JPH053494U - Wire guide device for binding machine - Google Patents

Abstract

(57) [Abstract] [Purpose] Stabilize the wire feeding operation of the binding machine used for the reinforcing bar bundling work of reinforced concrete buildings to eliminate the failure of bundling and prevent the reduction of work efficiency. [Structure] Curved portion 5 of wire guide tube 40 provided in the binding machine
4 is provided with a guide groove 65. The conduit near the front end of the guide tube 40 is inclined toward the introduction portion of the guide groove 65. The wire sent from the conduit of the guide tube 40 is sent to the lateral guide groove 65 by the inclined guide hole 58 and introduced into the guide groove 65. The wire makes a plurality of turns along the guide groove 65 and is wound around a reinforcing bar or the like.

Description

[Detailed description of the device]

[0001]

[Industrial applications]

 The present invention relates to a wire guide device for a binding machine, and more particularly to a wire guide device for a binding machine used for reinforcing bar binding work of a reinforcing bar concrete structure.

[0002]

[Prior Art]

 Conventionally, the worker uses a wire to manually bind the reinforcing bars when constructing a reinforced concrete structure, but the amount of work is enormous depending on the scale of the structure. Therefore, in response to requests such as reduction of labor and improvement of work efficiency, a binding machine that automatically performs a series of binding work from winding the wire around the reinforcing bar and twisting and tightening the wire is proposed. Has been done.

This type of binding machine is formed so as to be portable and has a guide tube for binding wire projected to the front of the main body. The front part of the guide tube is bent in a hook shape.If you bend this bent part on a reinforcing bar that binds it and turn on the manual switch, the long wire wound on the reel is fed by the feed mechanism. Sent from. The wire is bent by the bending portion and continuously sent out, and goes around the reinforcing bar a plurality of times.

Subsequently, a gripping part such as a chuck or a hook provided on a twisting mechanism protruding to the front of the binding machine body converges and grasps the wound wire, and the gripping part rotates to twist the wire. Tighten. In addition, a cutting machine installed at the front end of the guide tube cuts the wire at the exit of the guide tube to complete the bundling work, and sequentially controls the operation of each mechanism described above to automatically perform one cycle of work. To do.

[0005]

[Problems to be solved by the device]

 In the conventional binding machine described above, the front portion of the guide tube is formed in an arc shape, and the wire to be delivered is curved so that it is wound around the target rebar multiple times. However, the wound wire may be out of the operating range of the grip portion of the twisting mechanism due to the posture and vibration of the binding machine. In this case, the wire around which the grip portion is wound cannot be grasped, and the binding fails and the work must be redone. As a result, the work efficiency decreases, and the drawn wire cannot be reused, resulting in waste of material.

Therefore, the alignment of the wires sent out from the guide tube is improved and converged into a bundle, and the wire is positioned within the grippable range of the grip portion of the twisting mechanism to eliminate the risk of failure in binding work. A technical problem to be solved in order to prevent a reduction in work efficiency and waste of materials arises, and the present invention aims to solve the problem.

[0007]

[Means for Solving the Problems]

 This invention is proposed in order to achieve the above-mentioned object. A wire feed mechanism feeds a wire W into a guide tube 40, and the front portion of the guide tube 40 is curved in an arc shape to rebar wire. W is wound a plurality of times, the wire W is cut to a predetermined length by a cutting mechanism, the wound wire W is twisted by a twisting mechanism 70, and each of the above mechanical parts is sequentially controlled to perform a series of binding work. In the binding machine 1 configured to perform the above, a guide groove 65 having an arcuate inner peripheral surface is provided in parallel on the side surface of the front arc portion of the guide tube 40, and the wire guide path of the guide tube 40 is provided. The wire W sent out from the wire 52 is introduced into the guide groove 65 so as to be circulated, and the tip end portion of the wire guide path 52 is inclined toward the guide groove 65 on the side so that the wire W The delivery direction is made to coincide with the introduction portion 66 of the guide groove 65. It is to provide a wire guide device of the binding machine to be.

