔問題点を解決するための手段〕 前述の目的を達成するため、本発明によれば、
シリカ分としてモル比(n=Si02/Na2O)約1.8
以下の珪酸のアルカリ金属塩とシリカフユームと
を必須成分として含有し、さらに固結材として多
価金属化合物またはセメントを含有することを特
徴とする。 前述の珪酸のアルカリ金属塩は浪状水ガラス、
オルソ珪酸ソーダ、メタ珪酸ソーダ等の液状ない
しは粉状水ガラスであつて、特にモル比(Si02
Me2O)が約1.8以下の低モル比のものである。
しかしながら、モル比の高い水ガラスにアルカリ
を加えてモル比約1.8以下の低モル比になるよう
に調整したものでもよい。 また、シリカフユームはシリコンメタルやフエ
ロシリコン等のケイ素合金を電気炉で製造する際
に発生する排ガス中に浮遊して生じる副産物であ
つて、粒径0.1μm程度で極めて小さく、かつブレ
ーン比表面積が20〜23m2/gで極めて大きく、さ
らに純度が87〜94%で極めて高く、また、この成
分組成(%)はSi02:87〜94、Al203:0.6〜1.4、
Fe203:0.5〜2.0、C:0.8〜2.0である。 上述のシリカフユームは常温で水ガラス水溶液
と混合すると容易に均一な粘性状混合物となり、
この混合物はそのまま長期間放置しても沈澱する
ことがなく、懸濁状態を保持する。この理由は不
明確であるが、シリカフユームの比表面積が前述
のように非常に大きくて界面活性に優れ、かつシ
リカフユーム粒子のまわりに溶解水ガラスの分子
が吸着して親水状態となり、長期間安定したコロ
イド性の懸濁状態を保持するためと推定される。 また、前述の固結材としての多価金属化合物は
Ca、Al、Fe、Mg等の多価金属塩、塩基、酸化
物等であるが、特に石灰(Ca(OH)2)が好まし
い。 本発明固結用材料はシリカ分として前述のよう
な珪酸アルカリ金属塩(水ガラス)とシリカフユ
ームを必須成分として含有し、これに固結材、例
えば多価金属塩、塩基、酸化物、セメント等を添
加することにより固結され、主に地盤注入材とし
て用いられる。シリカフユームの含有量は全固結
用材料100c.c.中に1g以上であることが望ましい。
また、シリカ分としてはその他任意のもの(例え
ば、フライアツシユ、珪藻土等)を併用してもか
まわない。 上述の本発明固結用材料は地盤注入のほかに、
土や砂等と混合し、攪拌したり、土に吹き付けた
りして、土構造物の構築や構造物そのもの等にも
利用される。 〔作用〕 本発明に用いられるシリカフユームは前述のよ
うに極めて微粒子からなるものであつて、水ガラ
ス水溶液中において長時間懸濁状態を保つ。 このことは次の実験によつて証明される。 〔実験〕 シリカフユームと水ガラスあるいはこれにさら
に苛性ソーダを表−1の配合比で混合攪拌した。
対象としてシリカフユームの代わりにスラグ、フ
ライアツシユおよび珪藻土を用いた。
[Field of Industrial Application] The present invention relates to a consolidation material that contains amorphous ultrafine particle silica (silica fume) in addition to an alkali metal salt of silicic acid as a silica component, and is mainly used as a ground injection agent. Not only does it have particularly high strength, but it also has high long-term consolidation strength and excellent permeability, and the gelation time can be easily adjusted, that is, high strength can be obtained by adjusting the gelation time to a longer time. Concerning consolidation materials. [Prior Art] Conventionally, cement grout or water glass grout has been used as a chemical for ground injection.
Injection materials containing alkaline solutions of non-colloidal silica, calcium salts, etc. have been known. moreover,
An injection material containing salt and ultrafine silica particles obtained by removing alkali metals from water glass using an ion exchange resin has also been proposed. [Problems to be solved by the invention] However, because cement grout has large particles, it cannot penetrate into fine-grained soil, and the cement content in the grout and mixed water separate in the ground, and this mixture Since water itself does not solidify, the water-stopping effect on sandy ground was insufficient. Furthermore, although the entire blended liquid of water glass grout solidifies, the strength of the gel itself is low, and furthermore, the strength decreases over time, and the shrinkage is large, resulting in insufficient long-term durability. In addition, injection materials containing an alkaline solution of non-colloidal silica and calcium salts not only have an insufficient reaction of the material, but also have an unclear gelation time and tend to leak out of the injection target, and the alkaline content Easy to elute. Furthermore, the above-mentioned injection material containing ultrafine silica and salt cannot increase the concentration of silica, making it difficult to obtain high strength. If too much salt (or base) is used, gelation will occur immediately, making it impossible to obtain high strength over a long gelation time, and furthermore, since an ion exchange resin is used, it will be economically expensive. Therefore, the object of the present invention is to not only exhibit high strength, but also to have high long-term consolidation strength, to obtain high strength by adjusting the gelation time for a long time, and to have excellent permeability. The object of the present invention is to provide a consolidation material which is mainly used as a ground injection material and which has improved the disadvantages of the above. [Means for solving the problem] In order to achieve the above-mentioned object, according to the present invention,