[0008]

[Action]

 The front portion of the guide tube having the guide path for binding wire is curved in an arc shape to bend the wire delivered in the guide path. On the side of the curved part of the guideway, a guide groove with an open inner peripheral surface is juxtaposed, and the wire sent out from the guideway is introduced into the groove to circulate and form a coil around the reinforcing bars to be bound. To wind. The tip end portion of the guide passage is inclined toward the introduction portion of the adjacent guide groove, and the wire sent out from the guide passage is reliably guided to the guide groove.

[0009]

【Example】

 An embodiment of the present invention will be described below with reference to the drawings. For the sake of explanation, technical matters that are conventionally known will be described at the same time. 1 is a side view of the binding machine with a side cover removed, FIG. 2 is an enlarged side view of the housing portion, FIG. 3 is a cross-sectional plan view of the housing portion, and FIGS. 4 to 10 are AA of FIG. 1, respectively. It is a line line, BB line, CC line, DD line, EE line, FF line, and GG line arrow line view.

In the binding machine 1 shown in FIG. 1, a grip 3 is provided on the lower surface of a housing 2 made of die casting, and a motor 4 is driven by a Ni-cd battery (not shown) housed in the side surface of the housing 2. The motor 4 is arranged at the rear lower part of the housing 2 at the back of the paper in the figure, drives the first intermediate shaft 7 via the gears 5 and 6 as shown in FIGS. 7, the power is transmitted from the first intermediate shaft 7 to the second intermediate shaft 10 by the gears 8 and 9, and further in front of it, the gears 12 and 13 are transmitted to the main shaft 11 as shown in FIG. Transmits decelerated power.

As shown in FIG. 2, a worm gear 14 is fitted to the rear portion of the main shaft 11, and as shown in FIG. 10, a worm wheel 16 of a cam shaft 15 disposed in the left-right direction above the worm gear 14. The worm gear 14 meshes and rotates the cam shaft 15. The cam shaft 15 is fitted with four cams 17, 18, 19, 20 which will be described in detail when explaining the operation. In FIG. 10, the cam at the right end is the motor control cam 17, and as shown in FIG. 2, the push button 22 of the normally open type micro switch 21 for turning the drive power on and off is brought into contact with the cam surface. The power is cut off when the push button 22 is fitted in the recess. A microswitch 21 and a non-locking type manual switch 23 provided on the grip 3 are connected in parallel to the power source by the battery described above to form a self-holding circuit. Therefore, if the motor 4 is started by pushing the manual switch 23 once, the motor control cam 17 rotates, the push button 22 of the micro switch 21 comes out of the recess of the cam 17 and turns on, and the manual switch 23 is pushed. The power is not turned off even if is released. Then, as the motor 4 rotates, the motor control cam 17 makes one rotation, and the push button 22 is fitted into the concave portion of the cam 17 and the power is cut off. The bundling machine 1 is configured such that during one rotation of the motor control cam 17, the other three cams 18, 19, 20 are used to sequence-control a series of operations from wire feeding to bundling. There is.

A pawl clutch 24 having pawls on both front and rear surfaces is loosely fitted to an intermediate portion of the main shaft 11 so as to be movable on the main shaft 11 by a feather key 25, and a bevel gear 26 with a pawl that can be engaged with the pawl clutch 24. And a spur gear 27 with a claw are freely rotatably inserted in front of and behind the claw clutch 24. The claw bevel gear 26 meshes with a bevel gear 28 arranged above it, and as shown in FIG. 8, a spur gear 29 formed coaxially with the bevel gear 28 meshes with an opposing spur gear 30. The shaft of the spur gear 30 penetrates the upper partition wall 31 of the housing 2, and a wire driving main drive roller 32 is fitted to the upper end portion thereof. The driving roller 32 is formed by engraving a V groove 33 in the circumferential direction at the center of the outer circumference of the spur gear, and meshes with a driven roller 34 of the same shape as shown in FIG. The wire is sandwiched between and sent out.

The driven roller 34 is axially attached to one end of an opening lever 35 pivotally attached to the upper partition wall 31. As shown in FIG. 3, the opening lever 35 is provided with a coil spring 36, which is biased in the counterclockwise direction in the figure, and the driven roller 34 is brought into pressure contact with the main driving roller 32 to be meshed therewith. The other end of the opening lever 35 projects to the outside of the housing 2, and if the projecting portion is pressed toward the housing 2 and the opening lever 35 is rotated clockwise, the driven roller 34 moves from the driving roller 32. Separate. When using the binding machine 1, it is necessary to insert a wire between the two rollers 32 and 34, but if the opening lever 35 is operated to widen the distance between the two rollers 32 and 34, the wire is inserted. The tip of the can be easily inserted.

A guide tube 40 is arranged in front of the two rollers 32 and 34, and a rear end of the conduit is directed to a meshing portion of the two rollers 32 and 34. The guide tube 40 can slide back and forth within the housing 2 within a certain range, and as shown in FIG. 2, a coil spring 41 is interposed between the guide tube 40 and the housing 2, and the guide tube 40 is always urged forward. In the stopped state shown in (4), the stopper pin 42 provided on the housing 2 is engaged with the engaging portion 43 of the guide tube 40 and its forward movement is restricted.

One end of a cable wire 44 is fixed to the rear portion of the guide tube 40, and the other end of the cable wire 44 is fixed to the tip portion of a guide tube return lever 45 pivotally attached to the rear portion of the housing 2. There is. When the guide tube return lever 45 is rotated counterclockwise in the figure by the rotation of the guide tube return cam 20 of the cam shaft 15 described above, the guide tube 40 connected via the cable wire 44 is connected to the guide tube return lever 45. Pull back.

On the other hand, the upper end plate 47 of the pulley 46 horizontally pivoted to the upper surface of the intermediate portion of the guide tube 40 shown in FIGS. 2 and 3 is formed with a protrusion 48 projecting laterally. An adjusting screw 49 is screwed onto the protrusion 48 in the rotation direction of the pulley 46. When the pulley 46 rotates clockwise in FIG. 3 by a cam mechanism described later, the head of the adjusting screw 49 pushes the stopper pin 42 to push it in, and the guide tube 40 is released from the movement restriction. At this time, the guide tube return lever 45 is not pressed by the guide tube return cam 20, and the guide tube 40 projects forward. Then, the protrusion 50 protruding laterally from the intermediate portion of the guide tube 40 shown in FIG. 2 collides with the stopper 51 provided in the housing 2 in front of the protrusion 50 and its movement is restricted.

Subsequently, at the end of the bundling operation, the guide tube return lever 45 is rotated by the guide tube return cam 20, the guide tube 40 is pulled back by the cable wire 44, and the stopper pin 42 is engaged. By engaging 43, the guide tube 40 returns to the predetermined position shown in FIGS. 2 and 3. FIG. 11 is a vertical cross-sectional view of the main part of the guide tube 40, and shows two parallel guide paths 52, 53. The lower guideway is the wire guideway 52 and the upper side is the cable wire guideway 53 of the cutting mechanism. A flat cutter chamber 55 that crosses the guide paths 52 and 53 is provided near the tip of the curved portion 54 of the guide tube 40, and a guide pin 56 is provided upright in the wire path in the cutter chamber 55. The guide pin 56 is provided with a guide hole 57, which is a passage for the wire, and forms a relay path to an inclined guide hole 58 at the tip of the guide tube 40 described later.

A cutter plate 59 having a hole having substantially the same diameter as that of the guide pin 56 is loosely fitted to the guide pin 56, and one end of the cable wire 60 is locked to the end of the cutter plate 59. The other end is locked to the pulley 46. The cutter plate 59 is provided with an opening 61 at a portion corresponding to the vicinity of the inlet of the guide hole 57 of the guide pin 56, and a hole 62 for connecting the outlet of the guide hole 57 of the guide pin 56 and the inclined guide hole 58. It is provided. Therefore, in the state shown in the figure, the wire fed through the wire guide path 52 passes through the guide hole 57 of the guide pin 56, the hole 62 of the cutter plate 59, and the inclined guide hole 58, respectively, and is fed from the tip portion.