Molar ratio (n=Si0 2 /Na 2 O) of silica content is approximately 1.8
It is characterized by containing the following alkali metal salts of silicic acid and silica fume as essential components, and further containing a polyvalent metal compound or cement as a consolidation agent. The alkali metal salts of silicic acid mentioned above are wavy water glass,
Liquid or powdered water glasses such as sodium orthosilicate and sodium metasilicate, especially with a molar ratio (Si0 2 /
Me 2 O) has a low molar ratio of about 1.8 or less.
However, it is also possible to add an alkali to water glass having a high molar ratio and adjust the molar ratio to a low molar ratio of about 1.8 or less. Silica fume is a byproduct that floats in the exhaust gas generated when silicon alloys such as silicon metal and ferrosilicon are manufactured in electric furnaces, and is extremely small with a particle size of about 0.1 μm and a Blaine specific surface area. It is extremely large at 20 to 23 m 2 /g, and has an extremely high purity of 87 to 94%, and its component composition (%) is Si0 2 : 87 to 94, Al 2 0 3 : 0.6 to 1.4,
Fe203 : 0.5-2.0 , C: 0.8-2.0. When the above-mentioned silica fuyum is mixed with a water glass solution at room temperature, it easily becomes a homogeneous viscous mixture.
This mixture does not precipitate even if left as it is for a long period of time and remains in a suspended state. The reason for this is unclear, but as mentioned above, silica fuum has a very large specific surface area and excellent surface activity, and molecules of dissolved water glass are adsorbed around the silica fuume particles, creating a hydrophilic state and making it stable for a long period of time. It is presumed that this is to maintain a colloidal suspended state. In addition, the polyvalent metal compound used as the solidifying material mentioned above is
Examples include salts of polyvalent metals such as Ca, Al, Fe, and Mg, bases, oxides, and lime (Ca(OH) 2 ) is particularly preferred. The consolidation material of the present invention contains the above-mentioned alkali metal silicate (water glass) and silica fume as essential components as the silica component, and also includes consolidation agents such as polyvalent metal salts, bases, oxides, cement, etc. It is consolidated by adding , and is mainly used as a ground injection material. The content of silica fume is preferably 1 g or more per 100 c.c. of the total consolidation material.
Further, as the silica component, other arbitrary materials (for example, fly ash, diatomaceous earth, etc.) may be used in combination. The above-mentioned consolidation material of the present invention can be used in addition to ground injection.
It is mixed with soil, sand, etc., stirred, or sprayed onto the soil, and used to construct earthen structures and the structures themselves. [Function] As mentioned above, the silica fume used in the present invention is composed of extremely fine particles and remains suspended in an aqueous water glass solution for a long time. This is proven by the following experiment. [Experiment] Silica fuyum and water glass or caustic soda were mixed and stirred in the mixing ratio shown in Table 1.
Slag, fly ash, and diatomaceous earth were used instead of silica fuyume as objects.