On the other hand, when the pulley 46 is rotated clockwise in FIG. 3, the cutter plate 59 is pulled by the cable wire 60 shown in FIG. 11 and the cutter plate 59 is rotated counterclockwise in FIG. Shear the wire by. As shown in FIG. 4, a pulley 63 is provided with a spring 63 to apply a rotational force in the counterclockwise direction in FIG. 3, and a lever 64 fixed to the lower portion of the pulley 46 by the operation of a cam 18 described later. When is not pressed, the cutter plate 59 is formed so as to return to the position shown in FIG.

In the curved portion 54 of the guide tube 40, as shown in FIGS. 12 and 13, a guide groove 65 is arranged in parallel with the wire guide path 52. The guide groove 65 is a circular groove whose inner peripheral surface is open with a radius substantially the same as that of the wire guide path 52. The wire sent from the wire guide path 52 is circulated along the groove and wound around a target rebar. It is something to turn. Guide pieces 67, 67 which are widened to the left and right are provided at the introduction portion 66 of the guide groove 65, and the tip end of the wire fed from the wire guide path 52 is brought into contact with the guide pieces 67, 67 to guide the guide groove 65. I am trying to make sure that it can be introduced. However, since the wire guide path 52 and the guide groove 65 are arranged in parallel with each other, as a result of the experiment, the wire is guided to the guide pieces 67 and 67 due to the habit of the wire, the holding angle of the binding machine 1 or the vibration from the outside. After the collision, it was found that there is a case where it jumps out to the side and fails to be introduced into the guide groove 65. Therefore, in the present invention, the tip end portion of the wire guide path 52 is displaced toward the introduction portion 66 of the guide groove 65 to form the inclined guide hole 58. As a result, the center of the left and right blurring of the sent wire can be made to substantially coincide with the center of the introduction portion 66 in the width direction, and the wire collides with the guide pieces 67 1 and 67 and rebounds to jump outward. And the failure of binding work was resolved.

Next, a twisting mechanism for twisting and tightening the wound wire will be described. As shown in FIG. 2, the twisting mechanism 70 is arranged below the guide tube 40. The torsion mechanism 70 has a rear shaft 71 and a front shaft 72, which are divided into two parts, which are connected to each other by a coil spring 73, a ball clutch 75 formed by balls 74, 74. The spur gear 76 fitted to the above is meshed with the spur gear 27 with a claw that is loosely fitted to the main shaft 11 described above. An outer cylinder 77 is slidably fitted on the front shaft 72. As shown in FIG. 14, a hook 79 is inserted into a slit 78 provided on the outer cylinder 77, and an intermediate portion of the hook 79 is attached to a cotter pin 80. The fork 81 formed at the rear end of the hook 79 is inserted into the slot 82 at the tip of the front shaft 72 and is locked by the stop pin 83. Therefore, when the outer cylinder 77 is slid rearward with respect to the front shaft 72, the hook 79 is jumped up as shown in the figure. When the outer cylinder 77 is slid forward, the hook 79 rotates in the opposite direction and abuts on the tip of the outer cylinder 77. Only the abutting portion 84 is projected forward so that the wire can be sandwiched between the hook 79 and the tip of the outer cylinder 77.