〔実施例〕〔Example〕

以下、本発明を実施例により具体的に詳述す
る。 実施例 1 A液およびB液として表−2に示す各配合液を
調製し、これらA、B液の混合液についてゲル化
時間ならびに固結砂の経日的一軸圧縮強度(Kg/
cm2)を測定し、結果を表−3に示した。 表−2において、A−1およびA−2は次の水
ガラスである。 A−1:モル比(n)Si02/Na2O 0.87 固形分(重量%) 21.5 A−2:モル比(n)Si02/Na2O 1.81 固形分(重量%) 17.1
Hereinafter, the present invention will be specifically explained in detail with reference to Examples. Example 1 Each of the mixed liquids shown in Table 2 was prepared as liquid A and liquid B, and the gelation time and the daily unconfined compressive strength of consolidated sand (Kg/
cm 2 ) was measured and the results are shown in Table 3. In Table-2, A-1 and A-2 are the following water glasses. A-1: Molar ratio (n) Si0 2 /Na 2 O 0.87 Solid content (wt%) 21.5 A-2: Molar ratio (n) Si0 2 /Na 2 O 1.81 Solid content (wt%) 17.1

【表】【table】

【表】 表−2、表−3から、水ガラス−シリカフユー
ム−固結材系の試料はゲル化時間の調整が容易
で、かつ強度も高いのに対し、シリカフユーム−
苛性ソーダ−固結材系の試料は最終的には固結し
ても、ゲル化時間がきわめて長く、調整が困難で
あることがわかる。 実施例 2 50c.c.中に固形分を15g含有する水ガラス水溶液
のモル比Si02/Na2Oを種々変化させて表−4に
示すようにA液を調製し、かつ表−4に示すよう
にB液を調製し、これらA、B液の混合液につい
てゲル化時間ならびにゲルの経日的強度qu(Kg/
cm2)を測定し、結果を表−5に示した。
[Table] Tables 2 and 3 show that the water glass-silica fume-consolidating material sample has easy gelation time adjustment and high strength, whereas the silica fume-consolidated sample has a high strength.
It can be seen that even if the caustic soda-consolidating material sample is finally consolidated, the gelation time is extremely long and adjustment is difficult. Example 2 Solution A was prepared as shown in Table 4 by variously changing the molar ratio Si0 2 /Na 2 O of a water glass aqueous solution containing 15 g of solid content in 50 c.c. Solution B was prepared as shown, and the gelation time and daily gel strength qu (Kg/
cm2 ) was measured and the results are shown in Table-5.

【表】【table】

【表】【table】

【表】【table】

【表】【table】

【表】 表−4ならびに表−5から水ガラスのモル比に
よつてゲル化時間が異なること、モル比が2.0よ
り低くなるにつれて長期強度が増大し、ゲル強度
も大きくなることがわかる。これはシリカフユー
ムがアルカリによつて活性化され、活性化したシ
リカフユームとCaイオンとの結合が強固になる
ためと思われる。 また、固結材としては特にCa(OH)2はゲル化
時間の調整が長時間から短時間まで容易であり、
CaCl2は瞬結のゲル化時間調整に適しており総合
的には多価金属化合物、例えばCa(OH)2
CaCl2、あるいはセメント等、水中に多価金属イ
オンを供給しやすい化合物が適している。 実施例 3 水ガラスとしてメタ珪酸ソーダ(モル比1.0)
ならびにオルソ珪酸ソーダ(モル比0.5)を用い
て表−6に示す配合比でA液を調製するとともに
表−6に示す配合比でB液を調製し、これらA、
B液の混合液のゲル化時間を測定し、結果を表−
6に示した。
[Table] Tables 4 and 5 show that the gelation time varies depending on the molar ratio of water glass, and as the molar ratio becomes lower than 2.0, the long-term strength increases and the gel strength also increases. This seems to be because silica fuyum is activated by alkali, and the bond between the activated silica fuyum and Ca ions becomes strong. In addition, as a consolidation material, especially Ca(OH) 2 , the gelation time can be easily adjusted from long to short time.
CaCl 2 is suitable for adjusting the gelation time of instant setting, and overall it is suitable for polyvalent metal compounds such as Ca(OH) 2 ,
Compounds that easily supply polyvalent metal ions into water, such as CaCl 2 or cement, are suitable. Example 3 Sodium metasilicate (molar ratio 1.0) as water glass
Also, using sodium orthosilicate (molar ratio 0.5), liquid A was prepared at the mixing ratio shown in Table 6, and liquid B was prepared at the mixing ratio shown in Table 6, and these A,
Measure the gelation time of the mixture of liquid B and show the results in the table below.
6.