Next, a cam mechanism that controls the operation of each of the above-mentioned mechanism parts will be described. FIG. 15 shows the three cams 17, 18 and 19 shown in FIG. 10. The clutch shift shaft 90 that engages with the clutch cam 19 has a roller 91 axially supported at the tip end thereof that abuts against the cam surface of the clutch cam 19. Touching. As shown in FIG. 2, the clutch shift shaft 90 extends below the cam shaft 15 and extends forward. As shown in FIG. 2 and FIG. 7, the clutch shift shaft 90 has a clutch shifter 92 fitted to the tip of the shaft. It is fitted in a groove portion 93 provided in the intermediate portion of the clutch 24. Further, the cutting / grasping cam 18 shown in FIG. 15 is in contact with a roller 101 pivotally supported on the tip of the shift shaft 100. The shift shaft 100 is provided with a pulley 46 of a wire cutting mechanism and a twisting mechanism 70. And the hook 79 of. As shown in FIGS. 3 and 4, the shifter 102 fixed to the tip of the shift shaft 100 is fitted into the groove 85 provided in the outer cylinder 77 of the twisting mechanism 70. Further, a pin 103 is provided so as to project upward from an intermediate portion of the shift shaft 100, and the pin 103 is made to face the rear surface of the lever 64 under the pulley 46 described above. The motor control cam 17 shown in FIG. 15 turns on / off the micro switch 21 as described above.

From the stopped state shown in FIG. 15, the cam shaft 15 makes one rotation clockwise to perform one cycle of the process. The operation of each mechanism will be described with reference to the cam diagram of FIG. .. First, as shown in FIG. 1, a reel R on which a wire W is wound is mounted on a reel mounting portion 37 at the rear of the housing 2, and the tip of the wire W is inserted into an insertion tube 38 having an opening on the rear surface of the housing 2. To do. Next, when the wire W is inserted between the two rollers 32 and 34 by pressing the release lever 35 shown in FIG. 3 and the pressing of the release lever 35 is released, the wire W is sandwiched between the two rollers 32 and 34. Work preparation is completed.

To perform the binding work, the curved portion 54 of the guide tube 40 shown in FIG. 1 is hung on a reinforcing bar (not shown) to be bound, and the manual switch 23 of the grip 3 is pushed (time A). As a result, the motor 4 is started, the spindle 11 is interlocked to rotate the motor control cam 17, the micro switch 21 is turned on, and one cycle operation is performed regardless of whether the manual switch 23 is on or off. .. When the motor 4 is started, the clutch shift shaft 90 retracts from the neutral position (N in FIG. 16), the pawl clutch 24 meshes with the bevel gear 26 with pawls loosely fitted to the main shaft 11, and drives the rollers 32 and 34. .. The wire W sent through the wire guide path 52 is introduced into the guide groove 65 through the above-mentioned inclined guide hole 58, and is further wound around the reinforcing bar along the guide groove 65 for a predetermined number of turns.

Next, at time point B, the claw clutch 24 returns to the neutral position, the rollers 32 and 34 stop, and the shift shaft 100 that engages with the cutting / grasping cam 18 advances and the wound wire W is wound. Is held by the hook 79. At the same time, the pin 64 provided at the intermediate portion presses the lever 64 at the lower portion of the pulley 46, and the wire W is sheared by the cutter plate 59 at the tip portion of the guide tube 40. Further, the adjusting screw 49 provided on the upper portion of the pulley 46 presses the stopper pin 42 to release the lock of the guide tube 40, and the guide tube 40 is projected forward by the bias of the coil spring 41. Since the guide tube 40 has moved forward of the wire wound around the reinforcing bar, when the binding machine 1 is pulled backward, the wire W wound around the reinforcing bar is tensioned by the hook 79. This makes it possible to make the tightening force of each turn uniform when the wire wound multiple times is twisted.

Next, at time point C, the claw clutch 24 meshes with the claw spur gear 27 to rotate the twisting mechanism 70, and the wire W held by the hook 79 is twisted to bind the reinforcing bars. Then, the pawl clutch 24 returns to the neutral position, the rotation of the twisting mechanism 70 is stopped, the shift shaft 100 is retracted, the hook 79 is raised, and the clamped wire W is disengaged. (Time point D).

Subsequently, the guide tube return cam 20 shown in FIG. 2 pushes the guide tube return lever 45 to rotate, and the guide tube 40 retracts (time point E). When the guide tube 40 retracts to the position shown in FIG. 2, the stopper pin 42 provided on the housing 2 side projects and engages with the engaging portion 43 of the guide tube 40. After that, the guide tube return cam 20 releases the pressure of the guide tube return lever 45 to release the tension of the cable wire 44, and the motor control cam 17 turns off the micro switch 21 to turn off the power source and perform one cycle. The binding work is completed (time point F). In this way, the work of winding the wire around the reinforcing bar, twisting it, and binding it is done automatically.

It should be noted that the present invention can be modified in various ways without departing from the spirit of the invention, and it goes without saying that the invention extends to the modified version.

[0029]

[Effect of the device]

 In this invention, as described in detail in the above-mentioned one embodiment, since the guide groove is provided in parallel on the side of the guide path of the curved portion of the guide tube, the wire sent out from the guide path is guided by the guide groove. Orbited. Therefore, each turn of the wire wound a plurality of times around the reinforcing bar or the like is converged, and the wire does not deviate from the wire converging range of the twisting mechanism, and the wire can be reliably bound. In addition, since the inclined guide hole that directs the outlet of the guide path to the introduction portion of the guide groove is provided, the wire can be introduced into the guide groove more accurately, and the fear of winding failure is eliminated and work efficiency is improved. It is a practical and valuable device that can prevent the waste of wire as a binding material as well as lowering.

[Brief description of drawings]

FIG. 1 is a side view of a binding machine with side plates removed.

FIG. 2 is an enlarged view of a housing portion of FIG.

FIG. 3 is a plan view in which a top plate of the housing is cut away.

FIG. 4 is a sectional view taken along the line AA of FIG.

FIG. 5 is a sectional view taken along the line BB of FIG.

FIG. 6 is a sectional view taken along the line C-C of FIG.

FIG. 7 is a sectional view taken along the line D-D of FIG.

FIG. 8 is a cross-sectional view taken along the line EE of FIG.

FIG. 9 is a sectional view taken along the line FF of FIG.

FIG. 10 is a sectional view taken along the line GG in FIG.

FIG. 11 is a partially cutaway left side view of the guide tube.

FIG. 12 is a bottom view of a main part of the guide tube.

FIG. 13 is a right side view of the guide tube.

FIG. 14 is a partially cutaway plan view showing a main part of a twisting mechanism.

FIG. 15 is a side view of a motor control cam, a disconnection / grasping cam, and a clutch cam.

FIG. 16 is a cam diagram showing the operation timing of each cam.

[Explanation of symbols]

 1 Bundling machine 40 Guide tube 52 Wire guide path 58 Inclined guide hole 65 Guide groove 66 Introduction part 70 Twisting mechanism W Wire

[Procedure amendment]

[Submission date] July 4, 1991

[Procedure Amendment 1]

[Document name to be corrected] Drawing

[Name of item to be corrected] Figure 3

[Correction method] Change

[Correction content]

[Figure 3]

Claims (1)

[Claims for utility model registration] 1. The wire W is fed into the guide tube 40 by a wire feeding mechanism, the front part of the guide tube 40 is curved in an arc shape, and the wire W is wound a plurality of times on a reinforcing bar or the like. The wire W is rotated and cut by the cutting mechanism to a predetermined length, the wound wire W is twisted by the twisting mechanism 70, and the above mechanical parts are sequentially controlled to perform a series of binding work. In the binding machine 1,
On the side surface of the front arc portion of the guide tube 40, a guide groove 65 having an arcuate inner peripheral surface is arranged in parallel, and the wire W sent from the wire guide path 52 of the guide tube 40 is guided to the guide groove 65. The wire guide path 52 is formed so as to be introduced and circulated, and the tip end portion of the wire guide path 52 is inclined toward the lateral guide groove 65 so that the wire W is sent out in the introduction portion 66 of the guide groove 65.
The wire guide device of the binding machine, which is characterized in that