〔発明の効果〕〔Effect of the invention〕

以上のとおり、本発明にかかる固結用材料はシ
リカ分としてモル比約1.8以下の珪酸のアルカリ
金属塩とシリカフユームを必須成分として含有
し、かつ、固結材として多価金属化合物またはセ
メントを含有することにより、高強度を呈するの
みならず、長期固結強度も大きく、しかもゲル化
時間を長く調節して高強度を得ることができ、さ
らに浸透性にも優れ、地盤注入材、土構造物の構
築あるいは構造物自体等に利用され、実用上極め
て有用な材料である。
As described above, the consolidation material according to the present invention contains an alkali metal salt of silicic acid with a molar ratio of about 1.8 or less and silica fume as essential components as a silica component, and also contains a polyvalent metal compound or cement as a consolidation agent. By doing so, it not only exhibits high strength, but also has high long-term consolidation strength, and can obtain high strength by adjusting the gelation time for a long time.It also has excellent permeability, making it suitable for use in ground injection materials and earth structures. It is a material that is extremely useful in practice, and is used in the construction of buildings and structures themselves.

Claims (1)

【特許請求の範囲】[Claims] 1 シリカ分としてモル比(n=SiO2/Na2O)
約1.8以下の珪酸のアルカリ金属塩とシリカフユ
ームとを必須成分として含有し、さらに固結材と
して多価金属化合物またはセメントを含有してな
る固結用材料。
1 Molar ratio as silica content (n=SiO 2 /Na 2 O)
A consolidation material containing an alkali metal salt of silicic acid having a particle size of about 1.8 or less and silica fume as essential components, and further containing a polyvalent metal compound or cement as a consolidation agent.
JP27937087A 1987-11-06 1987-11-06 Material for solidification Granted JPH01122952A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27937087A JPH01122952A (en) 1987-11-06 1987-11-06 Material for solidification

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27937087A JPH01122952A (en) 1987-11-06 1987-11-06 Material for solidification

Publications (2)

Publication Number Publication Date
JPH01122952A JPH01122952A (en) 1989-05-16
JPH0545543B2 true JPH0545543B2 (en) 1993-07-09

Family

ID=17610207

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27937087A Granted JPH01122952A (en) 1987-11-06 1987-11-06 Material for solidification

Country Status (1)

Country Link
JP (1) JPH01122952A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5373219A (en) * 1976-12-10 1978-06-29 Nippon Chemical Ind Inorganic binding agent
JPS5578083A (en) * 1978-12-06 1980-06-12 Nitto Chem Ind Co Ltd Stabilization of soil
JPS63123853A (en) * 1986-11-13 1988-05-27 電気化学工業株式会社 Injection material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5373219A (en) * 1976-12-10 1978-06-29 Nippon Chemical Ind Inorganic binding agent
JPS5578083A (en) * 1978-12-06 1980-06-12 Nitto Chem Ind Co Ltd Stabilization of soil
JPS63123853A (en) * 1986-11-13 1988-05-27 電気化学工業株式会社 Injection material

Also Published As

Publication number Publication date
JPH01122952A (en) 1989-05-16

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